Summary of the invention
It is the silicon oxide silicon source with the ethyl orthosilicate that purpose of the present invention aims to provide a kind of, and citric acid is high-activity hydrocracking catalyst of complexing agent and preparation method thereof.
Described high-activity hydrocracking catalyst comprises acidic components, hydrogenation component and carrier, and acidic components are the phosphotungstic acid cesium salt, and hydrogenation component is a nickel, and carrier is a silica; Each component of catalyst content by mass percentage is acidic components 10%~50%, and hydrogenation component 5%~10%, surplus are carrier.
Cs and H in the composition of described phosphotungstic acid cesium salt
3PW
12O
40The mol ratio of (heteropoly acid) is 0.5~2.
The preparation method of described high-activity hydrocracking catalyst may further comprise the steps:
1) will be added to respectively in the complexing agent aqueous solution by water soluble nickel salt, the water-soluble cesiated salt solution that catalyst is set constituent content preparation, solution A;
2) will join in the step 1) solution A by the silicon source of the setting cubage gained of silica in the catalyst, solution B;
3) will join in the solution B by the heteropoly acid aqueous solution that the setting constituent content of catalyst is prepared, stir down with evaporate to dryness solution at 70~90 ℃, drying with the solid roasting of gained, gets high-activity hydrocracking catalyst.
In step 1), the temperature of described complexing agent aqueous solution can be 50~70 ℃, and the mol ratio of described complexing agent and nickel can be 1~3; Described water soluble nickel salt can be nickel nitrate or nickel acetate etc.; Described water-soluble cesium salt can be cesium carbonate or cesium nitrate etc.; Described complexing agent can be citric acid etc.
In step 2) in, described silicon source can be ethyl orthosilicate etc.
In step 3), the temperature of described drying can be 100~120 ℃, and the dry time can be 12~24h; The temperature of described roasting can be 300~500 ℃, and the time of roasting can be 3~6h; Described heteropoly acid can be phosphotungstic acid etc.
The evaluation of high-activity hydrocracking catalyst is as follows: in the reactor of under the room temperature normal pressure oxidation state hydrocracking catalyst being packed into, feed in the hydrogen exchange reactor and the air in the pipeline before and after the reactor, with reaction system progressively adherence pressure to the required pressure of hydrocracking reaction.The temperature that promotes beds behind the steady air current more gradually is to required catalyst reduction temperature, constant temperature 1~5h, bed temperature is adjusted to the required temperature of hydrocracking reaction, and hydrogen flowing quantity is adjusted to the required flow of hydrocracking reaction, progressively cut the reacted hydrocarbon raw material at last.
Above-mentioned hydrocracking reaction pressure, reaction temperature, hydrogen hydrocarbon volume ratio and hydrocarbon charging air speed are determined by the hydrocarbon feed character and the purpose product requirement of reaction.General reaction condition is: reaction pressure 1.0~10.0MPa, 270~400 ℃ of reaction temperatures, hydrogen hydrocarbon volume ratio 600~1800, liquid hydrocarbon feed volume space velocity 1.0~4.0h
-1Particularly sulfur content, purpose product requirement and hydrocracking reaction condition determine that reduction pressure is generally equal to hydrocracking reaction pressure to the reducing program of catalyst by the hydrocarbon feed character of reacting.In the ordinary course of things, the catalyst reduction temperature is 200~400 ℃, and the recovery time is 1~6h.Used reacted hydrocarbon raw material can be the employed various raw materials of common hydrocracking, comprise carbon atom number in the molecule greater than linear paraffin of 6 and composition thereof, and described linear paraffin and the other types organic matter mixture of organosulfur compound and organonitrogen compound particularly.
As acidic components, it forms simple with the phosphotungstic acid cesium salt in the present invention, and structure is determined, not only has the architectural feature of complex and metal oxide concurrently, presents acidity and oxidation-reduction quality, and its heat endurance is also higher, and is insoluble in water, is difficult for running off.In the Preparation of catalysts process, be the silica presoma, and the adding by the complexing agent citric acid, hydrogenation component can be disperseed better, help acidic components and hydrogenation component cooperates better with the ethyl orthosilicate.The catalyst method for making is easy, step is few, easy to implement.The catalytic performance that catalyst is applied to hydrocracking reaction is significantly higher than the catalyst of reference, and shows good sulphur-nitrogen resistant performance.
The specific embodiment
The present invention is further illustrated below by embodiment, and the used reacted hydrocarbon raw material of embodiment is the n-decane solution that contains 525ppm thiophene and 170ppm pyridine.
Hydrogenation cracking activity is represented by the conversion ratio of n-decane, and selectivity is designated as C by " the alkane molal quantity that contains 5 carbon atoms and 5 above carbon atoms in the product is divided by the product total mole number " expression
5 +Selectivity.This is because in general hydrocracking process, wishes more than pyrolysis product and the second pyrolysis product is few that when being the reacted hydrocarbon raw material with the n-decane, the alkane that contains 5 carbon atoms and 5 above carbon atoms in the product all is a pyrolysis product, so C
5 +Selectivity has characterized the relative quantity of a pyrolysis product in the product.
Embodiment 1: with 140ml concentration is 0.03molL
-1Cesium carbonate solution, 135ml concentration be 1molL
-1Nickel nitrate solution and 90ml concentration be 3molL
-1Citric acid solution be mixed with mixed solution, then add the 140ml ethyl orthosilicate, stir down 0.5h at 60 ℃, add the 50g phosphotungstic acid aqueous solution again, stir down with evaporate to dryness solution at 80 ℃, with gained solid oven dry 24h.With the oven dry after solids in muffle furnace with 2 ℃ of min
-1Speed rise to 400 ℃, constant temperature 4h makes 8%Ni-50%Cs
0.5H
2.5PW
12O
40/ SiO
2Catalyst, wherein the mol ratio of citric acid and nickel is 2.
Catalyst is packed in the reaction tube, feed hydrogen, volume space velocity is 1500h
-1, reaction system progressively adherence pressure to 2.0MPa, check air tight after, reaction system is warming up to 300 ℃, heating rate is 2 ℃ of min
-1, keep 1h, at stable hydrogen volume air speed 1500h
-1Following incision contains the n-decane liquid of 525ppm thiophene and 170ppm pyridine, and its mass space velocity is 2.92h
-1, begin collected specimens behind the reaction 1h, detect hydrogenation cracking activity and the selectivity of catalyst under reaction condition, the results are shown in Table 1.
Embodiment 2: in embodiment 1, change cesium carbonate solution into 280ml, ethyl orthosilicate changes 135ml into, and all the other are with embodiment 1, and the gained catalyst is 8%Ni-50%CsH
2PW
12O
40/ SiO
2
The evaluation of catalyst is with embodiment 1, and the selectivity of conversion ratio and crackate the results are shown in Table 1.
Embodiment 3: in embodiment 1, change cesium carbonate solution into 420ml, ethyl orthosilicate changes 130ml into, and all the other are with embodiment 1, and the gained catalyst is 8%Ni-50%Cs
1.5H
1.5PW
12O
40/ SiO
2
The evaluation of catalyst is with embodiment 1, and the selectivity of conversion ratio and crackate the results are shown in Table 1.
Embodiment 4: in embodiment 1, change cesium carbonate solution into 560ml, ethyl orthosilicate changes 125ml into, and all the other are with embodiment 1, and the gained catalyst is 8%Ni-50%Cs
2HPW
12O
40/ SiO
2
The evaluation of catalyst is with embodiment 1, and the selectivity of conversion ratio and crackate the results are shown in Table 1.
Embodiment 5: in embodiment 1, change cesium carbonate solution into 340ml, ethyl orthosilicate changes 175ml into, and phosphotungstic acid changes 40g into, and all the other are with embodiment 1, and the gained catalyst is 8%Ni-40%Cs
1.5H
1.5PW
12O
40/ SiO
2
The evaluation of catalyst is with embodiment 1, and the selectivity of conversion ratio and crackate the results are shown in Table 1.
Embodiment 6: in embodiment 1, change cesium carbonate solution into 255ml, ethyl orthosilicate changes 215ml into, and phosphotungstic acid changes 30g into, and all the other are with embodiment 1, and the gained catalyst is 8%Ni-30%Cs
1.5H
1.5PW
12O
40/ SiO
2
The evaluation of catalyst is with embodiment 1, and the selectivity of conversion ratio and crackate the results are shown in Table 1.
Embodiment 7: in embodiment 1, change cesium carbonate solution into 170ml, ethyl orthosilicate changes 255ml into, and phosphotungstic acid changes 20g into, and all the other are with embodiment 1, and the gained catalyst is 8%Ni-20%Cs
1.5H
1.5PW
12O
40/ SiO
2
The evaluation of catalyst is with embodiment 1, and the selectivity of conversion ratio and crackate the results are shown in Table 1.
Embodiment 8: in embodiment 1, change cesium carbonate solution into 85ml, ethyl orthosilicate changes 300ml into, and phosphotungstic acid changes 10g into, and all the other are with embodiment 1, and the gained catalyst is 8%Ni-10%Cs
1.5H
1.5HPW
12O
40/ SiO
2
The evaluation of catalyst is with embodiment 1, and the selectivity of conversion ratio and crackate the results are shown in Table 1.
Embodiment 9: in embodiment 3, change nickel nitrate solution into 85ml, ethyl orthosilicate changes 145ml into, and all the other are with embodiment 3, and the gained catalyst is 5%Ni-50%Cs
1.5H
1.5PW
12O
40/ SiO
2
The evaluation of catalyst is with embodiment 1, and the selectivity of conversion ratio and crackate the results are shown in Table 1.
Embodiment 10: in embodiment 3, change nickel nitrate solution into 170ml, ethyl orthosilicate changes 120ml into, and all the other are with embodiment 3, and the gained catalyst is 10%Ni-50%Cs
1.5H
1.5PW
12O
40/ SiO
2
The evaluation of catalyst is with embodiment 1, and the selectivity of conversion ratio and crackate the results are shown in Table 1.
Embodiment 11: in embodiment 3, change cesium carbonate solution into cesium nitrate solution, all the other are with embodiment 3, and the gained catalyst is 8%Ni-50%Cs
1.5H
1.5PW
12O
40/ SiO
2
The evaluation of catalyst is with embodiment 1, and the selectivity of conversion ratio and crackate the results are shown in Table 1.
Embodiment 12: in embodiment 3, change nickel nitrate solution into nickel acetate solution, all the other are with embodiment 3, and the gained catalyst is 8%Ni-50%Cs
1.5H
1.5PW
12O
40/ SiO
2
The evaluation of catalyst is with embodiment 1, and the selectivity of conversion ratio and crackate the results are shown in Table 1.
Embodiment 13: in embodiment 3, change sintering temperature into 350 ℃, all the other are with embodiment 3, and the gained catalyst is 8%Ni-50%Cs
1.5H
1.5PW
12O
40/ SiO
2-350.
The evaluation of catalyst is with embodiment 1, and the selectivity of conversion ratio and crackate the results are shown in Table 1.
Embodiment 14: in embodiment 3, change sintering temperature into 450 ℃, all the other are with embodiment 3, and the gained catalyst is 8%Ni-50%Cs
1.5H
1.5PW
12O
40/ SiO
2-450.
The evaluation of catalyst is with embodiment 1, and the selectivity of conversion ratio and crackate the results are shown in Table 1.
Embodiment 15: in embodiment 3, change citric acid solution into 45ml, all the other are with embodiment 3, and the gained catalyst is 8%Ni-50%Cs
1.5H
1.5PW
12O
40/ SiO
2, wherein the mol ratio of citric acid and nickel is 1.
The evaluation of catalyst is with embodiment 1, and the selectivity of conversion ratio and crackate the results are shown in Table 1.
Embodiment 16: in embodiment 3, change citric acid solution into 135ml, all the other are with embodiment 3, and the gained catalyst is 8%Ni-50%Cs
1.5H
1.5PW
12O
40/ SiO
2, wherein the mol ratio of citric acid and nickel is 3.
The evaluation of catalyst is with embodiment 1, and the selectivity of conversion ratio and crackate the results are shown in Table 1.
Comparative Examples 1: in embodiment 3, change cesium carbonate solution into 420ml, do not add citric acid solution, all the other are with embodiment 3, and the gained catalyst is 8%Ni-50%Cs
1.5H
1.5PW
12O
40/ SiO
2
The evaluation of catalyst is with embodiment 1, and the selectivity of conversion ratio and crackate the results are shown in Table 1.
Comparative Examples 2: in embodiment 1, do not add cesium carbonate solution, all the other are with embodiment 1, and the gained catalyst is 8%Ni-50%H
3PW
12O
40/ SiO
2This catalyst does not contain the Cs element.
The evaluation of catalyst is with embodiment 1, and the selectivity of conversion ratio and crackate the results are shown in Table 1.
Comparative Examples 3: the method preparation that catalyst is provided according to patent CN1393521, this catalyst contains molecular sieve.
The evaluation of catalyst is with embodiment 1, and the selectivity of conversion ratio and crackate the results are shown in Table 1.The result shows that its catalytic activity and sulphur-nitrogen resistant performance all are lower than catalyst provided by the invention.
The hydrogenation cracking activity of each routine catalyst of table 1. and selectivity
Embodiment/Comparative Examples |
N-decane conversion ratio (%) |
??C
5 +Selectivity (%)
|
Embodiment 1 |
??42.3 |
??82.5 |
Embodiment 2 |
??61.4 |
??82.6 |
Embodiment 3 |
??80.0 |
??83.4 |
Embodiment 4 |
??71.3 |
??84.6 |
Embodiment 5 |
??79.1 |
??84.6 |
Embodiment 6 |
??77.2 |
??85.0 |
Embodiment 7 |
??65.5 |
??86.5 |
Embodiment 8 |
??48.3 |
??86.7 |
Embodiment 9 |
??69.5 |
??78.7 |
Embodiment 10 |
??75.5 |
??82.1 |
Embodiment 11 |
??70.5 |
??78.1 |
Embodiment/Comparative Examples |
N-decane conversion ratio (%) |
??C
5 +Selectivity (%)
|
Embodiment 12 |
??74.6 |
??79.2 |
Embodiment 13 |
??72.2 |
??82.1 |
Embodiment 14 |
??67.0 |
??80.7 |
Embodiment 15 |
??66.0 |
??81.2 |
Embodiment 16 |
??68.4 |
??89.9 |
Comparative Examples 1 |
??19.1 |
??76.1 |
Comparative Examples 2 |
??37.3 |
??80.4 |
Comparative Examples 3 |
??26.7 |
??78.9 |