A kind of copper alloy welding wire that is used for the thick big member melting of red copper and preparation method thereof
Technical field
The present invention relates to a kind of alloy welding wire that is used for the thick big member melting of red copper and preparation method thereof.
Background technology
Adopt common welding method and welding material to red copper thick plate (thickness is greater than 10mm) when welding, not only the molten bath forms difficulty, and in weld seam crystallisation by cooling process, is prone to fire check.The oxidation of mother metal and airborne oxygen were by electric arc ionization when the origin cause of formation of HOT CRACK FOR WELDING P mainly was arc-welding, and oxygen element enters into welding pool inevitably, in process of setting, can form by Cu at the crystal boundary place
2The liquid film that O and Cu form, when solidifying when proceeding to brittle temperature range, liquid film quilt under the effect of shrinkage stress is torn, and finally forms fire check.Shrinkage stress and liquid film are two principal elements that form the red copper HOT CRACK FOR WELDING P.
At present, there are following several kinds to red copper melting filler wire applicatory:
(1) HS201 copper alloy welding wire
To the most widely used a kind of wlding of red copper molten solder, be widely used in gas welding, SMAW, TIG weldering and the MIG weldering, wherein during gas welding, generally adopt HS201 and CJ301 brazing flux to be used.Contain 0.3%Mn and 0.3%Si among the HS201, purpose is to reduce Cu
2O.But from the actual welding effect, the effect of control fire check is unsatisfactory.Therefore engineering reality is controlled fire check through preheating minimizing shrinkage stress, though preheating has reduced shrinkage stress to a certain extent on the one hand, on the other hand, preheating has increased the oxidation tendency of mother metal, thereby has improved the hot cracking tendency of weld seam.Because existing manganese element silicon can't be avoided the oxidation of weld metal fully among the HS201, therefore, when adopting HS201 to weld, if there is tension in weld metal, fire check can't be avoided.
(2) copper titanium combined wire
This invention is primarily aimed at the nitrogen protection TIG welding of red copper.The welding wire of being invented is a core with the HS201 welding wire, is surrounded by the crust of one deck Ti6Al4V alloy outside.The purpose of the Ti6Al4V alloy that is added is to increase wlding to molten bath and weld metal denitrogenation ability, thereby eliminates the welding pore, but still has following problem: because the Ti6Al4V fusing point is high; Fusing makes the molten bath mobile poor, postwelding weld metal uneven components slowly in the molten bath; Be mingled with many; Hardness is high, and fragility is big, poor impact toughness.In addition, HS201 itself also has Sn, Si element, in the molten bath, combines to generate between the CuTiSn ternary metal compound between compound and TiSi binary metal with Ti and Cu element, and weld metal fragility increases, toughness decline.In addition, weld seam resistivity is 1.7 * 10
-7Ω m is 9 times of mother metal T3 red copper; The weld metal thermal conductivity is 106Wm/K, and mother metal is 391 Wm/K, is 1/4 times of weld metal.Weld seam electric conductivity and thermal conductivity can not be taken into account.
(3) corronil welding wire
The corronil welding wire is invented to Nickel-based Alloy Welding, also can be used for the welding of red copper.The throat thickness maximum can reach 30mm.The interpolation of Ni, Mn, Si improves the surface tension of liquid metal in the welding wire, improves the molten bath flowability, and appearance of weld is good, no fire check, and intensity is high, and plasticity is good.But on the other hand, because nickel content reaches 27% in the wlding, the conductance of postwelding corronil weld metal is compared with the conductance of HS201 weld metal and has been descended 10 times, and cost of material improves more than 3 times, thus big limitations the scope of application of this wlding.
(4) albronze welding wire
Present existing albronze welding wire mainly is the aluminium bronze welding wire, like S214 and S215.This type welding wire is mainly used in the welding of aluminium bronze, brass and the built-up welding of aluminum steel and grey cast-iron, and postwelding weld metal intensity is higher.Aluminum bronze bianry alloy eutectic point aluminum content is 8.3 wt%, and eutectic temperature is 1036 ℃, and wherein the content of aluminium is 8.22wt% among the s214, is positioned at aluminum bronze binary phase diagraml Central Asia eutectic phase region; Aluminium content is 8.75wt% among the S215, is positioned at hypereutectic phase region.When adopting these two kinds of welding wires that red copper is carried out melting, in the welding pool solidification and crystallization process by using, can form (alpha+beta) low melting eutectics tissue, increase the hot cracking tendency of red copper at 1036 ℃; And along with the carrying out of cooling, it is that eutectoid reaction takes place that β meets at 565 ℃, generates (α+γ
2) tissue, the appearance of this tissue can make the weld metal embrittlement, and the phenomenon of this embrittlement is called " slow cooling fragility ", has aggravated the hot cracking tendency of red copper weld metal and joint.In addition, adopt S214,, when the S215 welding wire welds red copper, the resistivity of weld metal is respectively 1.197 * 10
-7Ω m and 1.331 * 10
-7Ω m, and red copper resistivity is 1.91 * 10
-8Ω m, the resistivity of weld metal has reached about 7 times of red copper, greatly reduces the electric conductivity of weld seam; The thermal conductivity of weld metal is respectively 84.7 Wm/K and 71.2 Wm/K, is merely 1/4 ~ 1/5 times of mother metal.Postwelding makes the electric conductivity of red copper member and thermal conductivity seriously descend.In sum, though S214, S215 as one type of wlding that is applicable to aluminium bronze, aludip and grey cast-iron welding, and are not suitable for the welding of red copper.
Summary of the invention
The objective of the invention is in order to solve the existing thick big member of red copper when the melting; HOT CRACK FOR WELDING P is serious; Cause welding joint mechanical property poor; And the problem of weld seam electric conductivity and poor thermal conductivity when adopting existing alloy welding wire, the invention provides a kind of copper alloy welding wire that is used for the thick big member melting of red copper and preparation method thereof.
The copper alloy welding wire that the present invention is used for the thick big member melting of red copper is become by 0.5% ~ 1% Mg, 2% ~ 7% Al, 0.1% ~ 0.5% rare earth element, 0.5% ~ 1% Sn and the copper of surplus by weight percentage, and wherein rare earth element is a kind of among Ce, La and the Y or several kinds mixture wherein.
The quality purity of copper is more than 99.9% among the present invention, for example the T3 red copper; Aluminium is fine aluminium, and quality purity is 99.99%; Mg is a pure magnesium, and quality purity is 99.85 ~ 99.95%; Sn is industrial pure tin, and quality purity is 99.0 ~ 99.9%.
The preparation method that the present invention is used for the copper alloy welding wire of the thick big member melting of red copper realizes through following steps: one, take by weighing following raw material by weight percentage: 0.5% ~ 1% Mg, 2% ~ 7% Al, 0.1% ~ 0.5% rare earth element, 0.5% ~ 1% Sn and the copper of surplus, and wherein rare earth element is a kind of among Ce, La and the Y or several kinds mixture wherein; Two, the Mg that step 1 is taken by weighing, Al and Sn put into intermediate frequency furnace, are warming up to 750 ~ 850 ℃, and insulation 10 ~ 20min gets MgAlSn alloy liquation; Cover charcoal at molten surface in the insulating process, continue to be warming up to 1150 ~ 1250 ℃ then, in MgAlSn alloy liquation, add the rare earth element that step 1 takes by weighing again; Insulation 5 ~ 10min after stirring pushs the alloy surface welding slag then aside and pulls cooling out; Get the MgAlSnRe intermediate alloy; Wherein, by the Ar gas shiled, Re represents rare earth element in the intermediate frequency furnace; Three, the MgAlSnRe intermediate alloy that Cu that step 1 is taken by weighing and step 2 obtain is put into vacuum medium frequency induction furnace; Be warming up to 1150 ~ 1250 ℃; Insulation 25 ~ 40min is poured in the mould then, cools off with stove again; Get the CuMgAlSnRe alloy cast ingot, the front mold of wherein casting is at 300 ℃ of following preheating 30 ~ 60min; Four, the CuMgAlSnRe alloy cast ingot that step 3 is obtained is incubated 2.5 ~ 3.5h under 580 ℃ of temperature; Air cooling gets the CuMgAlSnRe alloy cast ingot of homogenising then; At the bottom of then the CuMgAlSnRe alloy cast ingot being removed shrinkage cavity, ingot, car removes epidermis, is processed into Φ 40mm ingot casting; Five, the Φ 40mm ingot casting that step 4 is obtained is heated to 750 ~ 850 ℃ of hot extrusions to Φ 8.0mm line base; Annealing then; After clearing up the surface again, at room temperature, Φ 8.0mm line base is cold drawn to Φ 2.0mm welding wire; With the pickling of Φ 2.0mm welding wire, promptly get the copper alloy welding wire that is used for the thick big member melting of red copper again.
The present invention is directed to large scale red copper member when melting; The problem that HOT CRACK FOR WELDING P is serious adopts interpolation alloying element Mg, Al, rare earth and Sn to prepare copper alloy welding wire, reaches the purpose of effective control HOT CRACK FOR WELDING P; And the mechanical property of raising welding point, improve welding quality.Copper alloy welding wire of the present invention is compared with conventional aluminum bronze welding wire, does not have (alpha+beta) eutectic structure when biggest advantage is welding red copper and generates and (α+γ
2) eutectoid structure separates out, make seam organization more near and mother metal, thereby obtain more to approach the weld metal of red copper character, when reducing high temperature weld seam hot tearing sensitiveness with improve weld seam fragility.And the electric conductivity of weld metal and thermal conductivity are better than copper alloy welding wire on the market.
The Mg that is used for the copper alloy welding wire of the thick big member melting of red copper of the present invention is added in the wlding as deoxidant element.The compatibility of Mg and oxygen is better than Al and Cu in copper alloy welding wire of the present invention, and therefore following reaction at first takes place in liquid molten bath:
, wherein oxygen element (O) generates MgO with the Mg reaction, has suppressed Cu
2The appearance of O, thus the hot cracking tendency of weld seam reduced.MgO floats on face of weld with the form of welding slag.Because when Mg content was higher, butt welded seam electric conductivity influenced to some extent, so Mg content is less, is merely 0.5 ~ 1.0wt%.With oxygen (O) sufficient reacting, it is residual not have the Mg element during room temperature in the weld seam basically in the molten bath, and the butt welded seam metallicity does not have influence.
Al is as alloying element in the copper alloy welding wire of the present invention, and main effect has: (1) suppresses Cu as deoxidier
2The appearance of O, thus control in the red copper welding by (Cu
2O+Cu) HOT CRACK FOR WELDING P that causes of low melting eutectics tissue.In liquid molten bath; According to The thermodynamics calculation results, reaction equation
carries out to the positive reaction direction all the time.Generate product A l
2O
3Have fusing point height, density little, in liquid molten bath the little characteristics of medium viscosity, on float over face of weld and form welding slag, finally discharge weld seam.Al
2O
3Properties of weld does not cause negative effect.(2) improve weld metal intensity.Except with the Al that oxygen (O) combines, remaining Al all is solid-solubilized in the middle of α-Cu matrix, causes the distortion of lattice of Cu crystal grain, plays the effect of solution strengthening.Because Al content in the strict control welding wire does not have (α+γ in the weld metal when making room temperature basically
2) precipitated phase, do not influence the bond strength of α-Cu crystal boundary.Slow cooling fragility appears when having avoided the welding of employing S214 and S215 welding wire.(3) improve the electric conductivity and the thermal conductivity of weld metal and joint.The electric conductivity and the thermal conductivity of aluminium are only second to copper, compare with other alloying elements Ni, Ti, P, Mg, and be irreplaceable alloying element improving aspect weld seam electric conductivity and the thermal conductivity.
The effect of copper alloy welding wire middle rare earth element of the present invention (a kind of among Ce, La and the Y or wherein several kinds mixture) is auxiliary deoxidation and crystal grain thinning; Because Al content is lower in the wlding; No intermetallic compound is separated out, and seam organization mainly is α-Cu tissue of a certain amount of Al of homogeneous structure-solid solution.If do not add rare earth element, in process of setting, α-Cu crystal grain is thicker, and the mechanical property of butt welded seam metal and joint influences to some extent.After adding rare earth element, seam organization obtains refinement, thereby improves the mechanical property of weld metal and joint.
Add Sn in the copper alloy welding wire of the present invention and mainly play and improve the mobile effect in molten bath, because alloy content is lower in the wlding, make alloy melting point higher, therefore in welding, occur the molten bath easily and be clamminess mobile poorly, the phenomenon of incomplete fusion appears in joint easily.Can reduce molten bath viscosity effectively after adding Sn, improve flowability, obtain flawless welding point.
Preparation method of the present invention is at first under different smelting temperatures; Melting obtains the MgAlSnRe intermediate alloy respectively; Overcome because the difference of alloying element fusing point causes the high Metal Melting of fusing point insufficient; And the too high drawback of low-melting metal smelting temperature obtains the CuAlMgSnRe alloy of even tissue again through the even post processing of step 4.
The present invention compared with prior art has following advantage:
1, through the combined deoxidation effect of Mg, Al and rare earth, can effectively improve the problem of molten bath oxidation, thus the appearance of HOT CRACK FOR WELDING P.
2, seam organization is even, and the Al element has been strengthened weld metal.The appearance and the eutectoid structure (α+γ of low melting eutectics tissue (alpha+beta) when having avoided employing aluminium bronze welding wire
2) the slow cooling fragility that causes, improved the mechanical property of weld seam.
3, can realize carrying out the welding of large scale red copper member, need not preheating, reduce labour intensity, increase work efficiency, improve working environment.
4, the good conductivity of joint and weld metal, thermal conductivity are better than other alloy welding wires such as aluminium bronze welding wire, copper-titanium alloy welding wire and copper nickel bare welding filter metal.The resistivity of weld metal of the present invention is 6.61 * 10
-8Ω m has reduced by 1 times during than employing aluminium bronze welding wire, is merely 3.5 times of mother metal red copper.The thermal conductivity of weld metal is 196 Wm/K, improves more than 1 times during than employing aluminium bronze welding wire, can reach 50% of mother metal red copper.
5, adopt copper alloy welding wire of the present invention to adopt the TIG weldering, the standard that welding large scale red copper member can reach is:
3.5 times of weld metal resistivity
1/2 times of weld metal thermal conductivity
Weld metal percentage elongation >=40%
Weld metal hot strength coefficient 110% ~ 115%
Joint percentage elongation >=15%
Weld metal impact flexibility>=155J/cm
2
Just curved >=170 ° of joints
Curved >=170 ° of the joint back of the body.
6, appearance of weld is good, do not have during welding and splash, pore-free, be mingled with, defective such as incomplete fusion.
7, the production cost of welding wire is low, and preparation method is simple.
In sum, the present invention utilizes Mg, and the copper alloy welding wire that heat conduction that Al element deoxidation property preferably and Al are good and electric conductivity obtain guarantees to obtain when weld seam does not have fire check heat conduction and the good welding point of electric conductivity.
The specific embodiment
Technical scheme of the present invention is not limited to the following cited specific embodiment, also comprises the combination in any between each specific embodiment.
The specific embodiment one: the copper alloy welding wire that this embodiment is used for the thick big member melting of red copper is become by 0.5% ~ 1% Mg, 2% ~ 7% Al, 0.1% ~ 0.5% rare earth element, 0.5% ~ 1% Sn and the copper of surplus by weight percentage, and wherein rare earth element is a kind of among Ce, La and the Y or several kinds mixture wherein.
In this embodiment when rare earth element be among Ce, La and the Y during several kinds mixture, get final product than mixing with any.
When melting, the problem that HOT CRACK FOR WELDING P is serious adopts interpolation alloying element Mg, Al, rare earth and Sn to prepare copper alloy welding wire to this embodiment to large scale red copper member; Reach the purpose of effective control HOT CRACK FOR WELDING P; And the mechanical property of raising welding point, improve welding quality, weld metal percentage elongation>=40%; Weld metal hot strength coefficient 110% ~ 115%, weld metal impact flexibility>=155J/cm
2, just curved>=170 ° of joints, curved>=170 ° of the joint back of the body.
Adopt the copper alloy welding wire of this embodiment, the welding point that obtains through the thick big member of melting butt joint red copper does not have fire check, and the resistivity of weld metal is 6.61 * 10
-8Ω m has reduced by 1 times during than employing aluminium bronze welding wire, is merely 3.5 times of mother metal red copper.The thermal conductivity of weld metal is 196 Wm/K, improves more than 1 times during than employing aluminium bronze welding wire, can reach 50% of mother metal red copper.
The specific embodiment two: this embodiment and the specific embodiment one are different is that the quality purity of copper is more than 99.9%; Aluminium is fine aluminium, and quality purity is 99.99%; Mg is a pure magnesium, and quality purity is 99.85 ~ 99.95%; Sn is industrial pure tin, and quality purity is 99.0 ~ 99.9%.Other parameter is identical with the specific embodiment one.
The specific embodiment three: what this embodiment was different with the specific embodiment one or two is that copper is the T3 red copper.Other parameter is identical with the specific embodiment one or two.
The specific embodiment four: this embodiment and the specific embodiment one, two or three are different is that the copper alloy welding wire that is used for the thick big member melting of red copper is become by 0.6% ~ 0.8% Mg, 2.5% ~ 4% Al, 0.15% ~ 0.3% rare earth element, 0.6% ~ 0.9% Sn and the copper of surplus by weight percentage.Other parameter is identical with the specific embodiment one, two or three.
The specific embodiment five: this embodiment and the specific embodiment one, two or three are different is that the copper alloy welding wire that is used for the thick big member melting of red copper is become by 0.7% Mg, 3% Al, 0.2% rare earth element, 0.8% Sn and the copper of surplus by weight percentage.Other parameter is identical with the specific embodiment one, two or three.
The specific embodiment six: this embodiment is like the specific embodiment one described preparation method who is used for the copper alloy welding wire of the thick big member melting of red copper; Realize through following steps: one, take by weighing following raw material by weight percentage: 0.5% ~ 1% Mg, 2% ~ 7% Al, 0.1% ~ 0.5% rare earth element, 0.5% ~ 1% Sn and the copper of surplus, wherein rare earth element is a kind of among Ce, La and the Y or several kinds mixture wherein; Two, the Mg that step 1 is taken by weighing, Al and Sn put into intermediate frequency furnace, are warming up to 750 ~ 850 ℃, and insulation 10 ~ 20min gets MgAlSn alloy liquation; Cover charcoal at molten surface in the insulating process, continue to be warming up to 1150 ~ 1250 ℃ then, in MgAlSn alloy liquation, add the rare earth element that step 1 takes by weighing again; Insulation 5 ~ 10min after stirring pushs the alloy surface welding slag then aside and pulls cooling out; Get the MgAlSnRe intermediate alloy; Wherein, by the Ar gas shiled, Re represents rare earth element in the intermediate frequency furnace; Three, the MgAlSnRe intermediate alloy that Cu that step 1 is taken by weighing and step 2 obtain is put into vacuum medium frequency induction furnace; Be warming up to 1150 ~ 1250 ℃; Insulation 25 ~ 40min is poured in the mould then, cools off with stove again; Get the CuMgAlSnRe alloy cast ingot, the front mold of wherein casting is at 300 ℃ of following preheating 30 ~ 60min; Four, the CuMgAlSnRe alloy cast ingot that step 3 is obtained is incubated 2.5 ~ 3.5h under 580 ℃ of temperature; Air cooling gets the CuMgAlSnRe alloy cast ingot of homogenising then; At the bottom of then the CuMgAlSnRe alloy cast ingot being removed shrinkage cavity, ingot, car removes epidermis, is processed into Φ 40mm ingot casting; Five, the Φ 40mm ingot casting that step 4 is obtained is heated to 750 ~ 850 ℃ of hot extrusions to Φ 8.0mm line base; Annealing then; After clearing up the surface again, at room temperature, Φ 8.0mm line base is cold drawn to Φ 2.0mm welding wire; With the pickling of Φ 2.0mm welding wire, promptly get the copper alloy welding wire that is used for the thick big member melting of red copper again.
In this embodiment step 1 when rare earth element be among Ce, La and the Y during several kinds mixture, get final product than mixing with any.
Preparation method's technology of this embodiment is simple; The copper alloy welding wire that is used for the thick big member melting of red copper that obtains can effectively be controlled the purpose of HOT CRACK FOR WELDING P; And the mechanical property of raising welding point, improve welding quality, weld metal percentage elongation>=40%; Weld metal hot strength coefficient 110% ~ 115%, weld metal impact flexibility>=155J/cm
2, just curved>=170 ° of joints, curved>=170 ° of the joint back of the body.
Adopt the copper alloy welding wire of this embodiment, the welding point that obtains through the thick big member of melting butt joint red copper does not have fire check, and the resistivity of weld metal is 6.61 * 10
-8Ω m has reduced by 1 times during than employing aluminium bronze welding wire, is merely 3.5 times of mother metal red copper.The thermal conductivity of weld metal is 196 Wm/K, improves more than 1 times during than employing aluminium bronze welding wire, can reach 50% of mother metal red copper.
The specific embodiment seven: this embodiment and the specific embodiment six are different is that the quality purity of copper in the step 1 is more than 99.9%; Aluminium is fine aluminium, and quality purity is 99.99%; Mg is a pure magnesium, and quality purity is 99.85 ~ 99.95%; Sn is industrial pure tin, and quality purity is 99.0 ~ 99.9%.Other step and parameter and specific embodiment six phase are together.
The specific embodiment eight: what this embodiment was different with the specific embodiment six or seven is that copper is the T3 red copper.Other parameter is identical with the specific embodiment six or seven.
The specific embodiment nine: what this embodiment and the specific embodiment six, seven or eight were different is to take by weighing following raw material in the step 1 by weight percentage: 0.6% ~ 0.8% Mg, 2.5% ~ 4% Al, 0.15% ~ 0.3% rare earth element, 0.6% ~ 0.9% Sn and the copper of surplus.Other parameter is identical with the specific embodiment six, seven or eight.
The specific embodiment ten: what this embodiment and the specific embodiment six, seven or eight were different is to take by weighing following raw material in the step 1 by weight percentage: 0.7% Mg, 3% Al, 0.2% rare earth element, 0.8% Sn and the copper of surplus.Other parameter is identical with the specific embodiment six, seven or eight.
The specific embodiment 11: what this embodiment was different with one of specific embodiment six to ten is to be warming up to 800 ℃ in the step 2, and insulation 15min gets MgAlSn alloy liquation.Other step and parameter are identical with one of specific embodiment six to ten.
The specific embodiment 12: what this embodiment was different with one of specific embodiment six to 11 is to continue to be warming up to 1200 ℃ in the step 2 then, in MgAlSn alloy liquation, adds the rare earth element that step 1 takes by weighing again, and back insulation 5min stirs.Other step and parameter are identical with the specific embodiment six to 11.
The specific embodiment 13: what this embodiment was different with one of specific embodiment six to 12 is to be warming up to 1200 ℃ in the step 3, insulation 30min.Other step and parameter are identical with one of specific embodiment six to 12.
The specific embodiment 14: what this embodiment was different with one of specific embodiment six to 13 is that the CuMgAlSnRe alloy cast ingot that in the step 4 step 3 is obtained is incubated 2.5 ~ 3.5h under 580 ℃ of temperature.Other step and parameter are identical with one of specific embodiment six to 13.
The CuMgAlSnRe alloy cast ingot is incubated homogenising and handles in this embodiment under 580 ℃ of temperature, makes in the CuMgAlSnRe alloy cast ingot each alloying component more even.
The specific embodiment 15: what this embodiment was different with one of specific embodiment six to 14 is that the Φ 40mm ingot casting that in the step 5 step 4 is obtained is heated to 800 ℃ of hot extrusions to Φ 8.0mm line base.Other step and parameter are identical with one of specific embodiment six to 14.
The specific embodiment 16: this embodiment is different with one of specific embodiment six to 15 be in the step 5 with the pickle of Φ 2.0mm welding wire pickling by mass percentage by 10% sulfuric acid, 10% phosphoric acid, 10% the hydrochloric acid and the water of surplus are formed.Other step and parameter are identical with one of specific embodiment six to 15.
The specific embodiment 17: the preparation method that this embodiment is used for the copper alloy welding wire of the thick big member melting of red copper, realize through following steps: one, take by weighing following raw material by weight percentage: 0.7% Mg, 3% Al, 0.2% rare earth element ce and La (mass ratio of Ce and La is 1:1), 0.8% Sn and the copper of surplus; Two, the Mg that step 1 is taken by weighing, Al and Sn put into intermediate frequency furnace, are warming up to 800 ℃, and insulation 15min gets MgAlSn alloy liquation; Cover charcoal at molten surface in the insulating process, continue to be warming up to 1200 ℃ then, in MgAlSn alloy liquation, add rare earth element ce and the La that step 1 takes by weighing again; Insulation 5min after stirring pushs the alloy surface welding slag then aside and pulls cooling out; Get the MgAlSnRe intermediate alloy; Wherein, by the Ar gas shiled, Re represents rare earth element ce and La in the intermediate frequency furnace; Three, the MgAlSnRe intermediate alloy that Cu that step 1 is taken by weighing and step 2 obtain is put into vacuum medium frequency induction furnace, is warming up to 1200 ℃, insulation 30min; Be poured in the mould then; With the stove cooling, get the CuMgAlSnRe alloy cast ingot again, the front mold of wherein casting is at 300 ℃ of following preheating 30min; Four, the CuMgAlSnRe alloy cast ingot that step 3 is obtained is incubated 3h under 580 ℃ of temperature, air cooling gets the CuMgAlSnRe alloy cast ingot of homogenising then, then the CuMgAlSnRe alloy cast ingot is removed shrinkage cavity, ingot at the bottom of, car removes epidermis, is processed into Φ 40mm ingot casting; Five, the Φ 40mm ingot casting that step 4 is obtained is heated to 800 ℃ of hot extrusions to Φ 8.0mm line base; Annealing then; After clearing up the surface again, at room temperature, Φ 8.0mm line base is cold drawn to Φ 2.0mm welding wire; With the pickling of Φ 2.0mm welding wire, promptly get the copper alloy welding wire that is used for the thick big member melting of red copper again.
Copper is that quality purity is in the T3 red copper more than 99.9% in this embodiment step 1; Aluminium is fine aluminium, and quality purity is 99.99%; Mg is a pure magnesium, and quality purity is 99.85 ~ 99.95%; Sn is industrial pure tin, and quality purity is 99.0 ~ 99.9%.
The welding wire that is used for thick big the not preheating welding of red copper that this embodiment is obtained docks the melting test to the copper plate that is of a size of 250 * 100 * 10mm, gets welding point.
This embodiment is tested welding point as follows: at room temperature carry out the contained HOT CRACK FOR WELDING P test of rigidity and carry out the test of face crack rate and section crack rate; Adopt CSS-44100 type universal testing machine to carry out the mensuration of hot strength and percentage elongation; Adopt impact-toughness tester to carry out the impact flexibility test; And the bending property test, test result is as shown in table 1.
Table 1 performance that to be the welding wire that is used for thick big the not preheating welding of red copper that obtains of the specific embodiment 17 dock the weld metal that melting obtains to copper plate.
Table 1
Visible by table 1, at room temperature carry out face crack and section crack not occurring, no hot cracking tendency after rigidity is restrained the HOT CRACK FOR WELDING P test; And the mechanical property of weld metal is also fine.
The hot strength coefficient of the weld metal that this embodiment obtains reaches 115%, and wherein, the computing formula of tensile strength coefficient is: weld metal intensity/strength of parent * 100%, the hot strength of mother metal T3 red copper is 220MPa.
This embodiment has carried out electric conductivity and thermal conductivity test to the weld metal that obtains, and test result shows that the resistivity of weld metal is 6.61 * 10
-8Ω m, (weld metal resistivity is 1.331 * 10 than adopting the aluminium bronze welding wire
-7) time reduced by 1 times, be merely 3.5 times of mother metal T3 red copper.The thermal conductivity of weld metal is 196 Wm/K, improves more than 1 times during than employing aluminium bronze welding wire (the weld metal thermal conductivity is 71.2 Wm/K), can reach 50% of mother metal red copper.Adopt the electric conductivity and the thermal conductivity of the weld seam that the welding wire of this embodiment obtains good.