CN101788207A - Microchannel enhanced heat exchange system of rotary room-temperature magnetic refrigerator and heat transfer method thereof - Google Patents
Microchannel enhanced heat exchange system of rotary room-temperature magnetic refrigerator and heat transfer method thereof Download PDFInfo
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Abstract
本发明公开了旋转式室温磁制冷机的微通道强化换热系统及其传热方法,由工质盘和与之相连的冷端换热器和热端换热器、溶液泵组成。工质盘包括工质床、内圈集液槽、外圈集液槽、四对区间绝热隔板和多块区内绝热隔板,工质床包括多根梯形微通道扁平管、上磁工质板和下磁工质板,梯形微通道扁平管、上磁工质板和下磁工质板位于内圈集液槽和外圈集液槽之间,梯形微通道扁平管置于上下两个磁工质板之间。传热方法是使传热流体经过上述微通道强化换热系统的不同区后,经历一个周期的绝热励磁和退磁过程,如此往复循环实现制冷。本发明利用微通道因其尺度效应可以有效强化换热的特性,将其应用于工质床中,提高制冷系统效率和减少换热流体对磁工质的腐蚀。
The invention discloses a microchannel enhanced heat exchange system and a heat transfer method of a rotary room temperature magnetic refrigerator, which consists of a working medium plate, a cold end heat exchanger connected thereto, a hot end heat exchanger and a solution pump. The working fluid plate includes a working fluid bed, an inner ring liquid collection tank, an outer ring liquid collection tank, four pairs of interval insulation partitions and multiple inner insulation partitions. The working fluid bed includes multiple trapezoidal microchannel flat tubes, upper magnetic The mass plate and the lower magnetic working medium plate, the trapezoidal microchannel flat tube, the upper magnetic working medium plate and the lower magnetic working medium plate are located between the inner ring liquid sump and the outer ring liquid sump, and the trapezoidal microchannel flat tube is placed between the upper and lower Between two magnetic working plates. The heat transfer method is to make the heat transfer fluid go through a cycle of adiabatic excitation and demagnetization process after passing through different zones of the above-mentioned microchannel enhanced heat exchange system, so that the reciprocating cycle realizes refrigeration. The invention utilizes the characteristic that the microchannel can effectively strengthen the heat exchange due to its scale effect, and applies it to the working medium bed to improve the efficiency of the refrigeration system and reduce the corrosion of the heat exchange fluid to the magnetic working medium.
Description
技术领域technical field
本发明涉及室温磁制冷和微通道换热技术领域,具体是指旋转式室温磁制冷机的微通道强化换热系统。The invention relates to the technical field of room temperature magnetic refrigeration and microchannel heat exchange, in particular to a microchannel enhanced heat exchange system of a rotary room temperature magnetic refrigerator.
背景技术Background technique
磁制冷的出现起始于120年前磁热效应的发现,并在上世纪三十年代开始应用于低温制冷。自1975年以来,世界各国的研究者都在进行室温磁制冷的实验研究。1976年,美国国家航空航天局的G.V.Brown首次将磁制冷技术应用于室温范围,采用金属钆作为磁制冷工质,在7T的磁场和无热负荷的条件下获得了47K的温度差。1996年12月美国宇航公司的工程师Carl Zimm采用了活性蓄冷(AMR)技术,建立了一台磁制冷机,在5T的磁场下获得了500~600W的制冷量,在室温磁制冷样机领域取得了突破性进展。目前,室温磁制冷循环过程中的有效的热交换问题已成为制约磁制冷的关键技术之一。The emergence of magnetic refrigeration began with the discovery of the magnetocaloric effect 120 years ago, and it began to be applied to low-temperature refrigeration in the 1930s. Since 1975, researchers from all over the world have been conducting experimental research on room temperature magnetic refrigeration. In 1976, G.V.Brown of NASA applied magnetic refrigeration technology to the room temperature range for the first time, using metal gadolinium as the magnetic refrigerant, and obtained a temperature difference of 47K under a 7T magnetic field and no heat load. In December 1996, Carl Zimm, an engineer of American Aerospace Corporation, adopted active cold storage (AMR) technology to build a magnetic refrigerator, which obtained a cooling capacity of 500-600W under a magnetic field of 5T, and achieved a breakthrough in the field of room temperature magnetic refrigeration prototypes. breakthrough progress. At present, the effective heat exchange problem in the room temperature magnetic refrigeration cycle has become one of the key technologies restricting magnetic refrigeration.
磁制冷材料是一种固态物质。为了完成制冷循环过程,必须有一种液体媒质(或气体媒质)同磁制冷材料进行热交换,这是固体-液体或固体-气体的热交换方式。在技术上,比液体-液体或液体——气体热交换方式复杂得多,而且热交换效率也比它们低。现有的旋转式和往复式样机的磁工质床的传热,无论是粉末状工质还是层状的工质,通常采用直接让换热流体(如水、乙二醇溶液等)流过,存在固体工质和换热流体的换热阻力大,换热过程中热交换速度慢,制冷周期长,循环换热效率低,对磁工质的腐蚀等缺陷。因此,如何提高磁工质和换热流体的传热效率是提高磁制冷效率的关键。Magnetic refrigeration material is a solid substance. In order to complete the refrigeration cycle process, there must be a liquid medium (or gas medium) for heat exchange with the magnetic refrigeration material, which is a solid-liquid or solid-gas heat exchange method. Technically, it is much more complicated than liquid-liquid or liquid-gas heat exchange, and the heat exchange efficiency is lower than them. The heat transfer of the magnetic working medium bed of the existing rotary and reciprocating prototype machines, whether it is a powdery working medium or a layered working medium, usually directly allows the heat exchange fluid (such as water, ethylene glycol solution, etc.) to flow through, There are defects such as large heat exchange resistance of solid working medium and heat exchange fluid, slow heat exchange speed during heat exchange, long refrigeration cycle, low cycle heat exchange efficiency, and corrosion of magnetic working medium. Therefore, how to improve the heat transfer efficiency of the magnetic working medium and the heat exchange fluid is the key to improving the efficiency of magnetic refrigeration.
二十世纪八十年代以来,微通道换热技术不断发展。微通道换热用于其它制冷系统如普通的蒸汽压缩式制冷系统提高制冷系统效率,因为微通道换热的效果好,微通道换热器在汽车空调、家用空调中用于替代普通换热器已经成为一种趋势。微通道换热器具有如下特点:(1)结构简单。微通道换热器主要采用矩形、三角形、圆形肋片等简单的通道结构;(2)体积小,流量小,可以直接作用于毫米甚至微米级的热源位置;(3)微通道换热器由于通道的尺寸效应,热阻很低,同时又可以直接作用于热源位置,因此换热效率很高;(4)工作稳定可靠。且目前有较为成熟的微通道加工技术,因而完全可以将微通道换热器用于旋转式磁制冷机的工质床,以达到强化换热和提高其制冷效率的目的。Since the 1980s, microchannel heat transfer technology has been continuously developed. Microchannel heat exchange is used in other refrigeration systems such as ordinary vapor compression refrigeration systems to improve the efficiency of refrigeration systems, because microchannel heat exchange is effective, microchannel heat exchangers are used to replace ordinary heat exchangers in automotive air conditioners and household air conditioners has become a trend. The microchannel heat exchanger has the following characteristics: (1) Simple structure. Microchannel heat exchangers mainly adopt simple channel structures such as rectangles, triangles, and circular fins; (2) small volume and low flow rate, which can directly act on the heat source position at the millimeter or even micron level; (3) microchannel heat exchangers Due to the size effect of the channel, the thermal resistance is very low, and at the same time, it can directly act on the position of the heat source, so the heat exchange efficiency is high; (4) The operation is stable and reliable. Moreover, there are relatively mature micro-channel processing technologies at present, so it is completely possible to use micro-channel heat exchangers in the working medium bed of rotary magnetic refrigerators to achieve the purpose of enhancing heat transfer and improving its refrigeration efficiency.
发明内容Contents of the invention
本发明的目的是针对现有技术的缺点,提供一种旋转式室温磁制冷机的微通道强化换热系统,可降低换热流体在与磁工质换热的过程中的流动阻力,从而提高旋转式室温磁制冷机的效率,磁工质换热系统紧凑,可减少换热流体的使用量。The purpose of the present invention is to address the shortcomings of the prior art, and to provide a microchannel enhanced heat exchange system for a rotary room temperature magnetic refrigerator, which can reduce the flow resistance of the heat exchange fluid in the process of exchanging heat with the magnetic working medium, thereby improving The efficiency of the rotary room temperature magnetic refrigerator, the compact magnetic working medium heat exchange system, can reduce the use of heat exchange fluid.
本发明目的通过以下技术方案来实现:The object of the invention is achieved through the following technical solutions:
一种旋转式室温磁制冷机的微通道强化换热系统,包括工质盘和与之相连的冷端换热器、热端换热器和溶液泵,冷端换热器与工质盘的冷端出入口相连,而热端换热器通过溶液泵与工质盘的热端换热器出入口相连,工质盘包括工质床、内圈集液槽、外圈集液槽、四对区间绝热隔板和多块区内绝热隔板,四对区间绝热隔板将所述工质盘分为一级磁场区、过渡区、二级磁场区、冷区四部分,其特征在于:所述工质床包括多根梯形微通道扁平管、上磁工质板和下磁工质板,梯形微通道扁平管、上磁工质板和下磁工质板位于内圈集液槽和外圈集液槽之间,梯形微通道扁平管置于上下两个磁工质板之间。A micro-channel enhanced heat exchange system for a rotary room temperature magnetic refrigerator, including a working medium plate and a cold end heat exchanger connected thereto, a hot end heat exchanger and a solution pump, and a connection between the cold end heat exchanger and the working medium plate The inlet and outlet of the cold end are connected, while the heat exchanger at the hot end is connected with the inlet and outlet of the heat exchanger at the hot end of the working fluid plate through a solution pump. Insulation partitions and a plurality of thermal insulation partitions in the area, four pairs of interval insulation partitions divide the working medium disk into four parts: the first-level magnetic field area, the transition area, the second-level magnetic field area, and the cold area. It is characterized in that: the The working medium bed consists of multiple trapezoidal microchannel flat tubes, upper magnetic working medium plate and lower magnetic working medium plate, trapezoidal microchannel flat tubes, upper magnetic working medium plate and lower magnetic working medium plate are located in the inner ring liquid sump and outer ring Between the liquid collection tanks, the trapezoidal microchannel flat tube is placed between the upper and lower magnetic working plates.
上的一种旋转式室温磁制冷机的微通道强化换热系统中,所述多根梯形微通道扁平管均匀分布在上下两个磁工质板之间,内圈集液槽和外圈集液槽通过梯形微通道扁平管连通。In the microchannel enhanced heat exchange system of a rotary room temperature magnetic refrigerator above, the multiple trapezoidal microchannel flat tubes are evenly distributed between the upper and lower magnetic working plates, and the inner ring liquid collection tank and the outer ring collection tank The liquid tanks are connected through trapezoidal microchannel flat tubes.
上的一种旋转式室温磁制冷机的微通道强化换热系统中,所述四对区间绝热隔板分别位于在一级磁场区和过渡区之间,过渡区和二级磁场区之间,二级磁场区和冷区之间,冷区和一级磁场区之间,对工质床各区起隔热作用;所述多块区内绝热隔板位于各区内起引导传热流体流动和隔热的作用。In the microchannel enhanced heat exchange system of a rotary room temperature magnetic refrigerator above, the four pairs of interval adiabatic partitions are respectively located between the primary magnetic field area and the transition area, and between the transition area and the secondary magnetic field area, Between the secondary magnetic field area and the cold area, and between the cold area and the primary magnetic field area, it plays a role of heat insulation for each area of the working medium bed; the heat insulation partitions in the multiple areas are located in each area to guide the flow of heat transfer fluid and insulate The effect of heat.
上的一种旋转式室温磁制冷机的微通道强化换热系统中,所述上下两层磁工质板为圆环薄板,中间层的梯形微通道扁平管和上下两层磁工质板通过粘合剂经加压方法形成一体。In the microchannel enhanced heat exchange system of a rotary room temperature magnetic refrigerator above, the upper and lower magnetic working medium plates are circular thin plates, and the trapezoidal microchannel flat tube in the middle layer and the upper and lower magnetic working medium plates pass through The adhesive is formed into one by pressing.
上的一种旋转式室温磁制冷机的微通道强化换热系统中,所述的一种旋转式室温磁制冷机的微通道强化换热系统采用水或乙二醇溶液作为传热流体。In the microchannel enhanced heat exchange system of a rotary room temperature magnetic refrigerator described above, the microchannel enhanced heat exchange system of a rotary room temperature magnetic refrigerator uses water or ethylene glycol solution as the heat transfer fluid.
采用上述旋转式室温磁制冷机的微通道强化换热系统的传热方法,是指所述工质床进入磁场内时,从冷端换热器出来的换热流体经冷端换热器出口进入二级磁场区,吸收磁工质励磁放出的热量,接着经一级磁场区入口进入一级磁场区继续吸热,再经热端换热器入口随溶液泵流入热端换热器换热降温;工质床离开磁场时,从热端换热器换热降温后的换热流体通过热端换热器出口进入冷区,吸收冷区内磁工质因退磁产生的冷量;冷却后,流入冷端换热器入口,从环境吸收热量;至此,磁工质经历了绝热励磁和退磁过程,完成了一个循环周期的工作过程,接着再重复上述过程,进入第二个循环周期;旋转式磁制冷机如此往复循环实现制冷。The heat transfer method of the microchannel enhanced heat exchange system using the above-mentioned rotary room temperature magnetic refrigerator means that when the working medium bed enters the magnetic field, the heat exchange fluid coming out of the cold end heat exchanger passes through the outlet of the cold end heat exchanger Enter the secondary magnetic field area to absorb the heat released by the excitation of the magnetic working fluid, then enter the primary magnetic field area through the entrance of the primary magnetic field area to continue absorbing heat, and then flow into the hot end heat exchanger through the hot end heat exchanger inlet with the solution pump to exchange heat Cooling; when the working fluid bed leaves the magnetic field, the heat exchange fluid cooled from the heat exchanger at the hot end enters the cold zone through the outlet of the heat exchanger at the hot end, and absorbs the cold energy generated by the demagnetization of the magnetic working medium in the cold zone; after cooling , flows into the inlet of the cold end heat exchanger, and absorbs heat from the environment; so far, the magnetic working medium has undergone adiabatic excitation and demagnetization processes, completing a cycle of work, and then repeating the above process to enter the second cycle; rotation The reciprocating cycle of the type magnetic refrigerator realizes refrigeration.
与现有技术相比,本发明的旋转式室温磁制冷机的微通道强化换热系统结构简单,有效合理利用工质盘的换热面积,使换热流体均匀流动,减少换热流体对磁工质的腐蚀,保证旋转式制冷机的安全有效运行,提高旋转式室温磁制冷制冷系统效率和制冷量。本发明的旋转式室温磁制冷磁工质盘的有效容积得到合理利用,换热流体与磁工质换热时的阻力减少,换热效果更为明显,提高了磁工质和换热流体的使用效率。本发明的旋转式室温磁制冷机的微通道强化换热系统的加工工艺简单,可靠性好,稳定性高,能有效地提高室温磁制冷的竞争力。本发明的旋转式室温磁制冷机的微通道强化换热系统解决了由于换热流体在流过工质板表面时由于流动阻力增大而影响换热效率,降低磁制冷系统效率等问题。Compared with the prior art, the structure of the microchannel enhanced heat exchange system of the rotary room temperature magnetic refrigerator of the present invention is simple, and the heat exchange area of the working medium disk is effectively and rationally utilized to make the heat exchange fluid flow evenly and reduce the impact of the heat exchange fluid on the magnetic field. Corrosion of the working fluid ensures the safe and effective operation of the rotary refrigerator, and improves the efficiency and cooling capacity of the rotary room temperature magnetic refrigeration system. The effective volume of the magnetic working medium disk of the rotary room-temperature magnetic refrigeration of the present invention is rationally utilized, the resistance during heat exchange between the heat exchange fluid and the magnetic working medium is reduced, the heat exchange effect is more obvious, and the magnetic working medium and the heat exchange fluid are improved. Use efficiency. The microchannel enhanced heat exchange system of the rotary room temperature magnetic refrigerator of the present invention has simple processing technology, good reliability and high stability, and can effectively improve the competitiveness of room temperature magnetic refrigeration. The microchannel enhanced heat exchange system of the rotary room temperature magnetic refrigerator of the present invention solves the problems that the heat exchange efficiency is affected due to the increase of flow resistance when the heat exchange fluid flows through the surface of the working medium plate, and the efficiency of the magnetic refrigeration system is reduced.
附图说明Description of drawings
图1为工质盘的梯形微通道扁平管布置方式的俯视图;Fig. 1 is the top view of the arrangement mode of the trapezoidal microchannel flat tube of the working medium disk;
图2为旋转式室温磁制冷机的原理示意图;2 is a schematic diagram of the principle of a rotary room temperature magnetic refrigerator;
图3为工质床局部剖面图;Fig. 3 is a partial sectional view of the working medium bed;
图4为图3经放大后的工质床的局部结构图。Fig. 4 is a partial structural view of the enlarged working medium bed in Fig. 3 .
具体实施方式Detailed ways
下面结合附图和实施实例,对本发明作进一步地详细说明,但本发明的实施方式不限于此。The present invention will be described in further detail below in conjunction with the accompanying drawings and implementation examples, but the embodiments of the present invention are not limited thereto.
如图1和图3所示,旋转式室温磁制冷机的微通道强化换热系统,包括由一层梯形微通道扁平管1、两层磁工质板2(图1中2为下层磁工质板)、内圈集液槽3、外圈集液槽4、四对区间绝热隔板5、多块区内绝热隔板6等构成的工质盘,和与之相连的冷端换热器和热端换热器、溶液泵组成。上层磁工质板201、下层磁工质板2加工成圆环薄板,中间层的梯形微通道扁平管1则采用现有表面微加工技术在硅基底13表面经氧化腐蚀加工而成,然后采用粘合剂14经加压方法将三层加工为工质床(如图4,为经放大后的工质床的局部结构图)。考虑到制冷量的需要,工质床可由多层磁工质板和梯形微通道扁平管交替层叠而成。As shown in Figure 1 and Figure 3, the microchannel enhanced heat exchange system of the rotary room temperature magnetic refrigerator includes a layer of trapezoidal microchannel
作为实施例,如图2所示,工质床按照磁场的位置分为四部分,即一级磁场区(图2中右边70°所示范围内),过渡区(图中80°所示范围内),二级磁场区(图中左边70°范围内),冷区(图中140°所示范围内)。室温磁制冷机的微通道强化换热系统的工作原理是:工质床进入磁场内时,从冷端换热器出来的换热流体经冷端换热器出口8进入二级磁场区,吸收磁工质励磁放出的热量,接着经一级磁场区入口10进入一级磁场区继续吸热,再经热端换热器入口11随溶液泵流入热端换热器换热降温;工质床离开磁场时,从热端换热器换热降温后的换热流体通过热端换热器出口12进入冷区,吸收冷区内磁工质因退磁产生的冷量;冷却后,流入冷端换热器入口7,从环境吸收热量;至此,磁工质经历了绝热励磁和退磁过程,完成了一个循环周期的工作过程,接着再重复上述过程,进入第二个循环周期;旋转式磁制冷机如此往复循环实现制冷。As an embodiment, as shown in Figure 2, the working medium bed is divided into four parts according to the position of the magnetic field, namely the primary magnetic field area (in the range shown in 70 ° on the right side in Figure 2), the transition zone (in the range shown in 80 ° among the figure) Inside), the secondary magnetic field area (in the range of 70° on the left in the figure), and the cold area (in the range of 140° in the figure). The working principle of the microchannel enhanced heat exchange system of the room temperature magnetic refrigerator is: when the working medium bed enters the magnetic field, the heat exchange fluid from the cold end heat exchanger enters the secondary magnetic field area through the
本发明的室温磁制冷机的微通道强化换热系统能有效合理的利用工质盘的换热面积,并结合了微通道换热的优点,由于采用了梯形微通道扁平管,换热流体与磁工质换热时的阻力减少,换热效果更为明显,提高了磁工质和换热流体的使用效率和换热效率,从而使系统结构紧凑,保证旋转式室温磁制冷系统的安全有效运行,提高制冷系统效率。如上即可较好的实施本发明。The microchannel enhanced heat exchange system of the room temperature magnetic refrigerator of the present invention can effectively and rationally utilize the heat exchange area of the working medium disk, and combines the advantages of microchannel heat exchange, because the trapezoidal microchannel flat tube is used, the heat exchange fluid and The resistance of the magnetic working medium in heat exchange is reduced, and the heat exchange effect is more obvious, which improves the use efficiency and heat exchange efficiency of the magnetic working medium and heat exchange fluid, thereby making the system compact and ensuring the safety and effectiveness of the rotary room temperature magnetic refrigeration system operation, improve the efficiency of the refrigeration system. As above, the present invention can be better implemented.
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