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CN101773153A - Brewer's grains biscuit with high protein and dietary fibre and preparation method thereof - Google Patents

Brewer's grains biscuit with high protein and dietary fibre and preparation method thereof Download PDF

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Publication number
CN101773153A
CN101773153A CN 201010126356 CN201010126356A CN101773153A CN 101773153 A CN101773153 A CN 101773153A CN 201010126356 CN201010126356 CN 201010126356 CN 201010126356 A CN201010126356 A CN 201010126356A CN 101773153 A CN101773153 A CN 101773153A
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China
Prior art keywords
grains
biscuit
brewex
acid carbonate
protein
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CN 201010126356
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Chinese (zh)
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CN101773153B (en
Inventor
杜金华
郭萌萌
张开利
张保印
咸会宝
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Shandong Agricultural University
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Shandong Agricultural University
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Priority to CN2010101263561A priority Critical patent/CN101773153B/en
Publication of CN101773153A publication Critical patent/CN101773153A/en
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Publication of CN101773153B publication Critical patent/CN101773153B/en
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Abstract

本发明提供了一种高蛋白膳食纤维啤酒糟饼干及其制作方法,是将啤酒糟进行筛分处理(≥80目),然后与小麦粉、植物油、糖浆、膨松剂、奶粉、香兰素、单甘酯、焦亚硫酸钠、水按恰当比例混合,充分搅拌均匀,再经过辊轧、冲印成型、焙烤和冷却等工序加工而成。本发明能够有效合理利用啤酒生产糖化废料,在不影响饼干国家标准要求规定的同时,赋予其新鲜的风味和色泽,提高其蛋白质、膳食纤维等营养物质的含量,降低其生产成本,增强其市场竞争力;为新型高蛋白膳食纤维饼干的开发提供了理论依据,为啤酒加工废料的开发利用开辟了新的途径和方法。The invention provides a high-protein dietary fiber brewer's grain biscuit and a preparation method thereof. The brewer's grains are sieved (≥80 mesh), and then mixed with wheat flour, vegetable oil, syrup, leavening agent, milk powder, vanillin, Monoglyceride, sodium pyrosulfite, and water are mixed in proper proportions, fully stirred evenly, and then processed through rolling, printing, baking and cooling. The invention can effectively and rationally utilize the saccharification waste from beer production, endow biscuits with fresh flavor and color, increase the content of nutrients such as protein and dietary fiber, reduce their production costs, and enhance their market without affecting the requirements of national standards for biscuits. It provides a theoretical basis for the development of new high-protein dietary fiber biscuits, and opens up new ways and methods for the development and utilization of beer processing waste.

Description

A kind of brewer's grains biscuit with high protein and dietary fibre and preparation method thereof
(1) technical field under
The present invention relates to the processing technique field of plain edition tough biscuit, purpose is to study a kind of novel tough biscuit that contains high-protein dietary fiber brewex's grains (BSG).
(2) background technology
In China, biscuit is as a kind of public leisure class bakery product, and it is big to have a consumption figure, long shelf-life, and accumulating is convenient, and nutritious, old children is all suitable, and the industrialization degree height is easy to carry out advantages such as fortification processing.The interpolation in biscuits of soybean, corn, rice bran, wheat-bran dietary fiber not only can improve the processing characteristics of dough, improve the loose degree of product, give the new color and luster of biscuit, local flavor and nutritive peculiarity, and can also reduce the cost of material of product, also provide theoretical foundation simultaneously for the application of high-protein dietary fiber brewex's grains in biscuit production.
Brewex's grains are main accessory substances of brewer's wort saccharification in the beer process, account for 85% of the total accessory substance of beer.Along with the expansion of brewing industry scale, the output of brewex's grains also rapidly increases.The brewex's grains butt contains about 25% protein and about 60% dietary fiber, is excellent protein and dietary fiber sources.Existing researching and analysing shows that the brewex's grains nutritional labeling is abundant, can compare favourably with cereal grain.Western countries just begin to pay much attention to the comprehensive utilization of brewex's grains as far back as the seventies in last century.At present, China mainly concentrates on feed processing, microbial enzyme production and edible fungus culturing etc. in brewex's grains research, how to open up the Peak output approach that brewex's grains utilize, prevent that vinasse from polluting, turn waste into wealth that the added value that effectively improves brewex's grains awaits further to study.
(3) summary of the invention
The brewex's grains nutritional labeling is abundant, protein and dietary fiber content height.The present invention adds the high-protein dietary fiber brewex's grains in wheat flour production plain edition tough biscuit, and as the principal goods material, unclassified stores is as auxiliary material with wheat flour, brewex's grains for its composition of raw materials, and each raw material proportioning is:
Common wheat powder 47.0%~57.0% (m/m)
Brewex's grains 3.0%~10.0% (m/m)
Vegetable oil 6.0%~8.0% (m/m)
Syrup 12.5%~17.5% (m/m)
Leavening agent 1.4%~2.1% (m/m)
Milk powder 1.7% (m/m)
Vanillic aldehyde 0.06% (m/m)
Monoglyceride 0.06% (m/m)
Sodium pyrosulfite 0.08% (m/m)
Water 12.5%~16.5% (m/m)
Described syrup is the aqueous solution of white granulated sugar, and the mass ratio of white granulated sugar and water is 2: 1.
Described leavening agent is the mixture of baking powder, ammonium hydrogencarbonate and sodium acid carbonate, and the mass ratio of baking powder, carbonic hydroammonium and sodium acid carbonate is 1: 4: 2, and promptly baking powder 0.3%, carbonic hydroammonium 1.2%, sodium acid carbonate 0.6%.
The preparation method of brewer's grains biscuit with high protein and dietary fibre is as follows:
1 raw material is handled the brewex's grains of drying is pulverized back screening processing (〉=80 order).Sodium pyrosulfite is dissolved in 2.5% the water and makes sodium metabisulfite solution, standby.
The modulation of 2 doughs takes by weighing wheat flour, brewex's grains, milk powder, baking powder by the raw material proportioning and joins successively in the dough mixing machine, and low speed stirs evenly.Take by weighing carbonic hydroammonium, sodium acid carbonate, monoglyceride, vanillic aldehyde also with remaining water (40 ℃~50 ℃ of temperature) dissolving, slowly join in the dough mixing machine high-speed stirred 12min after mixing with syrup and vegetable oil.Treat that gluten begins to take shape evenly adding sodium metabisulfite solution of back, continue to be stirred to established gluten is made surmounting its elastic limit gradually under the effect of machine oar till the elasticity reduction.
3 rollings leave standstill 20~30min with the dough that modulates, and to eliminate the inner tensions that dough formed because of stretching in the stirring phase, reduce the viscosity and the elasticity of dough, improve Products Quality and dough sheet processing performance.Dough is evenly sent into the feed well of biscuit production line, forms the thickness homogeneous through three rollings, and form is smooth, smooth surface, the dough sheet of quality exquisiteness.
4 develop and print the moulding dough sheet cellular type mould rolling that wears long, and make surperficial fine-meshed biscuit base.
5 baking temperatures that bake biscuit production line five districts are set at 210 ℃, 200 ℃, 200 ℃, 185 ℃, 180 ℃ successively, and the time of baking is 6.0min~7.5min.
It is 20 ℃~30 ℃ that biscuit after 6 cooling packings bake naturally cools to temperature, packs.
The present invention produces tough biscuit with the high-protein dietary fiber brewex's grains as major ingredient, has kept the good morphological feature of biscuit, and regular edges is neat; Given biscuit fresh local flavor and color and luster, wheat fragrance is outstanding; Increased concentrations of nutrient such as biscuit protein, dietary fiber, mouthfeel is crisp; Also improved simultaneously the added value of brewex's grains, turned waste into wealth.
(4) specific embodiment
Embodiment 1
Raw material variety and consumption (kg or g) are:
Wheat flour 56
Brewex's grains 4
Vegetable oil 7.5
Syrup 14
Leavening agent 2.1
Milk powder 1.7
Vanillic aldehyde 0.06
Monoglyceride 0.06
Sodium pyrosulfite 0.08
Water 14.5
Described syrup is the aqueous solution of white granulated sugar, and the mass ratio of white granulated sugar and water is 2: 1.
Described leavening agent is by baking powder 0.3, carbonic hydroammonium 1.2, and sodium acid carbonate 0.6 is formed.
Preparation method is as follows:
1 raw material is handled 80 mesh sieve divisional processing is crossed in the brewex's grains pulverizing back of drying.Sodium pyrosulfite with 0.08 is dissolved in earlier in 2.5 the water makes sodium metabisulfite solution, standby.
2 doughs modulation weighing wheat flour, brewex's grains, milk powder, baking powder also join in the dough mixing machine successively, and low speed stirs evenly.Take by weighing carbonic hydroammonium, sodium acid carbonate, monoglyceride and vanillic aldehyde also with remaining water (40 ℃~50 ℃ of temperature) dissolving, slowly join in the dough mixing machine high-speed stirred 12min after mixing with syrup and vegetable oil.Treat that gluten begins to take shape evenly adding sodium metabisulfite solution of back, continue to be stirred to established gluten is made surmounting its elastic limit gradually under the effect of machine oar till the elasticity reduction.
3 rollings leave standstill 20~30min with the dough that modulates, and to eliminate the inner tensions that dough formed because of stretching in the stirring phase, reduce the viscosity and the elasticity of dough, improve Products Quality and dough sheet processing performance.Dough is evenly sent into the feed well of biscuit production line, forms the thickness homogeneous through three rollings, and form is smooth, smooth surface, the dough sheet of quality exquisiteness.
4 develop and print the moulding dough sheet cellular type mould rolling that wears long, and make surperficial fine-meshed biscuit base.
5 baking temperatures that bake biscuit production line five districts are set at 210 ℃, 200 ℃, 200 ℃, 185 ℃, 180 ℃ successively, and the time of baking is 6.0min~7.5min.
It is 20 ℃~30 ℃ that biscuit after 6 cooling packings bake naturally cools to temperature, packs.
Embodiment 2
Raw material variety and consumption (kg or g) are:
Wheat flour 52
Brewex's grains (crossing 90 mesh sieves) 8
Vegetable oil 7
Syrup 16.5
Leavening agent 1.6
Milk powder 1.7
Vanillic aldehyde 0.06
Monoglyceride 0.06
Sodium pyrosulfite 0.08
Water 13
Described syrup is the aqueous solution of white granulated sugar, and the mass ratio of white granulated sugar and water is 2: 1.Described leavening agent is by baking powder 0.3, carbonic hydroammonium 1.2, and sodium acid carbonate 0.6 is formed.Preparation method is as described in the embodiment 1.

Claims (2)

1. a brewer's grains biscuit with high protein and dietary fibre is characterized in that being added with the high-protein dietary fiber brewex's grains, is with following raw material and quality per distribution ratio, through raw material processing, dough modulation, rolling, develop and print moulding, bake and operation such as cooling processes:
Common wheat powder 47.0%~57.0%
Brewex's grains 3.0%~10.0%
Vegetable oil 6.0%~8.0%
Syrup 12.5%~17.5%
Leavening agent 1.4%~2.1%
Milk powder 1.7%
Vanillic aldehyde 0.06%
Monoglyceride 0.06%
Sodium pyrosulfite 0.08%
Water 12.5%~16.5%
Described syrup is the aqueous solution of white granulated sugar, and the mass ratio of white granulated sugar and water is 2: 1;
Described leavening agent is the mixture of baking powder, ammonium hydrogencarbonate and sodium acid carbonate, and the mass ratio of baking powder, carbonic hydroammonium and sodium acid carbonate is 1: 4: 2, and promptly baking powder 0.3%, carbonic hydroammonium 1.2%, sodium acid carbonate 0.6%.
2. the preparation method of a brewer's grains biscuit with high protein and dietary fibre is characterized in that making by following raw material and quality per distribution ratio:
Common wheat powder 47.0%~57.0%
Brewex's grains 3.0%~10.0%
Vegetable oil 6.0%~8.0%
Syrup 12.5%~17.5%
Leavening agent 1.4%~2.1%
Milk powder 1.7%
Vanillic aldehyde 0.06%
Monoglyceride 0.06%
Sodium pyrosulfite 0.08%
Water 12.5%~16.5%
Described syrup is the aqueous solution of white granulated sugar, and the mass ratio of white granulated sugar and water is 2: 1;
Described leavening agent is the mixture of baking powder, ammonium hydrogencarbonate and sodium acid carbonate, and the mass ratio of baking powder, carbonic hydroammonium and sodium acid carbonate is 1: 4: 2, and promptly baking powder 0.3%, carbonic hydroammonium 1.2%, sodium acid carbonate 0.6%;
The preparation method of brewer's grains biscuit with high protein and dietary fibre is:
The brewex's grains of drying are pulverized the back screening handle (〉=80 order), sodium pyrosulfite is dissolved in earlier to make sodium metabisulfite solution in 2.5% the water standby; Add wheat flour, brewex's grains, milk powder, baking powder, carbonic hydroammonium, sodium acid carbonate, monoglyceride, vanillic aldehyde, water, syrup, vegetable oil, sodium metabisulfite solution successively and fully mix, then through rolling, develop and print moulding, bake and operation such as cooling is made the high-protein dietary fiber biscuit; Described branch five sections that bake, temperature is respectively 210 ℃, 200 ℃, 200 ℃, 185 ℃, 180 ℃, and the time of baking is 6.0min~7.5min.
CN2010101263561A 2010-03-15 2010-03-15 Brewer's grains biscuit with high protein and dietary fibre and preparation method thereof Expired - Fee Related CN101773153B (en)

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CN101773153B CN101773153B (en) 2011-04-20

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102388933A (en) * 2011-11-08 2012-03-28 郑州轻工业学院 Biscuit with fruit and vegetable taste and preparation method thereof
CN102669539A (en) * 2012-04-24 2012-09-19 程卫国 Pineapple distilled grain cake
CN102812983A (en) * 2012-08-23 2012-12-12 湖南农业大学 Rice wine lees biscuit and preparation method thereof
CN103931710A (en) * 2014-03-18 2014-07-23 桂玉平 Beer biscuit and production method thereof
CN104365776A (en) * 2014-11-14 2015-02-25 浙江大学 Lotus seed distilled grain biscuit and making method thereof
CN104381399A (en) * 2014-11-27 2015-03-04 河南梦想食品有限公司 Flexible biscuit with fish meat floss and making method thereof
CN106417472A (en) * 2016-10-31 2017-02-22 江门澳崎高质食品有限公司 Hard biscuits and preparation technology thereof
CN106720091A (en) * 2016-11-28 2017-05-31 粉嫩公主生物科技有限公司耒阳分公司 A kind of teenage girl mends junket

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1087234A (en) * 1992-11-21 1994-06-01 保定市四维应用技术研究所 Natural black health-care nutritious food prescription and technology
CN1120396A (en) * 1994-08-04 1996-04-17 麒麟麦酒株式会社 Method for preparing high protein product from brewer's grains

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1087234A (en) * 1992-11-21 1994-06-01 保定市四维应用技术研究所 Natural black health-care nutritious food prescription and technology
CN1120396A (en) * 1994-08-04 1996-04-17 麒麟麦酒株式会社 Method for preparing high protein product from brewer's grains

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102388933A (en) * 2011-11-08 2012-03-28 郑州轻工业学院 Biscuit with fruit and vegetable taste and preparation method thereof
CN102669539A (en) * 2012-04-24 2012-09-19 程卫国 Pineapple distilled grain cake
CN102812983A (en) * 2012-08-23 2012-12-12 湖南农业大学 Rice wine lees biscuit and preparation method thereof
CN103931710A (en) * 2014-03-18 2014-07-23 桂玉平 Beer biscuit and production method thereof
CN104365776A (en) * 2014-11-14 2015-02-25 浙江大学 Lotus seed distilled grain biscuit and making method thereof
CN104381399A (en) * 2014-11-27 2015-03-04 河南梦想食品有限公司 Flexible biscuit with fish meat floss and making method thereof
CN106417472A (en) * 2016-10-31 2017-02-22 江门澳崎高质食品有限公司 Hard biscuits and preparation technology thereof
CN106720091A (en) * 2016-11-28 2017-05-31 粉嫩公主生物科技有限公司耒阳分公司 A kind of teenage girl mends junket

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Granted publication date: 20110420