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CN101837707A - surface printing method - Google Patents

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Publication number
CN101837707A
CN101837707A CN200910118795A CN200910118795A CN101837707A CN 101837707 A CN101837707 A CN 101837707A CN 200910118795 A CN200910118795 A CN 200910118795A CN 200910118795 A CN200910118795 A CN 200910118795A CN 101837707 A CN101837707 A CN 101837707A
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CN
China
Prior art keywords
substrate
printing method
layer
ink
surface printing
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Pending
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CN200910118795A
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Chinese (zh)
Inventor
林东焕
胡金鸣
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongguan Creatrons Opto Technologies Co ltd
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Dongguan Creatrons Opto Technologies Co ltd
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Application filed by Dongguan Creatrons Opto Technologies Co ltd filed Critical Dongguan Creatrons Opto Technologies Co ltd
Priority to CN200910118795A priority Critical patent/CN101837707A/en
Publication of CN101837707A publication Critical patent/CN101837707A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a method for digitally spray-printing desired patterns or pictures on various substrate surfaces, sputtering layers or decorative coating layers with metallic appearance by using ink, such as SiO coating layers made of any solid molecular substance2The method can achieve the purpose that full-color and high-resolution images can be finished by one-time printing, and excellent totem effects such as colorful and magic color can be generated, and the manufactured product can also meet the reliability, environmental protection test and hazardous substance disabling instruction (Rohs) standard specified by the 3C industry.

Description

Surface print method
Technical field
The present invention is a kind of technology that relates to surface print method, particularly a kind of method of utilizing digital method pattern directly to be printed in substrate surface.
Background technology
Existing printing technology mainly contains wire mark and bat printing.Both regular meetings have printing type face off normal, printing frame indentation, printing-ink to overflow housing, printing ink bad or the like the problem of attached property.And in operation, the tool of wire mark still has following problem: coefficient of losses height, output are insuperior, contraposition is accurate inadequately, and make product quality uneven; It is long that the shortcoming of bat printing is that tool is made L/T, and bat printing can be done the polychrome bat printing, and output is bigger, though be good than wire mark, but also can't satisfy the demands of consumers.Hence one can see that, and wire mark and bat printing have not been inconsistent in the swim demand in response to age of the changeable sampleization of color demand now.
In CN1235208, this case spreads upon photoresists on the silk screen earlier uniformly, beginning to carry out drying then handles, the pattern of need printing or the egative film of literal are exposed on silk screen, and develop in the immersion of the silk screen after will the exposing developer solution, silk screen after the development is positioned over the working metal surface, and connect an electrode, another electrode speckles with electrolyte solution, and in electrode making alive, the electrode that speckles with electrolyte solution is brushed on the pattern of silk screen or literal, promptly can be obtained required pattern or literal on the working metal surface.Though this case can be printed on pattern on the metal surface, but way does not give gay colours, and the existing shortcoming of wire mark also can't be improved.
On prior art, except above relevant example, also can in patent I300446, find, in order to reach this type creation that creates metal-like at nonmetallic surface.This case is used the vacuum magnetic-control sputtering technology, for example carbon fiber, high-intensity engineering plastics plate a polychrome rete at nonmetallic surface, via the mixed proportion that changes target and change nitrogen oxygen hydrocarbon gas and this metal ion, can create the metallic luster of the different degree of saturation of different color and lusters.On step, through the coating of primary coat, pass through bright color plated film step two step of metal more earlier, coat layer protective layer at last again, promptly fulfil assignment.The primary coat step on basis is divided into into priming paint rete and jaqan rete two parts, and this jaqan rete can improve flatness and minute surface degree.The bright color plated film step of metal is separated into two parts also: polychrome rete, reflexed light film.This reflexed light film is the brightness that light non-transmittable layers can increase product surface via reflection ray, and this polychrome rete then can design by printing opacity, and the thick more color that then can present of thickness is just many more.Though the patent I300446 place similar a bit with the present invention on the part flow process, I300446 does not mention the method how to draw a design on metallic mirror surface, and I300446 is limited to nonmetallic base material with use, and the present invention does not then have this restriction.
Be with, as from the foregoing, above-mentioned surface printing mode on reality is used, obviously has inconvenience and exists with disappearance, remains to be improved it.The inventor can't satisfy the variation that the consumer pursues thoughts on existing on the market technology, for example the scope of color change too narrow, be printed on that picture element on the metal medium materials is not high, the problems of metal-like, brightness or the like, and according to the correlation experience of being engaged in for many years in this respect, the concentrated observation also studied it, and proposes a kind of reasonable in design and effectively improve the invention of above-mentioned disappearance.
Summary of the invention
Purpose of the present invention is providing a kind of in the substrate surface method of printing, by digital printed mode, creates wide colour gamut, multi-level, metal-like, the colorful totem of layer gradually on substrate surface.
Another object of the present invention by digital printed mode, reaches high-resolution picture and exquisite lines style, and does not have the restriction of color providing a kind of in the substrate surface method of printing, and can be with false proof graphic being printed on the various base materials.
In order to reach the purpose of aforementioned invention, surface print method of the present invention is substrate surface treatment and primary coat in regular turn, mainly be on the treated base material surface, priming paint to be smeared up, the base material of smearing priming paint can increase smoothness or minute surface depth, but consider that if base material is transparent or translucent, can leave out this step in order not lose this characteristic; Produce a metal level, method can be sputter or adds metal appearance decoration film coating layer, sputter is to use a kind of method of magnetic control sputtering plating, target metal and gas are mixed into the color of expection, form a metal level, and increase the metal-like and the brightness of substrate surface, and metal appearance decoration film coating layer to be a kind of film of metal can be attached to substrate surface to produce metal-like; Printing, be with a picture or a literal colour printing on this metal level, and can adjust its resolution ratio; Intermediate coat is coated with, be at printing ink after super-dry, coat the layer of transparent or the coating of translucent material; Cementation zone applies, and can increase the graphic wear-resisting and hardness of this substrate surface, also can reach different effects because of different pigment.
In general printing, the ink of use is divided into dye type printing ink (Dye-Type Ink) and pigmented ink (Pigment-Type Ink), and dye-type mainly contains following three discrepancys, water proofing property, persistence and color selectivity with color type.Wherein, though dye-type has more color selectance than color type, but in water proofing property and persistence is neither and color type is good.Therefore, the present invention utilizes metal level to supply the shortcoming of color type metallic luster degree deficiency, uses a kind of pigmented ink, cooperates different base material materials to adjust different solvent and additive.Under permissible board coefficient of losses, select to have corrosive solvent, can strengthen the degree of adhering to of printing ink; Additive is visual user's demand then, adds interfacial agent, bleeding agent, bactericide, acid-base modifier, bites mixture or the like.
For making those skilled in the art understand purpose of the present invention, feature and effect, existing by following specific embodiment, and cooperate appended figure, in detail explanation as after.
Description of drawings
Fig. 1 is the flow chart of steps of the present invention's first preferred embodiment;
Fig. 2 is the section of structure of the present invention's first preferred embodiment;
Fig. 3 is the section of structure of the present invention's first preferred embodiment;
Fig. 4 is the flow chart of steps of the present invention's second preferred embodiment;
Fig. 5 is the section of structure of the present invention's second preferred embodiment.
[main element symbol description]
Base material 1
Priming coat 2
Metal level 3
Patterned layer 4
Floating coat 5
Cementation zone 6
Metal-plated rete 7
The specific embodiment
Please refer to Fig. 1, Fig. 2 and shown in Figure 3, Fig. 1 is the flow chart of steps of the present invention's first preferred embodiment, and Fig. 2 and Fig. 3 are the section of structures of the present invention's first preferred embodiment, and its step is as follows in regular turn:
Step S1 is a priming coat 2 of a priming paint being smeared up formation one homogeneous in the surface of this base material 1, this priming coat 2 can increase whole flatness also can be allowed metal level 3 adhere to back integral body one level and smooth minute surface can be arranged, but if 1 of base material as transparent or translucent material, can consider to leave out step S1.
Step S2, can use the magnetic control sputtering plating method, this method is that a target metal and a gas are mixed at least one default color, and will preset the color sputter on this prime coat 2 or the bottom of base material 1, or use metal-plated rete, layer of metal overlayed in prime coat 2 or base material 1 bottom form a metal level 3,, can improve the texture of product to increase the surface metal texture or the brightness of this base material 1.
Step S3 is the character with reference to this metal level 3, adjusts at least one printing ink, and this printing ink comprises at least one solvent, at least one colorant and at least one additive; Adjustment is meant the means that change this molten Ji, colorant and additive three mixed proportion.
Step S4, be with at least one picture or at least one literal, be printed on this metal level 3 or base material 1 surface to produce a patterned layer 4 with this printing ink, this step S4 can further comprise a man-machine interface, the action that the user can compile pattern or photo in man-machine interface, the adjustment of scaled, resolution ratio and position are adjusted, i.e. this man-machine interface can provide a user to adjust and definite function of printing style, and can adjust the resolution ratio of this picture or this literal.The picture adjustment can be printed after finishing.Wherein, this man-machine interface can combine with the software of compiling on the market, allows user's emulation printing result on the interface earlier, reduces the puzzlement of using wrong picture or layout mistake, also can reduce meaningless cost.
Step S5, this stage, can use transparent or translucent lacquer to be coated on the pattern, form the floating coat 5 among Fig. 2, can pierce through the protection patterned layer 4 also will protect patterned layer and base material 1 to combine closely, can reach of the effect of fixing protection pattern with reinforced wear-resistant.
At last; step S6; cementation zone applies; on this floating coat 5, apply a cementation zone to form a cementation zone 6; this cementation zone 6 is transparent or semitransparent way layers, and visual user's demand is adjusted its thickness, strengthens the pattern protection on the one hand and does not influence integral color and texture; also can resist the external impact force of part on the other hand and increase hardness, wearability.This cementation zone comprises at least one pigment, and this pigment is the colour vision effect that causes this cementation zone.The pattern that this method is printed is that resolution ratio is the above full-color pattern of 720dpi*720dpi.This method can be drawn false proof and three-dimensional graphic.
With reference to figure 2, Fig. 2 is the profile of first preferred embodiment again.This profile is that a base material 1, a priming coat 2, a metal level 3, a patterned layer 4, a floating coat 5 are with a cementation zone 6 from top to bottom in regular turn.This base material 1 is plastics, metal or glass material without limits.Step S1 forms a priming coat 2; on priming coat 2, form a metal level 3; adjust required printing ink; needed picture and literal are formed a patterned layer 4 on metal level 3; this patterned layer 4 can cooperate sting the erosion result create different variations, behind patterned layer 4 bone dries, increase by a floating coat 5 again; this floating coat 5 can be protected patterned layer 4 on the one hand, can increase different color and lusters on the other hand.Last cementation zone 6, adding cementation zone 6 can increase integral hardness and abrasion resistance.
With reference to figure 3, Fig. 3 is the profile of a preferred embodiment again, and this profile is that a metal level 3, a base material 1, a patterned layer 4, a floating coat 5 are with a cementation zone 6 from top to bottom in regular turn.This base material 1 transparent or translucent material, in order to cooperate the characteristic of base material 1 itself, having omitted the primary coat step is step S1.Consider the transparent characteristic of base material 1 itself, the metal level 3 that step S2 is produced forms in base material 1 bottom especially.Patterned layer 4 Direct Digital are printed on the base material 1, and floating coat 5 penetrates this patterned layer 4 patterned layer 4 is closely combined with base material 1, adds cementation zone 6 at last, make whole abrasion hardness promote.
Please refer to Fig. 4 and shown in Figure 5, Fig. 4 is the flow chart of steps of the present invention's second preferred embodiment, and Fig. 5 is the section of structure of the present invention's second preferred embodiment, and its step is as follows in regular turn:
Step R1 selects a base material 1 earlier, and this base material 1 can be plastics, carbon fiber or metal material base material.
Step R2 selects suitable base material 1 etching solution or laser carved, to cooperate selected pattern or literal etching or laser carved surface to this base material 1, to increase the third dimension of finished product.
Step R3, with substrate surface treatment, this substrate surface treatment be for grind whole be fit to etching or laser carved after base material 1 surface to default size and smoothness.
Step R4, it is the priming coat 2 of a priming paint being smeared up formation one homogeneous in the surface of this base material 1, this priming coat 2 can increase whole flatness also can be allowed metal level 3 adhere to back integral body one level and smooth minute surface can be arranged, but if base material is the transparent or translucent step R4 that leaves out.
Step R5 can produce a metal level, can be via the magnetic control sputtering plating method, and this method is that a target metal and a gas are mixed at least one default color, and should preset the color sputter on this prime coat 2, forms a metal level 3; Or use a metal coating to be attached on the prime coat 2, the purpose of two kinds of methods all is the texture for the surface metal texture that increases this base material 1 or brightness and high product.
Step R6 is the character with reference to this metal level 3, adjusts at least one printing ink, and this printing ink comprises at least one solvent, at least one colorant and at least one additive, changes this molten Ji, this colorant and this additive three mixed proportion.
Step R7, be with at least one picture or at least one literal, be printed on this metal level 3 to produce a patterned layer 4 with this printing ink, this step R7 can further comprise a man-machine interface, the action that the user can compile pattern or photo in man-machine interface, the adjustment of scaled, resolution ratio and position are adjusted.Picture can print after adjusting.Wherein, this man-machine interface can combine with the software of compiling on the market, allows user's emulation printing result on the interface earlier, reduces the puzzlement of using wrong picture or layout mistake, also can reduce meaningless cost.
Step R8, this stage, can use transparent or translucent lacquer to be coated on the pattern, form the floating coat 5 among Fig. 2, this floating coat 5 can penetrate and protect this patterned layer 4 that graphic or literal are done an effect that combines with base material closely.
At last; step R9; cementation zone applies; on this floating coat 5, apply a cementation zone and form a cementation zone 6; the also visual user's demand of this cementation zone 6 is adjusted its thickness; protect pattern on the one hand, also can resist the external impact force of part on the other hand and increase hardness, wearability.This cementation zone comprises at least one pigment, and this pigment is the colour vision effect that causes this cementation zone.The pattern that this method is printed is that resolution ratio is the above full-color pattern of 720dpi*720dpi.This method can be drawn false proof and three-dimensional graphic.
With reference to figure 5, Fig. 5 is the profile of second preferred embodiment again.This profile has has a base material 1, a priming coat 2, a metal level 3, a patterned layer 4, a floating coat 5 from top to bottom in regular turn with a cementation zone 6.This base material 1 is plastics, metal or glass without limits, selects for use earlier to be fit to the lysate that this base material 1 etching is used, and selects suitable masterplate again pattern or literal are got on constantly.After the etching, earlier substrate surface is processed, unnecessary dirty or flux is all clean.Step R4 forms a priming coat 2; on priming coat 2, go into a metal level 3 through sputter or metal coating processing again; sputter finishes the back and adjusts required printing ink; needed picture and literal are formed a patterned layer 4 on metal level 3; this patterned layer 4 can cooperate etching result to create different variations, behind patterned layer 4 bone dries, increases by a floating coat 5 again; this floating coat 5 can be protected patterned layer 4 on the one hand, can increase different color and lusters on the other hand.Last cementation zone 6, adding cementation zone 6 can increase integral hardness and abrasion resistance.
The present invention belongs to one not have the version printing mode, promptly must not rely on Tool and Die Technology, just can finish presswork, and it is short that development period is compared other pattern, quite meets the trend of the changeable personalization of 3C industry.And no matter no any restriction on base material is that plastics, carbon fiber or metal material all can be used.In operation, because processing procedure is simple, repeatability is good, the quality keyholed back plate is easy, meets the important document of the progressive of patent, expects that the juror can give a patent early.
Below the present invention has been done a detailed description, only the above person only is two preferred embodiments of the present invention, when not limiting scope of the invention process.Be that all equalizations of doing according to claim of the present invention change and modify etc., all should still belong in the patent covering scope of the present invention.

Claims (16)

1.一种表面印刷方法,利用数字方法将图案直接印刷于一基材的表面,该方法包含步骤:1. A surface printing method, utilizing digital methods to directly print patterns on the surface of a substrate, the method comprising steps: (1)产生一金属层,在基材表面形成一金属层,以增加该基材的表面金属质感或亮度;(1) produce a metal layer, form a metal layer on the surface of the substrate, to increase the surface metal texture or brightness of the substrate; (2)油墨调整,参考该金属层的性质,调整至少一油墨,且该油墨包含至少一溶剂、至少一色料以及至少一添加剂,调整是指改变该溶济、该色料以及该添加剂三者混合比例的手段;(2) Ink adjustment, referring to the properties of the metal layer, adjust at least one ink, and the ink includes at least one solvent, at least one colorant and at least one additive, adjustment refers to changing the solvent, the colorant and the additive means of mixing ratios; (3)印刷,将至少一图片或至少一文字,以该油墨印制在该金属层上;(3) printing, printing at least one picture or at least one character on the metal layer with the ink; (4)中间漆涂,是在该油墨经步骤(4)而干燥以后,涂上透明或是半透明材质之一形成中涂层,其作用为穿透图案层并将图案层固定于基材之上,并保护该油墨形成的该图片及该文字;以及(4) Intermediate paint, after the ink is dried in step (4), coat one of transparent or translucent materials to form an intermediate coating, which acts to penetrate the pattern layer and fix the pattern layer to the substrate and protect the picture and the text formed by the ink; and (5)表面硬化层涂覆,于该中涂层上涂覆一表面硬化层以形成一表面硬化层,以增加该涂料层的耐磨和硬度。(5) Surface hardening layer coating, coating a surface hardening layer on the middle coating to form a surface hardening layer to increase the wear resistance and hardness of the coating layer. 2.如权利要求1所述的一种表面印刷方法,其中该步骤(1)产生一金属层,可经由磁控溅镀方法,该方法是将一靶材金属与一气体混合成至少一预设颜色,并将该预设颜色溅镀于该基材上,形成一金属层。2. A surface printing method as claimed in claim 1, wherein the step (1) produces a metal layer, which can be passed through the magnetron sputtering method, which is to mix a target metal with a gas into at least one pre- A color is set, and the preset color is sputtered on the substrate to form a metal layer. 3.如权利要求1所述的一种表面印刷方法,其中该步骤(1)产生一金属层,可将一金属镀膜层贴附于该基材上,形成该金属层。3. A surface printing method as claimed in claim 1, wherein the step (1) produces a metal layer, and a metal coating layer can be attached to the substrate to form the metal layer. 4.如权利要求1所述的一种表面印刷方法,其中该步骤(1)之前可增加一底涂步骤,该步骤是于该基材表面将一底漆涂抹上去形成一底漆层,以增加该基材表面的平滑度与镜面度。4. A kind of surface printing method as claimed in claim 1, wherein a primer step can be added before the step (1), and the step is to apply a primer on the surface of the substrate to form a primer layer, so as to Increase the smoothness and specularity of the substrate surface. 5.如权利要求4所述的一种表面印刷方法,其中该底涂步骤之前包含一基材蚀刻,该基材蚀刻是将选定图案或文字蚀刻到该基材的表面,以增加成品的立体感。5. a kind of surface printing method as claimed in claim 4, wherein comprises a base material etching before the priming step, and this base material etching is to etch selected pattern or text to the surface of this base material, to increase the finished product three-dimensional sense. 6.如权利要求4所述的一种表面印刷方法,其中该底涂步骤之前包含一基材雷射雕刻,该基材雷射雕刻是将选定图案或文字雷射雕刻到该基材的表面,以增加成品的立体感。6. A surface printing method as claimed in claim 4, wherein the base coating step comprises a substrate laser engraving before, and the substrate laser engraving is to laser engrave a selected pattern or text onto the substrate surface to increase the three-dimensionality of the finished product. 7.如权利要求4所述的一种表面印刷方法,其中该底涂步骤进一步包含一基材表面处理,该基材表面处理为磨整基材的表面至预设大小以及平滑度。7. A surface printing method as claimed in claim 4, wherein the priming step further comprises a substrate surface treatment, the substrate surface treatment is grinding the surface of the substrate to a predetermined size and smoothness. 8.如权利要求1所述的一种表面印刷方法,其中该基材若为透明或半透明材质,则该金属层位于该基材层之下。8. A surface printing method as claimed in claim 1, wherein if the substrate is transparent or translucent, the metal layer is located under the substrate layer. 9.如权利要求1所述的一种表面印刷方法,其中该步骤(3)具有一人机接口,该人机接口可提供一使用者调整以及确定印制花样的功能,并可以调整该图片或该文字的分辨率。9. A surface printing method as claimed in claim 1, wherein the step (3) has a man-machine interface, which can provide a function for the user to adjust and determine the printed pattern, and can adjust the picture or The resolution of the text. 10.如权利要求9所述的一种表面印刷方法,其中该人机接口可弹性的与一般绘图软件和及其接口作结合。10. A surface printing method as claimed in claim 9, wherein the man-machine interface can be flexibly combined with general drawing software and its interface. 11.如权利要求1所述的一种表面印刷方法,其中该步骤(3)的调整手段,是依据可容许的机台耗损率下,选择具有腐蚀性的该溶剂,以强化该油墨于该金属层的附着度。11. A surface printing method as claimed in claim 1, wherein the adjustment means of the step (3) is to select the corrosive solvent according to the allowable machine wear rate, so as to strengthen the ink on the Adhesion of the metal layer. 12.如权利要求1所述的一种表面印刷方法,其中该油墨的添加剂可为界面活性剂、渗透剂、杀菌剂、酸碱调节剂或是蜇合剂。12. A surface printing method as claimed in claim 1, wherein the additive of the ink can be a surfactant, a penetrating agent, a bactericide, an acid-base regulator or a stinging agent. 13.如权利要求1所述的一种表面印刷方法,其中步骤(5)的该表面硬化层包含至少一颜料,该颜料是造成该表面硬化层的颜色视觉效果。13. A surface printing method as claimed in claim 1, wherein the surface hardening layer in step (5) contains at least one pigment, and the pigment is responsible for the color visual effect of the surface hardening layer. 14.如权利要求1所述的一种表面印刷方法,其中该方法印制的图案为分辨率为720dpi*720dpi以上的全彩图案。14. A surface printing method as claimed in claim 1, wherein the pattern printed by the method is a full-color pattern with a resolution of 720dpi*720dpi or more. 15.如权利要求1所述的一种表面印刷方法,其中该方法是为一无版印刷的运用,不需要依赖模具技术,便可完成印刷作业。15. A surface printing method as claimed in claim 1, wherein the method is used for plateless printing, and the printing operation can be completed without relying on mold technology. 16.如权利要求1所述的一种表面印刷方法,其中该方法可绘出防伪及立体图式。16. A surface printing method as claimed in claim 1, wherein the method can draw anti-counterfeit and three-dimensional patterns.
CN200910118795A 2009-03-16 2009-03-16 surface printing method Pending CN101837707A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107553812A (en) * 2017-09-29 2018-01-09 东莞市骏达触控科技有限公司 Method for manufacturing curved surface shell of electronic product
CN108162627A (en) * 2018-01-09 2018-06-15 深圳市冠为科技股份有限公司 A kind of printing process of paper
CN104512138B (en) * 2013-10-07 2018-08-24 株式会社御牧工程 The manufacturing method of laminate
CN109509400A (en) * 2018-12-03 2019-03-22 国网江苏省电力有限公司 A kind of preparation method of open air atmospheric environment long-life two-dimension code label

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104512138B (en) * 2013-10-07 2018-08-24 株式会社御牧工程 The manufacturing method of laminate
CN107553812A (en) * 2017-09-29 2018-01-09 东莞市骏达触控科技有限公司 Method for manufacturing curved surface shell of electronic product
CN107553812B (en) * 2017-09-29 2019-06-18 东莞市骏达触控科技有限公司 Method for manufacturing curved surface shell of electronic product
CN108162627A (en) * 2018-01-09 2018-06-15 深圳市冠为科技股份有限公司 A kind of printing process of paper
CN108162627B (en) * 2018-01-09 2020-05-19 深圳市冠为科技股份有限公司 Printing method of paper
CN109509400A (en) * 2018-12-03 2019-03-22 国网江苏省电力有限公司 A kind of preparation method of open air atmospheric environment long-life two-dimension code label

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Application publication date: 20100922