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CN101824217B - Polyurethane rubber composition and preparation process thereof - Google Patents

Polyurethane rubber composition and preparation process thereof Download PDF

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CN101824217B
CN101824217B CN2009100791793A CN200910079179A CN101824217B CN 101824217 B CN101824217 B CN 101824217B CN 2009100791793 A CN2009100791793 A CN 2009100791793A CN 200910079179 A CN200910079179 A CN 200910079179A CN 101824217 B CN101824217 B CN 101824217B
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starch
polyurethane rubber
rubber composition
mixing
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CN101824217A (en
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刘永军
郭义
巩红光
樊洁
王卓妮
朱博超
李锦山
乔彤森
杨世元
谢昕
竺栋荣
许惠芳
刘敏
魏福庆
金鼎铭
邵月君
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Petrochina Co Ltd
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Abstract

The invention provides a high-water-absorptivity degradable polyurethane rubber composition and a preparation method thereof, so that the rubber composition has high water-absorptivity and degradability. The polyurethane rubber composition comprises the following components in parts by weight based on 100 parts by weight of polyester and/or polyether mixed polyurethane rubber: 100 parts of polyester and/or polyether mixed polyurethane rubber; 10-60 parts of a mixture of starch, persulfate and water; 15-60 parts of starch-based super absorbent resin; and other auxiliary agents. The polyurethane rubber composition disclosed by the invention can be chemically degraded and biologically degraded, has high water absorption rate, can adjust the degradation period by different proportions of polyurethane rubbers of different types and/or proportions of chemical degradation products and/or biological degradation products, has the degradation period of 8-42 months, and has the expansion ratio of 300-800% in distilled water.

Description

一种聚氨酯橡胶组合物及其制备工艺A kind of polyurethane rubber composition and its preparation process

技术领域 technical field

本发明涉及具有优异生物降解能力和化学降解能力的可降解聚氨酯橡胶组合物,和所述橡胶组合物的制备工艺。The invention relates to a degradable polyurethane rubber composition with excellent biodegradability and chemical degradation ability, and a preparation process of the rubber composition.

背景技术 Background technique

随着时代发展,全球橡胶产业已发生巨大变化,传统橡胶硫化加工工艺制造的交联橡胶在失去使用性能后,不易降解,给人类生活环境带来了大量的垃圾,因而大家都希望使用一种失去使用性能后能够降解的交联橡胶材料。CN1563155A公开了一种由吸水膨胀树脂制备的遇水膨胀橡胶及其制备方法。其中吸水膨胀树脂由含有聚氧乙烯醚(甲基)丙烯酸酯的聚合单体、催化剂、引发剂和交联剂按比例聚合而成;遇水膨胀橡胶由吸水膨胀树脂、氯丁胶、填充剂、软化剂、促进剂和防老剂通过混炼、硫化而成,该遇水膨胀橡胶性能优良,耐离子性好,遇水后无析出物。其重量份数是,吸水膨胀树脂为50~100份、氯丁胶为100份、填充剂为20~35份、软化剂为10~20份、促进剂为0.5~1.0份、防老剂为0.5~1.0份。该文献公开的遇水膨胀橡胶硫化组合物主要使用氯丁胶,遇水膨胀橡胶硫化组合物不可降解。With the development of the times, the global rubber industry has undergone tremendous changes. The cross-linked rubber produced by the traditional rubber vulcanization process is not easy to degrade after losing its usability, and brings a lot of garbage to the human living environment. Therefore, everyone hopes to use a A cross-linked rubber material that degrades after losing its usability. CN1563155A discloses a water-swellable rubber prepared from a water-swellable resin and a preparation method thereof. Among them, the water-swellable resin is polymerized by polymerizing monomers containing polyoxyethylene ether (meth)acrylate, catalysts, initiators and crosslinking agents in proportion; the water-swellable rubber is composed of water-swellable resins, neoprene, and fillers. , softener, accelerator and anti-aging agent are produced by mixing and vulcanizing. The water-swellable rubber has excellent performance, good ion resistance, and no precipitates after contact with water. The parts by weight are: 50-100 parts of water-swellable resin, 100 parts of neoprene, 20-35 parts of filler, 10-20 parts of softener, 0.5-1.0 parts of accelerator, and 0.5 parts of anti-aging agent. ~1.0 servings. The water-swellable rubber vulcanization composition disclosed in this document mainly uses neoprene, and the water-swellable rubber vulcanization composition is not degradable.

发明内容 Contents of the invention

本发明的目的在于提供一种高吸水性可降解的聚氨酯橡胶组合物及其制备方法,使该橡胶组合物在具有高吸水性的同时兼具可降解性。The object of the present invention is to provide a highly water-absorbing and degradable polyurethane rubber composition and a preparation method thereof, so that the rubber composition has high water-absorbing property and degradability simultaneously.

一种聚氨酯橡胶组合物,以聚酯型和/或聚醚型混炼聚氨酯橡胶为100重量份计,包含以下组分:A polyurethane rubber composition, based on 100 parts by weight of polyester type and/or polyether type mixed polyurethane rubber, comprises the following components:

聚酯型和/或聚醚型混炼聚氨酯橡胶,100份;Polyester type and/or polyether type mixed polyurethane rubber, 100 parts;

淀粉、过硫酸盐和水混合物,记为H,10~60份,其中淀粉、过硫酸盐和水的配比(重量份)为100∶(2~20)∶(10~35);A mixture of starch, persulfate and water, denoted as H, 10-60 parts, wherein the proportion (parts by weight) of starch, persulfate and water is 100: (2-20): (10-35);

亚硫酸盐,0.5~5份;Sulfite, 0.5-5 parts;

硬脂酸,0.5~3份;Stearic acid, 0.5-3 parts;

氧化锌,3~15份;Zinc oxide, 3-15 parts;

橡胶防老剂,0~5份;Rubber anti-aging agent, 0-5 parts;

填充剂,5~70份;Filling agent, 5-70 parts;

酯类增塑剂,5~50份;Ester plasticizer, 5-50 parts;

环氧树脂,1~30份;Epoxy resin, 1-30 parts;

淀粉系高吸水性树脂,15~60份;Starch-based superabsorbent resin, 15-60 parts;

发泡剂,1~20份;Foaming agent, 1-20 parts;

橡胶交联剂,3~15份。Rubber crosslinking agent, 3-15 parts.

本发明所述的聚氨酯橡胶为市售产品,聚酯型聚氨酯橡胶如AU28(Millathane28)、聚酯型HA-1、S型胶、Eelastothane 640等;聚醚型聚氨酯橡胶如EU26(Millathane26),其中聚酯型和聚醚型聚氨酯橡胶共用时,二者比例可以任意调整。Polyurethane rubber of the present invention is a commercially available product, polyester type polyurethane rubber such as AU28 (Millathane28), polyester type HA-1, S type glue, Eelastothane 640 etc.; Polyether type polyurethane rubber such as EU26 (Millathane26), wherein When polyester type and polyether type polyurethane rubber are used together, the ratio of the two can be adjusted arbitrarily.

所用的淀粉可以是豆类原淀粉、小麦类原淀粉、稻米类淀粉、谷类原淀粉或薯类原淀粉中的一种或多种。The starch used may be one or more of bean starch, wheat starch, rice starch, cereal starch or potato starch.

本发明所用的过硫酸盐可以是过硫酸的碱金属盐如过硫酸钾、过硫酸钠等,或过硫酸的碱土金属盐如过硫酸钙等,也可以是过硫酸的非金属盐如过硫酸铵等。The used persulfate of the present invention can be the alkali metal salt of persulfuric acid such as potassium persulfate, sodium persulfate etc., or the alkaline earth metal salt of persulfuric acid such as calcium persulfate etc., also can be the nonmetallic salt of persulfuric acid such as persulfuric acid Ammonium etc.

亚硫酸盐是可溶于水的,亚硫酸盐中所含阳离子可以是非氧化性金属离子,也可以是非氧化性非金属离子(团),金属离子如钠离子,钾离子等,非金属离子如铵根离子等。Sulfite is soluble in water. The cations contained in sulfite can be non-oxidizing metal ions or non-oxidizing non-metal ions (groups). Metal ions such as sodium ions, potassium ions, etc., non-metal ions such as Ammonium ion, etc.

本发明所述的橡胶防老剂可以是胺类防老剂、酚类(衍生物)防老剂或者苯并咪唑类防老剂中的一种或多种。The rubber antioxidant of the present invention may be one or more of amine antioxidants, phenolic (derivative) antioxidants or benzimidazole antioxidants.

所述的胺类防老剂选自N,N’-二(2-辛基)-对苯二胺、N-异丙基-N’-苯基对苯二胺、N,N’-二(1,4-二甲基戊基)-对苯二胺、N-(1,3-二甲基丁基)-N’-苯基对苯二胺有机络合物等。The amine anti-aging agent is selected from N, N'-bis(2-octyl)-p-phenylenediamine, N-isopropyl-N'-phenyl-p-phenylenediamine, N, N'-bis( 1,4-dimethylpentyl)-p-phenylenediamine, N-(1,3-dimethylbutyl)-N'-phenyl-p-phenylenediamine organic complex, etc.

所述的酚类(衍生物)防老剂选自3-(3,5-二叔丁基-4-羟基苯基)丙酸十八酯、2,2’-硫代二(4-甲基-6-叔丁基苯酚)等。The phenolic (derivative) antioxidant is selected from 3-(3,5-di-tert-butyl-4-hydroxyphenyl) octadecyl propionate, 2,2'-thiobis(4-methyl -6-tert-butylphenol) and so on.

所述的苯并咪唑类防老剂如2-巯基苯并咪唑等。The benzimidazole antioxidants include 2-mercaptobenzimidazole and the like.

所述的填充剂可以是含磷无机物选自磷酸铵、过磷酸钙、磷酸三钙、重过磷酸钙等,也可以是其它无机填充剂选自白炭黑、滑石粉、碳酸钙、氧化镁等。The filler can be phosphorus-containing inorganic substances selected from ammonium phosphate, calcium superphosphate, tricalcium phosphate, double superphosphate, etc., or other inorganic fillers can be selected from white carbon black, talcum powder, calcium carbonate, magnesium oxide wait.

本发明所述的酯类增塑剂可以是邻苯二甲酸酯类、脂肪族二元酸酯类、磷酸酯类、脂肪酸酯类或多元醇酯中的一种或多种。The ester plasticizer described in the present invention may be one or more of phthalates, aliphatic dibasic acid esters, phosphoric acid esters, fatty acid esters or polyol esters.

本发明所述的环氧树脂是常温下呈液体的双酚A型环氧树脂如E-44、E-42等,或上述环氧树脂的混合物。The epoxy resin of the present invention is bisphenol A type epoxy resin such as E-44, E-42 etc. which is liquid at normal temperature, or a mixture of the above epoxy resins.

本发明所述的淀粉系高吸水性树脂可以是淀粉接枝丙烯腈树脂或淀粉接枝丙烯酸树脂。The starch-based superabsorbent resin of the present invention may be a starch-grafted acrylonitrile resin or a starch-grafted acrylic resin.

本发明所述的发泡剂可以是无机类开孔发泡剂如水、碳酸氢钾、碳酸铵、碳酸氢铵、碳酸氢钠、硼氢化钾等,也可以是有机类开孔发泡剂如偶氮二异丁腈、N,N’-二亚硝基五次甲基四胺等,或上述无机类开孔发泡剂和有机类开孔发泡剂的混合物。The foaming agent of the present invention can be an inorganic foaming agent for opening cells such as water, potassium bicarbonate, ammonium carbonate, ammonium bicarbonate, sodium bicarbonate, potassium borohydride, etc., or an organic foaming agent for opening cells such as Azobisisobutyronitrile, N,N'-dinitrosopentamethylenetetramine, etc., or a mixture of the above inorganic and organic cell opening foaming agents.

本发明所述的橡胶交联剂是由主交联剂和助交联剂组成,主交联剂和助交联剂的配比(以重量份计)为:(3~10)∶(0.1~5)。主交联剂可以是有机过氧化物类,如过氧化二异丙苯、过氧化二苯甲酰等中的一种,这时助交联剂可以是硫磺、含硫给予体化合物如秋兰姆类、含硫的吗啉衍生物、三烯丙基异三聚氰酸酯中的一种或多种;主交联剂也可以是硫磺或含硫硫磺给予体化合物中的一种,这时助交联剂可以是噻唑类、秋兰姆类或次磺酰胺类中的一种或多种。The rubber crosslinking agent of the present invention is made up of main crosslinking agent and auxiliary crosslinking agent, and the proportioning (by weight) of main crosslinking agent and auxiliary crosslinking agent is: (3~10): (0.1 ~5). The main cross-linking agent can be organic peroxides, such as one of dicumyl peroxide, dibenzoyl peroxide, etc. At this time, the auxiliary cross-linking agent can be sulfur, sulfur-containing donor compounds such as Qiulan One or more of peroxides, sulfur-containing morpholine derivatives, and triallyl isocyanurate; the main crosslinking agent can also be one of sulfur or sulfur-containing sulfur donor compounds, which The auxiliary crosslinking agent can be one or more of thiazoles, thiurams or sulfenamides.

本发明所述的橡胶组合物是通过以下方法制备的:Rubber composition of the present invention is prepared by the following method:

(1)首先制备淀粉和过硫酸盐和水的混合物,高速搅拌5~30分钟使淀粉、过硫酸盐和水混合均匀,形成混合物H。(1) First prepare a mixture of starch, persulfate and water, and stir at high speed for 5 to 30 minutes to mix the starch, persulfate and water evenly to form a mixture H.

(2)将聚氨酯橡胶在开炼机或密炼机中塑炼1~5分钟后,在开炼机或密炼机中加入预先准备好的混合物H,混炼1~5分钟后,加入亚硫酸盐,在开炼机或密炼机中反应4~10分钟,使淀粉部分接枝在聚氨酯分子上,之后加入硬脂酸和氧化锌,混炼1~5分钟后,加入橡胶防老剂,混炼1~3分钟后,加入填充剂,混炼2~5分钟后,再加入酯类增塑剂和环氧树脂,混炼2~8分钟后,再加入淀粉系高吸水性树脂和发泡剂,混炼1~5分钟后,加入橡胶交联剂,混炼2~6分钟后,在开炼机上压片。(2) After the polyurethane rubber is masticated in an open mixer or internal mixer for 1 to 5 minutes, add the pre-prepared mixture H to the open mixer or internal mixer, and after mixing for 1 to 5 minutes, add sub Sulphate, react in an open mill or internal mixer for 4 to 10 minutes, so that the starch is partially grafted on the polyurethane molecule, then add stearic acid and zinc oxide, mix for 1 to 5 minutes, then add rubber antioxidant, After kneading for 1 to 3 minutes, add filler, after kneading for 2 to 5 minutes, then add ester plasticizer and epoxy resin, after kneading for 2 to 8 minutes, then add starch-based superabsorbent resin and foam Foaming agent, after mixing for 1 to 5 minutes, add rubber crosslinking agent, after mixing for 2 to 6 minutes, press on the open mill.

(3)室温下停放12~24小时后,在130~180℃下硫化后使用。(3) After parking at room temperature for 12-24 hours, vulcanize at 130-180°C before use.

本发明所加入的过硫酸盐和亚硫酸盐组成了淀粉接枝聚氨酯橡胶的引发体系,淀粉在引发体系的作用下与混炼型聚氨酯反应,使淀粉部分接枝在聚氨酯分子上,形成增容界面,可增加淀粉系高吸水性树脂与橡胶混合物体系的相容性,剩余没接枝的淀粉则可作为可降解体系生物降解点。The persulfate and sulfite added in the present invention form the initiation system of starch-grafted polyurethane rubber. Under the action of the initiation system, the starch reacts with the mixing type polyurethane, so that the starch is partially grafted on the polyurethane molecules to form a compatibilizer. The interface can increase the compatibility of the starch-based superabsorbent resin and the rubber mixture system, and the remaining ungrafted starch can be used as the biodegradation point of the degradable system.

所加入的硬脂酸、氧化锌作为硫化活性剂,与交联剂和助交联剂一起形成硫化体系,与聚氨酯橡胶作用可使整个橡胶体系中可交联的大分子产生交联网络。The added stearic acid and zinc oxide are used as vulcanization activators to form a vulcanization system together with the crosslinking agent and co-crosslinking agent, and the action of the polyurethane rubber can make the crosslinkable macromolecules in the entire rubber system produce a crosslinking network.

酯类增塑剂、环氧树脂与橡胶体系相容性好,分散均匀,可提高体系加工性能;环氧树脂为不可降解物,在共混体系降解后,环氧树脂收缩聚集降解残留物,经长时间后,环氧树脂和降解残留物作用固化,易于集中处理,利于环境保护。Ester plasticizers, epoxy resins and rubber systems have good compatibility and uniform dispersion, which can improve the processing performance of the system; epoxy resin is a non-degradable substance, after the degradation of the blend system, the epoxy resin shrinks and gathers degradation residues, After a long period of time, the epoxy resin and the degradation residue will solidify, which is easy to concentrate and handle, which is beneficial to environmental protection.

水、碳酸氢钾和偶氮二异丁腈等作为发泡剂使用,在硫化过程中形成开孔海绵;开孔海绵结构和淀粉系高吸水性树脂组合可提供聚氨酯橡胶组合物的高吸水性能。Water, potassium bicarbonate and azobisisobutyronitrile are used as foaming agents to form open-cell sponge during vulcanization; the combination of open-cell sponge structure and starch-based superabsorbent resin can provide high water absorption performance of polyurethane rubber composition .

本发明的聚氨酯橡胶还可以通过调节聚酯型和聚醚型聚氨酯橡胶的比例来调节降解周期。聚酯型聚氨酯橡胶和聚醚型聚氨酯橡胶本身亲水后,降解周期不同,聚酯型的易降解,聚醚型的不易降解,两种聚氨酯橡胶按不同比例混合,混合物的降解周期不同。The polyurethane rubber of the present invention can also adjust the degradation period by adjusting the ratio of polyester type and polyether type polyurethane rubber. After the polyester polyurethane rubber and the polyether polyurethane rubber are hydrophilic, the degradation cycles are different. The polyester type is easy to degrade, and the polyether type is not easy to degrade. The two types of polyurethane rubber are mixed in different proportions, and the degradation cycle of the mixture is different.

此外,当选用过硫酸铵作为引发剂,选用含磷无机物作为填充剂时,本发明所述的聚氨酯橡胶组合物还可以用于辅助植物固水,具有增加肥效和改善土壤土质的作用,该组合物在吸水状态下能够产生植物所需的肥料:过硫酸铵分解可产生含氮肥料;含磷无机物可水解出含磷肥料,根据使用环境,增加或减少粒状普通过磷酸钙的用量可调节环境酸碱度;碳酸氢钾可以产生钾离子。In addition, when ammonium persulfate is selected as the initiator and phosphorus-containing inorganic substances are selected as the filler, the polyurethane rubber composition of the present invention can also be used to assist plants in water fixation, and has the effect of increasing fertilizer efficiency and improving soil quality. The composition can produce the fertilizers needed by plants in the water-absorbing state: ammonium persulfate can be decomposed to produce nitrogen-containing fertilizers; phosphorus-containing inorganic substances can be hydrolyzed to produce phosphorus-containing fertilizers. According to the use environment, increasing or decreasing the dosage of granular ordinary calcium superphosphate can Adjust the pH of the environment; Potassium bicarbonate can produce potassium ions.

本发明的特点是:a提供一种聚氨酯橡胶组合物及其制备工艺;b该聚氨酯橡胶组合物可化学降解和生物降解并且吸水率高,降解周期为8~42个月,在蒸馏水中膨胀倍率可以达到300~800%;c该聚氨酯橡胶组合物的降解周期为8~42个月,可通过不同型号聚氨酯橡胶的不同配比和(或)化学降解物和(或)生物降解物的配比来调节降解周期;d用于辅助植物固水或改善土壤土质时,该组合物能够产生植物所需的氮磷钾肥料。The characteristics of the present invention are: a. providing a polyurethane rubber composition and its preparation process; b. the polyurethane rubber composition is chemically degradable and biodegradable and has a high water absorption rate. The degradation cycle is 8 to 42 months. It can reach 300-800%; c, the degradation period of the polyurethane rubber composition is 8-42 months, which can be achieved through different proportions of different types of polyurethane rubber and (or) chemical degradation products and (or) biological degradation products. To adjust the degradation cycle; d When used to assist plants in water fixation or improve soil quality, the composition can produce nitrogen, phosphorus and potassium fertilizers required by plants.

具体实施方式 Detailed ways

以下实施例所使用的原料如下:The raw materials used in the following examples are as follows:

聚酯型聚氨酯橡胶:AU28(Millathane28)型厂家:TSX Group Inc;Polyester polyurethane rubber: AU28 (Millathane28) Manufacturer: TSX Group Inc;

                  HA-1型厂家:山西省化工研究所;                                            Manufacturer of HA-1: Shanxi Chemical Research Institute;

                  S型胶8601型厂家:南京橡胶厂;S-type rubber 8601 manufacturer: Nanjing Rubber Factory;

                  Eelastothane 640厂家:美国Thiokol化学公司;Eelastothane 640 Manufacturer: American Thiokol Chemical Company;

聚醚型聚氨酯橡胶:EU26(Millathane26)型厂家:TSX Group Inc;Polyether polyurethane rubber: EU26 (Millathane26) Manufacturer: TSX Group Inc;

淀粉接枝丙烯酸树脂:XH-10型,大连合成纤维研究所;Starch grafted acrylic resin: XH-10 type, Dalian Synthetic Fiber Research Institute;

淀粉接枝丙烯腈树脂:Stasorb 372型,美国Starler公司;Starch grafted acrylonitrile resin: Stasorb 372 type, American Starler Company;

淀粉、过硫酸盐、亚硫酸盐、硬脂酸、氧化锌、橡胶防老剂、填充剂、酯类增塑剂、环氧树脂、发泡剂、橡胶交联剂均为市售产品。Starch, persulfate, sulfite, stearic acid, zinc oxide, rubber anti-aging agent, filler, ester plasticizer, epoxy resin, foaming agent, rubber crosslinking agent are all commercially available products.

实施例1:Example 1:

A)首先将重量份为20份的过硫酸铵溶解于重量份为25份的去离子水中,加入到重量份为100份的绿豆淀粉中,搅拌均匀,形成淀粉混合物H1A) firstly, 20 parts by weight of ammonium persulfate are dissolved in 25 parts by weight of deionized water, added into mung bean starch of 100 parts by weight, and stirred evenly to form starch mixture H1 ;

B)将重量份为100份的聚氨酯橡胶AU28在开炼机上塑炼3分钟,加入25份预先准备好的淀粉和过硫酸铵和去离子水混合物H1,混炼1分钟后,加入重量份为1份亚硫酸钠,混炼5分钟后,加入重量份为0.8份的硬脂酸和6份的氧化锌,混炼1分钟后,加入重量份为35份磷酸铵,混炼2分钟后,再加入重量份为15份邻苯二甲酸二辛酯和4份双酚A型环氧树脂E-44,混炼3分钟后,再加入重量份为20份XH-10型淀粉接枝丙烯酸树脂、重量份为6份碳酸氢钾和3份偶氮二异丁腈,混炼2分钟后,加入重量份为5份过氧化二异丙苯和0.8份助交联剂硫磺,混炼3分钟后,在开炼机上压片。B) Plasticize 100 parts by weight of polyurethane rubber AU28 on an open mill for 3 minutes, add 25 parts of pre-prepared starch, ammonium persulfate and deionized water mixture H 1 , knead for 1 minute, add weight parts 1 part of sodium sulfite, after mixing for 5 minutes, add 0.8 parts by weight of stearic acid and 6 parts of zinc oxide, and after mixing for 1 minute, add 35 parts by weight of ammonium phosphate, after mixing for 2 minutes, then Add 15 parts by weight of dioctyl phthalate and 4 parts of bisphenol A type epoxy resin E-44, after mixing for 3 minutes, add 20 parts by weight of XH-10 type starch grafted acrylic resin, Parts by weight are 6 parts of potassium bicarbonate and 3 parts of azobisisobutyronitrile. After mixing for 2 minutes, add 5 parts of dicumyl peroxide and 0.8 parts of auxiliary crosslinking agent sulfur. After mixing for 3 minutes, , Tablet on the open mill.

C)在室温下停放18小时后,返炼1分钟,再放入模具中,用平板橡胶硫化机在160℃下硫化后,制成聚氨酯橡胶组合物。C) After standing at room temperature for 18 hours, re-mill for 1 minute, put it into a mold, and vulcanize at 160°C with a flat rubber vulcanizer to make a polyurethane rubber composition.

主要性能数据见表1。The main performance data are shown in Table 1.

实施例2:Example 2:

A)首先将重量份为6份的过硫酸铵溶解于重量份为11份的去离子水中,加入到重量份为100份的小麦淀粉中,搅拌均匀,形成淀粉混合物H2A) First, 6 parts by weight of ammonium persulfate are dissolved in 11 parts by weight of deionized water, added to 100 parts by weight of wheat starch, and stirred evenly to form a starch mixture H 2 ;

B)将重量份为100份的聚氨酯橡胶EU26在密炼机上塑炼2分钟,加入12份预先准备好的淀粉和过硫酸铵和去离子水混合物H2,混炼1分钟后,加入重量份为0.6份亚硫酸钾,混炼6分钟后,加入重量份为1份的硬脂酸和8份的氧化锌,混炼1分钟后,加入重量份为1.5份的N-(1,3-二甲基丁基)-N’-苯基对苯二胺有机络合物和1份的2-巯基苯并咪唑,混炼1分钟后,加入重量份为48份粒状普通过磷酸钙,混炼3分钟后,再加入重量份为10份癸二酸二辛酯和7份双酚A型环氧树脂E-42,混炼3分钟后,再加入重量份为31份Stasorb 372型淀粉接枝丙烯腈树脂、8份碳酸氢铵和2份N,N’-二亚硝基五次甲基四胺,混炼4分钟后,加入重量份为6份过氧化二异丙苯和0.5份助交联剂三烯丙基异三聚氰酸酯,混炼4分钟后,在开炼机上压片。B) Plasticize 100 parts by weight of polyurethane rubber EU26 on an internal mixer for 2 minutes, add 12 parts of pre-prepared starch, ammonium persulfate and deionized water mixture H 2 , knead for 1 minute, add weight parts 0.6 parts of potassium sulfite, after mixing for 6 minutes, add 1 part by weight of stearic acid and 8 parts of zinc oxide, and after mixing for 1 minute, add 1.5 parts by weight of N-(1,3- Dimethylbutyl)-N'-phenyl-p-phenylenediamine organic complex and 1 part of 2-mercaptobenzimidazole, after mixing for 1 minute, adding weight parts is 48 parts of granular common calcium superphosphate, mixing After refining for 3 minutes, add 10 parts of dioctyl sebacate and 7 parts of bisphenol A type epoxy resin E-42 in parts by weight, and then add 31 parts of Stasorb 372 type starch in parts by weight after mixing for 3 minutes. Acrylonitrile resin, 8 parts of ammonium bicarbonate and 2 parts of N, N'-dinitrosopentamethylenetetramine, after mixing for 4 minutes, add 6 parts of dicumyl peroxide and 0.5 parts of Auxiliary cross-linking agent triallyl isocyanurate, after mixing for 4 minutes, press on the open mill.

C)在室温下停放18小时后,返炼1分钟,再放入模具中,用平板橡胶硫化机在170℃下硫化后,制成聚氨酯橡胶组合物。C) After standing at room temperature for 18 hours, re-mill for 1 minute, put it into a mold, and vulcanize it at 170°C with a flat rubber vulcanizer to make a polyurethane rubber composition.

主要性能数据见表1。The main performance data are shown in Table 1.

实施例3:Example 3:

A)首先将重量份为8份的过硫酸铵溶解于重量份为15份的去离子水中,加入到重量份为100份的山芋淀粉中,搅拌均匀,形成淀粉混合物H3A) at first the ammonium persulfate that is 8 parts by weight is dissolved in the deionized water that is 15 parts by weight, joins in the potato starch that is 100 parts by weight, stirs evenly, forms starch mixture H 3 ;

B)将重量份为50份的聚氨酯橡胶EU26在开炼机上塑炼2分钟,再将重量份为50份的聚氨酯橡胶AU 28加入开炼机与聚氨酯橡胶Eelastothane 640混合塑炼3分钟,加入35份预先准备好的淀粉和过硫酸钠和去离子水混合物H3,混炼1分钟后,加入重量份为0.7份亚硫酸钾,混炼8分钟后,加入重量份为0.9份的硬脂酸和5.6份的氧化锌,混炼1分钟后,加入重量份为2.4份的N-(1,3-二甲基丁基)-N’-苯基对苯二胺有机络合物,混炼0.5分钟后,加入重量份为40份磷酸三钙,混炼1分钟后,再加入7份己二酸二辛酯、5份邻苯二甲酸二辛酯和16份双酚A型环氧树脂E-44,混炼2分钟后,再加入重量份为33份Stasorb 372型淀粉接枝丙烯腈树脂、10份硼氢化钾和2份偶氮二异丁腈,混炼3分钟后,加入重量份为3份过氧化二异丙苯、1.5份硫磺和0.5份二硫化二苯并噻唑,混炼5分钟后,在开炼机上压片。B) The polyurethane rubber EU26 that is 50 parts by weight is masticated on the open mill for 2 minutes, and then the polyurethane rubber AU 28 that is 50 parts by weight is added to the open mill and mixed with polyurethane rubber Eelastothane 640 for 3 minutes, and 35 parts are added Parts of pre-prepared starch, sodium persulfate and deionized water mixture H 3 , after kneading for 1 minute, add 0.7 parts by weight of potassium sulfite, and after kneading for 8 minutes, add 0.9 parts by weight of stearic acid And 5.6 parts of zinc oxide, after mixing for 1 minute, add the N-(1,3-dimethylbutyl)-N'-phenyl-p-phenylenediamine organic complex of 2.4 parts by weight, and mix After 0.5 minutes, add 40 parts by weight of tricalcium phosphate, and after mixing for 1 minute, add 7 parts of dioctyl adipate, 5 parts of dioctyl phthalate and 16 parts of bisphenol A epoxy resin E-44, after mixing for 2 minutes, add 33 parts by weight of Stasorb 372 type starch grafted acrylonitrile resin, 10 parts of potassium borohydride and 2 parts of azobisisobutyronitrile, after mixing for 3 minutes, add weight The parts are 3 parts of dicumyl peroxide, 1.5 parts of sulfur and 0.5 part of dibenzothiazole disulfide, and after mixing for 5 minutes, they are compressed on an open mill.

C)在室温下停放18小时后,返炼2分钟,再放入模具中,用平板橡胶硫化机在165℃下硫化后,制成聚氨酯橡胶组合物。C) After standing at room temperature for 18 hours, re-mill for 2 minutes, put it into a mold, vulcanize at 165°C with a flat rubber vulcanizer, and make a polyurethane rubber composition.

主要性能数据见表1。The main performance data are shown in Table 1.

实施例4:Example 4:

A)首先将重量份为3份的过硫酸钾溶解于重量份为32份的去离子水中,加入到重量份为38份的豆类原淀粉和62份的马铃薯淀粉中,搅拌均匀,形成淀粉混合物H4A) At first, 3 parts by weight of potassium persulfate are dissolved in 32 parts by weight of deionized water, added into 38 parts by weight of bean starch and 62 parts of potato starch, stirred evenly to form starch mixture H4 ;

B)将重量份为30份的聚氨酯橡胶EU26在开炼机上塑炼3分钟,再将重量份为70份的聚氨酯橡胶AU 28加入开炼机与HA-1型聚氨酯橡胶混合塑炼2分钟,加入53份预先准备好的淀粉和过硫酸铵和去离子水混合物H4,混炼2分钟后,加入重量份为4份亚硫酸铵,混炼10分钟后,加入重量份为2.5份的硬脂酸和12份的氧化锌,混炼2分钟后,加入重量份为0.7份的3-(3,5-二叔丁基-4-羟基苯基)丙酸十八酯和1.2份N,N’-二(2-辛基)-对苯二胺,混炼1分钟后,加入重量份为60份超细碳酸钙,混炼3分钟后,再加入重量份为13份磷酸三辛酯、30份邻苯二甲酸二辛酯、16份双酚A型环氧树脂E-44和11份双酚A型环氧树脂E-42,混炼5分钟后,再加入重量份为40份XH-10型淀粉系高吸水性树脂、重量份为10份偶氮二异丁腈和7份碳酸铵,混炼2分钟后,加入重量份为10份过过氧化二苯甲酰、1.5份四甲基秋兰姆二硫化物和1.5份N-环己基-2-苯并噻唑次磺酰胺,混炼4分钟后,在开炼机上压片。B) the polyurethane rubber EU26 that is 30 parts by weight is masticated on the open mill for 3 minutes, and then the polyurethane rubber AU 28 that is 70 parts by weight is added to the open mill and mixed with HA-1 type polyurethane rubber for 2 minutes, Add 53 parts of pre-prepared starch, ammonium persulfate and deionized water mixture H 4 , after kneading for 2 minutes, add 4 parts by weight of ammonium sulfite, and after kneading for 10 minutes, add 2.5 parts by weight of hard Fatty acid and 12 parts of zinc oxide, after kneading for 2 minutes, add 0.7 parts of 3-(3,5-di-tert-butyl-4-hydroxyphenyl) octadecyl propionate and 1.2 parts of N, N'-di(2-octyl)-p-phenylenediamine, after mixing for 1 minute, add 60 parts by weight of superfine calcium carbonate, and after mixing for 3 minutes, add 13 parts by weight of trioctyl phosphate , 30 parts of dioctyl phthalate, 16 parts of bisphenol A epoxy resin E-44 and 11 parts of bisphenol A epoxy resin E-42, after mixing for 5 minutes, add 40 parts by weight XH-10 starch-based superabsorbent resin, 10 parts by weight of azobisisobutyronitrile and 7 parts of ammonium carbonate, after mixing for 2 minutes, add 10 parts by weight of dibenzoyl peroxide, 1.5 parts by weight Tetramethylthiuram disulfide and 1.5 parts of N-cyclohexyl-2-benzothiazole sulfenamide were kneaded for 4 minutes and then compressed on an open mill.

C)在室温下停放24小时后,返炼5分钟,再放入模具中,用平板橡胶硫化机在175℃下硫化后,制成聚氨酯橡胶组合物。C) After standing at room temperature for 24 hours, re-mill for 5 minutes, put it into a mold, vulcanize at 175°C with a flat rubber vulcanizer, and make a polyurethane rubber composition.

主要性能数据见表1。The main performance data are shown in Table 1.

实施例5:Example 5:

A)首先将重量份为14份的过硫酸铵溶解于重量份为30份的去离子水中,加入到重量份为38份的豆类原淀粉和62份的马铃薯淀粉中,搅拌均匀,形成淀粉混合物H5A) First, 14 parts by weight of ammonium persulfate are dissolved in 30 parts by weight of deionized water, added into 38 parts by weight of bean starch and 62 parts of potato starch, stirred evenly to form starch mixture H5 ;

B)将重量份为70份的聚氨酯橡胶EU26在开炼机上塑炼2分钟,再将重量份为30份的聚氨酯橡胶AU 28加入开炼机与S型8601型聚氨酯橡胶混合塑炼2分钟,加入16份预先准备好的淀粉和过硫酸铵和去离子水混合物H5,混炼2分钟后,加入重量份为2.1份亚硫酸铵,混炼10分钟后,加入重量份为1.3份的硬脂酸和5份的氧化锌,混炼2分钟后,加入重量份为0.5份的2,2’-硫代二(4-甲基-6-叔丁基苯酚)和2份N-异丙基-N’-苯基对苯二胺,混炼1分钟后,加入重量份为10份白炭黑,混炼5分钟后,再加入重量份为22份甘油三丁酸酯、10份双酚A型环氧树脂E-42,混炼3分钟后,再加入重量份为56份XH-10型淀粉系高吸水性树脂、7份碳酸铵,混炼2分钟后,加入重量份为8份四甲基秋兰姆二硫化物、0.5份硫磺和1.5份2-巯基苯并噻唑二甲基铵盐,混炼4分钟后,在开炼机上压片。B) the polyurethane rubber EU26 that is 70 parts by weight is masticated on the open mill for 2 minutes, and then the polyurethane rubber AU 28 that is 30 parts by weight is added to the open mill and mixed with S-type 8601 type polyurethane rubber for 2 minutes, Add 16 parts of pre-prepared starch, ammonium persulfate and deionized water mixture H 5 , after kneading for 2 minutes, add 2.1 parts by weight of ammonium sulfite, and after kneading for 10 minutes, add 1.3 parts by weight of hard Fatty acid and 5 parts of zinc oxide, after kneading for 2 minutes, add 0.5 parts of 2,2'-thiobis(4-methyl-6-tert-butylphenol) and 2 parts of N-isopropyl Base-N'-phenyl-p-phenylenediamine, after mixing for 1 minute, add 10 parts by weight of white carbon black, and after mixing for 5 minutes, add 22 parts by weight of tributyrin, 10 parts of bis Phenol A type epoxy resin E-42, after mixing for 3 minutes, add 56 parts by weight of XH-10 type starch-based superabsorbent resin, 7 parts of ammonium carbonate, and after mixing for 2 minutes, add 8 parts by weight 1 part of tetramethylthiuram disulfide, 0.5 part of sulfur and 1.5 part of 2-mercaptobenzothiazole dimethyl ammonium salt, mixed for 4 minutes, and then compressed on an open mill.

C)在室温下停放24小时后,返炼5分钟,再放入模具中,用平板橡胶硫化机在170℃下硫化后,制成聚氨酯橡胶组合物。C) After standing at room temperature for 24 hours, re-mill for 5 minutes, put it into a mold, and vulcanize at 170° C. with a flat rubber vulcanizer to make a polyurethane rubber composition.

主要性能数据见表1。The main performance data are shown in Table 1.

表1实施例主要性能数据Table 1 embodiment main performance data

Figure G2009100791793D00071
Figure G2009100791793D00071

Claims (15)

1. a polyurethane rubber composition is 100 weight parts in polyester type and/or the mixing urethanes of polyether-type, comprises following component:
The mixing urethanes of polyester type and/or polyether-type, 100 parts;
Starch, persulphate and water mixture are designated as H, and 10~60 parts, wherein the proportioning of starch, persulphate and water is 100: (2~20): (10~35) in weight part;
Sulphite, 0.5~5 part;
Triple Pressed Stearic Acid, 0.5~3 part;
Zinc oxide, 3~15 parts;
Rubber antioxidant, 0~5 part;
Weighting agent, 5~70 parts;
Ester plasticizer, 5~50 parts;
Epoxy resin, 1~30 part;
Starch is super absorbent resin, 15~60 parts;
Whipping agent, 1~20 part;
A rubber crosslinker, 3~15 parts;
Described whipping agent is selected from water, saleratus, volatile salt, bicarbonate of ammonia, sodium hydrogencarbonate, POTASSIUM BOROHYDRIDE 97MIN, Diisopropyl azodicarboxylate, N, N '-dinitroso five methyne tetramines.
2. polyurethane rubber composition as claimed in claim 1, when it is characterized in that polyester type and polyether types of polyurethane rubber are shared, the two ratio can be adjusted arbitrarily.
3. polyurethane rubber composition as claimed in claim 1 is characterized in that described starch is selected from one or more in beans ative starch, wheat class ative starch, rice kind of starch, cereal ative starch or the potato class ative starch.
4. polyurethane rubber composition as claimed in claim 1 is characterized in that described persulphate is selected from the alkaline earth salt of an alkali metal salt of persulfuric acid, persulfuric acid or the non-metal salt of persulfuric acid.
5. polyurethane rubber composition as claimed in claim 1 is characterized in that described rubber antioxidant is selected from one or more in amines antioxidants, phenols and verivate anti-aging agent thereof or the benzimidazoles anti-aging agent.
6. polyurethane rubber composition as claimed in claim 5; It is characterized in that described rubber antioxidant is selected from N; N '-two (2-octyl group)-Ursol D, N-sec.-propyl-N '-diphenyl-para-phenylene diamine, N; N '-two (1,4-dimethyl-amyl group)-Ursol D, N-(1, the 3-dimethylbutyl)-N '-diphenyl-para-phenylene diamine organic complex, 3-(3; The 5-di-tert-butyl-hydroxy phenyl) propionic acid octadecyl ester, 2, two or more in 2 '-sulfo-two (4-methyl-6-tert butyl phenol), the 2-mercaptobenzimidazole.
7. polyurethane rubber composition as claimed in claim 1 is characterized in that described weighting agent is that inorganic phosphor-contained thing is selected from ammonium phosphate, superphosphate of lime, tricalcium phosphate, double superhosphate.
8. polyurethane rubber composition as claimed in claim 1 is characterized in that described weighting agent is that inorganic filler is selected from WHITE CARBON BLACK, talcum powder, lime carbonate, Natural manganese dioxide.
9. polyurethane rubber composition as claimed in claim 1 is characterized in that described ester plasticizer is selected from one or more in phthalate, aliphatic dibasic acid ester, phosphoric acid ester, fatty acid ester or the polyol ester.
10. polyurethane rubber composition as claimed in claim 1 is characterized in that described epoxy resin is the bisphenol A type epoxy resin that is liquid under the normal temperature.
11. polyurethane rubber composition as claimed in claim 1 is characterized in that described starch is that super absorbent resin can be starch-grafted acrylonitrile resin or starch graft acrylic acid resin.
12. polyurethane rubber composition as claimed in claim 1 is characterized in that described a rubber crosslinker is made up of main linking agent and additional crosslinker, the quality proportioning of main linking agent and additional crosslinker is: (3~10): (0.1~5).
13. polyurethane rubber composition as claimed in claim 12 is characterized in that described a rubber crosslinker master linking agent is the organo-peroxide class, additional crosslinker is selected from sulphur or contains in the sulfur donor compound one or more.
14. polyurethane rubber composition as claimed in claim 12; It is characterized in that described a rubber crosslinker master linking agent is a kind of in sulphur or the sulfur-bearing sulfur donor compound, additional crosslinker is one or more in thiazoles, thiurams or the sulfenamide.
15. the preparation method of a rubber combination as claimed in claim 1 is characterized in that:
(1) at first prepare the mixture of starch and persulphate and water, high-speed stirring made starch, persulphate and water mix in 5~30 minutes, formed mixture H;
(2) urethanes was plasticated 1~5 minute in mill or Banbury mixer after, in mill or Banbury mixer, add preprepared mixture H, after mixing 1~5 minute, add sulphite; In mill or Banbury mixer, reacted 4~10 minutes, and made starch partially grafted on polyurethane molecular, add Triple Pressed Stearic Acid and zinc oxide afterwards; After mixing 1~5 minute, add rubber antioxidant, after mixing 1~3 minute; Add weighting agent, after mixing 2~5 minutes, add ester plasticizer and epoxy resin again; After mixing 2~8 minutes, adding starch again is super absorbent resin and whipping agent, after mixing 1~5 minute; Add a rubber crosslinker, after mixing 2~6 minutes, compressing tablet in mill;
(3) park 12~24 hours under the room temperature after, 130~180 ℃ down the sulfuration back use.
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CN114907683A (en) * 2021-12-13 2022-08-16 中昊黑元化工研究设计院有限公司 Preparation method of soluble bridge plug rubber material for shale gas exploitation

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