CN101823738B - Method for producing light magnesium carbonate and coproducing fine calcium carbonate and water glass by chlor-alkali salt sludge - Google Patents
Method for producing light magnesium carbonate and coproducing fine calcium carbonate and water glass by chlor-alkali salt sludge Download PDFInfo
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- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 title claims abstract description 80
- 229910000019 calcium carbonate Inorganic materials 0.000 title claims abstract description 40
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 title claims abstract description 30
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 title claims abstract description 27
- 235000019353 potassium silicate Nutrition 0.000 title claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 title abstract description 14
- 239000010802 sludge Substances 0.000 title 1
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 67
- 239000012065 filter cake Substances 0.000 claims description 40
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 36
- 150000003839 salts Chemical class 0.000 claims description 35
- 239000001569 carbon dioxide Substances 0.000 claims description 32
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 32
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 claims description 30
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 27
- 239000000706 filtrate Substances 0.000 claims description 24
- 239000000047 product Substances 0.000 claims description 23
- 238000003763 carbonization Methods 0.000 claims description 19
- 239000000126 substance Substances 0.000 claims description 19
- 238000006243 chemical reaction Methods 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 18
- 239000000377 silicon dioxide Substances 0.000 claims description 18
- 235000012239 silicon dioxide Nutrition 0.000 claims description 18
- 238000005406 washing Methods 0.000 claims description 17
- 235000019270 ammonium chloride Nutrition 0.000 claims description 15
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 claims description 14
- 239000001110 calcium chloride Substances 0.000 claims description 14
- 229910001628 calcium chloride Inorganic materials 0.000 claims description 14
- 239000000243 solution Substances 0.000 claims description 14
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 9
- 238000005260 corrosion Methods 0.000 claims description 6
- 230000007797 corrosion Effects 0.000 claims description 6
- 239000004115 Sodium Silicate Substances 0.000 claims description 5
- 239000007864 aqueous solution Substances 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 5
- 229910052911 sodium silicate Inorganic materials 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- 239000013543 active substance Substances 0.000 claims description 4
- 235000010482 polyoxyethylene sorbitan monooleate Nutrition 0.000 claims description 4
- 229920000053 polysorbate 80 Polymers 0.000 claims description 4
- 238000012856 packing Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 2
- 238000004381 surface treatment Methods 0.000 claims description 2
- 239000002002 slurry Substances 0.000 claims 8
- 235000011089 carbon dioxide Nutrition 0.000 claims 3
- 238000005255 carburizing Methods 0.000 claims 3
- 239000003153 chemical reaction reagent Substances 0.000 claims 3
- 239000007795 chemical reaction product Substances 0.000 claims 2
- NUJOXMJBOLGQSY-UHFFFAOYSA-N manganese dioxide Chemical compound O=[Mn]=O NUJOXMJBOLGQSY-UHFFFAOYSA-N 0.000 claims 2
- 230000015556 catabolic process Effects 0.000 claims 1
- 238000006731 degradation reaction Methods 0.000 claims 1
- 239000004495 emulsifiable concentrate Substances 0.000 claims 1
- 235000012204 lemonade/lime carbonate Nutrition 0.000 claims 1
- 238000004062 sedimentation Methods 0.000 claims 1
- 229960001866 silicon dioxide Drugs 0.000 claims 1
- 125000001309 chloro group Chemical class Cl* 0.000 abstract 1
- 235000002639 sodium chloride Nutrition 0.000 description 37
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 22
- 239000000395 magnesium oxide Substances 0.000 description 17
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 12
- 239000000292 calcium oxide Substances 0.000 description 11
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 11
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 10
- 239000001095 magnesium carbonate Substances 0.000 description 9
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 9
- 238000005352 clarification Methods 0.000 description 8
- QWDJLDTYWNBUKE-UHFFFAOYSA-L magnesium bicarbonate Chemical compound [Mg+2].OC([O-])=O.OC([O-])=O QWDJLDTYWNBUKE-UHFFFAOYSA-L 0.000 description 8
- 239000002370 magnesium bicarbonate Substances 0.000 description 8
- 229910000022 magnesium bicarbonate Inorganic materials 0.000 description 8
- 235000014824 magnesium bicarbonate Nutrition 0.000 description 8
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 6
- 239000012535 impurity Substances 0.000 description 6
- 238000004806 packaging method and process Methods 0.000 description 6
- 239000007788 liquid Substances 0.000 description 5
- 239000002253 acid Substances 0.000 description 4
- 239000011777 magnesium Substances 0.000 description 4
- VUZPPFZMUPKLLV-UHFFFAOYSA-N methane;hydrate Chemical compound C.O VUZPPFZMUPKLLV-UHFFFAOYSA-N 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 239000011780 sodium chloride Substances 0.000 description 4
- 239000004094 surface-active agent Substances 0.000 description 4
- 239000000839 emulsion Substances 0.000 description 3
- 239000000284 extract Substances 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 238000006460 hydrolysis reaction Methods 0.000 description 3
- 239000002244 precipitate Substances 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- MWOZJZDNRDLJMG-UHFFFAOYSA-N [Si].O=C=O Chemical compound [Si].O=C=O MWOZJZDNRDLJMG-UHFFFAOYSA-N 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 239000001099 ammonium carbonate Substances 0.000 description 1
- 235000012501 ammonium carbonate Nutrition 0.000 description 1
- 239000012267 brine Substances 0.000 description 1
- 229940043430 calcium compound Drugs 0.000 description 1
- 150000001674 calcium compounds Chemical class 0.000 description 1
- JRJWYNUNHFSUJP-UHFFFAOYSA-J calcium;barium(2+);carbonate;sulfate Chemical compound [Ca+2].[Ba+2].[O-]C([O-])=O.[O-]S([O-])(=O)=O JRJWYNUNHFSUJP-UHFFFAOYSA-J 0.000 description 1
- XNEYCQMMVLAXTN-UHFFFAOYSA-N carbonic acid;magnesium Chemical compound [Mg].OC(O)=O XNEYCQMMVLAXTN-UHFFFAOYSA-N 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 150000002681 magnesium compounds Chemical class 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 150000003377 silicon compounds Chemical class 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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- Silicates, Zeolites, And Molecular Sieves (AREA)
- Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)
Abstract
Description
技术领域 technical field
本发明涉及碳酸镁和碳酸钙的生产方法,具体地,涉及一种用氯碱盐泥生产轻质碳酸镁联产微细碳酸钙和水玻璃的方法。The invention relates to a production method of magnesium carbonate and calcium carbonate, in particular to a method for producing light magnesium carbonate and co-producing fine calcium carbonate and water glass with chlor-alkali salt mud.
背景技术 Background technique
氯碱盐泥来自原盐精制过程中所产生的浆状排放物,盐水分离部分氯化钠后所得的沉淀的排放物为海盐泥。盐泥的主要成分是氧化镁、氧化钙、二氧化硅、硫酸钡和少量的氯化钠和泥浆。因而潜在巨大的利用价值。然而,目前,大多数厂家的盐泥没有进行有效的处理和利用,仅仅脱水后用于建筑堤坝和路基材料,或者常年在厂内堆放。或者直接排入附近的江河湖海,从而造成严重的环境污染。Chlor-alkali salt mud comes from the pulpy discharge produced during the refining process of raw salt, and the precipitated discharge obtained after separating part of the sodium chloride from brine is sea salt mud. The main components of salt mud are magnesium oxide, calcium oxide, silicon dioxide, barium sulfate and a small amount of sodium chloride and mud. Therefore, it has potentially huge utilization value. However, at present, the salt mud of most manufacturers has not been effectively treated and utilized. It is only used for building dams and roadbed materials after dehydration, or is piled up in the factory all year round. Or directly discharged into nearby rivers, lakes and seas, causing serious environmental pollution.
盐泥含有的成分复杂,给工业利用带来一定难度,但因其潜在的利用价值,人们也不断探索将盐泥废物利用,转化为有用工业产品的方法。申请号为200310122805.5的发明专利公开了一种利用氯碱盐泥生产超细硫酸钡及碳酸钙的工艺,其工艺特点是盐泥浆料先经过滤网过滤,干燥,煅烧,再经盐酸溶解、分离、洗涤、干燥、气流粉碎等工艺过程得到超细硫酸钡;过滤所得的滤液加氨水调pH以除去铁锰等杂质,除杂后的清液加入碳酸铵和表面活性剂,搅拌、反应得到超细碳酸钙。该发明的优点是废物利用,减小了环境污染,而且从盐泥中生产得到的超细硫酸钡及碳酸钙,为盐泥的综合利用提供了一条新途径。然而,该发明所述工艺仅利用了盐泥中所含有的硫酸钡和钙化合物,对镁化合物和硅化合物并没有利用和挖掘,因而,并不是一个理想的盐泥的综合利用的工艺。Salt mud contains complex components, which brings certain difficulties to industrial utilization. However, because of its potential use value, people are constantly exploring ways to utilize salt mud waste and transform it into useful industrial products. The invention patent with the application number 200310122805.5 discloses a process for producing superfine barium sulfate and calcium carbonate by using chlor-alkali salt mud. Ultrafine barium sulfate is obtained through washing, drying, jet crushing and other processes; the filtered filtrate is added with ammonia water to adjust the pH to remove impurities such as iron and manganese, and the clear liquid after impurity removal is added with ammonium carbonate and surfactant, stirred and reacted to obtain ultrafine barium sulfate calcium carbonate. The invention has the advantages of waste utilization and reduced environmental pollution, and the superfine barium sulfate and calcium carbonate produced from the salt mud provide a new way for the comprehensive utilization of the salt mud. However, the process described in this invention only utilizes barium sulfate and calcium compounds contained in salt mud, but does not utilize and excavate magnesium compounds and silicon compounds. Therefore, it is not an ideal comprehensive utilization process of salt mud.
因此,为了充分提取和利用盐泥中的有效成分,为盐泥的综合利用提供经济有效的途径,有必要进行新的探索和研究。Therefore, in order to fully extract and utilize the effective components in salt mud and provide an economical and effective way for the comprehensive utilization of salt mud, it is necessary to carry out new exploration and research.
发明内容 Contents of the invention
为此,本发明提供了一种用氯碱盐泥生产轻质碳酸镁联产微细碳酸钙和水玻璃的方法,该方法有效的提取和利用了盐泥中含有的钙、镁、硅等化合物,充分发挥了盐泥的潜在价值,为盐泥的综合利用提供经济有效的途径。For this reason, the present invention provides a kind of method that produces light magnesium carbonate co-production fine calcium carbonate and water glass with chlor-alkali salt mud, this method effectively extracts and utilizes the compounds such as calcium, magnesium, silicon that contain in the salt mud, The potential value of salt mud is brought into full play, and an economical and effective way is provided for the comprehensive utilization of salt mud.
本发明的技术方案为:一种用氯碱盐泥生产轻质碳酸镁联产微细碳酸钙和水玻璃的方法,包括如下步骤:The technical scheme of the present invention is: a kind of method that produces light magnesium carbonate co-production fine calcium carbonate and water glass with chlor-alkali salt mud, comprises the steps:
A:将氯碱盐泥用洗涤过滤器(1)洗滤三次,除去可溶性的酸根杂质;此时,盐泥中含以氧化镁,氧化钙和二氧化硅为主要成分的化合物;A: Wash and filter the chlor-alkali salt mud with the washing filter (1) three times to remove soluble acid radical impurities; at this time, the salt mud contains compounds mainly composed of magnesium oxide, calcium oxide and silicon dioxide;
B:将步骤A所得盐泥投入到第一碳化器(2)中,并向第一碳化器(2)中按照盐泥中所含的氧化镁与二氧化碳纯物质的质量比1∶1.8~2.2通入二氧化碳气体,进行碳化反应;此时氧化镁与二氧化碳和水反应,生产碳酸氢镁或碳酸镁,二者都可溶于水;氧化钙与二氧化碳反应,生产碳酸钙,碳酸钙基本不溶于水,因而沉淀下来;B: Put the salt mud obtained in step A into the first carbonizer (2), and put it into the first carbonizer (2) according to the mass ratio of magnesia contained in the salt mud to carbon dioxide pure substance 1: 1.8~2.2 Introduce carbon dioxide gas to carry out carbonization reaction; at this time, magnesium oxide reacts with carbon dioxide and water to produce magnesium bicarbonate or magnesium carbonate, both of which are soluble in water; calcium oxide reacts with carbon dioxide to produce calcium carbonate, which is basically insoluble in water, thus settling down;
C:将步骤B所得产物经过第一滤器(4)过滤,得到第一滤饼和第一澄清溶液;所述第一滤饼中以碳酸钙和二氧化硅为主要成分;第一澄清溶液中以碳酸氢镁或碳酸镁为主;C: filter the product obtained in step B through the first filter (4) to obtain the first filter cake and the first clear solution; calcium carbonate and silicon dioxide are the main components in the first filter cake; in the first clear solution Mainly magnesium bicarbonate or magnesium carbonate;
D:步骤C所得到的第一澄清溶液经沉降罐(5)加热分解、沉降干燥器(6)干燥、风选包装机(7)包装,得到轻质的碳酸镁产品(17);D: the first clarified solution obtained in step C is decomposed by heating in a settling tank (5), dried in a settling drier (6), and packaged in a wind separation packaging machine (7) to obtain a light magnesium carbonate product (17);
E:将步骤C得到的第一滤饼与氯化铵按照碳酸钙与氯化铵的纯物质的质量比1∶0.87~1.27投入到耐腐蚀反应器(8)中反应,生成氯化钙和氨水及二氧化碳气体,经第二过滤器(9)过滤,得第二滤饼和第二澄清滤液;第二滤饼中以二氧化硅为主,其质量含量达80%;第二澄清滤液中以氯化钙和氨水为主;E: the first filter cake obtained in step C and ammonium chloride are put into the corrosion-resistant reactor (8) according to the mass ratio 1: 0.87~1.27 of the pure substance of calcium carbonate and ammonium chloride to react, generate calcium chloride and Ammonia and carbon dioxide gas are filtered through the second filter (9) to obtain the second filter cake and the second clarified filtrate; the second filter cake is based on silicon dioxide, and its mass content reaches 80%; the second clarified filtrate Mainly calcium chloride and ammonia water;
F:将步骤E得到的第二澄清滤液投进第二碳化器(10),用质量浓度为1~5%表面活性剂进行表面处理,搅拌速率为120~220r/min,并向第二碳化器(10)中通入二氧化碳气体,使第二澄清滤液中的氯化钙与二氧化碳按照纯物质的质量之比为1∶0.19~0.59进行碳化,产物经第三过滤器(12)过滤,得澄清的氯化铵滤液和白色的第三滤饼;第三滤饼为碳酸钙;F: The second clarified filtrate that step E obtains is dropped into the second carbonizer (10), is that 1~5% surfactant is carried out surface treatment with mass concentration, and stirring rate is 120~220r/min, and to the second carbonizer Pass into carbon dioxide gas in the device (10), make the calcium chloride in the second clarification filtrate and carbon dioxide carry out carbonization according to the ratio of the mass of pure substance as 1: 0.19~0.59, product is filtered through the 3rd filter (12), obtains Clarified ammonium chloride filtrate and the third white filter cake; the third filter cake is calcium carbonate;
G:步骤E所得的白色的第三滤饼经洗涤机(13)洗涤、干燥器(14)干燥,粉碎机(15)、得到微细碳酸钙产品(18);G: the white third filter cake of step E gained is washed by washing machine (13), dried by drier (14), pulverizer (15), obtains fine calcium carbonate product (18);
H:步骤E所得到的第二滤饼按照二氧化硅与氢氧化钠的纯物质的质量比1∶1.11~1.51与氢氧化钠一起投入到卧式转筒反应器(16)里,进行水解反应,反应生成液体的硅酸钠水溶液,既是水玻璃(19)。H: The second filter cake obtained in step E is put into the horizontal rotary drum reactor (16) according to the mass ratio of silicon dioxide and sodium hydroxide in a mass ratio of 1: 1.11 to 1.51, and then hydrolyzed reaction, the reaction generates a liquid sodium silicate aqueous solution, which is water glass (19).
步骤B中用第一碳化表(3)测定碳化反应终点。In step B, use the first carbonization meter (3) to determine the end point of the carbonization reaction.
步骤F中用第二碳化表(11)测定碳化反应终点。In step F, the end point of the carbonization reaction is determined with the second carbonization meter (11).
步骤B和步骤F中所用的二氧化碳气体为纯二氧化碳气体或二氧化碳体积含量大于20%的混合气体。The carbon dioxide gas used in step B and step F is pure carbon dioxide gas or a mixed gas with a volume content of carbon dioxide greater than 20%.
所述表面活性剂选自浓乳剂、吐温80和二者的混合物。The surfactant is selected from emulsion concentrate, Tween 80 and a mixture of the two.
本发明所述的用氯碱盐泥生产轻质碳酸镁联产微细碳酸钙和水玻璃的方法,其化学反应方程式为:The method of producing light magnesium carbonate co-production fine calcium carbonate and water glass with chlor-alkali salt mud of the present invention, its chemical reaction equation is:
MgO+2CO2+H2O=Mg(HCO3)2 MgO+2CO 2 +H 2 O=Mg(HCO 3 ) 2
MgO+CO2=MgCO3 MgO+CO 2 =MgCO 3
Mg(HCO3)2=MgCO3+H2O+CO2 Mg(HCO 3 ) 2 =MgCO 3 +H 2 O+CO 2
CaCO3+2NH4Cl+H2O=CaCl2+CO2+2NH4OHCaCO 3 +2NH 4 Cl+H 2 O=CaCl 2 +CO 2 +2NH 4 OH
CaCl2+CO2+2NH4OH=CaCO3+2NH4Cl+H2OCaCl 2 +CO 2 +2NH 4 OH=CaCO 3 +2NH 4 Cl+H 2 O
SiO2+2NaOH=Na2SiO3+H2OSiO 2 +2NaOH=Na 2 SiO 3 +H 2 O
本发明所述的用氯碱盐泥生产轻质碳酸镁联产微细碳酸钙和水玻璃的方法,有效的提取和利用了盐泥中含有的钙、镁、硅等化合物,充分发挥了盐泥的潜在价值,为盐泥的综合利用提供经济有效的途径。该方法简单,操作容易,经济效益较高。The method for producing light magnesium carbonate and co-producing fine calcium carbonate and water glass with chlor-alkali salt mud of the present invention effectively extracts and utilizes compounds such as calcium, magnesium, and silicon contained in the salt mud, and fully utilizes the salt mud. Potential value, providing an economical and effective way for the comprehensive utilization of salt mud. The method is simple, easy to operate, and has high economic benefits.
附图说明 Description of drawings
图1展示了本发明所述的用氯碱盐泥生产轻质碳酸镁联产微细碳酸钙和水玻璃的方法工艺流程,其中,Fig. 1 has shown the method technological process of producing light magnesium carbonate co-production fine calcium carbonate and water glass with chlor-alkali salt mud of the present invention, wherein,
(1):洗涤过滤器 (2):第一碳化器 (3):第一碳化表(1): Washing filter (2): The first carbonizer (3): The first carbonization table
(4):第一过滤器 (5):沉降罐 (6):沉降干燥器(4): First filter (5): Settling tank (6): Settling dryer
(7):风选包装机 (8):耐腐蚀反应器 (9):第二过滤器(7): Wind separation and packaging machine (8): Corrosion-resistant reactor (9): Second filter
(10):第二碳化器 (11):第二碳化表 (12):第三过滤器(10): Second carbonizer (11): Second carbonization meter (12): Third filter
(13):洗涤机 (14):干燥器 (15):粉碎机(13): Washing machine (14): Dryer (15): Pulverizer
(16):卧式转筒反应器 (17):碳酸镁产品 (18):碳酸钙产品,(16): Horizontal drum reactor (17): Magnesium carbonate product (18): Calcium carbonate product,
(19):水玻璃(19): water glass
具体实施方式 Detailed ways
以下结合具体实施例进一步描述和说明本发明所述用氯碱盐泥生产轻质碳酸镁联产微细碳酸钙和水玻璃的方法,揭示如何利用本发明所述的方法提取和利用盐泥中所含有的氧化镁、氧化钙、二氧化硅等物质。Below in conjunction with specific embodiment further describe and illustrate the method for producing light magnesium carbonate co-production microcalcium carbonate and water glass with chlor-alkali salt mud of the present invention, disclose how to utilize method described in the present invention to extract and utilize contained in salt mud Magnesium oxide, calcium oxide, silicon dioxide and other substances.
本发明所述氯碱盐泥来自以海盐为原料制盐得到的盐泥。经检测,下述实施例所用的盐泥中氧化镁的质量含量为19.34%,氧化钙的质量含量为19%,二氧化硅的质量含量为21.88%。The chlor-alkali salt mud in the present invention comes from the salt mud obtained by making salt from sea salt. After testing, the mass content of magnesium oxide in the salt mud used in the following examples is 19.34%, the mass content of calcium oxide is 19%, and the mass content of silicon dioxide is 21.88%.
实施例一Embodiment one
一种用氯碱盐泥生产轻质碳酸镁联产微细碳酸钙和水玻璃的方法,包括如下步骤:将500kg氯碱盐泥用洗涤过滤器(1)洗滤三次,除去可溶性的酸根杂质,此时,盐泥中含以氧化镁,氧化钙和二氧化硅为主要成分的化合物;而后,将所得盐泥投入到第一碳化器(2)中,并向第一碳化器(2)中通入纯二氧化碳气体,使盐泥中所含的氧化镁与二氧化碳按照纯物质的质量比1∶2.0进行碳化;此时氧化镁与二氧化碳和水反应,生产碳酸氢镁或碳酸镁,二者都可溶于水;氧化钙与二氧化碳反应,生产碳酸钙,碳酸钙基本不溶于水,因而沉淀下来;将碳化反应所得产物经过第一滤器(4)过滤,得到第一滤饼和第一澄清溶液,所述第一滤饼中以碳酸钙和二氧化硅为主要成分,第一澄清溶液中以碳酸氢镁或碳酸镁为主;第一澄清溶液经沉降罐(5)加热分解、沉降干燥器(6)干燥、风选包装机(7)包装,得到优质的轻质碳酸镁产品(17);将第一滤饼与氯化铵按照碳酸钙与氯化铵的纯物质的质量比1∶1.27投入到耐腐蚀反应器(8)中反应,生成氯化钙和氨水及二氧化碳气体,经第二过滤器(9)过滤,得第二滤饼和第二澄清滤液;第二滤饼中以二氧化硅为主,其质量含量达80%;第二澄清滤液中以氯化钙和氨水为主;将第二澄清滤液投进第二碳化器(10),用质量浓度为1%表面活性剂浓乳剂处理,搅拌速率为220r/min,并向第二碳化器(10)中含二氧化碳气体体积为25%的混合气体,使第二澄清滤液中的氯化钙与二氧化碳按照纯物质的质量之比为1∶0.19进行碳化,碳化反应温度控制为10~20℃产物经第三过滤器(12)过滤,得澄清的氯化铵滤液和白色的第三滤饼;第三滤饼为碳酸钙;白色的第三滤饼经洗涤机(13)洗涤、干燥器(14)干燥,粉碎机(15)、得到微细碳酸钙产品(18);第二滤饼按照二氧化硅与氢氧化钠的纯物质的质量比1∶1.11与氢氧化钠一起投入到卧式转筒反应器(16)里,进行水解反应,反应生成液体的硅酸钠水溶液,既是水玻璃(19)。A method for producing light magnesium carbonate and co-producing fine calcium carbonate and water glass with chlor-alkali salt mud, comprising the steps of washing and filtering 500kg of chlor-alkali salt mud with a washing filter (1) three times to remove soluble acid radical impurities. , the compound containing magnesium oxide, calcium oxide and silicon dioxide as the main components in the salt mud; then, the gained salt mud is put into the first carbonizer (2), and is passed into the first carbonizer (2) Pure carbon dioxide gas makes the magnesium oxide and carbon dioxide contained in the salt mud carbonized according to the mass ratio of pure substance 1:2.0; at this time, magnesium oxide reacts with carbon dioxide and water to produce magnesium bicarbonate or magnesium carbonate, both of which are soluble Calcium oxide reacts with carbon dioxide to produce calcium carbonate, which is basically insoluble in water and thus precipitates; the product obtained by the carbonization reaction is filtered through the first filter (4) to obtain the first filter cake and the first clarified solution. Calcium carbonate and silicon dioxide are the main components in the first filter cake, and magnesium bicarbonate or magnesium carbonate are the main components in the first clarified solution; ) drying, air separation and packaging machine (7) packaging, to obtain high-quality light magnesium carbonate product (17); the first filter cake and ammonium chloride are dropped into according to the mass ratio 1: 1.27 of the pure substance of calcium carbonate and ammonium chloride React in the corrosion-resistant reactor (8), generate calcium chloride and ammoniacal liquor and carbon dioxide gas, filter through the second filter (9), get the second filter cake and the second clarification filtrate; In the second filter cake, use carbon dioxide Silicon is main, and its mass content reaches 80%; Calcium chloride and ammoniacal liquor are main in the second clarification filtrate; The second clarification filtrate is dropped into the second carbonizer (10), is 1% tensio-active agent concentrated Emulsion treatment, stirring speed is 220r/min, and in the second carbonizer (10), the mixed gas that contains carbon dioxide gas volume is 25%, makes the calcium chloride in the second clarification filtrate and carbon dioxide according to the ratio of the mass of pure substance Carry out carbonization for 1: 0.19, carbonization reaction temperature is controlled to be 10~20 ℃ of products filter through the 3rd filter (12), obtain the 3rd filter cake of clarified ammonium chloride filtrate and white; The 3rd filter cake is calcium carbonate; The white third filter cake is washed by washing machine (13), dried by dryer (14), pulverizer (15), and obtains fine calcium carbonate product (18); the second filter cake is purified according to the purity of silicon dioxide and sodium hydroxide. The mass ratio of substance is 1: 1.11 and sodium hydroxide is dropped into horizontal drum reactor (16), carries out hydrolysis reaction, and the sodium silicate aqueous solution of reaction generation liquid is water glass (19).
实施例二Embodiment two
一种用氯碱盐泥生产轻质碳酸镁联产微细碳酸钙和水玻璃的方法,包括如下步骤:将500kg氯碱盐泥用洗涤过滤器(1)洗滤三次,除去可溶性的酸根杂质,此时,盐泥中含以氧化镁,氧化钙和二氧化硅为主要成分的化合物;而后,将所得盐泥投入到第一碳化器(2)中,并向第一碳化器(2)中通入含二氧化碳气体体积为25%的混合气体,使盐泥中所含的氧化镁与二氧化碳按照纯物质的质量比1∶1.8进行碳化;此时氧化镁与二氧化碳和水反应,生产碳酸氢镁或碳酸镁,二者都可溶于水;氧化钙与二氧化碳反应,生产碳酸钙,碳酸钙基本不溶于水,因而沉淀下来;将碳化反应所得产物经过第一滤器(4)过滤,得到第一滤饼和第一澄清溶液,所述第一滤饼中以碳酸钙和二氧化硅为主要成分,第一澄清溶液中以碳酸氢镁或碳酸镁为主;第一澄清溶液经沉降罐(5)加热分解、沉降干燥器(6)干燥、风选包装机(7)包装,得到轻质碳酸镁产品(17);将第一滤饼与氯化铵按照碳酸钙与氯化铵的纯物质的质量比1∶1.0投入到耐腐蚀反应器(8)中反应,生成氯化钙和氨水及二氧化碳气体,经第二过滤器(9)过滤,得第二滤饼和第二澄清滤液;第二滤饼中以二氧化硅为主,其质量含量达80%;第二澄清滤液中以氯化钙和氨水为主;将第二澄清滤液投进第二碳化器(10),用质量浓度为3%表面活性剂处理,搅拌速率为180r/min,其中表面活性剂中含有质量浓度为2%的浓乳剂和质量浓度为2%吐温80,并向第二碳化器(10)中含二氧化碳气体体积为40%的混合气体,使第二澄清滤液中的氯化钙与二氧化碳按照纯物质的质量之比为1∶0.30进行碳化,碳化反应温度控制为35~40℃,产物经第三过滤器(12)过滤,得澄清的氯化铵滤液和白色的第三滤饼;第三滤饼为碳酸钙;白色的第三滤饼经洗涤机(13)洗涤、干燥器(14)干燥,粉碎机(15)、得到微细碳酸钙产品(18);第二滤饼按照二氧化硅与氢氧化钠的纯物质的质量比1∶1.35与氢氧化钠一起投入到卧式转筒反应器(16)里,进行水解反应,反应生成液体的硅酸钠水溶液,既是水玻璃(19)。A method for producing light magnesium carbonate and co-producing fine calcium carbonate and water glass with chlor-alkali salt mud, comprising the steps of washing and filtering 500kg of chlor-alkali salt mud with a washing filter (1) three times to remove soluble acid radical impurities. , the compound containing magnesium oxide, calcium oxide and silicon dioxide as the main components in the salt mud; then, the gained salt mud is put into the first carbonizer (2), and is passed into the first carbonizer (2) The mixed gas containing carbon dioxide gas volume is 25%, so that the magnesia and carbon dioxide contained in the salt mud are carbonized according to the mass ratio of pure substance 1:1.8; at this time, magnesia reacts with carbon dioxide and water to produce magnesium bicarbonate or carbonic acid Magnesium, both of which are soluble in water; calcium oxide reacts with carbon dioxide to produce calcium carbonate, which is basically insoluble in water and thus precipitates; the product obtained from the carbonization reaction is filtered through the first filter (4) to obtain the first filter cake and the first clarified solution, calcium carbonate and silicon dioxide are the main components in the first filter cake, and magnesium bicarbonate or magnesium carbonate are the main components in the first clarified solution; the first clarified solution is heated through the settling tank (5) Decompose, settling drier (6) drying, winnowing packaging machine (7) packing, obtain light magnesium carbonate product (17); The first filter cake and ammonium chloride are according to the quality of the pure substance of calcium carbonate and ammonium chloride Ratio 1: 1.0 drops into the corrosion-resistant reactor (8) and reacts, generates calcium chloride and ammoniacal liquor and carbon dioxide gas, filters through the second filter (9), obtains the second filter cake and the second clarification filtrate; Based on silicon dioxide in the cake, its mass content reaches 80%; Calcium chloride and ammoniacal liquor are mainly based on the second clarified filtrate; The second clarified filtrate is dropped into the second carbonizer (10), with a mass concentration of 3 %surfactant treatment, stirring speed is 180r/min, and wherein containing mass concentration in the tensio-active agent is 2% concentrated emulsion and mass concentration is 2% Tween 80, and contains carbon dioxide gas in the second carbonizer (10) The volume is 40% mixed gas, so that calcium chloride and carbon dioxide in the second clarified filtrate are carbonized according to the mass ratio of pure substance as 1:0.30, the carbonization reaction temperature is controlled at 35 ~ 40 ℃, and the product passes through the third filter (12) filter to obtain the clarified ammonium chloride filtrate and the third white filter cake; the third filter cake is calcium carbonate; the third white filter cake is washed by washing machine (13), dried by drier (14), and pulverized Machine (15), obtain fine calcium carbonate product (18); The second filter cake is dropped into horizontal drum reactor (16) according to the mass ratio 1: 1.35 of the pure substance of silicon dioxide and sodium hydroxide together with sodium hydroxide ) Li, carry out hydrolysis reaction, the sodium silicate aqueous solution of reaction generation liquid, is water glass (19).
实施例三Embodiment three
一种用氯碱盐泥生产轻质碳酸镁联产微细碳酸钙和水玻璃的方法,包括如下步骤:将500kg氯碱盐泥用洗涤过滤器(1)洗滤三次,除去可溶性的酸根杂质,此时,盐泥中含以氧化镁,氧化钙和二氧化硅为主要成分的化合物;而后,将所得盐泥投入到第一碳化器(2)中,并向第一碳化器(2)中含二氧化碳气体体积为40%的混合气体,使盐泥中所含的氧化镁与二氧化碳按照纯物质的质量比1∶2.2进行碳化;此时氧化镁与二氧化碳和水反应,生产碳酸氢镁或碳酸镁,二者都可溶于水;氧化钙与二氧化碳反应,生产碳酸钙,碳酸钙基本不溶于水,因而沉淀下来;将碳化反应所得产物经过第一滤器(4)过滤,得到第一滤饼和第一澄清溶液,所述第一滤饼中以碳酸钙和二氧化硅为主要成分,第一澄清溶液中以碳酸氢镁或碳酸镁为主;第一澄清溶液经沉降罐(5)加热分解、沉降干燥器(6)干燥、风选包装机(7)包装,得到轻质碳酸镁产品(17);将第一滤饼与氯化铵按照碳酸钙与氯化铵的纯物质的质量比1∶0.87投入到耐腐蚀反应器(8)中反应,生成氯化钙和氨水及二氧化碳气体,经第二过滤器(9)过滤,得第二滤饼和第二澄清滤液;第二滤饼中以二氧化硅为主,其质量含量达80%;第二澄清滤液中以氯化钙和氨水为主;将第二澄清滤液投进第二碳化器(10),用质量浓度为5%表面活性剂吐温80处理,搅拌速率为120r/min,并向第二碳化器(10)中通入含二氧化碳气体体积为35%的混合气体,使第二澄清滤液中的氯化钙与二氧化碳按照纯物质的质量之比为1∶0.59进行碳化,碳化反应温度控制为10~15℃产物经第三过滤器(12)过滤,得澄清的氯化铵滤液和白色的第三滤饼;第三滤饼为碳酸钙;白色的第三滤饼经洗涤机(13)洗涤、干燥器(14)干燥,粉碎机(15)、得到微细碳酸钙产品(18);第二滤饼按照二氧化硅与氢氧化钠的纯物质的质量比1∶1.51与氢氧化钠一起投入到卧式转筒反应器(16)里,进行水解反应,反应生成液体的硅酸钠水溶液,既是水玻璃(19)。A method for producing light magnesium carbonate and co-producing fine calcium carbonate and water glass with chlor-alkali salt mud, comprising the steps of washing and filtering 500kg of chlor-alkali salt mud with a washing filter (1) three times to remove soluble acid radical impurities. , containing magnesium oxide, calcium oxide and silicon dioxide as the main components of the compound in the salt mud; then, the gained salt mud is put into the first carbonizer (2), and contains carbon dioxide in the first carbonizer (2) The gas volume is 40% mixed gas, so that the magnesium oxide and carbon dioxide contained in the salt mud are carbonized according to the mass ratio of pure substance 1:2.2; at this time, magnesium oxide reacts with carbon dioxide and water to produce magnesium bicarbonate or magnesium carbonate, Both are soluble in water; calcium oxide reacts with carbon dioxide to produce calcium carbonate, which is basically insoluble in water and thus precipitates; the product obtained by the carbonization reaction is filtered through the first filter (4) to obtain the first filter cake and the second A clarified solution, calcium carbonate and silicon dioxide are the main components in the first filter cake, magnesium bicarbonate or magnesium carbonate is the main component in the first clarified solution; the first clarified solution is heated and decomposed by the settling tank (5), Settling drier (6) drying, air separation packaging machine (7) packing, obtain light magnesium carbonate product (17); The first filter cake and ammonium chloride are according to the mass ratio of the pure matter of calcium carbonate and ammonium chloride 1 : 0.87 drops into corrosion-resistant reactor (8) and reacts, generates calcium chloride and ammoniacal liquor and carbon dioxide gas, filters through the second filter (9), gets the second filter cake and the second clarification filtrate; In the second filter cake Based on silicon dioxide, its mass content reaches 80%; in the second clarified filtrate, mainly calcium chloride and ammoniacal liquor; the second clarified filtrate is dropped into the second carbonizer (10), with a mass concentration of 5% surface Activator Tween 80 is processed, and stirring speed is 120r/min, and in the second carbonizer (10), it is 35% mixed gas that the volume of gas containing carbon dioxide is passed into, the calcium chloride and carbon dioxide in the second clarification filtrate are according to The mass ratio of pure substance is 1: 0.59 carries out carbonization, and the carbonization reaction temperature is controlled to be 10~15 ℃ of products filter through the 3rd filter (12), obtain the 3rd filter cake of the clarified ammonium chloride filtrate and white; The filter cake is calcium carbonate; the third white filter cake is washed by washing machine (13), dried by drier (14), pulverizer (15), and obtains fine calcium carbonate product (18); The mass ratio of the pure substance of sodium hydroxide is 1: 1.51 and put into the horizontal drum reactor (16) together with sodium hydroxide, carry out hydrolysis reaction, the sodium silicate aqueous solution of reaction generation liquid, is water glass (19) .
上述实施例,只是本发明的较佳实施例,并非用来限制本发明实施范围,故凡以本发明权利要求所述的特征及原理所做的等效变化或修饰,均应包括在本发明权利要求范围之内。The above-described embodiments are only preferred embodiments of the present invention, and are not intended to limit the scope of the present invention. Therefore, all equivalent changes or modifications made with the features and principles described in the claims of the present invention should be included in the present invention. within the scope of the claims.
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