CN101840795B - Flexible dye-sensitized solar cell - Google Patents
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Abstract
一种柔性染料敏化太阳能电池,包括柔性导电基底、染料敏化纳米多孔半导体薄膜、电解质和柔性对电极,所述柔性导电基底是在高分子聚合物基材上涂覆有机导电聚合物层的有机导电聚合物薄膜,所述有机导电聚合物层的厚度为0.1~3μm。本发明电池的导电基底的表面均一性好、柔韧性好、透光率好,电池的柔韧性好、可弯曲、任意卷曲后无裂纹、光电性能好和使用寿命长。
A flexible dye-sensitized solar cell, comprising a flexible conductive substrate, a dye-sensitized nanoporous semiconductor film, an electrolyte and a flexible counter electrode, the flexible conductive substrate is coated with an organic conductive polymer layer on a polymer substrate In the organic conductive polymer film, the thickness of the organic conductive polymer layer is 0.1-3 μm. The conductive substrate of the battery of the present invention has good surface uniformity, good flexibility and good light transmittance, and the battery has good flexibility, can be bent, has no cracks after arbitrary curling, has good photoelectric performance and long service life.
Description
技术领域 technical field
本发明涉及一种太阳能电池,特别是涉及一种柔性染料敏化太阳能电池。The invention relates to a solar cell, in particular to a flexible dye-sensitized solar cell.
背景技术 Background technique
太阳能以其无污染、无运输、无垄断、维护简单、运行安全和永不枯竭等特点,被认为是解决能源枯竭与环境污染两大问题的一个最佳选择,因而各国都在积极开发这种绿色的可再生能源。1991年瑞士洛桑工学院Gratzel教授领导的太阳能电池研究小组开发研制成功了染料敏化太阳能电池(dye-sensitized solar cell,简称DSSC)。在Gratzel等人对该种太阳能电池的不断改进下,DSSC的光电转换效率达到了11.9%。与现在传统采用的硅太阳能电池相比,这种低成本环保型的太阳能电池具有可在室内发电,累积发电量多,能耗低、生产过程无污染等优点。With its characteristics of no pollution, no transportation, no monopoly, simple maintenance, safe operation and inexhaustibility, solar energy is considered to be the best choice to solve the two major problems of energy depletion and environmental pollution, so countries are actively developing this Green renewable energy. In 1991, the solar cell research group led by Professor Gratzel of the Lausanne Institute of Technology in Switzerland successfully developed the dye-sensitized solar cell (DSSC for short). With the continuous improvement of this kind of solar cell by Gratzel et al., the photoelectric conversion efficiency of DSSC reached 11.9%. Compared with the traditionally used silicon solar cells, this low-cost and environmentally friendly solar cell has the advantages of indoor power generation, large cumulative power generation, low energy consumption, and no pollution in the production process.
DSSC是由导电基材、染料敏化纳米多孔半导体薄膜、电解质以及镀有催化层的对电极构成的,传统DSSC均以镀有FTO或ITO金属氧化物导电层的透明玻璃为导电基板。近年来,以柔性、轻质量的镀有导电层的高分子聚合物基材或金属箔为导电基材制备的柔性DSSC因其重量轻、可弯曲、成本低廉、应用广泛等突出优点引起了国内外学者和研究机构的高度重视。DSSC is composed of a conductive substrate, a dye-sensitized nanoporous semiconductor film, an electrolyte, and a counter electrode coated with a catalytic layer. Traditional DSSCs use transparent glass coated with a conductive layer of FTO or ITO metal oxide as the conductive substrate. In recent years, flexible DSSCs prepared with flexible, light-weight polymer substrates or metal foils coated with conductive layers have attracted domestic attention due to their outstanding advantages such as light weight, bendability, low cost, and wide application. It is highly valued by foreign scholars and research institutions.
制备柔性DSSC光阳极所用柔性导电基材主要有两种。There are mainly two kinds of flexible conductive substrates used in the preparation of flexible DSSC photoanodes.
一种是镀有导电层的高分子聚合物基材,目前常用的是在高分子聚合物基材上镀有一层无机金属氧化物ITO(铟锡氧化物)导电层,缺点一:这层ITO陶瓷薄膜易碎、柔韧性差,所以在高分子聚合物基材发生弯曲时,其上的ITO导电膜容易产生微小裂缝,使薄膜的导电性变差,而且它的热稳定性及化学稳定性也比较差,这样就会影响柔性DSSC光阳极的制备工艺以及由柔性DSSC光阳极所组装电池在柔性应用过程中的光电性能和使用寿命。缺点二:ITO导电膜所含元素铟为稀土元素,原材料稀缺,成本高。缺点三:在高分子聚合物基材上制备ITO导电膜需要昂贵的真空磁控溅射设备,工艺也比较复杂。One is a high molecular polymer substrate coated with a conductive layer. At present, a layer of inorganic metal oxide ITO (indium tin oxide) conductive layer is commonly used on the high molecular polymer substrate. Disadvantage 1: This layer of ITO The ceramic film is fragile and has poor flexibility, so when the polymer substrate is bent, the ITO conductive film on it is prone to micro cracks, which makes the conductivity of the film worse, and its thermal and chemical stability is also low. It is relatively poor, which will affect the preparation process of the flexible DSSC photoanode and the photoelectric performance and service life of the battery assembled by the flexible DSSC photoanode in the flexible application process. Disadvantage 2: The element indium contained in the ITO conductive film is a rare earth element, and the raw materials are scarce and the cost is high. Disadvantage 3: The preparation of ITO conductive film on polymer substrate requires expensive vacuum magnetron sputtering equipment, and the process is relatively complicated.
另一种柔性导电基材是金属箔,如厚度为0.05-0.2mm的不锈钢或钛箔,虽然它的柔韧性和热稳定性都较好,但它的缺点是不透光,如果把金属箔应用于制作光阳极时,那么电池使用时光线就必须从对电极一侧进入。这样,一方面是对电极表面的铂层对光有吸收和反射作用;另一方面是光从对电极入射比光从光阳极入射时穿越电解液的距离要长,也就是光到达半导体薄膜电极前,需要穿过半导体薄膜至对电极之间的电解液,这部分电解液会再吸收部分光线,导致短路电流降低。Another flexible conductive substrate is metal foil, such as stainless steel or titanium foil with a thickness of 0.05-0.2mm. Although its flexibility and thermal stability are good, its disadvantage is that it is opaque. If the metal foil When it is used to make a photoanode, the light must enter from the opposite electrode side when the battery is in use. In this way, on the one hand, the platinum layer on the surface of the counter electrode absorbs and reflects light; on the other hand, the distance of light passing through the electrolyte is longer when it is incident on the counter electrode than when it is incident from the photoanode, that is, the light reaches the semiconductor thin film electrode. Before that, it is necessary to pass through the electrolyte between the semiconductor film and the counter electrode, and this part of the electrolyte will absorb part of the light again, resulting in a decrease in the short-circuit current.
发明内容 Contents of the invention
针对上述现有柔性染料敏化太阳能电池所存在的问题和不足,本发明要解决的技术问题是:提供一种柔性染料敏化太阳能电池,该电池的导电基底的表面均一性好、柔韧性好、透光率好,电池的柔韧性好、可弯曲、任意卷曲后无裂纹、光电性能好和使用寿命长。Aiming at the problems and deficiencies in the above-mentioned existing flexible dye-sensitized solar cells, the technical problem to be solved by the present invention is: to provide a flexible dye-sensitized solar cell, the conductive substrate of the cell has good surface uniformity and good flexibility , Good light transmittance, good flexibility of the battery, can be bent, no cracks after arbitrary curling, good photoelectric performance and long service life.
为解决上述技术问题,本发明采用的技术方案为:In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:
一种柔性染料敏化太阳能电池,包括柔性导电基底、染料敏化纳米多孔半导体薄膜、电解质和柔性对电极,所述柔性导电基底是在高分子聚合物基材上涂覆有机导电聚合物层的有机导电聚合物薄膜,所述有机导电聚合物层的厚度为0.1~3μm。A flexible dye-sensitized solar cell, comprising a flexible conductive substrate, a dye-sensitized nanoporous semiconductor film, an electrolyte and a flexible counter electrode, the flexible conductive substrate is coated with an organic conductive polymer layer on a polymer substrate In the organic conductive polymer film, the thickness of the organic conductive polymer layer is 0.1-3 μm.
所述有机导电聚合物薄膜中有机导电聚合物为聚吡咯、聚噻吩、聚苯胺中的任意一种。The organic conductive polymer in the organic conductive polymer film is any one of polypyrrole, polythiophene and polyaniline.
所述有机导电聚合物薄膜的方块电阻为10-400Ω/□,可见光透过率大于50%。The sheet resistance of the organic conductive polymer film is 10-400Ω/□, and the transmittance of visible light is greater than 50%.
所述染料敏化纳米多孔半导体薄膜中的纳米多孔半导体薄膜为宽带隙纳米晶TiO2、SnO2、ZnO、ZrO2、WO3中的一种或几种半导体复合所形成的薄膜。The nanoporous semiconductor film in the dye-sensitized nanoporous semiconductor film is a film formed by compounding one or more semiconductors of wide bandgap nanocrystals TiO 2 , SnO 2 , ZnO, ZrO 2 , and WO 3 .
所述染料敏化纳米多孔半导体薄膜中的敏化染料为N3、N719、Z907、N712、N749、Z907Na、Z910、C101、D102、D149、D205、C217中的任意一种。The sensitizing dye in the dye-sensitized nanoporous semiconductor film is any one of N3, N719, Z907, N712, N749, Z907Na, Z910, C101, D102, D149, D205, and C217.
所述电解质为液体电解质。The electrolyte is a liquid electrolyte.
所述柔性对电极为在厚度为0.05~0.2mm的导电塑料薄膜或金属箔导电基材上镀有一层厚度为4~200nm的铂或碳薄膜。The flexible counter electrode is coated with a layer of platinum or carbon film with a thickness of 4-200 nm on a conductive plastic film with a thickness of 0.05-0.2 mm or a conductive metal foil substrate.
染料敏化太阳能电池由导电基底、染料敏化纳米多孔半导体薄膜、电解质以及电极构成。传统的染料敏化太阳能电池以镀有FTO或ITO金属氧化物导电层的透明玻璃、镀有导电层的高分子聚合物基材或金属箔为导电基底,这些导电基底存在柔韧性差,导电性差,不透明,电池弯曲时容易产生微小裂缝,光电性能差、使用寿命短等缺点。Dye-sensitized solar cells consist of conductive substrates, dye-sensitized nanoporous semiconductor films, electrolytes and electrodes. Traditional dye-sensitized solar cells use transparent glass coated with FTO or ITO metal oxide conductive layers, polymer substrates coated with conductive layers or metal foils as conductive substrates. These conductive substrates have poor flexibility and poor conductivity. Opaque, the battery is prone to tiny cracks when it is bent, poor photoelectric performance, and short service life.
为了得到柔韧性好、可弯曲的导电基底,本发明所使用的导电基底是在高分子聚合物基材上涂覆有机导电聚合物层的有机导电聚合物薄膜。其中,高分子聚合物基材可选用的是0.1~0.2mm的透明聚酯、聚对苯二甲酸乙二醇酯、聚萘二甲酸乙二醇酯、聚酰亚胺、聚碳酸酯、聚苯乙烯、聚丙烯中的任意一种,优选的是价格低廉、性能优良的聚对苯二甲酸乙二醇酯PET。In order to obtain a flexible and bendable conductive substrate, the conductive substrate used in the present invention is an organic conductive polymer film coated with an organic conductive polymer layer on a high molecular polymer substrate. Among them, the polymer base material can be selected from 0.1-0.2mm transparent polyester, polyethylene terephthalate, polyethylene naphthalate, polyimide, polycarbonate, poly Any one of styrene and polypropylene, preferably polyethylene terephthalate PET with low price and excellent performance.
为了使得到的导电基底的表面均一性好,保证电池的透明性和光导电性,本发明在高分子聚合物基材上涂覆了一层厚度为0.1~3μm的有机导电聚合物层。透明度和导电性是评价有机导电聚合物薄膜性能的两个重要的指标,当提高其中一个性能的同时必然会降低另一个性能,这是因为透明度和导电性都与导电聚合物层的厚度有关,导电聚合物层越薄,透明度越高,但导电性越低;相反,导电聚合物层越厚,透明度越低,但导电性越高,另外,导电聚合物层太薄或太厚,都会影响到导电基底的表面均一性,考虑到上述因素,所以,本发明中的有机导电聚合物层的厚度控制在0.1-3μm。有机导电聚合物可以选自聚吡咯、聚噻吩、聚苯胺中的任意一种,优选的是聚噻吩导电聚合物PEDT,例如拜耳公司的商品“Baytron P”。由于掺杂有聚苯乙烯磺酸盐(PSS),该PEDT聚合物在水中很易分散并表现出优良的热稳定性和大气稳定性,如选用拜耳公司的CLEVIOS PH500、CLEVIOS PH750、CLEVIOS PH1000中的一种或多种混合物。将有机导电聚合物辅以添加剂配制成一定固含量的分散液,采用浸涂、辊涂、刮刀涂布、微凹版涂布、丝网印刷中的任意一种涂布工艺,优选的是刮刀涂布或丝网印刷工艺涂覆到PET上,即可形成厚度为0.1~3μm,优选0.2~1μm、方块电阻为10~400Ω/□,优选10~100Ω/□、可见光透过率大于50%,优选75%-88%的有机导电聚合物薄膜。采用这种性能的有机导电聚合物薄膜作为染料敏化太阳能电池的柔性导电基底,解决了现有电池导电基底存在的柔韧性差,弯曲时容易产生微小裂缝,导电性差,不透明,电池的光电性能差、使用寿命短等缺点。In order to make the surface uniformity of the obtained conductive substrate good and ensure the transparency and photoconductivity of the battery, the present invention coats a layer of organic conductive polymer layer with a thickness of 0.1-3 μm on the high molecular polymer substrate. Transparency and conductivity are two important indicators for evaluating the performance of organic conductive polymer films. When one of the properties is improved, the other will inevitably be reduced. This is because both transparency and conductivity are related to the thickness of the conductive polymer layer. The thinner the conductive polymer layer, the higher the transparency, but the lower the conductivity; on the contrary, the thicker the conductive polymer layer, the lower the transparency, but the higher the conductivity. In addition, the conductive polymer layer is too thin or too thick, will affect Regarding the uniformity of the surface of the conductive substrate, the thickness of the organic conductive polymer layer in the present invention is controlled at 0.1-3 μm in consideration of the above factors. The organic conductive polymer can be selected from any one of polypyrrole, polythiophene, and polyaniline, preferably polythiophene conductive polymer PEDT, such as Bayer's commercial product "Baytron P". Due to the doping of polystyrene sulfonate (PSS), the PEDT polymer is easily dispersed in water and exhibits excellent thermal stability and atmospheric stability, such as Bayer's CLEVIOS PH500, CLEVIOS PH750, and CLEVIOS PH1000 one or more mixtures of . The organic conductive polymer is supplemented with additives to prepare a dispersion liquid with a certain solid content, and any coating process in dip coating, roll coating, blade coating, micro gravure coating, and screen printing is used, preferably blade coating Coated on PET by cloth or screen printing process, it can form a thickness of 0.1-3μm, preferably 0.2-1μm, a sheet resistance of 10-400Ω/□, preferably 10-100Ω/□, and a visible light transmittance greater than 50%. 75%-88% organic conductive polymer films are preferred. The organic conductive polymer film with this performance is used as the flexible conductive substrate of the dye-sensitized solar cell, which solves the poor flexibility of the existing conductive substrate of the battery, which is prone to micro cracks when bent, poor conductivity, opaque, and poor photoelectric performance of the battery. , short service life and other shortcomings.
适合本发明的有机导电聚合物薄膜具体制备方法可采用申请号为200910075550.9的中国专利(名称为一种基于聚噻吩基的导电聚合物的液体组合物、导电聚合物膜及其用途)所公开的方法。The specific preparation method of the organic conductive polymer film suitable for the present invention can adopt the Chinese patent application number 200910075550.9 (named a liquid composition based on a polythiophene-based conductive polymer, a conductive polymer film and its use) disclosed method.
为了提高或保证电池的光电性能和使用寿命,必须保证电池在弯曲时不产生裂缝,因为裂缝的存在使薄膜的导电性变差,并且它的热稳定性及化学稳定性也比较差,这样就会使电池在柔性应用过程中出现光电性能差和使用寿命短等缺点。为了得到柔韧性好、任意卷曲后无裂纹、光电性能好和使用寿命长的电池,本发明在柔性导电基底上涂覆纳米多孔半导体浆料来制备纳米多孔半导体薄膜,这样的薄膜均匀致密、附着力好、弯曲无裂纹,这是由于含有有机高分子粘结剂(如乙基纤维素、聚乙二醇)的纳米多孔半导体浆料与同为有机高分子导电聚合物层能够完美匹配,使其在有机高分子导电聚合物层上铺展性更好、结合力更好的缘故,这样就解决了在无机金属氧化物ITO导电膜所制备纳米多孔半导体薄膜附着力差、均一性不好、弯曲容易产生裂纹的缺陷。In order to improve or ensure the photoelectric performance and service life of the battery, it is necessary to ensure that the battery does not produce cracks when it is bent, because the existence of cracks makes the conductivity of the film worse, and its thermal stability and chemical stability are also relatively poor, so that It will cause the battery to have disadvantages such as poor photoelectric performance and short service life in the flexible application process. In order to obtain a battery with good flexibility, no cracks after random curling, good photoelectric performance and long service life, the present invention coats a nanoporous semiconductor slurry on a flexible conductive substrate to prepare a nanoporous semiconductor film. Good strength and no cracks in bending, this is because the nanoporous semiconductor paste containing organic polymer binders (such as ethyl cellulose, polyethylene glycol) can perfectly match with the same organic polymer conductive polymer layer, so that Because of its better spreadability and better binding force on the organic polymer conductive polymer layer, it solves the problem of poor adhesion, poor uniformity, and bending of the nanoporous semiconductor film prepared on the inorganic metal oxide ITO conductive film. Defects prone to cracks.
除了负载敏化染料外,纳米多孔半导体薄膜的主要功能就是电子的收集和传导,需至少满足以下3个条件:In addition to loading sensitizing dyes, the main function of the nanoporous semiconductor film is the collection and conduction of electrons, which must meet at least the following three conditions:
1)必须有足够大的比表面积,从而能够吸附大量的染料;1) It must have a large enough specific surface area to be able to absorb a large amount of dyes;
2)纳米多孔半导体薄膜吸附染料的方式必须保证电子有效地注入薄膜的导带;2) The dye adsorption method of the nanoporous semiconductor film must ensure that electrons are effectively injected into the conduction band of the film;
3)电子在薄膜中有较快的传输速度,从而减少薄膜中电子和电解质受主的复合。3) Electrons have a faster transport speed in the film, thereby reducing the recombination of electrons and electrolyte acceptors in the film.
纳米多孔SnO2,ZrO2,WO3薄膜尚不能完全满足这3个条件,所以它们作为光阳极制成柔性染料敏化太阳能电池的效率还比较低。TiO2和ZnO半导体的导带电位相差很小,均位于染料的LOMO之下,故染料的光激发电子能够注入到导带上去;电子在TiO2和ZnO半导体中有较大的迁移率;由TiO2或ZnO半导体形成的薄膜的比表面积非常大,能够吸收更多的染料,所以本发明的纳米多孔半导体薄膜优选的是由TiO2或ZnO半导体所形成的薄膜。Nanoporous SnO 2 , ZrO 2 , and WO 3 thin films cannot fully meet these three conditions, so their efficiency as photoanodes to make flexible dye-sensitized solar cells is relatively low. The difference between the conduction band potentials of TiO 2 and ZnO semiconductors is very small, both of which are below the LOMO of the dye, so the photo-excited electrons of the dye can be injected into the conduction band; electrons have greater mobility in TiO 2 and ZnO semiconductors; The specific surface area of the film formed by TiO2 or ZnO semiconductor is very large and can absorb more dyes, so the nanoporous semiconductor film of the present invention is preferably a film formed by TiO2 or ZnO semiconductor.
适用于本发明的敏化染料为N3、N719、Z907、N712、N749、Z907Na、Z910、C101、D102、D149、D205、C217中的任意一种,优选的是N3、N719或Z907染料中的一种。由于上述宽禁带半导体只能吸收波长387nm以下的光,不能吸收太阳中占大部分的可见光,捕获太阳光的能力非常差。因此,为提高纳米多孔半导体薄膜的吸光能力,并将体系的光谱响应延伸到可见区,必须敏化纳米多孔半导体薄膜。The sensitizing dye suitable for the present invention is any one of N3, N719, Z907, N712, N749, Z907Na, Z910, C101, D102, D149, D205, C217, preferably one of N3, N719 or Z907 dyes kind. Since the above-mentioned wide bandgap semiconductor can only absorb light with a wavelength below 387nm, it cannot absorb the visible light that accounts for most of the sun, and its ability to capture sunlight is very poor. Therefore, in order to improve the light absorption ability of the nanoporous semiconductor film and extend the spectral response of the system to the visible region, the nanoporous semiconductor film must be sensitized.
敏化染料目前大致分为2类:钉吡啶有机金属配合物和有机染料。聚(或多)吡啶钉(Ru)系列是目前研究和应用最多的一类光敏染料,它们具有特殊的化学稳定性,良好的氧化还原性和激发态反应活性,激发态寿命长,量子产率高,发光性能良好,对能量和电子传输具有很强的光敏化作用。染料N3、N719、Z907、N712、N749、Z907Na、Z910和C101都属于羧酸多吡啶钉(Ru)染料。其中,本发明优选的敏化染料是N3、N719或Z907染料中的一种,均可以选自苏州中晟化工有限公司提供的敏化染料,其分子结构分别如下。它们有着良好的吸附基团(羧基),可以和纳米多孔半导体(如TiO2)表面很好键合,从而使得电子的注入效率高。N719染料分子是把N3中的4个羧基有两个取代成-NBu4,这样使N719染料能够自组装地吸附到电极上,使开路电压提高50~100mV。Z907染料分子含有两亲性基团,从而提高染料在纳米多孔半导体(如TiO2)表面的吸附能力,增强DSSC的稳定性。N712、Z910和Z907Na均可以选自瑞士solaronix公司生产的敏化染料,N749可以选自武汉格奥科教仪器有限公司生产的敏化染料,C101可以选自中国科学院长春应用化学研究所生产的敏化染料。Sensitizing dyes are currently roughly divided into two categories: pyridine organometallic complexes and organic dyes. Poly(or poly)pyridine nail (Ru) series is currently the most researched and applied photosensitive dye, they have special chemical stability, good redox and excited state reactivity, long excited state lifetime, quantum yield High, good luminescence performance, strong photosensitization for energy and electron transport. Dyes N3, N719, Z907, N712, N749, Z907Na, Z910 and C101 are all carboxylic acid polypyridine nail (Ru) dyes. Among them, the preferred sensitizing dye of the present invention is one of N3, N719 or Z907 dyes, all of which can be selected from the sensitizing dyes provided by Suzhou Zhongsheng Chemical Co., Ltd., and their molecular structures are as follows. They have good adsorption groups (carboxyl groups), which can be well bonded to the surface of nanoporous semiconductors (such as TiO 2 ), so that the electron injection efficiency is high. The N719 dye molecule replaces two of the 4 carboxyl groups in N3 with -NBu4, so that the N719 dye can be self-assembled and adsorbed on the electrode, and the open circuit voltage is increased by 50-100mV. The Z907 dye molecule contains an amphiphilic group, thereby improving the adsorption capacity of the dye on the surface of nanoporous semiconductor (such as TiO 2 ) and enhancing the stability of DSSC. N712, Z910 and Z907Na can all be selected from the sensitizing dyes produced by Solaronix Company in Switzerland, N749 can be selected from the sensitizing dyes produced by Wuhan Geao Science and Education Instrument Co., Ltd., and C101 can be selected from the sensitizing dyes produced by Changchun Institute of Applied Chemistry, Chinese Academy of Sciences. dye.
N3的分子结构 N719的分子结构 Z907的分子结构Molecular structure of N3 Molecular structure of N719 Molecular structure of Z907
D102、D149、D205和C217均属于有机染料,不含金属钉(Ru),具有成本低和易合成的特点,其中D102、D149和D205均可以选自瑞士solaronix公司生产的敏化染料,C217可以选自中国科学院长春应用化学研究所生产的敏化染料。D102, D149, D205 and C217 all belong to organic dyes, do not contain metal nails (Ru), have the characteristics of low cost and easy synthesis, wherein D102, D149 and D205 all can be selected from the sensitizing dyes produced by Swiss solaronix company, C217 can Selected from sensitizing dyes produced by Changchun Institute of Applied Chemistry, Chinese Academy of Sciences.
作为染料敏化太阳电池中的一个重要组成部分,电解质在染料敏化太阳电池中充当电荷交换的媒介,使得电池中的各个组分分别回到其初始状态,以完成闭合回路。电解质在光阳极将处于氧化态的染料还原,同时自身由于接受对电极传输过来的电子而被还原。根据电解质的状态不同,用于染料敏化太阳电池的电解质主要分为液态电解质、溶胶-凝胶电解质、固态电解质。As an important part of the dye-sensitized solar cell, the electrolyte acts as a charge exchange medium in the dye-sensitized solar cell, so that each component in the cell returns to its initial state to complete the closed circuit. The electrolyte reduces the dye in the oxidized state at the photoanode, and at the same time itself is reduced by accepting the electrons transported from the counter electrode. According to the state of the electrolyte, the electrolytes used in dye-sensitized solar cells are mainly divided into liquid electrolytes, sol-gel electrolytes, and solid electrolytes.
本发明的电解质优选的是光电转化性能最好的液体电解质,它主要由三个部分组成:氧化还原电对、有机溶剂和添加剂。目前在染料敏化太阳能电池电解质中使用最普遍的氧化还原电对是I3 -/I-电对,它具有电对的电极电势与纳米半导体电极的能级和氧化态及还原态染料的能级都相匹配的优点。碘盐阳离子也是影响电池效率的重要因素之一,目前常用的是Li+和咪唑类阳离子。在电解质溶液中加入Li+,可大幅度改善电子在半导体膜中的传输,从而提高太阳电池的短路电流。咪唑类阳离子不但可以吸附在纳米半导体颗粒的表面,而且也能在纳米多孔膜中形成稳定的Helmholz层,阻碍了I3 -离子与纳米半导体膜的接触,有效地抑制了导带电子与电解质溶液中I3 -离子在纳米半导体颗粒表面的复合,从而大大提高了电池的填充因子、输出功率和光电转换效率。电解质中,有机溶剂的选择也是非常关键的,目前液体电解质中使用性能最好的是腈类物质,因为它的介电常数较大、黏度较小、相对稳定性较好。电解质溶液中的常用添加剂有4-叔丁基吡啶(TBP),由于4-叔丁基吡啶可以通过吡啶环上的N与TiO2膜表面上不完全配位的Ti配合,阻碍了导带电子在TiO2膜表面与溶液中I3 -复合,可明显提高太阳电池的开路电压、填充因子和光电转换效率。The electrolyte of the present invention is preferably a liquid electrolyte with the best photoelectric conversion performance, which mainly consists of three parts: redox couple, organic solvent and additives. At present, the most common redox pair used in the electrolyte of dye-sensitized solar cells is the I 3 - /I - pair, which has the electrode potential of the pair and the energy level of the nano-semiconductor electrode and the energy of the oxidized state and the reduced state dye. Levels are matched to the merits. Iodine salt cations are also one of the important factors affecting battery efficiency, and Li + and imidazole cations are commonly used at present. Adding Li + in the electrolyte solution can greatly improve the transport of electrons in the semiconductor film, thereby increasing the short-circuit current of the solar cell. Imidazolium cations can not only be adsorbed on the surface of nano-semiconductor particles, but also form a stable Helmholz layer in the nano-porous membrane, which hinders the contact of I 3 -ions with the nano-semiconductor membrane, and effectively inhibits the conduction band electrons from interacting with the electrolyte solution. The recombination of I 3 -ions on the surface of nano-semiconductor particles greatly improves the filling factor, output power and photoelectric conversion efficiency of the battery. In the electrolyte, the choice of organic solvent is also very critical. At present, the best performance in the liquid electrolyte is the nitrile material, because of its large dielectric constant, low viscosity, and relatively good stability. The commonly used additive in the electrolyte solution is 4-tert-butylpyridine (TBP), because 4-tert-butylpyridine can coordinate with the incompletely coordinated Ti on the surface of the TiO2 film through the N on the pyridine ring, hindering the conduction band electrons. The recombination of TiO 2 film surface with I 3 - in the solution can significantly improve the open circuit voltage, fill factor and photoelectric conversion efficiency of solar cells.
对电极作为染料敏化太阳能电池的重要组成部分,它是对电解液中I3 -的还原反应起催化作用,从而使对电极/电解液界面上的电荷迁移快速高效进行。所以,对电极必须满足以下几个条件:1)导电性好;2)对I3 -催化性能好;3)耐电解液(I3 -/I-)腐蚀性好。本发明的柔性对电极是由柔性导电基材及其表面起催化作用的修饰层铂或碳薄膜构成。其中,金属箔优选为钛材料,因为钛可以耐各种强酸强碱(如硝酸等),甚至王水也不能腐蚀,同时钛的储量也比较丰富,在金属中排第七,特别是我国有大量的钛资源,成本相对低。适用于本发明的柔性对电极为在厚度为0.05~0.2mm的导电塑料薄膜或金属箔导电基材上镀有一层厚度为4~200nm的铂或碳薄膜。As an important part of the dye-sensitized solar cell, the counter electrode catalyzes the reduction reaction of I 3 - in the electrolyte, so that the charge transfer on the counter electrode/electrolyte interface can be carried out quickly and efficiently. Therefore, the counter electrode must meet the following conditions: 1) Good electrical conductivity; 2) Good catalytic performance for I 3 - ; 3) Good corrosion resistance to electrolyte (I 3 - /I - ). The flexible counter electrode of the invention is composed of a flexible conductive substrate and a platinum or carbon thin film with a modified layer on its surface that acts as a catalyzer. Among them, the metal foil is preferably made of titanium, because titanium can resist various strong acids and alkalis (such as nitric acid, etc.), and even aqua regia cannot be corroded. At the same time, titanium reserves are relatively abundant, ranking seventh among metals, especially in my country. A large amount of titanium resources, the cost is relatively low. The flexible counter electrode suitable for the present invention is a platinum or carbon thin film with a thickness of 4-200 nm plated on a conductive plastic film with a thickness of 0.05-0.2 mm or a conductive metal foil substrate.
本发明涉及的一种柔性染料敏化太阳能电池的制备方法为在厚度为0.1~0.2mm的高分子聚合物基材上涂覆厚度为0.1~3μm的有机导电聚合物层,烘干后在其上面印刷一层厚度为4~50μm的纳米多孔半导体薄膜,经低温处理后,对得到的有机导电聚合物薄膜柔性光阳极进行染料敏化并与柔性对电极组装电池,然后将电解质从柔性对电极预留的小孔处注入到电池内部,封装后得到以有机导电聚合物薄膜为基底的柔性染料敏化太阳能电池。The preparation method of a flexible dye-sensitized solar cell involved in the present invention is to coat an organic conductive polymer layer with a thickness of 0.1-3 μm on a high-molecular polymer substrate with a thickness of 0.1-0.2 mm, and dry it on the A layer of nanoporous semiconductor film with a thickness of 4-50 μm is printed on it. After low-temperature treatment, the obtained organic conductive polymer film flexible photoanode is dye-sensitized and assembled with a flexible counter electrode, and then the electrolyte is removed from the flexible counter electrode. The reserved small hole is injected into the inside of the battery, and after packaging, a flexible dye-sensitized solar battery based on an organic conductive polymer film is obtained.
其中,纳米多孔半导体薄膜的低温处理方法为紫外辐射法、热液法、机械压模法、电泳沉积法中的任意一种。Wherein, the low-temperature treatment method of the nanoporous semiconductor thin film is any one of ultraviolet radiation method, hydrothermal method, mechanical compression molding method, and electrophoretic deposition method.
与现有技术相比,本发明中的柔性导电基底具有两个优点:一是具有可透光、柔韧性好、热稳定性好的优点,并且制备工艺简单,可实现电池的卷对卷大面积生产;二是在其上涂覆纳米多孔半导体浆料所制备纳米多孔半导体薄膜均匀致密、附着力好、弯曲无裂纹。Compared with the prior art, the flexible conductive substrate in the present invention has two advantages: one is that it has the advantages of light transmission, good flexibility, and good thermal stability, and the preparation process is simple, and the roll-to-roll large size of the battery can be realized. Second, the nanoporous semiconductor film prepared by coating the nanoporous semiconductor slurry on it is uniform and compact, has good adhesion, and has no cracks when bent.
附图说明 Description of drawings
图1是本发明提供的柔性染料敏化太阳能电池结构示意图Fig. 1 is a schematic structural diagram of a flexible dye-sensitized solar cell provided by the present invention
其中:1、高分子聚合物基材;2、有机导电聚合物层;3、染料敏化纳米多孔半导体薄膜;4、电解质层;5、柔性对电极;6、纳米多孔半导体;7、敏化染料。Among them: 1. Polymer substrate; 2. Organic conductive polymer layer; 3. Dye-sensitized nanoporous semiconductor film; 4. Electrolyte layer; 5. Flexible counter electrode; 6. Nanoporous semiconductor; 7. Sensitization dye.
具体实施方式 Detailed ways
下面将结合具体实施例和附图对本发明进行详细叙述。The present invention will be described in detail below in conjunction with specific embodiments and accompanying drawings.
制备方法:首先在高分子聚合物基材1上涂覆一层有机导电聚合物2,烘干后即制得有机导电聚合物薄膜柔性基材。然后在其上面印刷一层纳米多孔半导体6,经紫外辐射法、热液法、机械压模法、电泳沉积法中的任意一种方法低温处理后,对得到的有机导电聚合物薄膜柔性光阳极进行染料敏化并与柔性对电极5组装电池,然后将电解质4从柔性对电极预留的小孔处注入到电池内部,封装后即可得到以有机导电聚合物薄膜为基底的柔性染料敏化太阳能电池。该电池工作原理:染料敏化纳米多孔半导体薄膜3上的敏化染料7受太阳光照射后由基态跃迁至激发态,处于激发态的染料分子将电子注入到纳米多孔半导体6中,电子扩散至有机导电聚合物层2,后流入外电路中,电子通过外电路流入柔性对电极5,产生光电流,处于氧化态的染料被还原态的电解质还原再生,氧化态的电解质在对电极接受电子后被还原,从而完成一个光电转换的整个循环。The preparation method: firstly, a layer of organic
实施例1Example 1
选取厚度为175μm的PET基材,用洗洁精和无水乙醇清洗后,在其表层涂覆一层厚度为1μm的聚噻吩导电层,即制得方块电阻为15Ω/□、可见光透光率为78%的有机导电聚合物薄膜。所选聚噻吩导电聚合物为拜耳公司生产的CLEVIOS PH500和CLEVIOS PH1000的混合物,其制备方法可以采用上文所述专利公开的方法。Select a PET substrate with a thickness of 175 μm, wash it with detergent and absolute ethanol, and coat a layer of polythiophene conductive layer with a thickness of 1 μm on its surface to obtain a sheet resistance of 15Ω/□ and visible light transmittance 78% organic conductive polymer film. The selected polythiophene conductive polymer is a mixture of CLEVIOS PH500 and CLEVIOS PH1000 produced by Bayer, and its preparation method can adopt the method disclosed in the above-mentioned patent.
称取2.4g Degussa生产的纳米二氧化钛P25粉放入盛有一定量的正丁醇的研钵中,然后加入10g乙基纤维素同含量为10%的正丁醇溶液和5g PEG20000固含量为20%的甲醇溶液,混合均匀后研磨4h制成TiO2浆料。将其印刷在有机导电聚合物薄膜的导电层上,自然晾干后得到约12μm厚的TiO2薄膜。然后将其放在500W的紫外灯下照射0.5h,制得纳米TiO2多孔薄膜。将制得的TiO2多孔薄膜浸入到4×10-5mol/L的N719染料的无水乙醇中,吸附24-36h后,用无水乙醇冲洗,用冷风吹干,即制得柔性TiO2光阳极。The nano titanium dioxide P25 powder that takes 2.4g Degussa production is put into the mortar that fills a certain amount of n-butanol, then add 10g of ethyl cellulose with the same content as 10% n-butanol solution and 5g PEG20000 with a solid content of 20% Methanol solution, mixed evenly and ground for 4h to make TiO 2 slurry. It was printed on the conductive layer of the organic conductive polymer film, and after natural drying, a TiO2 film with a thickness of about 12 μm was obtained. Then put it under a 500W ultraviolet lamp and irradiate it for 0.5h to prepare nano-TiO 2 porous film. Immerse the prepared TiO 2 porous film in 4×10 -5 mol/L N719 dye in absolute ethanol, after absorbing for 24-36 hours, wash it with absolute ethanol, and dry it with cold wind to obtain flexible TiO 2 Photoanode.
选取厚度为125μm的钛箔,用洗洁精和无水乙醇清洗后,将含有0.5g的H2PtCl6、5g的(NH4)2HPO4、15g的Na2HPO4的水溶液采用电化学电镀法在其表面沉积一层厚度为50nm的Pt镜,即制得柔性对电极钛箔/Pt。A titanium foil with a thickness of 125 μm was selected, cleaned with detergent and absolute ethanol, and an aqueous solution containing 0.5 g of H 2 PtCl 6 , 5 g of (NH 4 ) 2 HPO 4 , and 15 g of Na 2 HPO 4 was electrochemically A layer of Pt mirror with a thickness of 50nm is deposited on the surface by electroplating method, and a flexible counter electrode titanium foil/Pt is obtained.
将柔性TiO2光阳极和柔性对电极钛箔/Pt使用沙林膜加热粘合在一起,然后将含有0.5mol/L的LiI、0.05mol/L的I2、0.3mol/L的BMII(1-丁基-3-甲基咪唑碘)和0.5mol/L的TBP的乙腈电解液从柔性对电极钛箔/Pt预留的小孔处注入到电池内部,再将小孔用环氧树脂堵住,即制成有机导电聚合物薄膜柔性染料敏化太阳能电池。在100Mw/cm2氙灯照射下,测得的电池的短路电流为2.89mA/cm2,开路电压为0.62V,填充因子为0.54,光电转换效率为0.97%。The flexible TiO 2 photoanode and the flexible counter electrode titanium foil/Pt were bonded together by heating with sarin film, and then the BMII (1 -Butyl-3-methylimidazolium iodide) and 0.5mol/L TBP acetonitrile electrolyte is injected into the battery from the small hole reserved by the flexible counter electrode titanium foil/Pt, and then the small hole is blocked with epoxy resin Live, that is, flexible dye-sensitized solar cells made of organic conductive polymer films. Under the irradiation of 100Mw/cm 2 xenon lamp, the measured short-circuit current of the battery is 2.89mA/cm 2 , the open-circuit voltage is 0.62V, the filling factor is 0.54, and the photoelectric conversion efficiency is 0.97%.
实施例2Example 2
选取厚度为188μm的PET基材,用洗洁精和无水乙醇清洗后,在其表层涂覆一层厚度为2μm的聚苯胺导电层即制得方块电阻为23Ω/□、可见光透光率为75%的有机导电聚合物薄膜,其具体制备方法:将聚苯胺导电聚合物(武汉远城南箭科技发展有限公司)置于乙腈、异丙醇和四氯化钛混合溶液中,乙腈、异丙醇和四氯化钛的体积比为1∶2∶1,电动搅拌2小时,超声波分散20min,使聚苯胺充分分散在乙腈、异丙醇和四氯化钛混合溶剂中,其中,聚苯胺与混合溶剂的质量比为1∶50,然后经过过滤除去聚苯胺中残余的氧化剂及为聚合的单体,干燥后备用。在室温下,将纯化后的聚苯胺按质量比1∶20的比例加入到乙醇溶剂中,然后再加入一定量的成膜树脂聚氨酯树脂(泰兴市中纺助剂厂提供的PU628-1),超声波分散20min,以使其变均匀,由此获得涂布液。将混合好的用涂布液无纺布过滤后,采用凹版涂布的方式涂覆到洗干净的透明基材PET上,通过暖风(135℃)干燥大约10分钟,从而制备出有机导电聚合物薄膜。Select a PET substrate with a thickness of 188 μm, wash it with detergent and absolute ethanol, and coat a layer of polyaniline conductive layer with a thickness of 2 μm on its surface to obtain a sheet resistance of 23Ω/□ and visible light transmittance. 75% organic conductive polymer film, its specific preparation method: polyaniline conductive polymer (Wuhan Yuancheng Nanjian Technology Development Co., Ltd.) is placed in acetonitrile, isopropanol and titanium tetrachloride mixed solution, acetonitrile, isopropanol and The volume ratio of titanium tetrachloride is 1:2:1, electric stirring for 2 hours, ultrasonic dispersion for 20 minutes, polyaniline is fully dispersed in acetonitrile, isopropanol and titanium tetrachloride mixed solvent, wherein, polyaniline and mixed solvent The mass ratio is 1:50, and then the residual oxidant and polymerized monomers in the polyaniline are removed by filtration, and then dried for use. At room temperature, the polyaniline after the purification is added in the ethanol solvent in the ratio of mass ratio 1: 20, then add a certain amount of film-forming resin polyurethane resin (PU628-1 that Taixing City Spinning Auxiliary Factory provides), Ultrasonic dispersion was performed for 20 minutes to make it uniform, thereby obtaining a coating liquid. After the mixed coating solution is filtered with non-woven fabric, it is coated on the cleaned transparent substrate PET by gravure coating, and dried by warm air (135°C) for about 10 minutes to prepare an organic conductive polymer. object film.
用Zn(Ac)2·2H2O配制成0.2mol·L-1的无水乙醇溶液,于90℃下回流4小时后,在0℃下加入LiOH·H2O粉末,使其浓度为0.3mol·L-1,在此温度下搅拌25分钟,形成ZnO纳米粒子的胶体溶液。在高速离心机中离心15分钟,往沉析的ZnO纳米粒子中加入无水乙醇清洗,然后再用PH=4的稀硝酸溶液清洗,得到颗粒直径为10nm的ZnO纳米粒子粉末。然后将其放入盛有一定量的乙醇的研钵中,混合研磨均匀后磁力搅拌4h获得ZnO浆料。将其印刷在有机导电聚合物薄膜的导电层上,自然晾干后得到约12μm厚的ZnO薄膜。然后对其施加120MPa的压力,制得纳米ZnO多孔薄膜。将制得的ZnO多孔薄膜浸入到4×10-5mol/L的N749染料的无水乙醇中,吸附24-36h后,用无水乙醇冲洗,用冷风吹干,即制得柔性ZnO光阳极。Use Zn(Ac) 2 ·2H 2 O to prepare 0.2mol·L -1 absolute ethanol solution, reflux at 90°C for 4 hours, add LiOH·H 2 O powder at 0°C to make the concentration 0.3 mol·L -1 , stirred at this temperature for 25 minutes to form a colloidal solution of ZnO nanoparticles. Centrifuge in a high-speed centrifuge for 15 minutes, add absolute ethanol to the precipitated ZnO nanoparticles to wash, and then wash with a dilute nitric acid solution with pH=4 to obtain ZnO nanoparticle powder with a particle diameter of 10 nm. Then put it into a mortar containing a certain amount of ethanol, mix and grind evenly, and then magnetically stir for 4 hours to obtain a ZnO slurry. It was printed on the conductive layer of the organic conductive polymer film, and a ZnO film with a thickness of about 12 μm was obtained after natural drying. Then a pressure of 120 MPa is applied to it to prepare a nano ZnO porous film. Immerse the prepared ZnO porous film into 4×10 -5 mol/L N749 dye in absolute ethanol, after absorbing for 24-36h, wash it with absolute ethanol, and dry it with cold wind to obtain a flexible ZnO photoanode .
选取厚度为125μm的导电塑料薄膜,用洗洁精和无水乙醇清洗后,用玻璃棒将导电碳浆(深圳市千代电子材料有限公司提供的CCI-305L型)刮涂到导电塑料薄膜上,然后将其放入干燥箱中150℃烘烤0.5h在其表面沉积一层厚度为80nm的碳薄膜,即制得柔性对电极导电塑料薄膜/石墨。Select a conductive plastic film with a thickness of 125 μm, wash it with detergent and absolute ethanol, and use a glass rod to scrape the conductive carbon paste (CCI-305L type provided by Shenzhen Qiandai Electronic Materials Co., Ltd.) onto the conductive plastic film. Then put it into a drying oven and bake it at 150° C. for 0.5 h to deposit a carbon film with a thickness of 80 nm on its surface to obtain a flexible counter electrode conductive plastic film/graphite.
将柔性TiO2光阳极和柔性对电极导电塑料薄膜/石墨使用沙林膜加热粘合在一起,然后将含有0.5mol/L的LiI、0.05mol/L的I2、0.3mol/L的DMPII(1,2-二甲基-3-丙基咪唑碘)和0.5mol/L的TBP的乙腈电解液从柔性对电极钛箔/Pt预留的小孔处注入到电池内部,再将小孔用环氧树脂堵住,即制成有机导电聚合物薄膜柔性染料敏化太阳能电池。在100Mw/cm2氙灯照射下,测得的电池的短路电流为3.26mA/cm2,开路电压为0.61V,填充因子为0.47,光电转换效率为0.93%。The flexible TiO 2 photoanode and the flexible counter electrode conductive plastic film/graphite are bonded together by heating with a sarin film, and then the DMPII ( 1,2-dimethyl-3-propylimidazolium iodide) and 0.5mol/L TBP acetonitrile electrolyte is injected into the inside of the battery from the small hole reserved by the flexible counter electrode titanium foil/Pt, and then the small hole is used Epoxy plugged, that is, flexible dye-sensitized solar cells made of organic conductive polymer films. Under the irradiation of 100Mw/cm 2 xenon lamp, the measured short-circuit current of the battery is 3.26mA/cm 2 , the open-circuit voltage is 0.61V, the filling factor is 0.47, and the photoelectric conversion efficiency is 0.93%.
实施例3Example 3
选取厚度为125μm的PET基材,用洗洁精和无水乙醇清洗后,在其表层涂覆一层厚度为0.8μm的聚噻吩导电层,即制得方块电阻为15Ω/□、可见光透光率为83%的有机导电聚合物薄膜。所选聚噻吩导电聚合物为拜耳公司生产的CLEVIOS PH750和CLEVIOS PH1000的混合物,其制备方法可以采用上文所述专利公开的方法。Select a PET substrate with a thickness of 125 μm, wash it with detergent and absolute ethanol, and coat a layer of polythiophene conductive layer with a thickness of 0.8 μm on its surface to obtain a sheet resistance of 15Ω/□ and visible light transmission. rate of 83% organic conductive polymer film. The selected polythiophene conductive polymer is a mixture of CLEVIOS PH750 and CLEVIOS PH1000 produced by Bayer, and its preparation method can adopt the method disclosed in the above-mentioned patent.
称取3.6g 1mol/L的钛酸四丁酯正丁醇溶液与0.8g Degussa生产的纳米二氧化钛P25粉经过4h充分搅拌得到TiO2胶体。将其印刷在有机导电聚合物薄膜的导电层上,自然晾干后得到约14μm厚的TiO2薄膜。然后将其放在100℃纯水中煮4h,制得纳米TiO2多孔薄膜。将制得的TiO2多孔薄膜浸入到4×10-5mol/L的Z907染料的无水乙醇中,吸附24-36h后,用无水乙醇冲洗,用冷风吹干,即制得柔性TiO2光阳极。Weigh 3.6g 1mol/L tetrabutyl titanate n-butanol solution and 0.8g nano titanium dioxide P25 powder produced by Degussa and stir thoroughly for 4h to obtain TiO 2 colloid. It was printed on the conductive layer of the organic conductive polymer film, and after natural drying, a TiO2 film with a thickness of about 14 μm was obtained. Then it was boiled in pure water at 100 °C for 4 h to prepare nano- TiO2 porous film. Immerse the prepared TiO 2 porous film into 4×10 -5 mol/L Z907 dye in absolute ethanol, absorb it for 24-36 hours, rinse it with absolute ethanol, and dry it with cold wind to obtain flexible TiO 2 Photoanode.
选取厚度为100μm的钛箔,用洗洁精和无水乙醇清洗后,用玻璃棒将含有主要成分为氯铂酸和松油醇的Pt浆料刮涂到钛箔上,自然晾干后放入马弗炉中450℃烧结0.5h在其表面沉积一层厚度为50nm的Pt镜,即制得柔性对电极钛箔/Pt。A titanium foil with a thickness of 100 μm was selected, cleaned with detergent and absolute ethanol, and the Pt slurry containing the main components of chloroplatinic acid and terpineol was scraped onto the titanium foil with a glass rod, and then dried naturally. Put it into a muffle furnace and sinter at 450°C for 0.5h to deposit a layer of Pt mirror with a thickness of 50nm on its surface, that is, to prepare a flexible counter electrode titanium foil/Pt.
将柔性TiO2光阳极和柔性对电极钛箔/Pt使用沙林膜加热粘合在一起,然后将含有0.5mol/L的LiI、0.05mol/L的I2、0.3mol/L的DMPII(1,2-二甲基-3-丙基咪唑碘)和0.5mol/L的TBP的3-甲氧基丙腈电解液从柔性对电极钛箔/Pt预留的小孔处注入到电池内部,再将小孔用环氧树脂堵住,即制成有机导电聚合物薄膜柔性染料敏化太阳能电池。在100Mw/cm2氙灯照射下,测得的电池的短路电流为3.82mA/cm2,开路电压为0.62V,填充因子为0.52,光电转换效率为1.23%。 The flexible TiO 2 photoanode and the flexible counter electrode titanium foil/Pt were bonded together by heating with sarin film, and then DMPII (1 , 2-dimethyl-3-propylimidazolium iodine) and 0.5mol/L TBP's 3-methoxypropionitrile electrolyte is injected into the interior of the battery from the small hole reserved by the flexible counter electrode titanium foil/Pt, Then the small hole is blocked with epoxy resin, and the organic conductive polymer film flexible dye-sensitized solar cell is made. Under the irradiation of 100Mw/cm 2 xenon lamp, the measured short-circuit current of the battery is 3.82mA/cm 2 , the open-circuit voltage is 0.62V, the filling factor is 0.52, and the photoelectric conversion efficiency is 1.23%.
实施例4Example 4
选取厚度为175μm的PET基材,用洗洁精和无水乙醇清洗后,在其表层涂覆一层厚度为1.5μm的聚吡咯导电层即制得方块电阻为25Ω/□、可见光透光率为79%的有机导电聚合物薄膜,其具体制备方法:将聚吡咯导电聚合物(武汉狮子山涂料厂)置于甲腈和乙酸乙酯混合溶液中,甲腈和乙酸乙酯的体积比为1∶2,磁力搅拌3小时,超声波分散15min,使聚吡咯充分分散在甲腈和乙酸乙酯混合溶剂中,其中,聚吡咯与混合溶剂的质量比为1∶75,然后经过过滤除去聚吡咯中残余的氧化剂及为聚合的单体,干燥后备用。在室温下,将纯化后的聚吡咯按质量比1∶20的比例加入到甲醇溶剂中,然后再加入一定量的成膜树脂聚酯树脂(上海浩扬实业发展有限公司提供的MD-1200),超声波分散30min,以使其变均匀,由此获得涂布液。将混合好的用涂布液无纺布过滤后,采用凹版涂布的方式涂覆到洗干净的透明基材PET上,通过暖风(120℃)干燥大约15分钟,从而制备出有机导电聚合物薄膜。Select a PET base material with a thickness of 175 μm, wash it with detergent and absolute ethanol, and coat a conductive layer of polypyrrole with a thickness of 1.5 μm on its surface to obtain a sheet resistance of 25Ω/□ and visible light transmittance. It is a 79% organic conductive polymer film, and its specific preparation method: polypyrrole conductive polymer (Wuhan Shizishan Paint Factory) is placed in a mixed solution of formyl nitrile and ethyl acetate, and the volume ratio of formyl nitrile and ethyl acetate is 1:2, magnetic stirring for 3 hours, ultrasonic dispersion for 15 minutes, to fully disperse polypyrrole in the mixed solvent of formonitrile and ethyl acetate, wherein the mass ratio of polypyrrole to the mixed solvent is 1:75, and then remove the polypyrrole by filtration The remaining oxidants and monomers that are not polymerized in the solution should be dried for later use. At room temperature, the purified polypyrrole was added to the methanol solvent in a mass ratio of 1:20, and then a certain amount of film-forming resin polyester resin (MD-1200 provided by Shanghai Haoyang Industrial Development Co., Ltd.) , ultrasonically dispersed for 30 minutes to make it uniform, thereby obtaining a coating liquid. After the mixed coating solution is filtered with non-woven fabric, it is coated on the cleaned transparent substrate PET by gravure coating, and dried by warm air (120°C) for about 15 minutes to prepare an organic conductive polymer. object film.
称取4.8g Degussa生产的纳米二氧化钛P25粉放入盛有一定量的乙醇的研钵中,混合研磨均匀后磁力搅拌4h获得TiO2浆料。将其印刷在有机导电聚合物薄膜的导电层上,自然晾干后得到约12μm厚的TiO2薄膜。然后对其施加120MPa的压力,制得纳米TiO2多孔薄膜。将制得的TiO2多孔薄膜浸入到4×10-5mol/L的N3染料的无水乙醇中,吸附24-36h后,用无水乙醇冲洗,用冷风吹干,即制得柔性TiO2光阳极。Weigh 4.8g of nano-titanium dioxide P25 powder produced by Degussa and put it into a mortar filled with a certain amount of ethanol, mix and grind evenly, then magnetically stir for 4h to obtain TiO 2 slurry. It was printed on the conductive layer of the organic conductive polymer film, and after natural drying, a TiO2 film with a thickness of about 12 μm was obtained. Then a pressure of 120MPa is applied to it to prepare nano- TiO2 porous film. Immerse the prepared TiO 2 porous film in 4×10 -5 mol/L N3 dye dehydrated ethanol, after absorbing for 24-36h, wash it with dehydrated ethanol, and dry it with cold wind to obtain flexible TiO 2 Photoanode.
选取厚度为175μm的导电塑料薄膜,用洗洁精和无水乙醇清洗后,用玻璃棒将导电碳浆(深圳市千代电子材料有限公司提供的CCI-305L型)刮涂到导电塑料薄膜上,然后将其放入干燥箱中150℃烘烤0.5h在其表面沉积一层厚度为60nm的碳薄膜,即制得柔性对电极导电塑料薄膜/石墨。Select a conductive plastic film with a thickness of 175 μm, wash it with detergent and absolute ethanol, and use a glass rod to scrape the conductive carbon paste (CCI-305L type provided by Shenzhen Qiandai Electronic Materials Co., Ltd.) onto the conductive plastic film. Then put it into a drying oven and bake it at 150° C. for 0.5 h to deposit a carbon film with a thickness of 60 nm on its surface to obtain a flexible counter electrode conductive plastic film/graphite.
将柔性TiO2光阳极和柔性对电极导电塑料薄膜/石墨使用沙林膜加热粘合在一起,然后将含有0.5mol/L的LiI、0.05mol/L的I2、0.3mol/L的DMPII(1,2-二甲基-3-丙基咪唑碘)和0.5mol/L的TBP的乙腈电解液从柔性对电极钛箔/Pt预留的小孔处注入到电池内部,再将小孔用环氧树脂堵住,即制成有机导电聚合物薄膜柔性染料敏化太阳能电池。在100Mw/cm2氙灯照射下,测得的电池的短路电流为3.01mA/cm2,开路电压为0.62V,填充因子为0.45,光电转换效率为0.84%。The flexible TiO 2 photoanode and the flexible counter electrode conductive plastic film/graphite are bonded together by heating with a sarin film, and then the DMPII ( 1,2-dimethyl-3-propylimidazolium iodide) and 0.5mol/L TBP acetonitrile electrolyte is injected into the inside of the battery from the small hole reserved by the flexible counter electrode titanium foil/Pt, and then the small hole is used Epoxy plugged, that is, flexible dye-sensitized solar cells made of organic conductive polymer films. Under the irradiation of 100Mw/cm 2 xenon lamp, the measured short-circuit current of the battery is 3.01mA/cm 2 , the open-circuit voltage is 0.62V, the filling factor is 0.45, and the photoelectric conversion efficiency is 0.84%.
实施例5Example 5
选取厚度为175μm的PET基材,用洗洁精和无水乙醇清洗后,在其表层涂覆一层厚度为1μm的聚噻吩导电层,即制得方块电阻为12Ω/□、可见光透光率为81%的有机导电聚合物薄膜。所选聚噻吩导电聚合物为拜耳公司生产的CLEVIOS PH750和CLEVIOS PH1000的混合物,其制备方法可以采用上文所述专利公开的方法。Select a PET substrate with a thickness of 175 μm, wash it with detergent and absolute ethanol, and coat its surface with a polythiophene conductive layer with a thickness of 1 μm to obtain a sheet resistance of 12Ω/□ and visible light transmittance 81% organic conductive polymer film. The selected polythiophene conductive polymer is a mixture of CLEVIOS PH750 and CLEVIOS PH1000 produced by Bayer, and its preparation method can adopt the method disclosed in the above-mentioned patent.
用Zn(Ac)2·2H2O配制成0.15mol·L-1的无水乙醇溶液,于90℃下回流4小时后,在0℃下加入LiOH·H2O粉末,使其浓度为0.2mol·L-1,在此温度下搅拌25分钟,形成ZnO纳米粒子的胶体溶液。在高速离心机中离心15分钟,往沉析的ZnO纳米粒子中加入无水乙醇清洗,然后再用PH=4的稀硝酸溶液清洗,得到颗粒直径为10nm的ZnO纳米粒子粉末。然后将其放入盛有一定量的乙醇的研钵中,同时称取3.6g Degussa生产的纳米二氧化钛P25粉放入研钵中,混合研磨均匀后磁力搅拌4h获得ZnO/TiO2混合浆料。将其混合浆料印刷在有机导电聚合物薄膜的导电层上,自然晾干后得到约14μm厚的ZnO/TiO2薄膜。然后对其施加120MPa的压力,制得纳米ZnO/TiO2多孔薄膜。将制得的ZnO/TiO2多孔薄膜浸入到4×10-5mol/L的D205染料的无水乙醇中,吸附24-36h后,用无水乙醇冲洗,用冷风吹干,即制得柔性ZnO/TiO2光阳极。Use Zn(Ac) 2 ·2H 2 O to prepare 0.15mol·L -1 absolute ethanol solution, reflux at 90°C for 4 hours, add LiOH·H 2 O powder at 0°C to make the concentration 0.2 mol·L -1 , stirred at this temperature for 25 minutes to form a colloidal solution of ZnO nanoparticles. Centrifuge in a high-speed centrifuge for 15 minutes, add absolute ethanol to the precipitated ZnO nanoparticles to wash, and then wash with a dilute nitric acid solution with pH=4 to obtain ZnO nanoparticle powder with a particle diameter of 10 nm. Then put it into a mortar containing a certain amount of ethanol, and weigh 3.6g of nano-titanium dioxide P25 powder produced by Degussa into the mortar, mix and grind evenly, and then magnetically stir for 4h to obtain a ZnO/TiO 2 mixed slurry. The mixed paste was printed on the conductive layer of the organic conductive polymer film, and a ZnO/TiO 2 film with a thickness of about 14 μm was obtained after natural drying. Then a pressure of 120MPa is applied to it to prepare a nano-ZnO/ TiO2 porous film. Immerse the prepared ZnO/TiO 2 porous film in 4×10 -5 mol/L of D205 dye in absolute ethanol, after absorbing for 24-36h, wash it with absolute ethanol, and dry it with cold wind to obtain a flexible film. ZnO/ TiO2 photoanode.
选取厚度为75μm的钛箔,用洗洁精和无水乙醇清洗后,用玻璃棒将含有主要成分为氯铂酸和松油醇的Pt浆料刮涂到钛箔上,自然晾干后放入马弗炉中450℃烧结0.5h在其表面沉积一层厚度为60nm的Pt镜,即制得柔性对电极钛箔/Pt。A titanium foil with a thickness of 75 μm was selected, cleaned with detergent and absolute ethanol, and the Pt slurry containing the main components of chloroplatinic acid and terpineol was scraped onto the titanium foil with a glass rod, and then dried naturally. Put it into a muffle furnace and sinter at 450°C for 0.5h to deposit a layer of Pt mirror with a thickness of 60nm on its surface, that is, to prepare a flexible counter electrode titanium foil/Pt.
将柔性TiO2光阳极和柔性对电极钛箔/Pt使用沙林膜加热粘合在一起,然后将含有0.5mol/L的LiI、0.05mol/L的I2、0.3mol/L的DMPII(1,2-二甲基-3-丙基咪唑碘)和0.5mol/L的TBP的3-甲氧基丙腈电解液从柔性对电极钛箔/Pt预留的小孔处注入到电池内部,再将小孔用环氧树脂堵住,即制成有机导电聚合物薄膜柔性染料敏化太阳能电池。在100Mw/cm2氙灯照射下,测得的电池的短路电流为3.26mA/cm2,开路电压为0.61V,填充因子为0.49,光电转换效率为0.97%。The flexible TiO 2 photoanode and the flexible counter electrode titanium foil/Pt were bonded together by heating with sarin film, and then DMPII (1 , 2-dimethyl-3-propylimidazolium iodine) and 0.5mol/L TBP's 3-methoxypropionitrile electrolyte is injected into the interior of the battery from the small hole reserved by the flexible counter electrode titanium foil/Pt, Then the small hole is blocked with epoxy resin, and the organic conductive polymer film flexible dye-sensitized solar cell is made. Under the irradiation of 100Mw/cm 2 xenon lamp, the measured short-circuit current of the battery is 3.26mA/cm 2 , the open-circuit voltage is 0.61V, the fill factor is 0.49, and the photoelectric conversion efficiency is 0.97%.
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