Summary of the invention:
The present invention proposes a kind of enzyme that utilizes and handle the method that strengthens adhesive in conjunction with Mechanical Method manufacturing cellulose micro-nano-material.Its objective is that utilizing biodegradable native cellulose micro Nano material to join increases its bonding strength in the adhesive, thereby improve the performance of wood-based plate and the application approach of expansion wood-based plate.
Technical solution of the present invention is handled with enzyme and the method for Mechanical Method manufacturing cellulose micro-nano-material enhanced adhesive, it is characterized in that this method comprises following processing step:
One, raw material drying, selecting the wood pulp fiber for use is raw material, dries naturally under dispersity, makes its moisture content reach 15-20%;
Two, pulverize and screening, the wood pulp fiber that dries naturally is pulverized, screen then, make the fibre fineness after the screening reach the 40-180 order;
Three, enzyme is handled, at first in reaction vessel, add wood pulp fiber after the people screening and the citric acid phosphoric acid disodium hydrogen buffer solution (both weight ratios: 1kg wood pulp fiber adds 20kg citric acid-phosphate sodium dihydrogen buffer solution) of pH4.8, make temperature remain on 50 ℃, add cellulase (add than row: 1 gram wood pulp fiber adds the 10-20FPU cellulase) in reactor, enzyme processing time is 4-8 hour;
Four, machining, wood pulp fiber after enzyme is handled dries the back naturally and adopts the mode of high pressure nano homogenizer or ultrasonic cell disruption instrument machining that it is manufactured cellulose micro-nano-material, wherein, the pressure of high pressure nano homogeneous is 1000-2000bar, prepare the cellulose micro-nano-material that is dispersed in the water, the percentage by weight of its concentration is 0.5-1.0%; The power 450-600W of ultrasonic cell disruption instrument, amplitude 80-100, broken time are 0.5-1.5 hour, prepare the cellulose micro-nano-material that is dispersed in the water, the percentage by weight of its concentration is 0.5-1.5%;
Five, mix, the cellulose micro-nano-material for preparing added in water miscible phenolic resins or the urea-formaldehyde resin adhesive, the weight ratio of interpolation be 1 part of solid little/fibril of receiving adds 20~100 parts of hard resins;
Six, applying glue is applied to wood-based plate unit such as veneer or wood shavings or fiberboard surface with the adhesive of artificial board that mixes cellulose micro-nano-material, wherein, the two-sided applying glue liquid glue of veneer amount be 280-380 gram/square metre; The percentage by weight of the applying glue solid gum amount of wood shavings or fiberboard is 8-12%;
Seven, hot pressing, with the wood-based plate unit after the applying glue such as veneer or shaving board or fiberboard, after the assembly or the moulding of mating formation, send into hot press hot pressing, hot pressing temperature is according to the requirement of glued board, shaving board, fiberboard and adhesive solidification temperature, get 110 ℃-200 ℃, the time is 0.15-1.5 minute/every millimeter thickness of slab;
Eight, post-processed detects after the wood-based plate process cooling processing after the hot pressing, damping processing, saw limit, the sanding, compares with the wood-based plate that does not add the cellulose micro-nano-material adhesive, and its bonding strength can improve 10-30%.
Advantage of the present invention: be to utilize the enzyme processing to produce biodegradable cellulose micro-nano-material to join in the adhesive in conjunction with Mechanical Method, thereby improved the bonding strength of adhesive of artificial board, make the performance improvement of wood-based plate, enlarged the application approach of wood-based plate.
The specific embodiment
Embodiment 1,
One, raw material drying, selecting the wood pulp fiber for use is raw material, dries naturally under dispersity, makes its moisture content reach 15%;
Two, pulverize and screening, the wood pulp fiber that dries naturally is pulverized, screen then, make the fibre fineness after the screening reach 40 orders;
Three, enzyme is handled, at first in reaction vessel, add wood pulp fiber after the people screening and the citric acid phosphoric acid disodium hydrogen buffer solution (both weight ratios: 1kg wood pulp fiber adds 20kg citric acid-phosphate sodium dihydrogen buffer solution) of pH4.8, make temperature remain on 50 ℃, add cellulase (add than row: 1 gram wood pulp fiber adds the 20FPU cellulase) in reactor, enzyme processing time is 6 hours;
Four, machining, wood pulp fiber after enzyme is handled dries the back naturally and adopts the mode of high pressure nano homogenizer or ultrasonic cell disruption instrument machining that it is manufactured cellulose micro-nano-material, wherein, the pressure of high pressure nano homogeneous is 1000bar, prepare the cellulose micro-nano-material that is dispersed in the water, the percentage by weight of its concentration is 0.5%; The power 450-600W of ultrasonic cell disruption instrument, amplitude 80, broken time are 1.0 hours, prepare the cellulose micro-nano-material that is dispersed in the water, the percentage by weight of its concentration is 0.5%;
Five, mix, the cellulose micro-nano-material for preparing added in water miscible phenolic resins or the urea-formaldehyde resin adhesive, the weight ratio of interpolation be 1 part of solid little/fibril of receiving adds 50 parts of hard resins;
Six, applying glue is applied to wood-based plate unit such as veneer or wood shavings or fiberboard surface with the adhesive of artificial board that mixes cellulose micro-nano-material, wherein, the two-sided applying glue liquid glue of veneer amount be 280 the gram/square metre; The percentage by weight of the applying glue solid gum amount of wood shavings or fiberboard is 8%;
Seven, hot pressing, with the wood-based plate unit after the applying glue such as veneer or shaving board or fiberboard, after the assembly or the moulding of mating formation, send into hot press hot pressing, hot pressing temperature is according to the requirement of glued board, shaving board, fiberboard and adhesive solidification temperature, get 150 ℃, the time is 0.15 minute/every millimeter thickness of slab;
Eight, post-processed detects after the wood-based plate process cooling processing after the hot pressing, damping processing, saw limit, the sanding, compares with the wood-based plate that does not add the cellulose micro-nano-material adhesive, and its bonding strength can improve 20%.
Embodiment 2,
One, raw material drying, selecting the wood pulp fiber for use is raw material, dries naturally under dispersity, makes its moisture content reach 18%;
Two, pulverize and screening, the wood pulp fiber that dries naturally is pulverized, screen then, make the fibre fineness after the screening reach 100 orders;
Three, enzyme is handled, at first in reaction vessel, add wood pulp fiber after the people screening and the citric acid phosphoric acid disodium hydrogen buffer solution (both weight ratios: 1kg wood pulp fiber adds 20kg citric acid-phosphate sodium dihydrogen buffer solution) of pH4.8, make temperature remain on 50 ℃, add cellulase (add than row: 1 gram wood pulp fiber adds the 10FPU cellulase) in reactor, enzyme processing time is 8 hours;
Four, machining, the wood pulp fiber after enzyme is handled are dried the back naturally and are adopted the mode of high pressure nano homogenizer or ultrasonic cell disruption instrument machining that it is manufactured cellulose micro-nano-material, its
In, the pressure of high pressure nano homogeneous is 2000bar, prepares the cellulose micro-nano-material that is dispersed in the water, the percentage by weight of its concentration is 1.0%; The power 450-600W of ultrasonic cell disruption instrument, amplitude 100, broken time are 1.5 hours, prepare the cellulose micro-nano-material that is dispersed in the water, the percentage by weight of its concentration is 1.5%;
Five, mix, the cellulose micro-nano-material for preparing added in water miscible phenolic resins or the urea-formaldehyde resin adhesive, the weight ratio of interpolation be 1 part of solid little/fibril of receiving adds 100 parts of hard resins;
Six, applying glue is applied to wood-based plate unit such as veneer or wood shavings or fiberboard surface with the adhesive of artificial board that mixes cellulose micro-nano-material, wherein, the two-sided applying glue liquid glue of veneer amount be 320 the gram/square metre; The percentage by weight of the applying glue solid gum amount of wood shavings or fiberboard is 11%;
Seven, hot pressing is with the wood-based plate unit after the applying glue such as veneer or shaving board or fiberboard, after the assembly or the moulding of mating formation, send into hot press hot pressing, hot pressing temperature is got 180 ℃ according to the requirement of glued board, shaving board, fiberboard and adhesive solidification temperature, and the time is 0.5 minute/every millimeter thickness of slab;
Eight, post-processed detects after the wood-based plate process cooling processing after the hot pressing, damping processing, saw limit, the sanding, compares with the wood-based plate that does not add the cellulose micro-nano-material adhesive, and its bonding strength can improve 30%.