CN101776927B - Temperature rush compensation method and device - Google Patents
Temperature rush compensation method and device Download PDFInfo
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- CN101776927B CN101776927B CN 200910189350 CN200910189350A CN101776927B CN 101776927 B CN101776927 B CN 101776927B CN 200910189350 CN200910189350 CN 200910189350 CN 200910189350 A CN200910189350 A CN 200910189350A CN 101776927 B CN101776927 B CN 101776927B
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Abstract
The invention discloses a temperature rush compensation method which comprises the following steps of: acquiring a temperature value transmitted by a sensor; comparing the temperature value with a preset temperature rush threshold value; and when the temperature value is smaller than the temperature rush threshold value, adding the temperature rush threshold value to the temperature value, outputting an obtained value as a measuring quantity, wherein the temperature rush threshold value is progressively decreased along with time. After the sensing temperature of the sensor is acquired, if the sensing temperature of the sensor is lower than the preset value, a temperature rush compensation value is added, and the obtained value used as a temperature value of a heating part is output, thereby making up the difference of the sensing temperature of the sensor and the actual temperature of the heating part.
Description
Technical field
The present invention relates to domain of control temperature, specially refer to a kind of temperature rush compensation method and device.
Background technology
In heating appliances, if need to control temperature, at first need to increase a thermal sensor near hot spot, be electric signal with temperature transition; Control device judge according to the voltage of described electric signal indication whether the hot spot temperature meets the requirements, and controls heater block when temperature during lower than the needs temperature and continues to heat; , control heater block and reduce power heating or stopped heating during higher than the needs temperature when temperature.
In specific implementation process, the present inventor finds, existing thermal sensor does not directly contact with heater block, due between exist the interval to make the temperature of thermal sensor perception can not synchronize with the actual temperature of heater block, there are differences.
Summary of the invention
One of purpose of the present invention for provide a kind of can the compensation sensor sense temperature and temperature rush compensation method and the device of the actual temperature difference of heater block.
The present invention proposes a kind of temperature rush compensation method, comprising:
Obtain the temperature value that sensor sends;
Contrast described temperature value and the warm threshold value of rushing of presetting;
When described temperature value during less than described punching temperature threshold value, described temperature value is added that default temperature rush compensation value exports as measured value; Described temperature rush compensation value is successively decreased in time.
Further, the rate of decline of described temperature rush compensation value increases progressively in time.
Described temperature value is added after default temperature rush compensation value is as measured value output comprises:
When described temperature rush compensation value is decremented to zero, directly export described temperature value as measured value.
Further, describedly during less than described punching temperature threshold value, described temperature value is added that output specifically is calculated as default temperature rush compensation value as measured value when temperature value:
T=T1+ Δ T; Described T1 is the temperature value that sensor sends to processing module, Δ T temperature rush compensation value, and described T is the measured value of actual output;
Described Δ T=Δ T initial value-t*c, described c is time constant;
T=Δ T '/d, described Δ T ' are the last temperature compensation value that calculates, and described d is the preset ratio constant;
Δ T initial value=T1/b, described b are the preset ratio constant.
A kind of temperature rush compensation device comprises:
Sensor is used for measuring the monitoring point temperature value, and sends to described temperature value;
Processing module is used for contrasting described temperature value and the warm threshold value of rushing of presetting; When described turn-on temperature value during less than described punching temperature threshold value, described turn-on temperature value is added that default temperature rush compensation value exports as measured value; Described temperature rush compensation value is successively decreased in time.
Described processing module also is used for directly exporting described temperature value as measured value when described temperature rush compensation value is decremented to zero.
Described processing module is used for when described temperature value during less than described punching temperature threshold value, and described temperature value is added that default temperature rush compensation value exports as measured value; Described temperature rush compensation value is successively decreased in time and the rate of decline of temperature rush compensation value increases progressively in time.
Further, described processing module adds that with described temperature value output comprises default temperature rush compensation value as measured value: adopt formula T=T1+ Δ T to calculate; Described T1 is the temperature value that sensor sends to processing module, Δ T temperature rush compensation value, and described T is the measured value of actual output;
Described Δ T=Δ T initial value-t*c, described c is time constant;
T=Δ T '/d, described Δ T ' are the last temperature compensation value that calculates, and described d is the preset ratio constant;
Δ T initial value=T1/b, described b are the preset ratio constant.
After the present invention adopts and to get the sensor senses temperature, if after described sensor senses temperature adds a temperature rush compensation value during lower than preset value, as the output of heater block temperature value, made up the difference of sensor senses temperature and actual heater block temperature.
Description of drawings
Fig. 1 is the process flow diagram of an embodiment of a kind of temperature rush compensation method of the present invention;
Fig. 2 is an embodiment thetagram of a kind of temperature rush compensation method of the present invention;
Fig. 3 is for adopting a kind of temperature rush compensation method of the present invention to carry out the process flow diagram of temperature control;
Fig. 4 is the structural drawing of an embodiment of a kind of temperature rush compensation device of the present invention.
The realization of the object of the invention, functional characteristics and advantage are described further with reference to accompanying drawing in connection with embodiment.
Embodiment
Should be appreciated that specific embodiment described herein only in order to explain the present invention, is not intended to limit the present invention.
With reference to Fig. 1, be the process flow diagram of an embodiment of a kind of temperature rush compensation method of the present invention;
In the temperature control equipment of reality, can actual not contact between sensor and heater block, have certain space both, when causing the temperature rising of heater block when heater block begins to heat, due to and sensor between the space that exists cause the temperature of sensor senses lower than the actual temperature of heater block, be exactly the temperature value that self obtains and sensor sends to the temperature value of processing module; So the temperature value that processing module is obtained can not actually embody the actual temperature of heater block.
The embodiment of the present invention adopts after processing module gets the temperature value of sensor transmission, whether judges temperature lower than threshold value, described temperature value is added that a temperature compensation value is as the actual temperature value of the heater block of reality when lower than threshold value.
Step S101, heater block start, sensor obtains temperature value;
When heater block was started working heating, temperature began to rise gradually; Sensor obtains the test point temperature value, this moment, the temperature due to the test point that sensor obtains not was the temperature value of the heater block of reality, the temperature of test point can be lower than the temperature of heater block when heater block has just begun to start shooting heating, and the temperature value that sensor obtains also can be lower than the actual temperature value of heater block.
Step S102, sensor send described temperature value to processing module;
Sensor is converted to electric signal with the temperature value of test point, and sends described electric signal to processing module.
Step S103, the described temperature value of processing module contrast and the warm threshold value of rushing of presetting;
After processing module is obtained described temperature value, compare with the warm threshold value of rushing of presetting;
Carry out the temperature rush compensation step during lower than described punching temperature threshold value when described temperature value.
During greater than or equal to described punching temperature threshold value, can not take temperature rush compensation when described temperature value.
Step S104, processing module add that with described temperature value default temperature rush compensation value exports as measured value.
Lower than default when rushing warm threshold value, processing module adds that with described temperature value default temperature rush compensation value exports as measured value when described temperature value; Concrete, described temperature rush compensation value is successively decreased in time, and described temperature rush compensation value rate of decline increases progressively in time.Below adopt formula that temperature rush compensation is described further:
T=T1+ Δ T; Described T1 is the temperature value that sensor sends to processing module, Δ T temperature rush compensation value, and described T is the measured value of actual output.
Described Δ T=Δ T initial value-t*c
Described t is time variable, and numerical value progressively reduces, and namely the per interval t of Δ T successively decreases 1, and reducing speed, progressively to accelerate .c be time constant
t=ΔT’/d
The temperature compensation value of described Δ T ' for calculating last time, d is proportionality constant, can regulate according to actual conditions.
Δ T initial value=T1/b
Described b is proportionality constant, can regulate according to actual conditions.
Described processing module reaches for the first time at the described temperature value that obtains and begins to reduce the temperature rush compensation value after rushing warm threshold value (namely first punching), accelerates gradually according to the numerical value rate of decline of described temperature rush compensation value, is decremented to 0 always, withdraws from temperature rush compensation.
When being in the temperature rush compensation state, output temperature is that the temperature value that sensor sends adds the temperature rush compensation value, and after temperature rush compensation finished, the temperature value that heater block surface temperature and sensor obtain was synchronous, and processing module stops temperature rush compensation.
Concrete, the temperature compensation value change curve is seen the N line of Fig. 2, the temperature rush compensation value diminishes gradually; The temperature value M line of the cumulative upper temperature-sensing element of temperature rush compensation value namely finally forms the K line in Fig. 2, thereby eliminates the phenomenon of punching temperature.
Further, when the temperature rush compensation method that adopts the present embodiment to provide carries out temperature control, carry out reference as actual temperature and control whether needs heat according to the temperature compensation value of initial setting temperature and calculating, after reaching design temperature for the first time, actual temperature begins to reduce temperature compensation value, accelerate gradually according to the numerical value rate of decline of temperature compensation value, be decremented to 0 always, withdraw from and rush temperature state, enter normal temperature control (whether needs continue heating namely to carry out reference according to the sensor temperature that gets).Consult Fig. 3.
When being in when rushing temperature state, design temperature is that the initial setting temperature adds temperature compensation value, and after the punching temperature finished, heater block surface temperature and sensor temperature were synchronous, enter normal temperature control, namely controlled temperature according to the initial setting temperature.
After the embodiment of the present invention adopts and gets the sensor senses temperature, after if described sensor senses temperature adds a temperature rush compensation value during lower than preset value, as the output of heater block temperature value, made up the difference of sensor senses temperature and actual heater block temperature.
Seeing also Fig. 4 is the structural drawing of an embodiment of a kind of temperature rush compensation device of the present invention.
The embodiment of the present invention is to adopt the temperature rush compensation device of above-described embodiment temperature rush compensation method; Described device comprises:
When heater block was started working heating, temperature began to rise gradually; Described sensor 21 obtains the test point temperature value, this moment, the temperature due to the test point that sensor 21 obtains not was the temperature value of the heater block of reality, the temperature of test point can be lower than the temperature of heater block when heater block has just begun to start shooting heating, and the temperature value that sensor obtains also can be lower than the actual temperature value of heater block.
After processing module 22 is obtained described temperature value, compare with the warm threshold value of rushing of presetting;
Carry out the temperature rush compensation step during lower than described punching temperature threshold value when described temperature value.
During greater than or equal to described punching temperature threshold value, can not take temperature rush compensation when described temperature value.
Lower than default when rushing warm threshold value, processing module 22 adds that with described temperature value default temperature rush compensation value exports as measured value when described temperature value; Concrete, described temperature rush compensation value is successively decreased in time, and described temperature rush compensation value rate of decline increases progressively in time.Below adopt formula that temperature rush compensation is described further:
T=T1+ Δ T; Described T1 is the temperature value that sensor sends to processing module, Δ T temperature rush compensation value, and described T is the temperature value of actual output.
Described Δ T=Δ T initial value-t*c
Described t is time variable, and numerical value progressively reduces, and namely the per interval t of Δ T successively decreases 1, and reducing speed, progressively to accelerate .c be time constant
t=ΔT’/d
The temperature compensation value of described Δ T ' for calculating last time, d is proportionality constant, can regulate according to actual conditions.
Δ T initial value=T1/b
Described b is proportionality constant, can regulate according to actual conditions.
Described processing module 22 reaches for the first time at the described temperature value that obtains and begins to reduce the temperature rush compensation value after rushing warm threshold value (namely first punching), accelerates gradually according to the numerical value rate of decline of described temperature rush compensation value, is decremented to 0 always, withdraws from temperature rush compensation.When being in the temperature rush compensation state, output temperature is that the temperature value that sensor sends adds the temperature rush compensation value, and after temperature rush compensation finished, the temperature value that heater block surface temperature and sensor obtain was synchronous, and processing module 22 stops temperature rush compensation.
Further, can adopt temperature rush compensation device that the present embodiment provides in conjunction with heating control apparatus, whether described heating control apparatus is controlled heater block according to the temperature of described temperature rush compensation device output and is heated, and carries out temperature with this and controls.
The above is only the preferred embodiments of the present invention; not thereby limit the scope of the claims of the present invention; every equivalent structure or equivalent flow process conversion that utilizes instructions of the present invention and accompanying drawing content to do; or directly or indirectly be used in other relevant technical fields, all in like manner be included in scope of patent protection of the present invention.
Claims (6)
1. a temperature rush compensation method, is characterized in that, comprising:
Obtain the temperature value that sensor sends;
Contrast described temperature value and the warm threshold value of rushing of presetting;
When described temperature value during less than described punching temperature threshold value, export after adopting formula T=T1+ Δ T to get measured value;
Described T1 is the temperature value that sensor sends to processing module, and Δ T is default temperature rush compensation value, and described T is the measured value of actual output;
Described Δ T=Δ T initial value-t*c, described c is time constant;
T=Δ T '/d, described Δ T ' are the last temperature compensation value that calculates, and described d is the preset ratio constant;
Δ T initial value=T1/b, described b are the preset ratio constant;
Described temperature rush compensation value is successively decreased in time.
2. temperature rush compensation method according to claim 1, is characterized in that, the rate of decline of described temperature rush compensation value increases progressively in time.
3. arbitrary described temperature rush compensation method according to claim 1 and 2, is characterized in that, described temperature value is added after default temperature rush compensation value is as measured value output comprises:
When described temperature rush compensation value is decremented to zero, directly export described temperature value as measured value.
4. a temperature rush compensation device, is characterized in that, comprising:
Sensor is used for measuring the monitoring point temperature value, and sends to described temperature value;
Processing module is used for contrasting described temperature value and the warm threshold value of rushing of presetting; When described temperature value during less than described punching temperature threshold value, export after adopting formula T=T1+ Δ T to get measured value;
Described T1 is the temperature value that sensor sends to processing module, and Δ T is default temperature rush compensation value, and described T is the measured value of actual output;
Described Δ T=Δ T initial value-t*c, described c is time constant;
T=Δ T '/d, described Δ T ' are the last temperature compensation value that calculates, and described d is the preset ratio constant;
Δ T initial value=T1/b, described b are the preset ratio constant;
Described temperature rush compensation value is successively decreased in time.
5. temperature rush compensation device according to claim 4, is characterized in that, described processing module also is used for directly exporting described temperature value as measured value when described temperature rush compensation value is decremented to zero.
6. according to claim 4 or 5 arbitrary described temperature rush compensation devices, is characterized in that, the rate of decline of described temperature rush compensation value increases progressively in time.
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CN 200910189350 CN101776927B (en) | 2009-12-24 | 2009-12-24 | Temperature rush compensation method and device |
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CN101776927B true CN101776927B (en) | 2013-05-22 |
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CN110213844B (en) * | 2019-06-28 | 2021-04-13 | 厦门艾美森新材料科技股份有限公司 | Air cushion machine and automatic compensation method for heating power of heating wire of air cushion machine |
CN115305426B (en) * | 2022-08-09 | 2023-06-30 | 中国第二重型机械集团德阳万航模锻有限责任公司 | Method for treating ultrahigh-strength titanium alloy by flushing temperature in heat treatment process |
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CN1168090A (en) * | 1995-11-13 | 1997-12-17 | 西铁城钟表股份有限公司 | Clinical radiation thermometer |
WO2006099801A1 (en) * | 2005-03-25 | 2006-09-28 | L Lab Corporation | A temperature controlling device of heating element and method thereof |
CN101218490A (en) * | 2005-04-29 | 2008-07-09 | 泰克尼梅德有限责任公司 | Temperature measuring device using an infrared thermometer |
EP1988375A1 (en) * | 2007-05-03 | 2008-11-05 | Renishaw plc | Method and apparatus for rapid temperature measurement |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1168090A (en) * | 1995-11-13 | 1997-12-17 | 西铁城钟表股份有限公司 | Clinical radiation thermometer |
WO2006099801A1 (en) * | 2005-03-25 | 2006-09-28 | L Lab Corporation | A temperature controlling device of heating element and method thereof |
CN101218490A (en) * | 2005-04-29 | 2008-07-09 | 泰克尼梅德有限责任公司 | Temperature measuring device using an infrared thermometer |
EP1988375A1 (en) * | 2007-05-03 | 2008-11-05 | Renishaw plc | Method and apparatus for rapid temperature measurement |
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