CN101804686A - Secondary integrated forming shoes, shoe making mould and manufacturing method - Google Patents
Secondary integrated forming shoes, shoe making mould and manufacturing method Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种二次一体成型鞋及制鞋模具和制造方法。The invention relates to a secondary integrally formed shoe, a shoe-making mold and a manufacturing method.
背景技术Background technique
鞋一般有鞋底和鞋面,是一种起保护和装饰作用的足部穿着物。鞋底部分和鞋帮部分一般为不同的材料分别制成,然后再通过机器缝合、胶水粘合、注塑或模压硫化等工艺使其结合在一起。这种制造方法需要较多的工序,耗费人力、物力资源,而且会产生较多的环境污染物,生产过程中有较多材料不可以重复使用、造成资源浪费。而且这种连接方法制作的鞋子,鞋底和鞋面容易脱离,或渗水。Shoes generally have a sole and a vamp, and are a kind of footwear for protection and decoration. The sole part and the upper part are generally made of different materials, and then combined by machine stitching, glue bonding, injection molding or molding vulcanization. This manufacturing method requires more processes, consumes manpower and material resources, and produces more environmental pollutants. There are more materials in the production process that cannot be reused, resulting in waste of resources. And the shoes that this connection method makes, sole and vamp are easy to break away from, or seep water.
发明内容Contents of the invention
本发明提供一种制鞋模具,其包括左侧挡板、右侧挡板、鞋楦头、鞋头前挡板、中盖挡板、鞋底盖板和模具底板,所述鞋楦头设置于所述模具底板上,所述鞋头前挡板设置于模具底板上、鞋楦头前部,所述左侧挡板和右侧挡板分别设置于所述鞋楦头的左侧和右侧,所述中盖挡板和鞋底盖板都可设置于所述鞋楦头的鞋底部,所述左侧挡板、右侧挡板、鞋楦头、鞋头前挡板和中盖挡板围成鞋面模腔,所述左侧挡板、右侧挡板、鞋楦头、鞋头前挡板和鞋底盖板围成鞋子鞋面和鞋底模腔,所述中盖挡板和鞋底盖板上设置有注料孔。The invention provides a shoe-making mold, which includes a left baffle, a right baffle, a shoe last, a toe front baffle, a middle cover baffle, a sole cover and a mold bottom plate, and the shoe last is arranged on On the mold bottom plate, the toe front baffle is set on the mold bottom plate and the front of the shoe last, and the left side baffle and the right side baffle are respectively set on the left and right sides of the shoe last , both the middle cover baffle and the sole cover can be arranged on the bottom of the shoe last, the left side baffle, the right side baffle, the shoe last, the toe front baffle and the middle cover baffle Enclosing the upper mold cavity, the left baffle, right baffle, shoe last, toe front baffle and sole cover plate enclose the shoe upper and sole mold cavity, and the middle cover baffle and sole Filling holes are arranged on the cover plate.
优选地,所述左侧挡板固定于所述模具底板上,所述左侧挡板的尾端部设置有铰链,所述右侧挡板绕所述铰链开合。Preferably, the left side baffle is fixed on the mold bottom plate, a hinge is provided at the rear end of the left side baffle, and the right side baffle is opened and closed around the hinge.
更优选地,所述模具底板上设置有鞋底铰链,所述鞋底盖板绕所述鞋底铰链开合。More preferably, a shoe sole hinge is provided on the mold bottom plate, and the shoe sole cover is opened and closed around the shoe sole hinge.
在本发明的一个优选实施例中,所述模具的左侧挡板、右侧挡板、鞋头前挡板、中盖挡板、鞋底盖板和模具底板相互连接的部位设置有可定位、能卡合在一起的凸起或槽孔。In a preferred embodiment of the present invention, the parts where the left side baffle, the right side baffle, the toe front baffle, the middle cover baffle, the sole cover and the mold bottom plate are connected to each other are provided with positioning, Protrusions or slots that snap together.
优选地,上述制鞋模具用于圆盘注塑机。Preferably, the shoemaking mold described above is used in a disc injection molding machine.
本发明还提供一种二次一体成型鞋的制造方法,包括如下步骤:The present invention also provides a method for manufacturing secondary integrally formed shoes, comprising the following steps:
(1)提供上述的制鞋注塑模具;(1) Provide the above-mentioned shoe-making injection mold;
(2)将模具底板、左侧挡板、右侧挡板、鞋楦头、鞋头前挡板和中盖挡板合拢,围成鞋面模腔;(2) Close the mold bottom plate, left baffle, right baffle, shoe last, toe front baffle and middle cover baffle to form a vamp cavity;
(3)通过所述中盖挡板上的注料孔往所述模具内注入热塑橡胶I,成型鞋面;(3) injecting thermoplastic rubber I into the mold through the injection hole on the baffle plate of the middle cover, forming the upper;
(4)将步骤(3)的模具的中盖挡板取下,盖上鞋底盖板,通过所述鞋底盖板上的注料孔注入热塑橡胶II,冷却成型;(4) The middle cover baffle plate of the mold of step (3) is taken off, cover the sole cover plate, inject thermoplastic rubber II through the injection hole on the sole cover plate, and cool and form;
(5)打开步骤(4)的模具,取出二次一体成型鞋子。(5) Open the mold of step (4), and take out the secondary integral molding shoes.
优选地,上述制造方法还包括往步骤(5)的二次一体成型鞋子内设置织物或皮料衬里的步骤。Preferably, the above-mentioned manufacturing method further includes the step of providing a fabric or leather lining in the secondary integrally formed shoe in step (5).
在本发明的一个优选实施例中,在所述二次一体成型鞋子外还设置装饰物。In a preferred embodiment of the present invention, decorations are provided outside the secondary integrally formed shoes.
优选地,成型后所述热塑橡胶II的硬度大于所述热塑橡胶I,这样制作的鞋面较软质,鞋底较硬,这样的鞋穿着既舒服、又耐磨。Preferably, the hardness of the thermoplastic rubber II after molding is greater than that of the thermoplastic rubber I, so that the vamp made in this way is relatively soft and the sole is relatively hard, and such shoes are comfortable to wear and wear-resistant.
本发明还提供一种二次一次成型鞋子,通过上述的制造方法制成。The present invention also provides a secondary one-shot molding shoe, which is made by the above-mentioned manufacturing method.
本发明的制鞋模具,巧妙的设置了中盖挡板,中盖挡板和鞋底挡板可以分阶段使用,这样可以把鞋面和鞋底分开注塑成型,而又能在同一个模具中,鞋底注塑成型的同时与鞋面连接。本发明的制鞋模具若配合圆盘注塑机使用,可以更方便,注塑使用的材料(TPR)热塑橡胶I和热塑橡胶II可为同种材质不同硬度,同种材料可以使斜面和鞋底达到100%融合。本发明的二次一体鞋的制造方法,结合了本发明的专用制鞋模具,制造效率高、节约成本,减少污染,更适合于可持续发展的工业化进程。本发明的二次一体成型鞋,鞋底和鞋面采用同一种材质的不同硬度的热塑材料,既可以使鞋子穿着舒适,较硬质的鞋底又耐磨又有很好的支撑作用,而且鞋底和鞋面能完全融合,可以完全防止鞋底和斜面脱离和渗水。鞋内设置配套的织物或动物皮等材质的衬里,可以使脚部不贴合热塑橡胶,更舒适、更健康。The shoe-making mold of the present invention is cleverly provided with a middle cover baffle, and the middle cover baffle and the sole baffle can be used in stages, so that the upper and the sole can be injection molded separately, and the sole can be molded in the same mould. Injection molding is simultaneously connected with the upper. If the shoemaking mold of the present invention is used in conjunction with a disc injection molding machine, it can be more convenient. The material (TPR) thermoplastic rubber I and thermoplastic rubber II used for injection molding can be the same material with different hardness, and the same material can make the slope and the sole 100% fusion is achieved. The manufacturing method of the secondary integrated shoes of the present invention is combined with the special shoe-making mold of the present invention, has high manufacturing efficiency, saves cost, reduces pollution, and is more suitable for the industrialization process of sustainable development. In the secondary integrally formed shoes of the present invention, the sole and the upper are made of thermoplastic materials of the same material with different hardness, which can make the shoes comfortable to wear, and the harder sole is wear-resistant and has a good supporting effect, and the sole It can be fully integrated with the upper, which can completely prevent the sole and slope from detaching and water seepage. The matching fabric or animal skin lining is arranged inside the shoe, so that the foot does not fit the thermoplastic rubber, making it more comfortable and healthier.
附图说明Description of drawings
图1为本发明的制鞋模具的结构示意图;Fig. 1 is the structural representation of shoemaking mold of the present invention;
图2为本发明的制鞋模具的截面图;Fig. 2 is the sectional view of shoemaking mold of the present invention;
图3为本发明的一个优选实施例中,二次一体成型鞋子的俯视图;Fig. 3 is a top view of secondary integrally formed shoes in a preferred embodiment of the present invention;
图4为图3所示鞋子的侧视图;Fig. 4 is a side view of the shoes shown in Fig. 3;
图5为图3所示鞋子的A-A线的剖视图。Fig. 5 is a sectional view of the shoe shown in Fig. 3 along line A-A.
具体实施方式Detailed ways
如图1和图2所示,本发明的制鞋模具包括,模具底板1、左侧挡板2、右侧挡板3、鞋楦头4、鞋头前挡板5、中盖挡板6和鞋底盖板7,所述鞋楦头4设置于所述模具底板1上,所述鞋头前挡板5设置于模具底板1上、鞋楦头4前部,所述左侧挡板2和右侧挡板3分别设置于所述鞋楦头5的左侧和右侧,所述中盖挡板6和鞋底盖板7都可设置于所述鞋楦头的鞋底部,所述左侧挡板2、右侧挡板3、鞋楦头4、鞋头前挡板5和中盖挡6板围成鞋面模腔,所述左侧挡板2、右侧挡板3、鞋楦头4、鞋头前挡板5和鞋底盖板1围成鞋子鞋面和鞋底模腔,所述中盖挡板6和鞋底盖板7上设置有注料孔61、71。As shown in Figures 1 and 2, the shoemaking mold of the present invention includes a
在本优选实施例中,所述左侧挡板2固定于所述模具底板1上,所述左侧挡板2的尾端部设置有铰链23,所述右侧挡板3绕所述铰链23开合。所述模具底板1上设置有鞋底铰链17,所述鞋底盖板7绕所述鞋底铰链17开合。所述模具的左侧挡板2、右侧挡板3、鞋头前挡板5、中盖挡板6、鞋底盖板7和模具底板1相互连接的部位设置有可定位、能卡合在一起的凸起或槽孔,如凸起21、31,槽孔71、51等。In this preferred embodiment, the
利用上述制鞋模具,制备二次一体成型鞋的方法包括如下步骤:Using the above-mentioned shoe-making mold, the method for preparing secondary integrally formed shoes comprises the following steps:
(1)提供上述的制鞋注塑模具;(1) Provide the above-mentioned shoe-making injection mold;
(2)将模具底板1、左侧挡板2、右侧挡板3、鞋楦头4、鞋头前挡板5和中盖挡板6合拢,围成鞋面模腔;(2) Close the
(3)通过所述中盖挡板6上的注料孔61往所述模具内注入热塑橡胶I,成型鞋面;(3) Inject thermoplastic rubber I into the mold through the injection hole 61 on the middle
(4)将步骤(3)的模具的中盖挡板6取下,盖上鞋底盖板7,通过所述鞋底盖板7上的注料孔71注入热塑橡胶II,冷却成型;(4) The middle
(5)打开步骤(4)的模具,取出二次一体成型鞋子。(5) Open the mold of step (4), and take out the secondary integral molding shoes.
制备出的二次一体成型鞋子后,再在鞋子内设置织物或皮料衬里。或者在鞋子外还设置装饰物。在上述制备方法中,成型后所述热塑橡胶II的硬度大于所述热塑橡胶I,这样制作的鞋面较软质,鞋底较硬,这样的鞋穿着既舒服、又耐磨。After the prepared secondary integrally molded shoes, a fabric or leather lining is set inside the shoes. Or decorations are also set outside the shoes. In the above preparation method, the hardness of the thermoplastic rubber II after molding is greater than that of the thermoplastic rubber I, so that the vamp made in this way is relatively soft and the sole is relatively hard. Such shoes are comfortable to wear and wear-resistant.
如图3、图4和图5所示,在本发明的一个优选实施例中,所述二次一体成型鞋子,所述鞋子的鞋面10部分为软质热塑橡胶TPR制成,所述鞋底20为硬质热塑橡胶TPR制成,鞋内设置有织物衬里30和鞋垫40,防臭鞋垫。As shown in Fig. 3, Fig. 4 and Fig. 5, in a preferred embodiment of the present invention, in the secondary integral molding shoes, the upper 10 part of the shoes is made of soft thermoplastic rubber TPR, the The sole 20 is made of hard thermoplastic rubber TPR, and a fabric lining 30 and an insole 40 and a deodorant insole are arranged in the shoe.
上述制鞋模具用于圆盘注塑机。本发明的制鞋模具,巧妙的设置了中盖挡板,中盖挡板和鞋底挡板可以分阶段使用,这样可以把鞋面和鞋底分开注塑成型,而又能在同一个模具中,鞋底注塑成型的同时与斜面连接。本发明的制鞋模具若配合圆盘注塑机使用,可以更方便,注塑使用的材料(TPR)热塑橡胶I和热塑橡胶II可为同种材质不同硬度,同种材料可以使斜面和鞋底达到100%融合。本发明的二次一体鞋的制造方法,结合了本发明的专用制鞋模具,制造效率高、节约成本,减少污染,更适合于可持续发展的工业化进程。本发明的二次一体成型鞋,鞋底和鞋面采用同一种材质的不同硬度的热塑材料,既可以使鞋子穿着舒适,较硬质的鞋底又耐磨又有很好的支撑作用,而且鞋底和鞋面能完全融合,可以完全防止鞋底和斜面脱离和渗水。鞋内设置配套的织物或动物皮等材质的衬里,可以使脚部不贴合热塑橡胶,穿着更舒适、更健康。The above-mentioned shoe-making mold is used in a disc injection molding machine. The shoe-making mold of the present invention is cleverly provided with a middle cover baffle, and the middle cover baffle and the sole baffle can be used in stages, so that the upper and the sole can be injection molded separately, and the sole can be molded in the same mould. Joining with the bevel while injection molding. If the shoemaking mold of the present invention is used in conjunction with a disc injection molding machine, it can be more convenient. The material (TPR) thermoplastic rubber I and thermoplastic rubber II used for injection molding can be the same material with different hardness, and the same material can make the slope and the sole 100% fusion is achieved. The manufacturing method of the secondary integrated shoes of the present invention is combined with the special shoe-making mold of the present invention, has high manufacturing efficiency, saves cost, reduces pollution, and is more suitable for the industrialization process of sustainable development. In the secondary integrally formed shoes of the present invention, the sole and the upper are made of thermoplastic materials of the same material with different hardness, which can make the shoes comfortable to wear, and the harder sole is wear-resistant and has a good supporting effect, and the sole It can be fully integrated with the upper, which can completely prevent the sole and slope from detaching and water seepage. The inner lining of the shoes is provided with materials such as fabric or animal skin, so that the feet do not fit the thermoplastic rubber, and the shoes are more comfortable and healthy to wear.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of the present invention. within the scope of protection.
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CN201415462Y (en) * | 2009-06-29 | 2010-03-03 | 浙江太源鞋业有限公司 | Production equipment of PU warm-keeping rain boot/PU labor protecting rain shoe |
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CN102398385A (en) * | 2011-11-04 | 2012-04-04 | 裕克施乐塑料制品(太仓)有限公司 | Double-material injection molding product structure for sports shoes |
CN104203551A (en) * | 2012-03-26 | 2014-12-10 | 伊科斯克有限公司 | Mould assembly and apparatus for providing one or two shoes simultaneously |
CN104220246A (en) * | 2012-03-26 | 2014-12-17 | 伊科斯克有限公司 | Method and apparatus for providing two shoes simultaneously |
CN102632591A (en) * | 2012-04-24 | 2012-08-15 | 东莞市站胜模具有限公司 | Mold and method for manufacturing integrated shoe |
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CN104400946A (en) * | 2014-11-13 | 2015-03-11 | 特步(中国)有限公司 | Vamp and sole pouring type one-time forming die and technology |
CN105295135B (en) * | 2015-10-15 | 2017-11-07 | 罗海勇 | The manufacturing method of shoes of one-shot forming vulcanized shoes |
CN105295135A (en) * | 2015-10-15 | 2016-02-03 | 罗海勇 | Shoe making method of one-step forming vulcanized shoes |
CN105538606A (en) * | 2016-01-06 | 2016-05-04 | 揭阳市汇锋模具有限公司 | Shoemaking mold |
CN106733360A (en) * | 2017-01-06 | 2017-05-31 | 江苏伊贝实业股份有限公司 | Followed by spray painting mould |
CN106733360B (en) * | 2017-01-06 | 2019-11-05 | 江苏伊贝实业股份有限公司 | Followed by spray painting mould |
CN106579645A (en) * | 2017-02-22 | 2017-04-26 | 江南大学 | Protective shoe |
CN107498790A (en) * | 2017-08-28 | 2017-12-22 | 东莞市鹏翼自动化科技有限公司 | Intelligent injection molding mold for women's shoes with cushioning multi-color midsole and preparation method |
WO2020114024A1 (en) * | 2018-12-07 | 2020-06-11 | 北京东石联合贸易有限公司 | Vulcanized rubber boots, die-casting forming mold thereof, manufacturing device thereof and manufacturing method therefor |
WO2020114170A1 (en) * | 2018-12-07 | 2020-06-11 | 北京东石联合贸易有限公司 | Rubber injection flow guide plate, vulcanized rubber boot, and die casting mold, manufacturing apparatus and manufacturing method thereof |
US20220016860A1 (en) * | 2018-12-07 | 2022-01-20 | East Rock Union Limited | Vulcanized rubber boot and transfer molding mold, manufacturing equipment and manufacturing method thereof |
US12043010B2 (en) * | 2018-12-07 | 2024-07-23 | East Rock Union Limited | Vulcanized rubber boot and transfer molding mold, manufacturing equipment and manufacturing method thereof |
CN110421795A (en) * | 2019-09-18 | 2019-11-08 | 南昌市海洋塑胶有限公司 | A kind of two-sided grenadine rubber overshoes injection forming mold and injection molding forming method |
CN110696401A (en) * | 2019-09-20 | 2020-01-17 | 广州欧哲鞋业有限公司 | Sole and preparation method thereof |
CN110919967A (en) * | 2019-11-29 | 2020-03-27 | 湖北小公牛鞋业有限责任公司 | Forming method of shoes with multi-color soles |
CN115592997A (en) * | 2022-09-30 | 2023-01-13 | 石狮市金滩鞋业有限公司(Cn) | Double-layer sole forming process and forming die |
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