CN101786675A - Device and method for separating multi-parameter wastewater sources - Google Patents
Device and method for separating multi-parameter wastewater sources Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于污水处理及环境工程技术领域,特别涉及一种多参数废水源头分离装置及方法。The invention belongs to the technical field of sewage treatment and environmental engineering, and in particular relates to a multi-parameter waste water source separation device and method.
背景技术Background technique
我国水源性缺水和水质性缺水加剧,提高废水处理效率及回用率是必然趋势。废水的分类排放、收集和处理可以提高末端处理效率,降低运行成本,也可为废水深度处理及回用提供有利条件。废水源头分离、分类处理、分质回用相辅相成,源头分离效果越好,分类处理效率越高,资源的回用率也越高。但是,目前工业界大多缺乏完整、规范的废水源头分离设施,即使分设有不同的排放管道,也缺少自动化设备和普适的方法进行有效控制和工作。已有的废水分类方法只针对水质成分比较简单的废水,选用的分类指标通常只有一个。这类分类方法很难应对大规模的水质复杂的工业废水的高精度源头分离。my country's water-source water shortage and water-quality water shortage are intensifying, and it is an inevitable trend to improve wastewater treatment efficiency and reuse rate. The classified discharge, collection and treatment of wastewater can improve terminal treatment efficiency, reduce operating costs, and provide favorable conditions for advanced wastewater treatment and reuse. Wastewater source separation, classified treatment, and quality reuse complement each other. The better the source separation effect, the higher the efficiency of classification and treatment, and the higher the resource reuse rate. However, most of the industry currently lacks complete and standardized wastewater source separation facilities. Even if there are different discharge pipelines, there is still a lack of automation equipment and universal methods for effective control and work. The existing wastewater classification methods are only for wastewater with relatively simple water quality components, and usually only one classification index is selected. This type of classification method is difficult to cope with the high-precision source separation of large-scale industrial wastewater with complex water quality.
鉴于上述情况而提出本发明,其目的是提供一种依靠多种水质参数确定复杂废水的属性,并通过源头分离装置实现不同属性废水的源头分离,便于提高废水处理效率,节省能源,提高废水回用率。In view of the above situation, the present invention is proposed, and its purpose is to provide a method to determine the attributes of complex wastewater by relying on various water quality parameters, and realize the source separation of wastewater with different attributes through a source separation device, so as to facilitate the improvement of wastewater treatment efficiency, save energy, and improve wastewater recycling. utilization rate.
发明内容Contents of the invention
本发明的目的是提供一种多参数废水源头分离装置及方法。The purpose of the present invention is to provide a multi-parameter waste water source separation device and method.
一种多参数废水源头分离装置,其特征在于:该多参数废水源头分离装置包含感应单元、控制单元和多通道分离器三部分,感应单元置于待分离废水中,感应单元和多通道分离器均与控制单元相连,其中多通道分离器为一端进水、多端出水的装置,进水端接收待分离的废水,不同的出水端排放不同属性的废水,并且各个出水端上均安装有控制阀门,阀门的开启与闭合通过控制单元进行控制。A multi-parameter wastewater source separation device, characterized in that: the multi-parameter wastewater source separation device includes three parts: an induction unit, a control unit and a multi-channel separator, the induction unit is placed in the wastewater to be separated, and the induction unit and the multi-channel separator All are connected to the control unit, in which the multi-channel separator is a device with water inlet at one end and water outlet at multiple ends. The water inlet receives the waste water to be separated, and different water outlets discharge waste water with different properties, and each water outlet is equipped with a control valve. , The opening and closing of the valve are controlled by the control unit.
所述控制单元为可编程微处理器,可编程微处理器通过感应单元实时提供的水质数据,进行数学和逻辑运算,判定待分离的废水的类别属性。The control unit is a programmable microprocessor, and the programmable microprocessor performs mathematical and logical operations on the water quality data provided by the sensing unit in real time to determine the category attribute of the wastewater to be separated.
在多通道分离器进水管上设置旁管,旁管上设置旁管控制阀,感应单元设置在旁管上。A bypass pipe is arranged on the water inlet pipe of the multi-channel separator, a bypass pipe control valve is arranged on the bypass pipe, and a sensing unit is arranged on the bypass pipe.
所述感应单元为一组在线检测仪。The sensing unit is a group of online detectors.
所述在线检测仪包括:总溶解性固体浓度检测仪、电导率仪、温度仪、pH值检测仪、浊度仪、色度仪、有机污染物浓度检测仪。The online detector includes: a total dissolved solids concentration detector, a conductivity meter, a temperature meter, a pH value detector, a turbidity meter, a colorimeter, and an organic pollutant concentration detector.
一种多参数废水源头分离方法,其特征在于:综合考虑多个水质指标,采用多参数多水平方差计算法结合逻辑计算判断废水的属性,通过源头分离装置将不同属性的废水进行可控分离。A multi-parameter wastewater source separation method, characterized in that multiple water quality indicators are comprehensively considered, a multi-parameter multi-level variance calculation method combined with logic calculation is used to judge the properties of the waste water, and the waste water with different properties is controlled to be separated by a source separation device.
所述方法步骤如下:The method steps are as follows:
首先设计分离方案:根据废水水质特征及各种污染物处理方法及要求,选定多个水质指标,将各个水质指标依据设定的限值划分为若干水平,通过指标水平对设定系统影响的方差分析,得到响应值列表,规定水质指标级别,通过逻辑运算将各个响应值进行逻辑分组,每一组代表一种废水属性,不同属性的废水经源头分离装置的不同通道进行分离;First design the separation scheme: according to the characteristics of wastewater quality and the treatment methods and requirements of various pollutants, select multiple water quality indicators, divide each water quality indicator into several levels according to the set limit value, and pass the impact of the index level on the set system. Variance analysis, get the list of response values, specify the level of water quality indicators, logically group each response value through logical operations, each group represents a wastewater attribute, and the wastewater of different attributes is separated through different channels of the source separation device;
再将分离方案编程,存入微处理器;Then program the separation scheme and store it in the microprocessor;
然后通过数据采集单元收集各传感器检测到的水质指标数据,微处理器定时对采样得到的数据依据设定逻辑值进行计算和判断,将数字信号转化为电信号,从而控制排水阀门的启闭,控制不同属性的废水进入不同的通道,实现多参数、多排放通道的废水源头分离。Then the water quality index data detected by each sensor is collected through the data acquisition unit, and the microprocessor regularly calculates and judges the sampled data according to the set logic value, and converts the digital signal into an electrical signal, thereby controlling the opening and closing of the drainage valve. Control the waste water with different attributes to enter different channels, and realize the source separation of waste water with multi-parameters and multi-discharge channels.
所述水质指标包括:总溶解性固体浓度(TDS)、电导率、温度、pH值、浊度、色度、有机污染物浓度(如CODCr)等。The water quality indicators include: total dissolved solids concentration (TDS), conductivity, temperature, pH value, turbidity, chromaticity, concentration of organic pollutants (such as COD Cr ) and the like.
本发明的有益效果为:本发明提供一种依靠多种水质参数确定复杂废水的属性,并通过源头分离装置实现不同属性废水的源头分离,便于提高废水处理效率,节省能源,提高废水回用率。The beneficial effects of the present invention are as follows: the present invention provides a method to determine the attributes of complex wastewater by relying on various water quality parameters, and realize the source separation of wastewater with different attributes through the source separation device, which is convenient for improving wastewater treatment efficiency, saving energy, and improving wastewater reuse rate .
本装置适用于大规模、间歇性、且水质变化范围较大的各类废水的源头分离。The device is suitable for the source separation of various types of wastewater that is large-scale, intermittent, and has a wide range of water quality changes.
本装置及方法的自动化程度高,通过在线监测多种水质指标,由控制器进行数学和逻辑分析运算,并依据计算结果控制多通道分离器对不同属性废水进行分离。该方法及装置同时也可用于其它液态物质分质分离过程。The device and method have a high degree of automation. Through online monitoring of various water quality indicators, the controller performs mathematical and logical analysis operations, and controls the multi-channel separator to separate waste water with different attributes according to the calculation results. The method and device can also be used in other liquid substance separation processes.
附图说明Description of drawings
图1是两参数三通道废水源头分离器示意图;Figure 1 is a schematic diagram of a two-parameter three-channel wastewater source separator;
图2是源头分离器的控制系统原理图;Fig. 2 is the schematic diagram of the control system of the source separator;
图3两参数三通道监控系统逻辑计算及控制流程图;Fig. 3 logic calculation and control flow chart of two-parameter three-channel monitoring system;
图4两参数三通道废水源头分离逻辑运算设计方案图;Fig. 4 is a logical operation design scheme diagram of two-parameter three-channel waste water source separation;
图中标号:1-感应单元;2-控制单元;;3-多通道分离器;4-多通道分离器出水端;5-多通道分离器出水端控制阀;6-旁管;7-旁管控制阀;8-多通道分离器进水管。Labels in the figure: 1-induction unit; 2-control unit; 3-multi-channel separator; 4-water outlet of multi-channel separator; 5-control valve of water outlet of multi-channel separator; 6-side pipe; 7-side Pipe control valve; 8- multi-channel separator inlet pipe.
具体实施方式Detailed ways
本发明提供了一种多参数废水源头分离装置及方法,下面结合附图和实施例对本发明做进一步说明。The present invention provides a multi-parameter wastewater source separation device and method. The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
实施例1Example 1
实现多水质指标控制废水分类的解决技术方案是将多种水质指标(参数),依据其对外系统的影响权重设定不同级别,例如,有水质指标(因素)A和B,其对末端处理系统效果的影响(响应值)是有差别的,如果A较大,则设两者的响应值A>B。根据需要,将每个指标的取值范围分为若干段(水平),以两指标三个水平为例,A指标值依据两个指标限值(A1和A2)分为三个水平,CA≥A2、CA<A1、A2>CA≥A1(A2>A1);相类似,B指标值也分为三个水平,CB≥B2、CB<B1、B2>CB≥B1(B2>B1),这样就可以通过两指标三水平的方差分析结果设计分离方案。将分离方案编程,存入微处理器,微处理器定时对采样得到数据进行计算,将数字信号转化为电信号,从而控制排水阀门启合,控制不同属性的废水进入不同的通道,实现多参数、多排放通道的废水源头分离。The technical solution to achieve multiple water quality indicators to control wastewater classification is to set various water quality indicators (parameters) at different levels according to their impact on external systems. For example, there are water quality indicators (factors) A and B, which affect the terminal treatment system. The influence (response value) of the effect is different, if A is larger, then set the response value A>B of the two. According to the needs, divide the value range of each index into several segments (levels). Taking two indexes and three levels as an example, the value of A index is divided into three levels according to the limit values of two indexes (A 1 and A 2 ). C A ≥ A 2 ,
微处理器还可以根据分段数目(通道数目),调用设定的逻辑定值,进行逻辑判断,得到处理结果,指导控制废水分离。装置工作过程中通过数据采集单元收集各传感器检测到的数据,将落入不同水平内的采样值归类,设为固定值,再依据指标的响应级别,进行逻辑运算。依据响应值编程的程序不止一种,同时存储在微处理器内,依据方差分析结果自动调用,微处理器还可以调用逻辑定值对响应值进行逻辑分类,分类数目等于排放通道数目。The microprocessor can also call the set logical value according to the number of segments (number of channels), make logical judgments, obtain processing results, and guide and control the separation of waste water. During the working process of the device, the data detected by each sensor is collected by the data acquisition unit, and the sampling values falling into different levels are classified and set as fixed values, and then logical operations are performed according to the response level of the indicators. There are more than one programs programmed according to the response value, which are stored in the microprocessor at the same time, and are automatically called according to the variance analysis results. The microprocessor can also call logical fixed values to logically classify the response values. The number of classifications is equal to the number of discharge channels.
实现上述解决方案,需要配备快速响应的水质检测仪,目前能够进行快速响应的在线监测仪器,包括溶解性固体浓度(TDS)检测仪、电导率仪、温度仪、pH检测仪、浊度仪、色度仪、有机污染物浓度(如CODCr)检测仪等;还需要配备微处理器,用于编程、数据运算分析及逻辑运算。多通道分离器用于将一个排水通道上的废水,分类排放到多个排水通道,每个通道设置一个电磁阀,排放废水需满管排放且匀质。检测器迎着进水方向按照一定角度倾斜安装在旁路上,旁路可根据水质及温度设置过滤及冷凝板,检测器采样的数据经多数据采集系统整理,输入微处理器进行处理并在显示屏上显示处理结果。To achieve the above solutions, it is necessary to be equipped with a fast-response water quality detector. Currently, online monitoring instruments that can respond quickly include dissolved solids concentration (TDS) detectors, conductivity meters, temperature meters, pH detectors, turbidity meters, Colorimeter, organic pollutant concentration (such as COD Cr ) detector, etc.; also need to be equipped with a microprocessor for programming, data operation analysis and logic operation. The multi-channel separator is used to classify and discharge the wastewater on one drainage channel to multiple drainage channels. Each channel is equipped with a solenoid valve, and the discharged wastewater must be discharged in a full pipe and homogeneous. The detector is installed on the bypass at a certain angle facing the direction of the water inlet. The bypass can be equipped with a filter and a condensation plate according to the water quality and temperature. The data sampled by the detector is sorted out by the multi-data acquisition system, input into the microprocessor for processing and displayed on the display. The processing result is displayed on the screen.
棉针织印染工艺采用间歇进水,间歇排水的方式,用水量大、水质变化大,设定废水每次排放的检测水质指标是CODCr、TDS、pH、浊度和色度五个参数,由于TDS和色度线性相关,pH可调,而浊度与CODCr线性相关,最终选择CODCr、TDS两个指标参数,每个指标参数设定三个水平,依据两指标参数对末端处理及水回用的影响,设定逻辑条件是CODCr>TDS,而分离通道数目是3条:The printing and dyeing process of cotton knitting adopts the method of intermittent water intake and intermittent drainage. The water consumption is large and the water quality changes greatly. The water quality indicators for each discharge of wastewater are set to five parameters: COD Cr , TDS, pH, turbidity and chroma. TDS is linearly related to chroma, pH is adjustable, and turbidity is linearly related to COD Cr . Finally, two index parameters COD Cr and TDS are selected, and each index parameter is set to three levels. For the impact of reuse, set the logic condition as COD Cr > TDS, and the number of separation channels is 3:
通道1,低浓度废水(低CODCr、低TDS)直接回用到生产的逆流冲洗;
通道2,中浓度废水(低CODCr、高TDS)纳入轻度废水处理系统,处理后回用;
通道3,高浓度废水(高CODCr、高TDS),特殊末端处理。
处理上述多参数废水的源头分离装置,该多参数废水源头分离装置包含感应单元1、控制单元2和多通道分离器3三部分,感应单元1置于待分离的废水中,感应单元1和多通道分离器3均与控制单元2相连,其中多通道分离器为一端进水、多端出水的装置,进水端接收待分离的废水,不同的出水端4排放不同属性的废水,并且各个出水端4上均安装有控制阀门5,阀门的开启与闭合通过控制单元2进行控制。The source separation device for treating the above-mentioned multi-parameter wastewater, the multi-parameter wastewater source separation device includes three parts:
所述控制单元2为可编程微处理器,可编程微处理器通过感应单元1实时提供的水质数据,进行数学和逻辑运算,判定待分离的废水的类别属性。The
在多通道分离器3进水管8上设置旁管6,旁管上设置旁管控制阀7,感应单元1设置在旁管6上。A
所述感应单元1为一组在线检测仪。The
所述在线检测仪为CODCr检测仪和TDS检测仪。The on-line detectors are COD Cr detectors and TDS detectors.
图1是本发明的废水分类器的系统构成示意图。Fig. 1 is a schematic diagram of the system configuration of the waste water classifier of the present invention.
上述多参数废水源头分离方法:综合考虑多个水质指标,采用多参数多水平方差计算法结合逻辑计算判断废水的属性,通过源头分离装置将不同属性的废水进行可控分离。The above multi-parameter wastewater source separation method: comprehensively consider multiple water quality indicators, use multi-parameter multi-level variance calculation method combined with logic calculation to judge the properties of wastewater, and controllably separate the wastewater with different properties through the source separation device.
所述方法步骤如下:The method steps are as follows:
首先设计分离方案:根据废水水质特征及各种污染物处理方法及要求,选定两个水质指标,所述水质指标为有机污染物浓度CODCr和总溶解性固体浓度(TDS),将各个水质指标依据设定的限值(CODCr的限值为A1和A2,A2>A1,TDS的限值为B1和B2,B2>B1)划分为三个水平,通过指标水平对设定系统影响的方差分析,得到响应值列表,依据方差分析结果,可知CODCr的影响权重大于TDS,规定水质指标级别CODCr大于TDS,通过逻辑运算将各个响应值进行逻辑分组,每一组代表一种废水属性,不同属性的废水经源头分离装置的不同通道进行分离;Firstly, the separation scheme is designed: according to the characteristics of wastewater quality and various pollutant treatment methods and requirements, two water quality indicators are selected. The water quality indicators are organic pollutant concentration COD Cr and total dissolved solids concentration (TDS). The indicators are divided into three levels according to the set limits (COD Cr limits are A 1 and A 2 , A 2 >A 1 , TDS limits are B 1 and B 2 , B 2 >B 1 ), through The variance analysis of the impact of the index level on the setting system obtained a list of response values. According to the results of the variance analysis, it can be known that the influence weight of COD Cr is greater than TDS. It is stipulated that the water quality index level COD Cr is greater than TDS, and each response value is logically grouped through logical operations. Each group represents a wastewater property, and the wastewater of different properties is separated through different channels of the source separation device;
再将分离方案编程,存入微处理器;Then program the separation scheme and store it in the microprocessor;
然后通过数据采集单元收集各传感器检测到的水质指标数据,微处理器定时对采样得到的数据依据设定逻辑值进行计算和判断,将数字信号转化为电信号,从而控制排水阀门启合,控制不同属性的废水进入不同的通道,实现多参数、多排放通道的废水源头分离。Then the water quality index data detected by each sensor is collected through the data acquisition unit, and the microprocessor regularly calculates and judges the sampled data according to the set logic value, and converts the digital signal into an electrical signal, thereby controlling the opening and closing of the drainage valve. Wastewater with different properties enters different channels to realize the source separation of wastewater with multiple parameters and multiple discharge channels.
图2是源头分离器控制元件的原理图,图3是本发明的废水控制分类方法及控制过程流程图。图3所示的废水分类控制流程图,首先是通过传感器探头快速检测水质指标,选择的水质指标可以是电导率、TDS、温度、pH、浊度等能够快速响应的指标,每个测试动作能在0.006s内完成。依据采样数据及设定的分段限值,微处理器自导入程序进行计算,并依据所选指标对外系统的影响权重进行归类,匹配固定值,给出分段控制指令,指导分离装置,实施分离。此外,本发明可根据需要设置指标数目和分离通道数目,调用存储在微处理器内的可编程软件,设计程序,运算程序,并进行数据处理。Fig. 2 is a schematic diagram of control elements of a source separator, and Fig. 3 is a flow chart of the waste water control classification method and control process of the present invention. The wastewater classification control flow chart shown in Figure 3, firstly, the water quality indicators are quickly detected by the sensor probe. The selected water quality indicators can be indicators that can respond quickly, such as conductivity, TDS, temperature, pH, and turbidity. Each test action can Finished in 0.006s. According to the sampling data and the set segment limit value, the microprocessor performs calculations from the import program, and classifies the impact weight of the selected index on the external system, matches the fixed value, gives segment control instructions, and guides the separation device. Implement separation. In addition, the present invention can set the number of indicators and the number of separation channels according to needs, call the programmable software stored in the microprocessor, design programs, calculate programs, and perform data processing.
两参数三通道废水源头分离装置的逻辑运算涉及方案图如附图4所示。当设定两指标参数限值后,将各种可能运算编程,存入微处理器内,并设定逻辑定值,微处理器可以根据逻辑定值,对数据响应值进行逻辑运算,得到处理结果,实现在线控制。The schematic diagram related to the logical operation of the two-parameter three-channel wastewater source separation device is shown in Figure 4. After setting the limit values of the two index parameters, program various possible calculations and store them in the microprocessor, and set the logical fixed value, the microprocessor can perform logical operations on the data response value according to the logical fixed value, and get processed As a result, online control is realized.
本发明不仅适用于印染废水的源头分类排放,也适合其它任意废水的分类排放,源头分离装置不仅水质指标数目可调整,而且排放通道数目也可调整。所采用的指标参数设计方法也可用于其它液态物质分质分离过程。The invention is not only suitable for the classified discharge of printing and dyeing wastewater at the source, but also suitable for the classified discharge of other arbitrary wastewater. The source separation device can not only adjust the number of water quality indicators, but also the number of discharge channels. The index parameter design method adopted can also be used in other liquid material separation processes.
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