CN101811148A - Method for processing ceramic coating electric heating roller - Google Patents
Method for processing ceramic coating electric heating roller Download PDFInfo
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- CN101811148A CN101811148A CN200910024499A CN200910024499A CN101811148A CN 101811148 A CN101811148 A CN 101811148A CN 200910024499 A CN200910024499 A CN 200910024499A CN 200910024499 A CN200910024499 A CN 200910024499A CN 101811148 A CN101811148 A CN 101811148A
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Abstract
A method for processing a ceramic coating electric heating roller relates to the method for processing a heating ceramic material heating roller. A heating method of a product is very simple, and the heating is uniform and energy-saving. The method comprises the following main processing steps: 1) manufacturing a roller core; 2) coating a ceramic insulating layer; 3) coating a ceramic electric heating layer; and 4) surfacing, namely grinding an outside surface of the ceramic electric heating layer until roughness Ra is 0.80 to 0.025. The method is characterized in that: (1) the heating layer of the surface of the roller body is thinner, so the calorific capacity can be reduced, and the heating time can be shortened; (2) the heating layer is made of the ceramic material, the rigidity is proper and wearable, so the durability is excellent; and (3) uniform heating of the heating roller can be ensured only by strictly controlling a coating process and making the coated coating uniform. The method for heating the manufactured heating roller can effectively solve the problems of complex auxiliary equipment and nonuniform heating by the other heating methods, and has the characteristics of fast temperature rise, energy conservation, uniform temperature, environmental protection, safety, and the like.
Description
Technical field
The present invention relates to a kind of processing method that is mainly used in the warm-up mill of papermaking, printing, printing, duplicating, weaving, rubber, plastics, chemical fibre industry, relate in particular to a kind of processing method of the ceramic material warm-up mill that generates heat.
Background technology
The employing warm-up mill heats product and processes, be the means of generally taking in papermaking, printing, printing, duplicating, weaving, rubber, plastics, chemical fibre industry at present, particularly for the product of thin slice reel class dry, technology such as orientation, lamination, embossing, embossing, film are extruded, be more suitable for the application of heat roller and institute's product processed is heated and process.
The mode of heating of the warm-up mill that uses has Steam Heating, the liquid heating of profit, eddy-current heating and several modes of electrical heating at present.Wherein, Steam Heating is by boiler superheated steam to be sent in the warm-up mill, and warm-up mill is heated, this mode of heating needs pressure vessel, there is the carrier pipe line length, the problems such as periodic inspection of leakage and corrosion and pressure vessel take place easily, fewer and fewerily adopted by people.The oil heating then need be at the other oil station that a generation deep fat is set of equipment, by oil pump deep fat is pumped in the warm-up mill, warm-up mill is heated, though this mode of heating effect is better, but exist the oil pump noise big, energy consumption is big, and problem such as leakage takes place easily, also can throw into question to technological operation person's health; Electrical heating divides electrothermal tube directly heating and electromagnetic induction heating dual mode.Electrothermal tube directly heating is that electrothermal tube is directly inserted in the warm-up mill, generates heat to heating roller by electrothermal tube; Electromagnetic induction heating then is to utilize the principle of electromagnetic induction heating that warm-up mill is heated.Because electrical heating has totally, noise is little, the efficient advantages of higher, is subjected to increasing employing, becomes the mode that the heating of warm-up mill is mainly adopted.But the matter of utmost importance that exists in this mode of heating electrothermal tube that to be exactly needs extra and induction auxiliary equipment, cost is higher, and the roller surface heating-up temperature is wayward evenly influences product quality, is difficult to meet the demands for the very high product of ask for something.Second problem is that temperature checking method and test point are difficult to select, and causes temperature control precision low, also influences the quality of product.Therefore necessary this is improved.
Summary of the invention
The objective of the invention is at the existing problem of existing warm-up mill mode of heating, it is very easy to propose a kind of mode of heating, the processing method of homogeneous heating, energy-conservation ceramic coating electric heating roller.
Technical scheme of the present invention is to process according to the following steps:
1), system roller nuclear; Select steel, stainless steel, brass, aluminium, glass or the processing of fiberglass synthetic material in a tubular form, it is 6.3～3.2 that outer surface adopts blasting craft to be machined to roughness Ra;
2), coated with insulating ceramic layer; After roller nuclear cleaning cleaning, clamping adopts plasma spray apparatus on rotary disk, particle diameter 20～40 μ m, purity are at least 98% Al
2O
3Powder evenly is sprayed on roller nuclear outer surface, and coating thickness is 180～220 μ m, cooling, drying;
3), coated ceramic electricity heating layer; At first, 1cm is wide conductive copper sheet is arranged on and is coated with on tube roll nuclear mouth of pipe place, the two ends ceramic insulating layer; Then, adopt the 9M plasma spray apparatus with TiO
2Powder evenly is sprayed on the outer surface of ceramic insulating layer, two ends conductive copper sheet, and during spraying, hydrogen flowing quantity is controlled at 1L/min, and room temperature resistance is at 110～130 Ω, and coating thickness is 320～380 μ m; After the drying, on the conductive copper sheet of two ends, connect powered electrode, reach 85～95 ℃ after the insulation 4 hours; At last, cooling;
4), surfacing; Outer surface to the ceramic electrical heating layer carries out grinding, to roughness Ra be 0.80～0.025; Make.
Described TiO
2The components by weight percent of powder is TiO
295～97%, Al
2O
31.5 SiO～1.8%,
20.45 P～0.52%,
2O
50.40 Fe～0.45%,
2O
30.32 K～0.35%,
2O0.15～0.18%, Nb
2O
50.13～0.18%, CaO0.11～0.16%, Na
2O0.09～0.12%, ZrO
20.05 MgO0.03～0.04%～0.08%.
The present invention only needs the energising of the zone of heating in the ceramic coating, directly surperficial contactant body is carried out the heat transmission after making its heating.Its feature is: (1) can reduce thermal capacity because the zone of heating on roll body surface is thinner, can shorten heat time heating time thus.(2) because zone of heating is formed by ceramic material, rigidity appropriateness and wear-resisting is so durability is good.(3) only need strict control spraying coating process, make spray-on coating even, can guarantee the warm-up mill homogeneous heating.The heating means of warm-up mill proposed by the invention can effectively solve the required complicated auxiliary equipment of other mode of heatings and heat uneven problem, have quick heating, energy-conservation, characteristics such as temperature even, Environmental Safety.
Description of drawings
Fig. 1 is a structural representation of the present invention
Among the figure 1, powered electrode, 2, conductive copper sheet, 3, the ceramic electrical heating layer, 4, ceramic insulating layer, 5, roller nuclear.
Fig. 2 is the left view of Fig. 1
Fig. 3 is the temperature variant curve map of ceramic electrical heating layer electrical conductivity of the present invention
The specific embodiment
The processing method of ceramic coating electric heating roller of the present invention is to process according to the following steps:
1), system roller nuclear; Select steel, stainless steel, brass, aluminium, glass or the processing of fiberglass synthetic material in a tubular form, it is 6.3～3.2 that outer surface adopts blasting craft to be machined to roughness Ra; So that the adhering to of ceramic insulating layer.
2), coated with insulating ceramic layer; After roller nuclear cleaning cleaning, clamping adopts plasma spray apparatus on rotary disk, particle diameter 20～40 μ m, purity are at least 98% Al
2O
3Powder evenly is sprayed on roller nuclear outer surface, and coating thickness is 180～220 μ m, cooling, drying;
3), coated ceramic electricity heating layer; At first, 1cm is wide conductive copper sheet is arranged on and is coated with on tube roll nuclear mouth of pipe place, the two ends ceramic insulating layer; Then, adopt the 9M plasma spray apparatus with TiO
2Powder evenly is sprayed on the outer surface of ceramic insulating layer, two ends conductive copper sheet, and during spraying, hydrogen flowing quantity is controlled at 1L/min, and room temperature resistance is at 110～130 Ω, and coating thickness is 320～380 μ m; After the drying, on the conductive copper sheet of two ends, connect powered electrode, reach 85～95 ℃ after the insulation 4 hours; At last, cooling;
4), surfacing; Outer surface to the ceramic electrical heating layer carries out grinding, to roughness Ra be 0.80～0.025; Needs when using to adapt to make.
Described TiO
2The components by weight percent of powder is TiO
295～97%, Al
2O
31.5 SiO～1.8%,
20.45 P～0.52%,
2O
50.40 Fe～0.45%,
2O
30.32 K～0.35%,
2O0.15～0.18%, Nb
2O
50.13～0.18%, CaO0.11～0.16%, Na
2O0.09～0.12%, ZrO
20.05 MgO0.03～0.04%～0.08%.
Adopt plasma spray apparatus spraying TiO
2Powder, Al
2O
3Machined parameters during powder such as following table.
Embodiment one
As shown in Figure 1, 2, roller nuclear 5 adopts No. 20 low carbon steel pipes (diameter 3mm, long 140mm, wall thickness 3mm), has at least to comprise 4, one ceramic electrical heating layers 3 of a ceramic electrical insulating barrier, is provided with conductive copper sheet 2 and powered electrode 1 at the zone of heating two ends.The preparation process of ceramic coating system is as follows: at first steel tube surface is carried out blasting treatment, adopt the 9M plasma spray system to spray the Al that thick about 200 μ m are used to insulate successively in the pipe outer wall surface then under the prior art condition
2O
3Coating and the thick TiO of about 350 μ m
2Coating.TiO wherein
2Spraying condition hydrogen flowing quantity is controlled at 1L/min.The zone of heating room temperature resistance is in the scope of 120 Ω.Add the electrode copper sheet in the terminal 1cm of zone of heating broadband, zone of heating is closely contacted with electrode.Insulation was 4 hours after energising reached 90 ℃ to warm-up mill, the no abnormal variation of warm-up mill coating system.The zone of heating electrical conductivity varies with temperature rule and sees C2 curve among Fig. 3.
Embodiment two
As shown in Figure 1, 2, roller nuclear 5 is No. 20 low carbon steel pipes (diameter 3mm, long 140mm, wall thickness 3mm), has at least to comprise 4, one ceramic electrical heating layers 3 of a ceramic electrical insulating barrier, is provided with conductive copper sheet 2 and powered electrode 1 at the zone of heating two ends.The preparation process of ceramic coating system is as follows: at first steel tube surface is carried out blasting treatment, adopt the 9M plasma spray system to spray the Al that thick about 200 μ m are used to insulate successively in the pipe outer wall surface then under the prior art condition
2O
3Coating and the thick TiO of about 350 μ m
2Coating.TiO wherein
2Spraying condition hydrogen flowing quantity is controlled at 4L/min.The zone of heating room temperature resistance is in the scope of 14 Ω.Add the electrode copper sheet in the terminal 1cm of zone of heating broadband, zone of heating is closely contacted with electrode.Insulation was 4 hours after energising reached 150 ℃ to warm-up mill, the no abnormal variation of warm-up mill coating system.The zone of heating electrical conductivity varies with temperature rule and sees C3 curve among Fig. 3.
Embodiment three
As shown in Figure 1, 2, roller nuclear 5 is No. 20 low carbon steel pipes (diameter 3mm, long 140mm, wall thickness 3mm), has at least to comprise 4, one ceramic electrical heating layers 3 of a ceramic electrical insulating barrier, is provided with conductive copper sheet 2 and powered electrode 1 at the zone of heating two ends.The preparation process of ceramic coating system is as follows: at first steel tube surface is carried out blasting treatment, adopt the 9M plasma spray system to spray the Al that thick about 200 μ m are used to insulate successively in the pipe outer wall surface then under the prior art condition
2O
3Coating and the thick TiO of about 350 μ m
2Coating.TiO wherein
2Spraying condition hydrogen flowing quantity is controlled at 8L/min.The zone of heating room temperature resistance is in the scope of 10 Ω.Add the electrode copper sheet in the terminal 1cm of zone of heating broadband, zone of heating is closely contacted with electrode.Insulation was 4 hours after energising reached 150 ℃ to warm-up mill, the no abnormal variation of warm-up mill coating system.The zone of heating electrical conductivity varies with temperature rule and sees C4 curve among Fig. 3.
Embodiment four
As shown in Figure 1, 2, roller nuclear 5 is No. 20 low carbon steel pipes (diameter 3mm, long 140mm, wall thickness 3mm), has at least to comprise 4, one ceramic electrical heating layers 3 of a ceramic electrical insulating barrier, is provided with conductive copper sheet 2 and powered electrode 1 at the zone of heating two ends.The preparation process of ceramic coating system is as follows: at first steel tube surface is carried out blasting treatment, adopt the 9M plasma spray system to spray the Al that thick about 200 μ m are used to insulate successively in the pipe outer wall surface then under the prior art condition
2O
3Coating and the thick TiO of about 350 μ m
2Coating.TiO wherein
2Spraying condition hydrogen flowing quantity is controlled at 12L/min.The zone of heating room temperature resistance is in the scope of 6 Ω.Add the electrode copper sheet in the terminal 1cm of zone of heating broadband, zone of heating is closely contacted with electrode.Insulation was 4 hours after energising reached 150 ℃ to warm-up mill, the no abnormal variation of warm-up mill coating system.The zone of heating electrical conductivity varies with temperature rule and sees C5 curve among Fig. 3.
Claims (2)
1. the processing method of a ceramic coating electric heating roller is characterized in that, by the following step
Rapid processing:
1), system roller nuclear; Select steel, stainless steel, brass, aluminium, glass or the processing of fiberglass synthetic material in a tubular form, it is 6.3～3.2 that outer surface adopts blasting craft to be machined to roughness Ra;
2), coated with insulating ceramic layer; After roller nuclear cleaning cleaning, clamping adopts plasma spray apparatus on rotary disk, particle diameter 20～40 μ m, purity are at least 98% Al
2O
3Powder evenly is sprayed on roller nuclear outer surface, and coating thickness is 180～220 μ m, cooling, drying;
3), coated ceramic electricity heating layer; At first, 1cm is wide conductive copper sheet is arranged on and is coated with on tube roll nuclear mouth of pipe place, the two ends ceramic insulating layer; Then, adopt the 9M plasma spray apparatus with TiO
2Powder evenly is sprayed on the outer surface of ceramic insulating layer, two ends conductive copper sheet, and during spraying, hydrogen flowing quantity is controlled at 1L/min, and room temperature resistance is at 110～130 Ω, and coating thickness is 320～380 μ m; After the drying, on the conductive copper sheet of two ends, connect powered electrode, reach 85～95 ℃ after the insulation 4 hours; At last, cooling;
4), surfacing; Outer surface to the ceramic electrical heating layer carries out grinding, to roughness Ra be 0.80～0.025; Make.
2. the processing method of a kind of ceramic coating electric heating roller according to claim 1 is characterized in that, described TiO
2The components by weight percent of powder is TiO
295～97%, Al
2O
31.5 SiO～1.8%,
20.45 P～0.52%,
2O
50.40 Fe～0.45%,
2O
30.32 K～0.35%,
2O0.15～0.18%, Nb
2O
50.13～0.18%, CaO0.11～0.16%, Na
2O0.09～0.12%, ZrO
20.05 MgO0.03～0.04%～0.08%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910024499A CN101811148A (en) | 2009-02-25 | 2009-02-25 | Method for processing ceramic coating electric heating roller |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910024499A CN101811148A (en) | 2009-02-25 | 2009-02-25 | Method for processing ceramic coating electric heating roller |
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| Publication Number | Publication Date |
|---|---|
| CN101811148A true CN101811148A (en) | 2010-08-25 |
Family
ID=42618597
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200910024499A Pending CN101811148A (en) | 2009-02-25 | 2009-02-25 | Method for processing ceramic coating electric heating roller |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102764725A (en) * | 2012-07-23 | 2012-11-07 | 宁波霍思特精密机械有限公司 | Surface ceramic treatment technology for turbo-charger impeller |
| CN108601116A (en) * | 2018-06-12 | 2018-09-28 | 广东省新材料研究所 | A kind of MoSi2 bases electro-thermal coatings heating roller and preparation method thereof |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4266115A (en) * | 1979-05-21 | 1981-05-05 | Pitney Bowes Inc. | Hot roll fusing device |
| US5616263A (en) * | 1992-11-09 | 1997-04-01 | American Roller Company | Ceramic heater roller |
| US6069346A (en) * | 1993-01-12 | 2000-05-30 | American Roller Company | Ceramic heater roller with ground shield and fault detection |
| CN1310362A (en) * | 2000-02-24 | 2001-08-29 | 三星电子株式会社 | Directly heating roll for toner image photographic fixing |
| CN2542433Y (en) * | 2002-05-24 | 2003-04-02 | 上海迪士比国际贸易有限公司 | Heating roller for plastic sealing machine |
| CN1504065A (en) * | 2001-11-14 | 2004-06-09 | ���µ�����ҵ��ʽ���� | Heating roller, heating belt, image heating device, and image forming apparatus |
-
2009
- 2009-02-25 CN CN200910024499A patent/CN101811148A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4266115A (en) * | 1979-05-21 | 1981-05-05 | Pitney Bowes Inc. | Hot roll fusing device |
| US5616263A (en) * | 1992-11-09 | 1997-04-01 | American Roller Company | Ceramic heater roller |
| US6069346A (en) * | 1993-01-12 | 2000-05-30 | American Roller Company | Ceramic heater roller with ground shield and fault detection |
| CN1310362A (en) * | 2000-02-24 | 2001-08-29 | 三星电子株式会社 | Directly heating roll for toner image photographic fixing |
| CN1504065A (en) * | 2001-11-14 | 2004-06-09 | ���µ�����ҵ��ʽ���� | Heating roller, heating belt, image heating device, and image forming apparatus |
| CN2542433Y (en) * | 2002-05-24 | 2003-04-02 | 上海迪士比国际贸易有限公司 | Heating roller for plastic sealing machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102764725A (en) * | 2012-07-23 | 2012-11-07 | 宁波霍思特精密机械有限公司 | Surface ceramic treatment technology for turbo-charger impeller |
| CN108601116A (en) * | 2018-06-12 | 2018-09-28 | 广东省新材料研究所 | A kind of MoSi2 bases electro-thermal coatings heating roller and preparation method thereof |
| CN108601116B (en) * | 2018-06-12 | 2020-12-18 | 广东省新材料研究所 | A kind of MoSi2-based electrothermal coating heating roller and preparation method thereof |
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Application publication date: 20100825 |