CN101828734B - Sweet potato and soybean composite fermented beverage and preparation technology thereof - Google Patents
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Abstract
本发明涉及一种红薯大豆复合发酵饮料及其制备工艺,属于非酒精饮料领域。将所述红薯汁与豆浆按体积比为3-5∶1混合成发酵基料,用低脂牛奶制成培养液,然后经均质、杀菌、冷却工序后,接种乳酸菌,活化培养;驯化以发酵基料与脱脂牛乳以定比培养几代作为最终发酵菌种;最后的配比发酵液冷藏后熟至成品;制成的发酵饮料技术指标为:蛋白质≥2.5375mg/ml,黄酮≥0.045525mg/ml,多糖≥1.498mg/ml,脂类≥0.6707mg/ml,酸度为1.3-1.4,大肠菌群无,致病菌无,乳酸菌活菌数>4.55×106个/ml。本发明制成的红薯大豆发酵饮料集大豆的营养性与酸奶的保健性、风味性于一体,即丰富了酸奶的新品种,又为红薯的深加工探索出一条新的途径。The invention relates to a sweet potato and soybean composite fermented beverage and a preparation process thereof, belonging to the field of non-alcoholic beverages. Mix the sweet potato juice and soya-bean milk with a volume ratio of 3-5:1 to form a fermented base material, use low-fat milk to make a culture solution, then undergo homogenization, sterilization, and cooling procedures, inoculate lactic acid bacteria, activate and cultivate; domesticate with The fermented base material and skim milk are cultured for several generations at a fixed ratio as the final fermentation strain; the final proportioned fermented liquid is refrigerated and matured to the finished product; the technical indicators of the fermented beverage are: protein ≥ 2.5375mg/ml, flavonoid ≥ 0.045525mg /ml, polysaccharide ≥ 1.498mg/ml, lipid ≥ 0.6707mg/ml, acidity 1.3-1.4, no coliform bacteria, no pathogenic bacteria, and the number of viable lactic acid bacteria > 4.55×10 6 /ml. The sweet potato and soybean fermented beverage prepared by the invention integrates the nutritional properties of soybeans and the health care and flavor properties of yogurt, which not only enriches new varieties of yogurt, but also explores a new way for deep processing of sweet potatoes.
Description
技术领域 technical field
本发明涉及一种复合发酵饮料,特别涉及红薯大豆复合发酵饮料及其制备工艺,属于非酒精饮料领域。The invention relates to a composite fermented beverage, in particular to a sweet potato and soybean composite fermented beverage and a preparation process thereof, belonging to the field of non-alcoholic beverages.
背景技术 Background technique
红薯含有丰富的多糖、膳食纤维、胡萝卜素、亚油酸、去氢雄酮、黄酮、维生素A、B、C、E以及钾、铁、铜、硒、钙等10余种微量元素,红薯不仅营养价值很高,被营养学家们称为营养最均衡的保健食品,而且具有很好的抗癌作用。最近,日本癌症预防研究所对常见的二十种蔬菜的抗癌性从高到低进行排列,红薯抗癌作用名列榜首。吃红薯能够减肥、健美、防止心血管病、通便排毒,且含有大量膳食纤维;大豆富含蛋白质、异黄酮、低聚糖、皂苷、磷脂、核酸、植物蛋白,可以增强体质和机体的抗病能力,还有降血压和减肥的功效,并能补充人体所需要的热量。从目前来看,红薯食品多以红薯干、红薯片和薯条等形式出现,大豆虽有豆粉和豆奶等制成品,但是将红薯和大豆两者为原料制备饮料的方法和产品并不多见。然而,以红薯大豆为原料制备成的饮料,在营养和功能方面将大大超过单以红薯或大豆一种原料制成的饮料。因此,发明出一种红薯大豆复合发酵饮料及其制备工艺就显得十分必要。Sweet potatoes are rich in polysaccharides, dietary fiber, carotene, linoleic acid, dehydroandrosterone, flavonoids, vitamins A, B, C, E, and more than 10 trace elements such as potassium, iron, copper, selenium, and calcium. The nutritional value is very high, and it is called the most nutritionally balanced health food by nutritionists, and it has a good anti-cancer effect. Recently, the Japanese Institute of Cancer Prevention ranked the anti-cancer properties of twenty common vegetables from high to low, and the anti-cancer effects of sweet potatoes topped the list. Eating sweet potatoes can lose weight, keep fit, prevent cardiovascular disease, defecate and detoxify, and contain a lot of dietary fiber; soybeans are rich in protein, isoflavones, oligosaccharides, saponins, phospholipids, nucleic acids, and plant proteins, which can enhance physical fitness and the body's resistance. It also has the effect of lowering blood pressure and losing weight, and can supplement the calories needed by the human body. From the current point of view, sweet potato food mostly occurs in the form of dried sweet potato, sweet potato chips and French fries. more common. However, the beverage prepared from sweet potato and soybean will greatly surpass the beverage made from sweet potato or soybean in terms of nutrition and function. Therefore, it is very necessary to invent a kind of sweet potato soybean compound fermented beverage and its preparation technology.
发明内容 Contents of the invention
本发明的目的之一是以红薯汁和大豆汁为主要原料,接种经活化、驯化的乳酸菌,发酵蛋白质、糖类成乳酸。从而制成一种具有保健功能和良好风味的发酵型果蔬汁饮料,即红薯大豆复合发酵饮料。One of the objectives of the present invention is to use sweet potato juice and soybean juice as main raw materials, inoculate activated and domesticated lactic acid bacteria to ferment proteins and sugars into lactic acid. Thereby, a kind of fermented fruit and vegetable juice drink with health care function and good flavor is made, i.e. sweet potato soybean compound fermented drink.
本发明的目的之二提供所述红薯大豆复合发酵饮料的制备工艺。The second object of the present invention is to provide a preparation process of the sweet potato and soybean compound fermented beverage.
本发明的目的之一是这样实现的:红薯汁与豆浆的体积比为3-5∶1的进行混合,用低脂牛奶制成培养液,然后经均质、杀菌、冷却工序后,接种乳酸菌,活化培养;驯化以发酵基料与脱脂牛乳的体积比为0∶10;2∶8;4∶6;6∶4;8∶2;10∶0培养6代作为最终发酵菌种;最后的配比发酵液冷藏后熟至成品;制成的发酵饮料技术指标为:蛋白质≥2.5375mg/ml,黄酮≥0.045525mg/ml,多糖≥1.498mg/ml,脂类≥0.6707mg/ml,酸度为1.3-1.4,大肠菌群无,致病菌无,乳酸菌活菌数>4.55×106个/ml。One of the purpose of the present invention is achieved like this: the volume ratio of sweet potato juice and soya-bean milk is 3-5: 1 mixes, makes nutrient solution with low-fat milk, after homogeneous, sterilizing, cooling process, inoculates lactic acid bacteria , activation culture; domestication with the volume ratio of fermentation base material and skim milk as 0:10; 2:8; 4:6; 6:4; 8:2; 10:0 for 6 generations as the final fermentation strain; The proportioned fermented liquid is refrigerated and cooked to the finished product; the technical indicators of the fermented beverage are: protein ≥ 2.5375mg/ml, flavonoid ≥ 0.045525mg/ml, polysaccharide ≥ 1.498mg/ml, lipid ≥ 0.6707mg/ml, acidity of 1.3-1.4, no coliform bacteria, no pathogenic bacteria, and the number of viable lactic acid bacteria > 4.55×10 6 /ml.
本发明的目的之二的制备工艺是这样实现的:The preparation technology of object two of the present invention is achieved like this:
(1)红薯汁的制备:将红薯洗净,削去表皮,切成薄片,再将红薯薄片迅速放入已配好的浓度为0.2%的柠檬酸溶液中,红薯薄片与柠檬酸溶液重量比1∶4-6,然后一起放入豆浆机中榨汁,磨浆比为1∶5,用双层纱布过滤,滤液备用;(1) Preparation of sweet potato juice: wash the sweet potatoes, peel off the skin, cut into thin slices, and then quickly put the sweet potato slices into the prepared citric acid solution with a concentration of 0.2%. The weight ratio of the sweet potato slices to the citric acid solution is 1:4-6, then put them into the soymilk machine together to extract the juice, the refining ratio is 1:5, filter with double gauze, and the filtrate is used for later use;
(2)大豆的处理:先将大豆用蒸馏水冲洗3-4遍,除去表面的杂物,再将洗净的大豆放入80-90℃热水中热烫25-35min,浸泡用水量为豆重的3倍,浸泡后,反复揉搓,去除表皮;冲洗后倒入豆浆机中榨汁,磨浆比为1∶25;磨好的原豆浆用双层纱布过滤,滤液备用;(2) Soybean treatment: first rinse the soybeans with distilled water 3-4 times to remove surface impurities, then put the washed soybeans into hot water at 80-90°C for 25-35min, and soak the soybeans with the amount of water 3 times as heavy, after soaking, knead repeatedly to remove the skin; after rinsing, pour it into a soymilk machine to squeeze the juice, the refining ratio is 1:25; the ground soymilk is filtered with double-layer gauze, and the filtrate is used for later use;
(3)乳酸菌的活化:以低脂牛奶为培养液,经118-125℃下灭菌13-17min,冷却至38-42℃,加入低脂牛奶重量的0.08-0.12%的保加利亚乳杆菌发酵剂,在42-45℃下培养22-26h;配制相同的培养液,经118-125℃下灭菌13-17min,冷却至38-42℃,接入1%的上一次发酵液,在42-45℃下培养22-26h,再用本法移植二次;(3) Activation of lactic acid bacteria: use low-fat milk as culture medium, sterilize at 118-125°C for 13-17min, cool to 38-42°C, add 0.08-0.12% of the weight of low-fat milk Lactobacillus bulgaricus starter , cultivated at 42-45°C for 22-26h; prepared the same culture solution, sterilized at 118-125°C for 13-17min, cooled to 38-42°C, added 1% of the previous fermentation broth, Cultivate at 45°C for 22-26 hours, and then use this method to transplant for a second time;
(4)乳酸菌的驯化:取部分发酵基料与脱脂牛乳按体积比为0∶10;2∶8;4∶6;6∶4;8∶2;10∶0混合成总体积相等的6种混合液,然后分别装于各自的三角瓶中,115~120℃灭菌10~15min,冷却得到菌种驯化培养液,并依次标为①~⑥号培养液。将已活化的乳杆菌培养液接种到①号培养液中,加入量为培养液体积的5%,在42-45℃温度条件下培养,培养24h后接种到②号培养液中,再依次接种到③~⑥号培养液,每次的加入量与培养温度相同,随着发酵基料浓度的提高,最后得到适合发酵体系的驯化乳杆菌;(4) Acclimatization of lactic acid bacteria: Take part of the fermented base material and skim milk in a volume ratio of 0:10; 2:8; 4:6; 6:4; 8:2; 10:0 and mix them into 6 types with the same total volume The mixed solutions were then placed in their respective Erlenmeyer flasks, sterilized at 115-120°C for 10-15 minutes, and cooled to obtain strain acclimatization culture solutions, which were successively labeled as No. ①~⑥ culture solutions. Inoculate the activated Lactobacillus culture solution into No. ① culture solution, the addition amount is 5% of the culture solution volume, cultivate at 42-45°C, inoculate into No. ② culture solution after 24 hours of cultivation, and then inoculate sequentially To the ③~⑥ culture solution, the amount added each time is the same as the culture temperature, and with the increase of the concentration of the fermentation base material, the domesticated Lactobacillus suitable for the fermentation system is finally obtained;
(5)调配混合液:将红薯汁与豆浆按3-5∶1的体积比混合,放入0.75%的乳糖,摇匀,用透气膜封住瓶口;加入高压蒸汽锅中,于118-123℃下灭菌12-17min后,冷却到32-37℃;(5) Mixing solution: mix sweet potato juice and soybean milk in a volume ratio of 3-5:1, add 0.75% lactose, shake well, seal the bottle mouth with a breathable film; After sterilizing at 123°C for 12-17min, cool to 32-37°C;
(6)接种与发酵:将上述调配混合液放入超净工作台中,在调配混合液中接入5-9%的经活化、驯化的乳杆菌菌液,放入150转/分的摇床中,培养温度为38-40℃,发酵培养24小时;(6) Inoculation and fermentation: Put the above-mentioned blended liquid into the ultra-clean workbench, insert 5-9% of the activated and domesticated Lactobacillus liquid into the blended liquid, and put it into a shaker at 150 rpm medium, the culture temperature is 38-40°C, and the fermentation culture is 24 hours;
(7)冷藏,后熟至成品。(7) Refrigerate and cook until the finished product.
本发明制成的红薯大豆发酵饮料集大豆的营养性与酸奶的保健性、风味性于一体,即丰富了酸奶的新品种,又为红薯的深加工探索出一条新的途径。与单纯种类饮料相比,由于集合了红薯和大豆的优势,其蛋白质更易被人体消化吸收,且无沉淀问题。另外,发酵饮料中的有机酸,能促进胃肠蠕动,提高Ca、P、Fe吸收率;饮料中的有益乳酸菌能抑制肠道有害微生物的繁殖,抑制腐败产物产生,同时强化了抗癌效果,有利于身体健康。因此,红薯大豆发酵饮料的开发符合当今饮品营养、保健、风味、价廉及时尚等消费特点,具有广阔的市场前景。The sweet potato and soybean fermented beverage prepared by the invention integrates the nutritional properties of soybeans and the health care and flavor properties of yogurt, which not only enriches new varieties of yogurt, but also explores a new way for deep processing of sweet potatoes. Compared with pure beverages, due to the combination of the advantages of sweet potatoes and soybeans, its protein is more easily digested and absorbed by the human body, and there is no precipitation problem. In addition, the organic acids in fermented beverages can promote gastrointestinal peristalsis and increase the absorption rate of Ca, P, and Fe; the beneficial lactic acid bacteria in beverages can inhibit the reproduction of harmful microorganisms in the intestinal tract, inhibit the production of spoilage products, and strengthen the anticancer effect at the same time. Good for your health. Therefore, the development of sweet potato and soybean fermented beverage meets consumption characteristics such as current beverage nutrition, health care, flavor, cheap and fashion, and has broad market prospect.
具体实施方式Detailed ways
实施例1:Example 1:
制备过程依次为:The preparation process is as follows:
(1)红薯汁制备:采用新鲜饱满、肉质紧密呈浅黄色、成熟适度、无霉烂、无病虫害和无机械损伤的红薯作原料,将红薯洗净,削去表皮,切成薄片。将红薯薄片迅速放入已配好的0.2%的柠檬酸溶液中,红薯薄片与柠檬酸溶液重量比1∶5左右,然后加入九阳豆浆机中榨汁,磨浆比为1∶5,用双层纱布过滤,滤液备用;(1) Preparation of sweet potato juice: Use sweet potatoes that are fresh and plump, with light yellow flesh, moderate maturity, no mildew, no pests and diseases, and no mechanical damage. Wash the sweet potatoes, peel off the skin, and cut into thin slices. Put the sweet potato flakes into the prepared 0.2% citric acid solution quickly, the weight ratio of the sweet potato flakes to the citric acid solution is about 1:5, then add it into the Joyoung Soymilk Machine to squeeze the juice, the refining ratio is 1:5, use Double-layer gauze filtration, filtrate standby;
(2)大豆的处理:选取成熟、饱满的大豆,去除霉变、虫蛀、变色、变味的大豆及夹杂的沙石、异物等,将选好的大豆用蒸馏水冲洗3-4遍,除去表面的杂物,将洗净的大豆放入85℃热水中热烫30min,浸泡用水量为豆重的3倍,浸泡后,反复揉搓,去除表皮。冲洗后倒入九阳豆浆机中榨汁,磨浆比为1∶25,磨好的原豆浆用双层纱布过滤,滤液备用;(2) Treatment of soybeans: select mature and plump soybeans, remove moldy, moth-eaten, discolored, and off-flavored soybeans, mixed sand, foreign matter, etc., rinse the selected soybeans with distilled water 3-4 times, and remove the surface Put the washed soybeans in hot water at 85°C for 30 minutes. The amount of water used for soaking is 3 times the weight of the beans. After soaking, rub repeatedly to remove the skin. After rinsing, pour it into the Joyoung Soymilk Machine to squeeze the juice, the refining ratio is 1:25, filter the ground soybean milk with double-layer gauze, and use the filtrate for later use;
(3)乳酸菌的活化:以低脂牛奶为培养液,经121℃下灭菌15min,冷却至40℃,加入低脂牛奶重量的0.1%的保加利亚乳杆菌发酵剂,在43℃下培养24h;配制相同的培养液,经121℃下灭菌15min,冷却至40℃,接入1%的上一次发酵液,在43℃下培养24h,再用本法移植二次;(3) Activation of lactic acid bacteria: use low-fat milk as a culture medium, sterilize at 121°C for 15 minutes, cool to 40°C, add 0.1% of the weight of low-fat milk Lactobacillus bulgaricus starter, and cultivate at 43°C for 24 hours; Prepare the same culture solution, sterilize at 121°C for 15 minutes, cool to 40°C, add 1% of the previous fermentation broth, incubate at 43°C for 24 hours, and then use this method to transplant twice;
(4)乳酸菌的驯化:取部分发酵基料与脱脂牛乳按体积比为0∶10,2∶8,4∶6,6∶4,8∶2,10∶0混合成总体积为100ml的6种,然后分别装于各自的三角瓶中,115~120℃灭菌10~15min,冷却得到菌种驯化培养液,并依次标为①~⑥号培养液,将已活化的乳杆菌培养液接种到①号培养液中,加入量为培养液体积的5%,在43℃温度条件下培养,培养24h后接种到②号培养液中,再依次接种到③~⑥号培养液,每次的加入量与培养温度相同,随着发酵基料浓度的提高,最后得到适合发酵体系的驯化乳杆菌。(4) Acclimatization of lactic acid bacteria: take part of the fermented base material and skimmed milk in a volume ratio of 0:10, 2:8, 4:6, 6:4, 8:2, 10:0 and mix them into a 6:100ml total volume. Then put them into their respective Erlenmeyer flasks, sterilize at 115-120°C for 10-15 minutes, cool down to get the strain acclimation culture solution, and mark it as ①~⑥ culture solution in turn, and inoculate the activated Lactobacillus culture solution Add 5% of the volume of the culture solution to No. ① culture solution, cultivate at 43°C, inoculate into No. ② culture solution after 24 hours of cultivation, and then inoculate into No. ③~⑥ culture solution in turn, each time The addition amount is the same as the culture temperature, and with the increase of the concentration of the fermentation base material, the domesticated lactobacillus suitable for the fermentation system can be finally obtained.
(5)调配混合液:将红薯汁与豆浆按4∶1的体积比混合,加入0.75%的乳糖,摇匀,用透气膜封住瓶口;放入高压蒸汽锅中,于121℃下灭菌15min后,冷却到35℃左右。(5) Mixing solution: mix sweet potato juice and soybean milk at a volume ratio of 4:1, add 0.75% lactose, shake well, seal the bottle mouth with a breathable film; After inoculating for 15 minutes, cool down to about 35°C.
(6)接种与发酵:将上述调配混合液放入超净工作台中,在调配混合液中接入7%的经活化、驯化的乳杆菌菌液,放入150转/分的摇床中,培养温度为39℃,发酵培养24小时;(6) Inoculation and fermentation: put the above-mentioned blended liquid into the ultra-clean workbench, insert 7% activated and domesticated Lactobacillus bacteria into the blended liquid, put it into a shaker at 150 rpm, The culture temperature is 39°C, and the fermentation culture is 24 hours;
(7)冷藏,后熟至成品。(7) Refrigerate and cook until the finished product.
制成的发酵饮料技术指标为:蛋白质≥2.5375mg/ml,黄酮≥0.045525mg/ml,多糖≥1.498mg/ml,脂类≥0.6707mg/ml,酸度为1.38,大肠菌群无,致病菌无,乳酸菌活菌数>4.55×106个/ml。The technical indicators of the fermented beverage are: protein ≥ 2.5375mg/ml, flavonoid ≥ 0.045525mg/ml, polysaccharide ≥ 1.498mg/ml, lipid ≥ 0.6707mg/ml, acidity 1.38, no coliform bacteria, no pathogenic bacteria None, the number of live lactic acid bacteria > 4.55×10 6 /ml.
红薯大豆复合发酵饮料的口味调配:Taste deployment of sweet potato and soybean compound fermented beverage:
通过单因素和正交试验:By univariate and orthogonal tests:
通过单因素实验可知每100ml饮料中加入CMC-Na:0.55g,蔗糖:9g,柠檬酸钠:0.25g,苹果酸:0.03g时不易分层且口味较好。(20ml发酵饮料+20ml温水时)According to the single factor experiment, it can be known that adding CMC-Na: 0.55g, sucrose: 9g, sodium citrate: 0.25g, malic acid: 0.03g to every 100ml beverage is not easy to separate and the taste is better. (20ml fermented beverage + 20ml warm water)
口味调配正交试验因素水平表Orthogonal test factor level table for flavor blending
口味调配正交试验方案和实验结果Orthogonal test plan and experimental results of taste blending
附录:感官评分指标Appendix: Sensory scoring indicators
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