Background technology
Corrosion is one of universe's challenge that need face, and well-known metallic corrosion is again one of most important aspect in the corrosion, and metallic corrosion not only brings enormous economic loss to society, and brings very big harm to people's life and production.So people are constantly carrying out the research of metal pickling corrosion and protection, wish by making great efforts and dropping to the bite degree of metal minimum.Just in acid cleaning process, add inhibiter if reduce at present one of most important, effective means of metal pickling corrosion in actual life and the production process.In recent years, Research on Corrosion Inhibitor has obtained major progress in the metal pickle liquor, progressively from function singleness, inhibition efficiency is low, toxicity is big, production cost is high, range of application narrow to have special construction, multi-functional, efficient, cheap, be easy to get, the direction of applied range develops.
The pickle solution that is applied to acid cleaning process is more, comprises the most frequently used sulfuric acid and hydrochloric acid.The mass concentration of pickle solution generally is no more than 20% in the acid cleaning process.Corrosion such as uniform corrosion, spot corrosion, crevice corrosion, stress corrosion, galvanic corrosion may appear in metallic corrosion, yet impelled the continuous development in inhibiter field just because of these corrosion, even so, still there are defectives such as toxicity low as inhibition efficiency, the part organic inhibitor is big, production cost is high, range of application is narrow in the development of inhibiter.
Present stage is applied to the inhibiter numerous types of pickle solution, and still there are some defectives separately in dissimilar inhibiter.As amine inhibitor corrosion mitigating effect under the situation of one-component is not fine, so this class inhibiter need be carried out being applied after composite; Pyridine derivate and amine inhibitor have irritating smell mostly; This class inhibiter of imidazolidine derivatives does not have special irritating smell, Heat stability is good, toxicity is low but this compounds needs multistep to synthesize; The inhibition efficiency of thiourea derivative is influenced greatly by substituting group, and there is optimized scope in the concentration of inhibiter; Rosin derivative, the application performance of natural rosin is relatively poor, needs usually just can be used widely through after the different methods modification.
Therefore development of new inhibiter and the acid cleaning process that is applied to metal then have immeasurable realistic meaning.
O; O '-dialkyl dithiophosphate and title complex thereof are the compounds that a class has extensive use; the recovery of Materials science, life science, agricultural, Industrial Catalysis, petroleum industry, rubber industry, mining industry, heavy metal with separate, field such as environment protection all plays a part very importantly, is widely used as the oxidation inhibitor of sterilant and weedicide, lubricating oil and fuel oil and anti-wear agent, the additive of fuel oil, the stablizer of macromolecular material, vulcanization accelerator, mineral flotation agent and the noble metal extractant etc. of synthetic chloroprene rubber.
The applicant is with regard to O, O '-dicyclohexyl phosphorodithioic acid-N, N-diethyl ammonium as the restrainer application patent of invention, Chinese patent application number is 201010114594.0, though O, O '-dicyclohexyl phosphorodithioic acid-N, N-diethyl ammonium has overcome the shortcoming of above-mentioned existing restrainer to a certain extent, have the good metal corrosion mitigating effect, and its corrosion inhibition is subjected to temperature, the influence of acidity etc. is less, can be used for multiple metal pickling, applied range, with low cost, be suitable for industry and advantage such as apply, still, O, O '-dicyclohexyl phosphorodithioic acid-N, the time length of N-diethyl ammonium corrosion mitigating effect falls short of, the acidity scope that is suitable for is wide inadequately, is necessary further to explore more excellent, have more the novel restrainer of development prospect.
Summary of the invention
Main purpose of the present invention is exactly to improve day by day at the requirement to metal pickle liquor corrosion inhibition each side that exists in the above-mentioned prior art and can satisfy some problems such as pickle solution shortage of this requirement at present, provide a kind of corrosion mitigating effect time length longer, be suitable for the wideer novel restrainer of acidity scope.
In order to realize the foregoing invention purpose, the technical solution used in the present invention is as follows:
The contriver finds in a large amount of experimental study processes, with O, and O '-disubstituted phosphorodithioic acid-N, N-diethyl ammonium joins in the pickling mediums such as hydrochloric acid or sulfuric acid by finite concentration, can obtain more efficiently corrosion inhibition for metal effect.
Above-mentioned O, O '-disubstituted phosphorodithioic acid-N, the structural formula of N-diethyl ammonium is as follows:
In the said structure: R
1And R
2Independently be selected from separately: the alkyl that aryl, substituted aryl or aryl replace.
As preferably: R
1Carbonatoms be less than 40.
As preferably: R
2Carbonatoms be less than 40.
The application of above-mentioned metal pickling corrosion inhibitor in preparation metal acid lotion, the O that in the pickling medium (pickle solutions such as the hydrochloric acid of different concns, sulfuric acid) of different concns, adds different concns, O '-disubstituted phosphorodithioic acid-N, N-diethyl ammonium, the concentration that makes inhibiter is 40-160mg/L, be part of O, O '-disubstituted phosphorodithioic acid-N, N-diethyl ammonium has corrosion inhibition for metal effect efficiently.
With O, O '-phenylbenzene phosphorodithioic acid-N, N-diethyl ammonium is an example, the preparation method of the restrainer among the application is: under the normal pressure, 22.2g thiophosphoric anhydride (0.1mol) and 30.1-45.1g phenol (0.32-0.48mol) are joined in the there-necked flask, add 50-80mL toluene or dimethylbenzene again, at 80-130 ℃ of heating 1-3h, reaction mixture is cold slightly, decolouring, filtered while hot.Filtrate is cooled to room temperature, under cooling and stirring, drips 22-44mL diethylamine (0.2-04mol), standing over night.Filtration under diminished pressure, solvent recrystallization is used in toluene or dimethylbenzene washing, and vacuum-drying gets white crystal O, O '-phenylbenzene phosphorodithioic acid-N, N-diethyl ammonium, productive rate is 81.6%, records fusing point to be: 125-127 ℃
Compared with prior art, the invention has the beneficial effects as follows:
The contriver shows by a large amount of experiments, with O, O '-disubstituted phosphorodithioic acid-N, N-diethyl ammonium adds to according to described concentration in the metal pickling medium of various different concns, and the result shows the O of part, O '-disubstituted phosphorodithioic acid-N, N-diethyl ammonium has good metal pickling corrosion mitigating effect, its corrosion mitigating effect is subjected to the influence of temperature, acidity etc. less and the corrosion mitigating effect time length is longer, can be used for multiple metal pickling, applied range; In addition, part of O, O '-disubstituted phosphorodithioic acid-N, N-diethyl ammonium raw material cheapness, product is easy to get when synthetic, thereby it is with low cost to be used for metal pickle liquor, is suitable for industry and applies.Simultaneously, the present invention also is O, and O '-disubstituted dithiophosphates has been widened Application Areas.
Learn by test: the restrainer that the application provided is a kind of than O, O '-dicyclohexyl phosphorodithioic acid-N, the ideal type restrainer that N-diethyl ammonium is more excellent, have more development prospect.With O, O '-dicyclohexyl phosphorodithioic acid-N, N-diethyl ammonium is compared, and the application's restrainer has the following advantages:
(1) the application's restrainer, such as O, O '-two (phenmethyl) phosphorodithioic acid-N, productive rate was higher when N-diethyl ammonium was synthetic, can reach 89.9%; And O, O '-dicyclohexyl phosphorodithioic acid-N, productive rate was 80.7% when N-diethyl ammonium was synthetic, concrete data are referring to the application's embodiment part;
(2) during equal in quality concentration, the application's restrainer, such as O, O '-two (phenmethyl) phosphorodithioic acid-N, the corrosion mitigating effect of N-diethyl ammonium is better, and just can reach good corrosion inhibiting effect when lower concentration, referring to table 1:
Table 1: compound concentration is to the influence of sulfuric acid pickling solution corrosion inhibition rate
As shown in Table 1, O, O '-two (phenmethyl) phosphorodithioic acid-N, N-diethyl ammonium corrosion mitigating effect is better, and just can reach good corrosion inhibiting effect when lower concentration;
(3) the application's restrainer, such as O, O '-two (phenmethyl) phosphorodithioic acid-N, N-diethyl ammonium when concentration is 100mg/L, 5%H
2SO
4In the solution, its corrosion mitigating effect can be continuously 144h, and O, O '-dicyclohexyl phosphorodithioic acid-N, N-diethyl ammonium corrosion mitigating effect under the same conditions can only continue 120h; O, O '-two (phenmethyl) phosphorodithioic acid-N, N-diethyl ammonium is when concentration is 100mg/L, in 20% the HCl solution, it is 91.46% that its inhibition is imitated, and O, O '-dicyclohexyl phosphorodithioic acid-N, N-diethyl ammonium inhibition is under the same conditions imitated but has only 48.6%.
So, the application's restrainer and O, O '-dicyclohexyl phosphorodithioic acid-N, N-diethyl ammonium is compared, and that the application's restrainer is that a kind of corrosion mitigating effect continues is longer, be suitable for the wideer restrainer of acidity scope.The application's that hence one can see that restrainer is a kind of more excellent, ideal type restrainer of having more development prospect.
Embodiment
Below in conjunction with O, O '-disubstituted phosphorodithioic acid-N, N-diethyl ammonium is chosen O, O '-two (phenmethyl) phosphorodithioic acid-N, N-diethyl ammonium and O, O '-phenylbenzene phosphorodithioic acid-N, N-diethyl ammonium comes foregoing invention content of the present invention is described in further detail as embodiment.
But this should be interpreted as that the scope of the above-mentioned theme of the present invention only limits to following embodiment.Not breaking away under the above-mentioned technological thought situation of the present invention, according to ordinary skill knowledge and customary means, make various replacements and change, all should comprise within the scope of the invention.
Embodiment 1 present embodiment is O, O '-two (phenmethyl) phosphorodithioic acid-N, N-diethyl ammonium concentration not simultaneously, to the influence of sulfuric acid pickling solution corrosion inhibition rate:
In order to investigate O, O '-two (phenmethyl) phosphorodithioic acid-N, the relation of N-diethyl ammonium concentration and sulfuric acid pickling solution corrosion inhibition rate, present embodiment is under the situation of sulfuric acid concentration identical (5%, mass percentage concentration is descended together), add O, O '-two (phenmethyl) phosphorodithioic acid-N, N-diethyl ammonium, making it concentration is 40-160mg/L (seeing Table 1), under 25 ± 1 ℃ of temperature condition, be used for the pickling of Q235 steel, measure its corrosion inhibition rate respectively, the result is as shown in table 1.And with O, O '-two (phenmethyl) phosphorodithioic acid-N, N-diethyl ammonium concentration C (mg/L) is an X-coordinate, corrosion inhibition rate IE (%) is an ordinate zou, obtains in 5% sulfuric acid pickling solution O, O '-two (phenmethyl) phosphorodithioic acid-N, the graph of a relation of N-diethyl ammonium concentration and corrosion inhibition rate, as shown in Figure 1.
According to The above results, in the 40-160mg/L concentration range, the sulfuric acid pickling solution corrosion inhibition rate is basically along with O, O '-two (phenmethyl) phosphorodithioic acid-N, the increase of N-diethyl ammonium concentration and increasing, corrosion inhibition rate is at O, O '-two (phenmethyl) phosphorodithioic acid-N, all reached 97.98% when N-diethyl ammonium concentration is 40mg/L, contrast table 1 and table 1 ' then explanation, this inhibiter is a kind of more excellent, more rising efficient ideal type restrainer.
Embodiment 2 present embodiments are that the acid concentration of hydrochloric acid is not simultaneously to the influence of corrosion inhibition rate
In order to investigate the relation of acid concentration and pickle solution corrosion inhibition rate, present embodiment is with O, O '-two (phenmethyl) phosphorodithioic acid-N, N-diethyl ammonium joins in the HCl solution (seeing Table 2) of different mass concentration according to same concentrations (100mg/L), under 25 ± 1 ℃ of temperature condition, be used for the pickling of Q235 steel, measure the corrosion inhibition rate of each pickle solution respectively, the result is as shown in table 2.And with concentration of hydrochloric acid (C
HClMass concentration) be X-coordinate, corrosion inhibition rate IE (%) is an ordinate zou, obtains in hydrochloric acid pickler, the graph of a relation of concentration of hydrochloric acid and corrosion inhibition rate, as shown in Figure 2.
When table 2 compound concentration was 100mg/L, acid concentration was to the influence of hydrochloric acid pickler corrosion inhibition rate
According to The above results, O, O '-two (phenmethyl) phosphorodithioic acid-N, N-diethyl ammonium concentration is 100mg/L, in concentration of hydrochloric acid is the 5-20% scope, the hydrochloric acid pickler corrosion inhibition rate changes little, O is described, O '-two (phenmethyl) phosphorodithioic acid-N, N-diethyl ammonium compares O, O '-dicyclohexyl phosphorodithioic acid-N, the acidity acidity scope that N-diethyl ammonium uses is wideer.
Embodiment 3 present embodiments are the influence of temperature difference to the hydrochloric acid pickler corrosion inhibition rate
In order to investigate the relation of temperature and pickle solution corrosion inhibition rate, present embodiment is with O, O '-two (phenmethyl) phosphorodithioic acid-N, N-diethyl ammonium joins in the HCl solution (5%) of same concentrations according to same concentrations (100mg/L), under condition of different temperatures, be respectively applied for the pickling of Q235 steel, the corrosion inhibition rate of pickle solution when measuring differing temps, the result is as shown in table 3.And with the pickle solution temperature T (℃) be X-coordinate, corrosion inhibition rate IE (%) is an ordinate zou, obtains in 5% hydrochloric acid pickler, the graph of a relation of temperature and pickle solution corrosion inhibition rate, as shown in Figure 3.
Table 3 temperature is to the influence of hydrochloric acid pickler corrosion inhibition rate
Temperature (℃) |
??25 |
??30 |
??40 |
??50 |
??60 |
??70 |
Inhibition efficiency (%) |
??94.38 |
??93.56 |
??94.62 |
??94.39 |
??94.73 |
??94.78 |
According to The above results, in the pickle solution temperature was 25-70 ℃ of scope, the sulfuric acid pickling solution corrosion inhibition rate changed little.
Embodiment 4 present embodiments are O, O '-two (phenmethyl) phosphorodithioic acid-N, and when N-diethyl ammonium concentration was 100mg/L, corrosion inhibition rate was subjected to the influence of inhibiter continuous action time
The contriver has also investigated O, O '-two (phenmethyl) phosphorodithioic acid-N, the relation of N-diethyl ammonium time length and sulfuric acid pickling solution corrosion inhibition rate, under the situation of sulfuric acid concentration identical (5%), add O, O '-two (phenmethyl) phosphorodithioic acid-N, N-diethyl ammonium, concentration 100mg/L examines or check in 144 hours the variation of corrosion inhibition rate (seeing Table 4).Under 25 ± 1 ℃ of temperature condition, be respectively applied for Q235 steel sulfuric acid washing, the corrosion inhibition rate of each pickle solution of electrochemical method determining, the result is as shown in table 4.And with action time (Time/h) be X-coordinate, corrosion inhibition rate IE (%) is an ordinate zou, obtains in 5% sulfuric acid pickling solution, the graph of a relation of action time and corrosion inhibition rate, as shown in Figure 4.
The table 4 inhibiter time length is to the influence of sulfuric acid pickling solution corrosion inhibition rate
Time (Time/h) |
??0 |
??24 |
??48 |
??72 |
??96 |
??120 |
??144 |
Corrosion inhibition rate (%) |
??94.40 |
??94.40 |
??93.38 |
??92.03 |
??93.20 |
??94.30 |
??94.53 |
According to The above results, in the 0-144h scope, the fluctuation of pickle solution corrosion inhibition rate is less, constant basically.
Table 4 ' the inhibiter time length is to the influence of sulfuric acid pickling solution corrosion inhibition rate
Time (Time/h) |
??0 |
??24 |
??48 |
??72 |
??96 |
??120 |
??144 |
Corrosion inhibition rate (%) |
??93.8 |
??89.79 |
??89.41 |
??90.13 |
??91.57 |
??91.26 |
??38.2 |
Contrast table 4 and table 4 ' result, O is described, O '-two (phenmethyl) phosphorodithioic acid-N, N-diethyl ammonium be than O, O '-dicyclohexyl phosphorodithioic acid-N, the corrosion mitigating effect time length of N-diethyl ammonium is longer.
Embodiment 5 present embodiments are O, O '-phenylbenzene phosphorodithioic acid-N, and N-diethyl ammonium concentration difference is to the influence of sulfuric acid pickling solution corrosion inhibition rate
Present embodiment adds O, O '-phenylbenzene phosphorodithioic acid-N under the situation of sulfuric acid concentration identical (5%), N-diethyl ammonium, making it concentration is 40-160mg/L (seeing Table 5), under 25 ± 1 ℃ of temperature condition, be used for the pickling of Q235 steel, measure its corrosion inhibition rate respectively, the result is as shown in table 5.And with O, O '-phenylbenzene phosphorodithioic acid-N, N-diethyl ammonium concentration C (mg/L) is an X-coordinate, corrosion inhibition rate IE (%) is an ordinate zou, obtains, as shown in Figure 5 graph of a relation.
Table 5O, O '-phenylbenzene phosphorodithioic acid-N, N-diethyl ammonium concentration is to the influence of sulfuric acid pickling solution corrosion inhibition rate
O, O '-phenylbenzene phosphorodithioic acid-N, N-diethyl ammonium concentration (mg/L) |
??40 |
??60 |
??80 |
??100 |
??120 |
??160 |
Corrosion inhibition rate (%) |
??54 |
??80.4 |
??88.2 |
??90.9 |
??92.9 |
??92.9 |
According to The above results, in the 40-120mg/L concentration range, the sulfuric acid pickling solution corrosion inhibition rate is basically along with O, O '-diphenyl-methyl phosphorodithioic acid-N, the increase of N-diethyl ammonium concentration and increasing, corrosion inhibition rate be at O, O '-phenylbenzene phosphorodithioic acid-N, all reached 92.9% when N-diethyl ammonium concentration is 120mg/L, illustrated that then this inhibiter is a kind of good inhibiter.
The contriver has investigated the influence to corrosion inhibition rate of sour kind, acid concentration, pickle solution temperature and time equally, its result is referring to Fig. 6 and Fig. 7 and Fig. 8, as can be seen from the figure: O, O '-two (phenmethyl) phosphorodithioic acid-N, N-diethyl ammonium is subjected to the influence of acid concentration and temperature and action time all less.The contriver also will add the O of different concns, and O '-two (phenmethyl) phosphorodithioic acid-N, N-diethyl ammonium are used for other metal of pickling such as aluminium, copper, magnalium etc., and by measuring, its corrosion mitigating effect is good equally.
In addition, the contriver is also with different O, O '-disubstituted phosphorodithioic acid-N, N-diethyl ammonium is used for metal pickling, and density of corrosion inhibitor, acid concentration, sour kind, time to be measured, metal material (aluminium, copper, magnalium) etc. have been investigated, by measuring, learn its part of O, O '-disubstituted phosphorodithioic acid-N, N-diethyl ammonium, be that substituting group is other compounds except that phenmethyl of the alkyl of aryl, substituted aryl or aryl replacement, have equally than the more good corrosion mitigating effect of cyclohexyl replacement.
At last, the contriver is also with different O, O '-disubstituted phosphorodithioic acid-N, the corrosion inhibition of N-diethyl ammonium has carried out comparative study with the various factors that influences corrosion inhibition, learn part of O, O '-disubstituted phosphorodithioic acid-N, N-diethyl ammonium, being that substituting group is the compound of the alkyl of aryl, substituted aryl or aryl replacement, is a kind of even more ideal inhibiter.
The mensuration of corrosion inhibition rate IE (%) in the various embodiments described above, adopt static suspension weight-loss method and electrochemical method commonly used in the industry to carry out:
1) static suspension weight-loss method has been considered under differing temps, with the different metal materials prints such as Q235 steel after weighing respectively static suspension be soaked in blank solution (water) and the pickle solution, take out behind the 48h, wipe corrosion product, deionized water rinsing with vulcanite, acetone cleans, and weighs after the drying.According to its corrosion inhibition rate of weight loss data IE%, calculation formula is as follows:
In the formula, W
0And W
CorrThe weight loss rate of representing print in blank solution and the pickle solution respectively, unit are mg/cm
2.h.
2) electrochemical method, classical three-electrode system is adopted in research, and working electrode is cylindric Q235 steel, and reference electrode is saturated calomel (SCE) electrode, and supporting electrode is a Graphite Electrodes.The CHI440A electrochemical workstation is adopted in the scanning of electrokinetic potential polarization curve, sweep velocity 0.5mV/s, and the polarization scope is E
Corr± 250mV.Calculate its corrosion inhibition rate IE% according to electrochemical parameter, calculation formula is as follows:
In the formula, I
CorrAnd I '
CorrRepresent blank solution and the corrosion electric current density that is added with corrosion inhibitor solution, μ A/cm respectively
2
Embodiment 6
O, O '-phenylbenzene phosphorodithioic acid-N, the preparation of N-diethyl ammonium
Under the normal pressure, 22.2g thiophosphoric anhydride (0.1mol) and 30.1g phenol (0.32mol) are joined in the there-necked flask, add 50mL toluene or dimethylbenzene again, at 90 ℃ of heating 1h, reaction mixture is cold slightly, decolouring, filtered while hot.Filtrate is cooled to room temperature, under cooling and stirring, drips 24mL diethylamine (0.2mol), standing over night.Filtration under diminished pressure, solvent recrystallization is used in toluene or dimethylbenzene washing, and vacuum-drying gets white crystal O, O '-phenylbenzene phosphorodithioic acid-N, N-diethyl ammonium, productive rate is 81.6%, records fusing point to be: 125-127 ℃.
Embodiment 7
O, O '-phenylbenzene phosphorodithioic acid-N, the preparation of N-diethyl ammonium
Under the normal pressure, 22.2g thiophosphoric anhydride (0.1mol) and 45.1g phenol (0.48mol) are joined in the there-necked flask, add 80mL toluene or dimethylbenzene again, at 100 ℃ of heating 3h, reaction mixture is cold slightly, decolouring, filtered while hot.Filtrate is cooled to room temperature, under cooling and stirring, drips 44mL diethylamine (0.4mol), standing over night.Filtration under diminished pressure, solvent recrystallization is used in toluene or dimethylbenzene washing, and vacuum-drying gets white crystal O, O '-phenylbenzene phosphorodithioic acid-N, N-diethyl ammonium, productive rate is 82.3%, records fusing point to be: 125-127 ℃.
Embodiment 8
O, O '-phenylbenzene phosphorodithioic acid-N, the preparation of N-diethyl ammonium
Under the normal pressure, 22.2g thiophosphoric anhydride (0.1mol) and 30.1-45.1g phenol (0.4mol) are joined in the there-necked flask, add 50-80mL toluene or dimethylbenzene again, at 80 ℃ of heating 2h, reaction mixture is cold slightly, decolouring, filtered while hot.Filtrate is cooled to room temperature, under cooling and stirring, drips 33mL diethylamine (0.3mol), standing over night.Filtration under diminished pressure, solvent recrystallization is used in toluene or dimethylbenzene washing, and vacuum-drying gets white crystal O, O '-phenylbenzene phosphorodithioic acid-N, N-diethyl ammonium, productive rate is 81.2%, records fusing point to be: 125-127 ℃.
Embodiment 9
O, O '-two (styroyl) phosphorodithioic acid-N, the preparation of N-diethyl ammonium
Phenol with among the 2 phenylethyl alcohol replacement embodiment 6 has prepared O, O '-two (styroyl) phosphorodithioic acid-N, and N-diethyl ammonium, productive rate are 78.6%, fusing point is 84-85.5 ℃.
Embodiment 10
O, O '-two (phenmethyl) phosphorodithioic acid-N, the preparation of N-diethyl ammonium
Phenol with among the phenylcarbinol replacement embodiment 6 has prepared O, O '-two (phenmethyl) phosphorodithioic acid-N, and N-diethyl ammonium, productive rate are 89.9%, fusing point is 97-98 ℃.