A kind of Ultrafast cooling device for large rolled H-shaped steel
Technical field:
The invention belongs to structure with high-performance H shaped steel production control cooling technology field, particularly relate to a kind of Ultrafast cooling device for large rolled H-shaped steel.
Background technology:
H shaped steel is a kind of desirable economic section section bar, it is compared with common I-steel, have in light weight, performance good, specification is many, section economical rationality, easy to use and save advantage such as metal material, be widely used in skyscraper, machine-building, large-sized workshop, power plant construction, airport, port and pier, tunnel, underground railway, bridge, boats and ships, haulage vehicle, highway, tunnel support engineering, offshore oil platform, simple and easy garage, beach and spend a holiday in room and the various engineering structure part.
H shaped steel has that two edge of a wing inner surfaces termination parallel, two edges of a wing is rectangular, Metal Distribution rationally, good rigidly, not flexible, advantages such as mechanical property good, simple installation, so purposes is comparatively extensive.In engineering, use H shaped steel, generally can save steel 15%~40%, and can save man-hour, shorten the construction period, raise the efficiency, reduce labour intensity, specious, generally adopt H shaped steel to replace common I-steel abroad.
H shaped steel is because its section structure complexity is spared at the rolling temperature distributing disproportionation that reaches its each several part in the process of cooling off subsequently on cold bed, and the binding site temperature of the edge of a wing and web is the highest, reduces gradually to the end on the edge of a wing.In order to produce high-intensity H shaped steel, generally adopt the method for adding alloying element at present, make production cost significantly increase; Whole section usually uneven structural state can occur in H rolling of sectional iron process simultaneously, finally makes the comprehensive mechanical property of H shaped steel can not reach production standard, can't satisfy user's requirement.
Summary of the invention:
Problem at prior art exists the invention provides the Ultrafast cooling device for large rolled H-shaped steel that a kind of H of making shaped steel has favorable tissue state and mechanical property.
To achieve these goals, the present invention adopts following technical scheme, a kind of Ultrafast cooling device for large rolled H-shaped steel, be characterized in, comprise that top is fixed with the track bearing of cross moving track, cooling unit with cooling stand is set on cross moving track, below the cooling stand, is provided with traversing roller; Described cooling unit comprises transmission side cooling unit and fore side cooling unit, transmission side cooling unit and fore side cooling unit are symmetrical, and described transmission side cooling unit and fore side cooling unit comprise side nozzle unit, top nozzle unit respectively and have the side shield of groove; Described side nozzle unit comprises the side nozzle of the side nozzle casing and the side that sets within it, and described side shield is fixed on the cooling stand, and the side nozzle casing is fixed on the outside of side shield, and side nozzle is corresponding with the groove of side shield; Described top nozzle unit is arranged on the top of side shield inboard, and the motor base of rollgang is provided with down nozzle unit, and described top nozzle unit, side nozzle unit and following nozzle unit are connected with feed pipe respectively; On feed pipe, be respectively arranged with electromagnetic flowmeter, pressure sensor and pneumatic open and close valve, described electromagnetic flowmeter, pressure sensor and pneumatic open and close valve are connected with computer control system respectively, are respectively arranged with temperature measurer in the porch and the exit of this Ultrafast cooling device.
In order to realize the traversing of cooling unit, below the cooling stand of transmission side cooling unit and fore side cooling unit, be respectively arranged with sideslip oil cylinder or electric pushrod, the cylinder body of sideslip oil cylinder or electric pushrod is fixed on the ground of production scene, and the head earrings of sideslip oil cylinder or electric pushrod is connected the below of cooling stand.
Described top nozzle unit is connected with main-supply by minute feed pipe respectively with the side nozzle unit, and described nozzle unit down directly is connected with main-supply.
Feed pipe was connected with main-supply by metal hose in described minute.
In order to prevent that cooling water flow to the finished product universal mill, is provided with the water under high pressure blow device in the porch of Ultrafast cooling device; Described water under high pressure blow device comprises the feed pipe with nozzle, and described feed pipe is connected with main-supply.
In order to prevent that cooling water from remaining in the upper surface of H shaped steel, is provided with water under high pressure and compressed air blowing cleaner in the exit of Ultrafast cooling device; Described water under high pressure and compressed air blowing cleaner comprise feed pipe with nozzle and the air supply pipe with nozzle, and feed pipe is connected with main-supply, and air supply pipe is connected with compressed air line.
Cause Ultrafast cooling device to damage in order to prevent H shaped steel nose, the place ahead at the Ultrafast cooling device inlet is provided with fender restraint beam, the place ahead at fender restraint beam is provided with hot metal detector, and described hot metal detector is connected with computer control system.
Cause inhomogeneous cooling even in order to prevent H shaped steel from cooling procedure, departing from the center, be provided with wedge-shaped catch in the inboard of side shield.
In order to guarantee the uniformity of H shaped steel cooling, the nozzle of described top nozzle unit, side nozzle unit and following nozzle unit all adopts fan nozzle.
Beneficial effect of the present invention:
By Ultrafast cooling device for large rolled H-shaped steel of the present invention, but the H shaped steel that will have higher temperature within a short period of time is cooled to lower temperature, utilize phase transformation strengthening, precipitation strength and refined crystalline strengthening mechanism, obtain having the H shaped steel structural state of small grains, finally make H shaped steel have the favorable tissue state, thereby its comprehensive mechanical property is significantly improved.By the product that Ultrafast cooling device for large rolled H-shaped steel of the present invention is produced, its every performance indications satisfy standard GB 11263-1998 " hot rolled H-shaped and subdivision T-steel " and concerned countries or area to H shaped steel tissue and performance demands comprehensively.For enterprise has reduced production cost, improved economic benefit.
Description of drawings:
Fig. 1 is the installation site schematic diagram of Ultrafast cooling device of the present invention;
Fig. 2 is the overall structure schematic diagram of Ultrafast cooling device of the present invention;
Fig. 3 is the A-A cutaway view of Fig. 2;
Fig. 4 is the B-B cutaway view of Fig. 2;
Among the figure, 1-finished product universal mill, 2-Ultrafast cooling device, 3-rollgang, the 4-hot saw, 5-cold bed, 6-hot metal detector, 7-water under high pressure and compressed air blowing cleaner, 8-water under high pressure blow device, 9-fender restraint beam, the 10-cross moving track, 11-track bearing, the traversing roller of 12-, 13-cools off stand, the pneumatic open and close valve of 14-, 15-side nozzle casing, the 16-wedge-shaped catch, 17-fore side cooling unit, 18-side nozzle unit, the 19-cooling unit, nozzle unit under the 20-, 21-H shaped steel, 22-top nozzle unit, 23-side shield, 24-side nozzle, 25-transmission side cooling unit, the 26-feed pipe, 27-divides feed pipe, the 28-pressure sensor, 29-electromagnetic flowmeter, 30-main-supply, the 31-ground, 32-sideslip oil cylinder or electric pushrod, 33-cylinder body, 34-head earrings, 35-base, 36-motor.
The specific embodiment:
Shown in Fig. 2,3,4, a kind of Ultrafast cooling device for large rolled H-shaped steel, comprise that top is fixed with the track bearing 11 of cross moving track 10, the cooling unit 19 with cooling stand 13 is set on cross moving track 10, below cooling stand 13, be provided with traversing roller 12; Described cooling unit 19 comprises transmission side cooling unit 25 and fore side cooling unit 17, transmission side cooling unit 25 is symmetrical with fore side cooling unit 17, and described transmission side cooling unit 25 and fore side cooling unit 17 comprise side nozzle unit 18, top nozzle unit 22 respectively and have the side shield 23 of groove; Described side nozzle unit 18 comprises the side nozzle 24 of the side nozzle casing 15 and the side that sets within it, and described side shield 23 is fixed on the cooling stand 13, and side nozzle casing 15 is fixed on the outside of side shield 23, and side nozzle 24 is corresponding with the groove of side shield 23; Described top nozzle unit 22 is arranged on the top of side shield 23 inboards, and motor 36 bases 35 of rollgang 3 are provided with down nozzle unit 20, and described top nozzle unit 22, side nozzle unit 18 and following nozzle unit 20 are connected with feed pipe 26 respectively; On feed pipe 26, be respectively arranged with electromagnetic flowmeter 29, pressure sensor 28 and pneumatic open and close valve 14, described electromagnetic flowmeter 29, pressure sensor 28 and pneumatic open and close valve 14 are connected with computer control system respectively, are respectively arranged with temperature measurer in the porch and the exit of this Ultrafast cooling device 2.
In order to realize the traversing of cooling unit 19, below the cooling stand 13 of transmission side cooling unit 25 and fore side cooling unit 17, be respectively arranged with sideslip oil cylinder or electric pushrod 32, the cylinder body 33 of sideslip oil cylinder or electric pushrod 32 is fixed on the ground 31 of production scene, and the head earrings 34 of sideslip oil cylinder or electric pushrod 32 is connected the below of cooling stand 13.
Described top nozzle unit 22 is connected with main-supply 30 by minute feed pipe 27 respectively with side nozzle unit 18, and described nozzle unit 20 down directly is connected with main-supply 30.
Feed pipe 27 was connected with main-supply 30 by metal hose in described minute.
In order to prevent that cooling water flow to finished product universal mill 1, is provided with water under high pressure blow device 8 in the porch of Ultrafast cooling device 2; Described water under high pressure blow device 8 comprises the feed pipe with nozzle, and described feed pipe is connected with main-supply 30.
In order to prevent that cooling water from remaining in the upper surface of H shaped steel 21, be provided with water under high pressure and compressed air blowing cleaner 7 in the exit of Ultrafast cooling device 2; Described water under high pressure and compressed air blowing cleaner 7 comprise feed pipe with nozzle and the air supply pipe with nozzle, and feed pipe is connected with main-supply 30, and air supply pipe is connected with compressed air line.
Cause Ultrafast cooling device 2 to damage in order to prevent H shaped steel 21 noses, the place ahead at Ultrafast cooling device 2 inlets is provided with fender restraint beam 9, be provided with hot metal detector 6 in the place ahead of fender restraint beam 9, described hot metal detector 6 is connected with computer control system.
Cause inhomogeneous cooling even in order to prevent H shaped steel 21 from cooling procedure, departing from the center, be provided with wedge-shaped catch 16 in the inboard of side shield 23.
In order to guarantee the uniformity of H shaped steel 21 coolings, the nozzle of described top nozzle unit 22, side nozzle unit 18 and following nozzle unit 20 all adopts fan nozzle.
As shown in Figure 1, during use, Ultrafast cooling device 2 of the present invention is installed in the rear that finished product universal mill 1 exports, H shaped steel 21 is after rolling out finished product universal mill 1, directly enter Ultrafast cooling device 2 of the present invention and cool off, then by rollgang 3 operations.After reaching hot saw 4, cut scale, run at last on the cold bed 5 and cool off, up to room temperature.
Embodiment:
Behind the H of certain factory shaped steel finished product universal mill, installed cover Ultrafast cooling device of the present invention additional, its installation site as shown in Figure 1, this Ultrafast cooling device adopts water spray type of cooling.The finished size of rolling H shaped steel is HM390 * 300 * 16 * 10, and steel grade is Q345B.Blank is rolled 5 passages at two roller blooming mills earlier, then in rolling 5 passages of the universal roughing mill unit of UEU form, at last in finished product universal rolling 1 passage.
H shaped steel enters Ultrafast cooling device of the present invention and cools off after the finished product universal mill is rolling, there are two nozzles every group of top nozzle unit in the Ultrafast cooling device, cool off the R angle, top and the epiplastron of H shaped steel respectively, nozzle unit has three nozzles under every group, cools off the R angle and the bottom web of the both sides, bottom of H shaped steel respectively; The side nozzle unit is traversing according to rolling specification to be the position of 890mm to spacing, and with roll line centering.
The top nozzle unit of present embodiment has been opened 3 pairs, and following nozzle unit has been opened 12 pairs, and the side nozzle unit has been opened 16 pairs, and every offside nozzle unit has 20 nozzles.
This moment, the Total Water of whole cooling device was 800m3/h, and hydraulic pressure is 1.1MPa.
The tapping temperature of blank is 1100 ℃, through 11 passages rolling after, the outlet temperature of finished frame is 820 ℃ on the edge of a wing, 780 ℃ of webs, mill speed is 3.5m/s, the length of Ultrafast cooling device is 13.5m.After supper-fast cooling, the flange surfaces temperature of H shaped steel is 510 ℃, and the upper surface temperature of web is 480 ℃.
Be cooled to room temperature, the structure property of H shaped steel is tested, the mechanical performance index of H shaped steel is yield strength 468MPa, tensile strength 570MPa, and percentage elongation is 22%.With the same specification that does not carry out supper-fast cooling, compare with steel grade H shaped steel product, intensity has improved 80MPa nearly, and percentage elongation has reduction slightly, metallographic structure is compact grained ferrite+pearlite+a small amount of bainite, the average rank of grain size is 9 grades, and performance indications satisfy standard GB 11263-1998 " hot rolled H-shaped and subdivision T-steel " fully to H shaped steel performance demands.