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CN101769447B - Thin LED light structure - Google Patents

Thin LED light structure Download PDF

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Publication number
CN101769447B
CN101769447B CN2008101847382A CN200810184738A CN101769447B CN 101769447 B CN101769447 B CN 101769447B CN 2008101847382 A CN2008101847382 A CN 2008101847382A CN 200810184738 A CN200810184738 A CN 200810184738A CN 101769447 B CN101769447 B CN 101769447B
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waterproof
pedestal
groove
lid
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CN101769447A (en
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温丰远
周力行
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Crownmate Tech Co Ltd
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Crownmate Tech Co Ltd
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Abstract

The invention discloses a thin LED lamp structure, comprising: the LED module comprises a base body, a cover body, a heat dissipation plate, an LED module, a circuit board and a light guide cover. The base body and the cover body are respectively provided with a base body opening and a cover body opening, a waterproof outer wall and a waterproof inner wall are formed between the base body and the cover body through a concave-convex butt joint design, the base body opening and the cover body opening are surrounded by a frame, the light guide cover, the circuit board and the LED module are arranged in the waterproof inner wall, and double waterproof effects are achieved through the waterproof inner wall and the waterproof outer wall; the structure for fixing the seat body and the cover body together is a concave and convex butt joint design of the column body and the hole body, and the waterproof effect is also achieved. The LED module uses high-brightness LEDs, heat of the high-brightness LEDs is dissipated by the heat dissipation plate, the heat dissipation plate is arranged on the outer side face of the seat body, and a plurality of convection cavities capable of achieving a heat convection effect are designed, so that heat dissipation efficiency is improved, and miniaturization is achieved. An upper waterproof wall and a lower waterproof wall with waterproof performance are formed between the light guide cover and the cover body and between the heat dissipation plate and the seat body through concave and convex butt joint designs respectively.

Description

薄型LED灯结构Thin LED light structure

技术领域 technical field

本发明涉及一种LED灯结构,特别指一种兼具防水、防震、防尘、防止电源瞬间变化的冲击、提高照明范围和照明效能、提升散热效能且为薄型的LED灯结构,而适用于各式货柜车(例如冷冻货柜车)的货物灯(cargolight),亦适用于夜间照明、景观照明、水中照明等各式照明灯。The invention relates to an LED lamp structure, in particular to a thin LED lamp structure that is waterproof, shockproof, dustproof, prevents the impact of instantaneous power supply changes, improves lighting range and lighting efficiency, improves heat dissipation performance, and is suitable for The cargo lights of various container trucks (such as refrigerated container trucks) are also suitable for various lighting such as night lighting, landscape lighting, and underwater lighting.

背景技术 Background technique

以往使用于各式货柜车(例如冷冻货柜车)的货物灯,由于使用荧光灯或白炽灯,导致有耗电、在低温下难以点灯而导致灯的寿命明显变短、照射光线含有对货物有害的红外线或紫外线以及体积偏大而不利于摆置或堆叠货物(因为货物会踫撞到货物灯)等缺失,因而有业者改以LED做为发光源。In the past, the cargo lights used in various container trucks (such as refrigerated container trucks) used fluorescent lamps or incandescent lamps, resulting in power consumption, difficulty in lighting at low temperatures, resulting in significantly shorter lamp life, and irradiated light containing harmful substances to the cargo. Infrared rays or ultraviolet rays, and the large size is not conducive to placing or stacking goods (because the goods will bump into the goods lights), so some operators use LEDs as light sources.

但,使用LED做为发光源的现有货物灯,却仍然还有以下的缺失有待改善:However, the existing cargo lights that use LEDs as light sources still have the following deficiencies to be improved:

(1)货柜车进行柜内清洁作业时,一般以喷射水流来进行洗净,惟现有货物灯的防水设计并无法承受喷射水流,导致货物灯内渗水而故障;再以冷冻货柜车为例,于进行柜内清洁作业时,还进一步使用约80℃以上的高压蒸汽或热水来洗净同时杀菌,惟现有货物灯的防水设计不佳,在受热膨胀以及遇冷收缩之间,整体结构将因为变形而导致还易于渗水以及因为渗水而故障的状况。(1) When the container truck cleans the inside of the container, it is generally cleaned by spraying water. However, the waterproof design of the existing cargo lights cannot withstand the spraying water, which leads to water seepage in the cargo lights and malfunctions; take a refrigerated container truck as an example , when cleaning the inside of the cabinet, high-pressure steam or hot water above 80°C is used to clean and sterilize at the same time. However, the waterproof design of the existing cargo lights is not good. The structure will also be susceptible to water seepage and failure due to water seepage due to deformation.

(2)货柜车于载货行进时,必然会不断的震动,现有货物灯的防震功能却无法应付此等震动情况,导致现有货物灯会因为该等震动而有日渐损坏的缺失。(2) When the container truck is carrying cargo, it will inevitably vibrate continuously, but the anti-vibration function of the existing cargo lights cannot cope with such vibrations, resulting in the loss of the existing cargo lights that are gradually damaged due to the vibrations.

(3)由于均使用低照度的标示用LED,纵然同时使用了大约20~40颗的该等LED,惟其照明范围和照明效能仍严重不足,还何况使用如此多的LED,将导致灯具的整体体积过大,无法符合轻薄短小的要求。(3) Due to the use of low-illuminance marking LEDs, even if about 20 to 40 of these LEDs are used at the same time, their lighting range and lighting performance are still seriously insufficient, not to mention the use of so many LEDs. The volume is too large to meet the requirements of thinness and shortness.

(4)若为了改善使用LED做为发光源的现有货物灯的照明效能不足问题,而改为使用高亮度LED的话,将反而产生另一问题:高亮度LED的高热必须另外通过一大体积的散热装置进行散热,而有无法符合轻薄短小的要求,为此,本案发明人亦须设计出一种能提高散热效能且体积不大的散热设计。(4) If high-brightness LEDs are used instead of high-brightness LEDs in order to improve the insufficient lighting efficiency of existing cargo lights that use LEDs as light sources, another problem will arise: the high heat of high-brightness LEDs must pass through a large volume The heat dissipation device of the present invention can dissipate heat, but it cannot meet the requirements of lightness, thinness and shortness. Therefore, the inventor of this case also needs to design a heat dissipation design that can improve heat dissipation performance and has a small volume.

(5)由于现有货物灯的光线照射并不均匀,导致于亦降低其照明效能。(5) Since the light irradiation of the existing cargo lights is not uniform, the lighting efficiency is also reduced.

(6)现有货物灯所使用的LED均为白光LED,惟以冷冻货柜车为例,当开启柜门时,由于冷、热交互作用的关系,导致于产生四处弥漫的白色雾气,白光LED所发出的白色光线将会因为白色雾气的影响而让人无法看得清楚,影响货物的搬运。(6) The LEDs used in the existing cargo lights are all white LEDs, but taking a refrigerated container truck as an example, when the cabinet door is opened, due to the interaction between cold and heat, white mist is produced everywhere, and white LEDs The emitted white light will be unable to be seen clearly due to the influence of the white fog, which will affect the handling of goods.

(7)车上必有多个的附属用电装置,这些附属用电装置在重复ON/OFF时的电压变动偏大,以冷冻货柜车为例,其上所配置的打冷媒马达等附属用电装置在ON/OFF时所发生的突波电压或电流,将产生过大的电压变动,导致车内所使用的货物灯受到该等电压变动的冲击而损坏、故障。(7) There must be multiple auxiliary electrical devices on the car, and the voltage fluctuations of these auxiliary electrical devices are too large when they are repeatedly turned ON/OFF. The surge voltage or current generated when the electrical device is turned ON/OFF will produce excessive voltage changes, which will cause the cargo lights used in the car to be damaged and malfunction due to the impact of these voltage changes.

(8)由于现有货物灯为了要使成本合理化,因此并未设计成:能够对应温度变化、防震以及耐冲击(耐电源瞬间变化所产生的冲击)的结构。(8) In order to rationalize the cost, the existing cargo lights are not designed to be able to respond to temperature changes, shockproof and impact resistant (shock resistant to instantaneous power supply changes).

发明内容 Contents of the invention

本发明的目的之一,在于提供一种薄型LED灯结构,通过在盖体、座体、散热板和导光罩的相接处之间各设置有至少一防水墙(为由凹、凸设计所构成),从而具有较佳的防水效能,除能承受喷射水流之外,还能避免因为接触到高压蒸汽或热水而变形所令人忧虑的渗水问题,在薄型LED灯内还填充有填充材料而兼具防水、防尘和防震功效;再通过使用高亮度LED而让LED的使用数量大幅减少,相应地让LED灯的体积缩小而可符合轻薄短小要求,高亮度LED的高热则利用一具有对流腔室的散热板来达成,对流腔室能产生热对流而提升散热板的散热效能,因此该散热板可为薄型而符合轻薄短小要求。One of the purposes of the present invention is to provide a thin LED lamp structure, by providing at least one waterproof wall (designed by concave and convex) ), which has better waterproof performance. In addition to being able to withstand jet water, it can also avoid the worrying water seepage problem caused by deformation due to contact with high-pressure steam or hot water. The thin LED lamp is also filled with filler The material has both waterproof, dustproof and shockproof functions; and by using high-brightness LEDs, the number of LEDs used is greatly reduced, and the volume of LED lights is reduced accordingly to meet the requirements of thinness and shortness. The heat dissipation plate with convection chambers can generate heat convection to improve the heat dissipation performance of the heat dissipation plate, so the heat dissipation plate can be thin and meet the requirements of thinness and shortness.

本发明的目的之二,在于提供一种薄型LED灯结构,通过在电路板设置至少一具有定电流电路的保护电路,且该定电流电路控制直流电成为无极性的直流电,从而具有保护电路的功效以及在插电时具有绝不会插错极性的功效。The second object of the present invention is to provide a thin LED lamp structure, by setting at least one protection circuit with a constant current circuit on the circuit board, and the constant current circuit controls the direct current to become non-polar direct current, thereby having the effect of the protection circuit And it has the effect of never inserting the wrong polarity when plugging in.

本发明的目的之三,在于提供一种薄型LED灯结构,通过在导光罩与盖体之间进一步增设一防水条,从而还加提升其防水效能。The third object of the present invention is to provide a thin LED lamp structure, by further adding a waterproof strip between the light guide cover and the cover, so as to further improve its waterproof performance.

本发明的目的之四,在于提供一种薄型LED灯结构,通过导光罩的导光部为凹透镜,从而让LED元件的光线能以180度均匀地扩散开来,达到光线均匀照射、提高照明范围和照明效能的功效。The fourth object of the present invention is to provide a thin LED lamp structure. The light guide part of the light guide cover is a concave lens, so that the light of the LED element can be evenly diffused at 180 degrees, so that the light can be evenly irradiated and the illumination can be improved. Efficacy of range and lighting efficacy.

本发明的目的之五,在于提供一种薄型LED灯结构,通过选用黄光LED、选用黄色的导光罩或是在导光罩上结合一层黄色荧光粉,从而能在白色雾气中提高货物的可见度(例如在冷冻柜或冷冻货柜内)。The fifth object of the present invention is to provide a thin LED lamp structure, by selecting yellow LEDs, using yellow light guide covers or combining a layer of yellow phosphor powder on the light guide cover, so that the goods can be raised in white mist. visibility (e.g. inside a freezer or refrigerated container).

为达上述目的,本发明的薄型LED灯结构,包括:一座体、一盖体、一散热板、一LED模块、一电路板以及一导光罩。To achieve the above purpose, the thin LED lamp structure of the present invention includes: a base body, a cover body, a heat dissipation plate, an LED module, a circuit board and a light guide cover.

该座体设有一座体开口,且在座体内侧面还设置有一第一凸肋和多个孔体,该第一凸肋围绕于该座体开口之外,这些孔体位于该第一凸肋之外,该座体的外侧面则设置有一围绕于该座体开口之外的第二凸肋;The seat is provided with a seat opening, and a first rib and a plurality of holes are arranged on the inner side of the seat, the first rib surrounds the opening of the seat, and the holes are located between the first rib In addition, the outer surface of the seat is provided with a second rib surrounding the opening of the seat;

该盖体设有一相对于该座体开口的盖体开口,且在盖体内侧面还设置有一与该第一凸肋相对应的第一凹槽、以及多个与这些孔体相对应的柱体而分别彼此对接,该盖体与该座体之间利用这些孔体和这些柱体的对接而彼此对合,该盖体的内侧面还设置有一围绕于该盖体开口与该第一凹槽之间的第三凹槽;The cover is provided with a cover opening opposite to the opening of the seat, and a first groove corresponding to the first rib and a plurality of columns corresponding to the holes are also provided on the inner side of the cover. Butted against each other respectively, the cover and the base are butted with each other by utilizing the butt joints of the holes and the columns, and the inner surface of the cover is also provided with a ring surrounding the opening of the cover and the first groove. between the third groove;

该散热板的内侧面设置有一与该第二凸肋相对应的第二凹槽而彼此对接,其外侧面则设置有多个凸部,各该凸部与散热板的外侧面之间则形成有一对流腔室;The inner surface of the heat dissipation plate is provided with a second groove corresponding to the second convex rib to butt each other, and the outer surface is provided with a plurality of protrusions, and a groove is formed between each protrusion and the outer surface of the heat dissipation plate. Has a convection chamber;

该LED模块包含一载板以及至少一设于该载板上的LED元件,该载板设置于该散热板的内侧面上且位于该座体开口内;The LED module includes a carrier board and at least one LED element arranged on the carrier board, the carrier board is arranged on the inner surface of the heat dissipation plate and is located in the opening of the seat body;

该电路板设置有与这些LED元件相对应的多个贯通孔而分别供各该LED元件穿过,该电路板设置于该座体的第一凸肋内,该LED模块与该电路板之间彼此电性连接;The circuit board is provided with a plurality of through-holes corresponding to the LED elements for each of the LED elements to pass through. The circuit board is arranged in the first rib of the seat body, between the LED module and the circuit board. are electrically connected to each other;

该导光罩具有一导引部以及一形成于该导引部周缘的凸缘部,该凸缘部设置有一与该盖体的第三凹槽相对应的第三凸肋而彼此对接。The light guide cover has a guide portion and a flange portion formed on the periphery of the guide portion, and the flange portion is provided with a third rib corresponding to the third groove of the cover to abut with each other.

为了能够更进一步了解本发明的特征、特点和技术内容,请参阅以下有关本发明的详细说明与附图,但所附图式仅提供参考与说明用,非用以限制本发明。In order to further understand the characteristics, characteristics and technical contents of the present invention, please refer to the following detailed description and accompanying drawings of the present invention, but the accompanying drawings are provided for reference and illustration only, and are not intended to limit the present invention.

附图说明 Description of drawings

图1为本发明的立体外观图;Fig. 1 is the three-dimensional exterior view of the present invention;

图2为本发明的立体分解图;Fig. 2 is the three-dimensional exploded view of the present invention;

图3为本发明另一视角的立体分解图;Fig. 3 is a three-dimensional exploded view of another viewing angle of the present invention;

图4为本发明的横断面图;Fig. 4 is a cross-sectional view of the present invention;

图5为本发明的纵断面图;Fig. 5 is a longitudinal sectional view of the present invention;

图6为本发明的平面示意图,显示其第一、二重防水区域;Fig. 6 is a schematic plan view of the present invention, showing its first and second waterproof areas;

图7为本发明增设防水条的示意图。Fig. 7 is a schematic diagram of adding a waterproof strip according to the present invention.

【主要元件符号说明】[Description of main component symbols]

1、座体1. Seat body

10、座体开口  101、内缘       102、定位部10. Seat body opening 101, inner edge 102, positioning part

11、第一凸肋  12、第二凸肋    13、第四凸肋11. The first convex rib 12. The second convex rib 13. The fourth convex rib

14、第一孔体  15、第二孔体    16、内侧面14. The first hole body 15. The second hole body 16. The inner surface

17、外侧面17. Outer side

18、走线部    181、第一走线孔 182、第二走线孔18. Wiring part 181. First wiring hole 182. Second wiring hole

              183、第一框条183. The first frame

19、缺口19. Gap

2、盖体2. Cover body

20、盖体开口20. Cover opening

21、第一凹槽  22、第三凹槽    23、第一柱体21. The first groove 22. The third groove 23. The first cylinder

24、第二柱体  25、内侧面      26、外侧面24. Second cylinder 25. Inner side 26. Outer side

27、第四凹槽  28、第二框条27. The fourth groove 28. The second frame

3、散热板     301、内侧面     302、外侧面3. Radiating plate 301, inner side 302, outer side

31、凸部      311、对流腔室31. Convex part 311. Convection chamber

32、第二凹槽32. The second groove

4、LED模块4. LED module

41、载板    42、LED元件    43、电线41. Carrier board 42. LED components 43. Wire

5、电路板5. Circuit board

51、贯通孔  52、电线51. Through hole 52. Wire

6、导光罩6. Light guide cover

61、导引部  62、凸缘部     621、第三凸肋61. Guide part 62. Flange part 621. Third convex rib

7、防水条7. Waterproof strip

8、固定元件8. Fixed components

A、第一重防水区域  B、第二重防水区域  C、安装孔A. The first waterproof area B. The second waterproof area C. Mounting holes

具体实施方式 Detailed ways

请参阅图1~图5所示,本发明提供一种薄型LED灯结构,该薄型LED灯包括:一座体1、一盖体2、一散热板3、一LED模块4、一电路板5以及一导光罩6,较佳的进一步包括一如图7所示的防水条7。其中,该座体1和盖体2彼此对合在一起,而该导光罩6、LED模块4和电路板5设置于座体1与盖体2之间。Please refer to Figures 1 to 5, the present invention provides a thin LED lamp structure, the thin LED lamp includes: a base body 1, a cover body 2, a cooling plate 3, an LED module 4, a circuit board 5 and A light guide cover 6 preferably further includes a waterproof strip 7 as shown in FIG. 7 . Wherein, the base body 1 and the cover body 2 are joined together, and the light guide cover 6 , the LED module 4 and the circuit board 5 are arranged between the base body 1 and the cover body 2 .

该座体1具有一座体开口10,此外,座体1的内侧面16还设置有一第一凸肋11和多个第一、第二孔体14、15,第一凸肋11围绕于座体开口10之外,这些第一、第二孔体14、15位于第一凸肋11的框围处之外;至于座体1的外侧面17则设置有一亦围绕于座体开口10之外的第二凸肋12。The seat body 1 has a seat body opening 10. In addition, the inner surface 16 of the seat body 1 is also provided with a first rib 11 and a plurality of first and second holes 14, 15. The first rib 11 surrounds the seat body. Outside the opening 10, these first and second hole bodies 14, 15 are located outside the frame of the first rib 11; as for the outer surface 17 of the seat body 1, a The second convex rib 12.

该盖体2具有一相对于座体开口10的盖体开口20,此外,盖体2的内侧面25还设置有一与第一凸肋11相对应的第一凹槽21、以及分别与这些第一、第二孔体14、15相对应的多个第一、第二柱体23、24,第一凸肋11与第一凹槽21彼此对接,各该第一、第二孔体14、15与各该第一、第二柱体23、24亦彼此对接,座体1与盖体2之间利用这些孔体14、15和这些柱体23、24的对接而彼此对合在一起,且各该第二孔体15与第二柱体24于对接后通过一固定元件(图未示)而固定住该座体1与盖体2的对合状态,而各该第一孔体14与第一柱体23于对接后亦通过一固定元件(图未示)而据以将该薄型LED灯固定于预定处,其中第一柱体23于盖体2的外侧面26形成有如图1所示的安装孔C;至于盖体2的内侧面25则设置有一围绕于盖体开口20与第一凹槽21之间的第三凹槽22,而该第三凹槽22的形状可以是依据盖体开口20的形状。The cover 2 has a cover opening 20 opposite to the seat opening 10. In addition, the inner surface 25 of the cover 2 is also provided with a first groove 21 corresponding to the first rib 11, and a first groove 21 corresponding to these first ribs 11, respectively. 1. A plurality of first and second cylinders 23 and 24 corresponding to the second holes 14 and 15, the first convex rib 11 and the first groove 21 butt each other, each of the first and second holes 14, 15 and each of the first and second cylinders 23, 24 are also docked with each other, and the seat body 1 and the cover body 2 are docked with each other by utilizing the docking of these holes 14, 15 and these cylinders 23, 24, And each of the second hole body 15 and the second column body 24 are fixed by a fixing element (not shown) after the docking state of the base body 1 and the cover body 2, and each of the first hole body 14 After being docked with the first column 23, a fixing element (not shown) is used to fix the thin LED lamp at a predetermined position, wherein the first column 23 is formed on the outer surface 26 of the cover body 2 as shown in Fig. 1 The mounting hole C shown; as for the inner surface 25 of the cover body 2, a third groove 22 surrounding the opening 20 of the cover body and the first groove 21 is provided, and the shape of the third groove 22 can be According to the shape of the opening 20 of the cover body.

较佳的,座体1的内侧面16还设置有一第四凸肋13,第四凸肋13依据座体1的外轮廓而围绕于第一凸肋11之外,这些第一、第二孔体14、15则位于第一与第四凸肋11、13之间;相对的,盖体2的内侧面25则设置有一与第四凸肋13相对应的第四凹槽27而彼此对接。Preferably, the inner surface 16 of the seat body 1 is also provided with a fourth rib 13, and the fourth rib 13 surrounds the first rib 11 according to the outer contour of the seat body 1. These first and second holes The bodies 14 , 15 are located between the first and fourth ribs 11 , 13 ; oppositely, the inner surface 25 of the cover body 2 is provided with a fourth groove 27 corresponding to the fourth rib 13 to butt against each other.

该散热板3通过多个固定元件8而固定于座体1的外侧面17,散热板3的内侧面301设置有一与第二凸肋12相对应的第二凹槽32而彼此对接;至于散热板3的外侧面302则设置有多个凸部31,各该凸部31与散热板3的外侧面302之间形成有一对流腔室311,各该对流腔室311供产生热对流,从而加强散热板3的散热效能。The cooling plate 3 is fixed on the outer surface 17 of the seat body 1 through a plurality of fixing elements 8, and the inner surface 301 of the cooling plate 3 is provided with a second groove 32 corresponding to the second convex rib 12 to butt each other; as for heat dissipation The outer surface 302 of the plate 3 is provided with a plurality of protrusions 31, and a convection chamber 311 is formed between each of the protrusions 31 and the outer surface 302 of the heat sink 3, and each of the convection chambers 311 is used to generate heat convection, thereby strengthening The cooling efficiency of the cooling plate 3 .

该LED模块4包含一载板41以及至少一设于该载板41上的高亮度LED元件42。载板41设置于散热板3的内侧面301上,较佳的情况是让载板41平贴于散热板3的内侧面301上而据以传热;此外,载板41通过任意可行的方式来固定于座体开口10内,较佳的情况是通过座体开口10的内缘101处所设有的一对定位部102来达成,长条状的载板41两端则被固定于该对定位部102之间,换言之,LED模块4位于座体开口10内。The LED module 4 includes a carrier board 41 and at least one high brightness LED element 42 disposed on the carrier board 41 . The carrier plate 41 is arranged on the inner surface 301 of the heat dissipation plate 3. Preferably, the carrier plate 41 is flatly attached to the inner surface 301 of the heat dissipation plate 3 to transfer heat accordingly; To be fixed in the seat body opening 10, it is preferably achieved by a pair of positioning parts 102 provided at the inner edge 101 of the seat body opening 10, and the two ends of the strip-shaped carrier plate 41 are fixed on the pair Between the positioning parts 102 , in other words, the LED module 4 is located in the opening 10 of the seat body.

该电路板5设置有与这些LED元件42相对应的多个贯通孔51以及相关的电子电路,电路板5设置于座体1的第一凸肋11内,LED模块4上的各该LED元件42则经由各该贯通孔51而露出于电路板5之外,LED模块4的电线43电性连接于电路板5,而电路板5则经由电线52而连接外界电源。较佳的,座体1的内侧面16设置有一走线部18,电路板5的电线52则可经由走线部18而伸出于该薄型LED灯之外。The circuit board 5 is provided with a plurality of through holes 51 corresponding to these LED elements 42 and related electronic circuits. The circuit board 5 is arranged in the first rib 11 of the seat body 1. 42 are exposed outside the circuit board 5 through the through holes 51 , the wires 43 of the LED module 4 are electrically connected to the circuit board 5 , and the circuit board 5 is connected to an external power source through the wires 52 . Preferably, the inner surface 16 of the base body 1 is provided with a wiring portion 18 , and the wires 52 of the circuit board 5 can extend out of the thin LED lamp through the wiring portion 18 .

该走线部18包含一贯穿第一凸肋11的第一走线孔181、一贯穿座体1的第二走线孔182以及一设置于座体内侧面301上的第一框条183,U状的第一框条183搭配第一凸肋11而框围于第二走线孔182之外,且该走线部18位于第一、第四凸肋11、13之间;盖体2的内侧面25则设置有一与第一框条183相对应的第二框条28,第二框条28框围于第一框条183之外且彼此邻接,而该第二框条28位于第一、第四凹槽21、27之间。The routing part 18 includes a first routing hole 181 passing through the first rib 11, a second routing hole 182 passing through the seat body 1, and a first frame bar 183 arranged on the inner side surface 301 of the seat body. The shape of the first frame bar 183 matches the first rib 11 and surrounds the second wiring hole 182, and the wiring part 18 is located between the first and fourth ribs 11, 13; The inner side 25 is provided with a second frame bar 28 corresponding to the first frame bar 183, the second frame bar 28 is surrounded by the first frame bar 183 and adjacent to each other, and the second frame bar 28 is located on the first frame bar 183. , Between the fourth groove 21,27.

该导光罩6具有一用以导引光线的导引部61以及一形成于导引部61周缘的凸缘部62,凸缘部62则设置有一与盖体2的第三凹槽22相对应的第三凸肋621而彼此对接。The light guide cover 6 has a guide portion 61 for guiding light and a flange portion 62 formed on the periphery of the guide portion 61. The flange portion 62 is provided with a third groove 22 corresponding to the cover body 2. The corresponding third ribs 621 are butted against each other.

该薄型LED灯的组合方式:将散热板3固定于座体1的外侧面17,使第二凸肋12与第二凹槽32对接在一起而形成下防水墙;将LED模块4固定于座体开口10的一对定位部102之间,且同时让载板41平贴于散热板3的内侧面301上,载板41与内侧面301之间设有散热膏;将电路板5定位于座体1的第一凸肋11之内,LED元件42并经由贯通孔51而露出于电路板5之外,电线52则经由走线部18而伸出于薄型LED灯之外;将导光罩6结合于盖体2的盖体开口20之内,使第三凸肋621与第三凹槽22对接在一起而形成上防水墙;将结合有导光罩6的盖体2盖合于座体1上,使第一、第四凸肋11、13分别与第一、第四凹槽21、27对接在一起而分别形成防水内、外墙,并使第一、第二框条183、28彼此紧邻地结合在一起,另使第一、第二孔体14、15与第一、第二柱体23、24分别对接在一起,于各该第二孔体15和第二柱体24之间则通过图未示的固定元件加以固定,使座体1与盖体2彼此固定在一起。The combination method of the thin LED lamp: fix the cooling plate 3 on the outer surface 17 of the base body 1, make the second convex rib 12 and the second groove 32 butt together to form a lower waterproof wall; fix the LED module 4 on the base Between a pair of positioning parts 102 of the body opening 10, and at the same time let the carrier plate 41 be flat on the inner surface 301 of the heat dissipation plate 3, and a thermal paste is provided between the carrier plate 41 and the inner surface 301; the circuit board 5 is positioned on the Inside the first rib 11 of the base body 1, the LED element 42 is exposed outside the circuit board 5 through the through hole 51, and the wire 52 is extended outside the thin LED lamp through the wiring part 18; the light guide The cover 6 is combined in the cover opening 20 of the cover 2, so that the third rib 621 and the third groove 22 are butted together to form an upper waterproof wall; the cover 2 combined with the light guide cover 6 is covered on the On the seat body 1, the first and fourth ribs 11, 13 are respectively butted together with the first and fourth grooves 21, 27 to form waterproof inner and outer walls respectively, and the first and second frame strips 183 , 28 are closely connected to each other, and the first and second holes 14, 15 are respectively butted together with the first and second cylinders 23 and 24, and each of the second holes 15 and the second cylinder 24 are fixed by fixing elements not shown in the figure, so that the seat body 1 and the cover body 2 are fixed together.

请参阅图6所示,防水内墙(第一凸肋21和第一凹槽21)与防水外墙(第四凸肋13和第四凹槽27)之间即形成第一重防水区域A,而防水内墙之内则形成第二重防水区域B,LED模块4和电路板5即均设置于第二重防水区B内,换言之,外界的水份必须先渗入第一重防水区域A,才有可能再渗入第二重防水区域B,困难度相对增加,纵使是喷射水流、甚至是易于造成座体1和盖体2变形的80℃高压蒸汽或热水亦是如此。较佳的,在座体1与盖体2之间(包含走线部18的第一框条183内)还能进一步填充有可为硅胶或其它类似材质的填充材料(图未示),该等填充材料兼具有防水、防尘以及防震等功效。Please refer to Fig. 6, the first waterproof area A is formed between the waterproof inner wall (the first rib 21 and the first groove 21) and the waterproof outer wall (the fourth rib 13 and the fourth groove 27). , and the second waterproof area B is formed inside the waterproof inner wall, and the LED module 4 and the circuit board 5 are both arranged in the second waterproof area B. In other words, the moisture from the outside must first penetrate into the first waterproof area A , it is possible to penetrate into the second waterproof area B again, and the difficulty is relatively increased, even if it is a jet of water, or even 80°C high-pressure steam or hot water that is likely to cause deformation of the seat body 1 and the cover body 2. Preferably, between the seat body 1 and the cover body 2 (including the first frame bar 183 of the wiring portion 18) can be further filled with a filling material (not shown) that can be silica gel or other similar materials. The filling material has the functions of waterproof, dustproof and shockproof.

其中,为了防止电源的瞬间变化,使电路板5还具有至少一保护电路(图未示),该保护电路系包含有至少一定电流电路(图未示),所述的定电流电路在于控制直线电变成无极性的直流电而保护LED元件42以及电路板5上的其它电子电路。该LED模块4所设置LED元件42,可为一颗或多颗,一颗的情况下则将该薄型LED灯设计为圆形或类似圆形的形状,多颗的情况下则如图所示将该薄型LED灯设计为方形、长方形或类似方形的形状,如图所示为长方形,这些LED元件42在长条状的载板41上呈一直线排列。该导光罩6的导引部61为一凹透镜,通过将LED元件42所照射的光线以180度均匀地扩散开来,达到光线均匀照射的效果。LED元件42为高亮度LED,以提高照明效能;而为了能在冷冻柜或冷冻货柜的白色雾气中提高货物的可见度,除可选用黄光LED之外,亦能选用黄色的导光罩6(例如在导光罩6上结合一层黄色荧光粉)。另外,该第一柱体23的外端部和第一孔体14的相对处,亦能分别设置有圆形的防水凹槽(如图3所示)和防水凸肋(如图2所示)。再请参阅图1所示,座体1可进一步开设有缺口19,缺口19适与散热板3的凸部31相对应,以提供对流腔室311将热对流的热气予以轻易散掉。Wherein, in order to prevent the instantaneous change of the power supply, the circuit board 5 is also provided with at least one protection circuit (not shown in the figure), and the protection circuit system includes at least a certain current circuit (not shown in the figure). The electricity becomes a non-polar direct current to protect the LED element 42 and other electronic circuits on the circuit board 5 . The LED module 4 is provided with one or more LED elements 42. In the case of one, the thin LED lamp is designed as a circle or a shape similar to a circle. In the case of more than one, it is as shown in the figure. The thin LED lamp is designed as a square, a rectangle or a shape similar to a square, such as a rectangle as shown in the figure, and these LED elements 42 are arranged in a straight line on the strip-shaped carrier board 41 . The guiding portion 61 of the light guide cover 6 is a concave lens, which evenly diffuses the light irradiated by the LED element 42 at 180 degrees to achieve the effect of uniform irradiation of the light. The LED element 42 is a high-brightness LED to improve the lighting performance; and in order to improve the visibility of the goods in the white mist of the freezer or the freezer container, in addition to the optional yellow LED, the yellow light guide cover 6 ( For example, a layer of yellow fluorescent powder is combined on the light guide cover 6). In addition, a circular waterproof groove (as shown in FIG. 3 ) and a waterproof convex rib (as shown in FIG. 2 ) can also be provided respectively at the outer end of the first cylinder 23 and the opposite position of the first hole 14 . ). Referring to FIG. 1 again, the base body 1 can further have a notch 19 corresponding to the protrusion 31 of the heat sink 3 to provide a convection chamber 311 to dissipate the convected hot air easily.

请参阅图7所示的本发明另一实施例,该薄型LED灯进一步包括一防水条7,防水条7以附着方式来框围于盖体2的第一凹槽21之内而据以还加提升其防水效能,又该可为胶条或其它类似物的防水条7的附着范围及于盖体2的内侧面25和导光罩6的凸缘部62,且须避开盖体开口20。Please refer to another embodiment of the present invention shown in FIG. 7, the thin LED lamp further includes a waterproof strip 7, and the waterproof strip 7 is enclosed in the first groove 21 of the cover body 2 in an adhesive manner so as to In order to improve its waterproof performance, the attachment range of the waterproof strip 7, which can be a rubber strip or other similar, is on the inner surface 25 of the cover body 2 and the flange portion 62 of the light guide cover 6, and must avoid the opening of the cover body. 20.

另外,本发明的薄型LED灯除能应用于大、小型货柜车或大、小型冷冻货柜车的货物灯之外,还能衍生性地应用于巴士的车内灯、船舶的机房照明灯、工厂的安全灯和作业灯以及生产工厂的防爆照明灯等等,甚至还能应用于夜间照明、景观照明、水中照明等各式照明灯。In addition, the thin LED lamp of the present invention can be applied not only to cargo lamps of large and small container trucks or large and small refrigerated container trucks, but also to interior lamps of buses, engine room lighting lamps of ships, and factories. Safety lights and work lights, as well as explosion-proof lighting in production plants, etc., can even be used in night lighting, landscape lighting, underwater lighting and other lighting.

本发明薄型LED灯结构的特点在于:通过在盖体、座体、散热板和导光罩的相接处之间各设置有至少一防水墙(为由凹、凸设计所构成),从而具有较佳的防水效能,除能承受喷射水流之外,还能避免因为接触到高压蒸汽或热水而变形所令人忧虑的渗水问题,甚至于还能使其温度适用范围达到-40℃~80℃,在薄型LED灯内还填充有填充材料而兼具防水、防尘和防震功效;再通过使用高亮度LED而让LED的使用数量大幅减少,相应地让LED灯的体积缩小而可符合轻薄短小要求,高亮度LED的高热则利用一具有对流腔室的散热板来达成,对流腔室能产生热对流而提升散热板的散热效能,因此该散热板可为薄型而符合轻薄短小要求。通过在电路板设置至少一具有定电流电路的保护电路,且该定电流电路控制直流电成为无极性的直流电,从而具有保护电路的功效以及在插电时具有绝不会插错极性的功效。通过在导光罩与盖体之间进一步增设一防水条,从而还加提升其防水效能。通过导光罩的导光部为凹透镜,从而让LED元件的光线能以180度均匀地扩散开来,达到光线均匀照射、提高照明范围和照明效能的功效。通过选用黄光LED、选用黄色的导光罩或是在导光罩上结合一层黄色荧光粉,从而能在冷冻柜或冷冻货柜的白色雾气中提高货物的可见度。通过本发明薄型LED灯的特殊结构设计,从而具有施工便利性的功效。此外,本发明薄型LED灯能够承受EN 60529和DIN 40050-9中定义的热蒸汽冲刷测试,这能够提供水压在100bar(1450psi)以及温度为80℃的防护;压力直接应用在传感器上,以30度的角度递进(0,30,60和90度),在每个角度持续30秒,共120秒(2分钟),能够防止水的进入。The structure of the thin LED lamp of the present invention is characterized in that at least one waterproof wall (composed of concave and convex designs) is provided between the junctions of the cover body, the seat body, the heat dissipation plate and the light guide cover, thereby having Excellent waterproof performance, in addition to being able to withstand jet water, it can also avoid the worrying water seepage problem caused by deformation due to exposure to high-pressure steam or hot water, and even make its temperature range reach -40 ° C ~ 80 ° C ℃, the thin LED lamp is also filled with filling materials to have both waterproof, dustproof and shockproof functions; and by using high-brightness LEDs, the number of LEDs used is greatly reduced, and the volume of the LED lamp is reduced accordingly to meet the thin and light requirements. Short and small requirements, the high heat of high-brightness LEDs is achieved by a heat sink with a convection chamber. The convection chamber can generate heat convection and improve the heat dissipation performance of the heat sink. Therefore, the heat sink can be thin and meet the light, thin and short requirements. By setting at least one protection circuit with a constant current circuit on the circuit board, and the constant current circuit controls the direct current to become a non-polar direct current, it has the function of protecting the circuit and has the function of never inserting the wrong polarity when plugging in. By further adding a waterproof strip between the light guide cover and the cover body, the waterproof performance thereof is further improved. The light guide part of the light guide cover is a concave lens, so that the light of the LED element can be evenly diffused at 180 degrees, so as to achieve the effects of uniform irradiation of light, improvement of lighting range and lighting efficiency. By choosing yellow LEDs, using yellow light guide covers or combining a layer of yellow phosphor on the light guide cover, the visibility of goods in the white fog of freezers or refrigerated containers can be improved. Through the special structural design of the thin LED lamp of the present invention, it has the effect of convenient construction. In addition, the thin LED lamp of the present invention can withstand the hot steam washout test defined in EN 60529 and DIN 40050-9, which can provide protection at a water pressure of 100bar (1450psi) and a temperature of 80°C; the pressure is applied directly on the sensor to 30-degree angle progression (0, 30, 60 and 90 degrees), for 30 seconds at each angle, for a total of 120 seconds (2 minutes), prevents water from entering.

以上所述,仅为本发明的较佳可行实施例而已,非因此即局限本发明的专利范围,举凡运用本发明说明书及图式内容所为的等效结构变化,均理同包含于本发明之权利范围内。The above is only a preferred feasible embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the description and drawings of the present invention are all included in the present invention. within the scope of its rights.

Claims (10)

1. thin-type LED lamp structure is characterized in that comprising:
One pedestal, be provided with a pedestal opening, the medial surface of this pedestal also is provided with one first fin and a plurality of hole body, and this first fin is outside this pedestal opening, these hole bodies are positioned at outside this first fin, and the lateral surface of this pedestal then is provided with second fin outside this pedestal opening;
One lid, be provided with a lid opening with respect to this pedestal opening, the medial surface of this lid also is provided with one with corresponding first groove of this first fin and a plurality ofly dock each other respectively with the corresponding cylinder of these hole bodies, utilize these hole bodies and docking of these cylinders and involutory each other between this lid and this pedestal, the medial surface of this lid also is provided with one around the 3rd groove between this lid opening and this first groove;
One heat sink, its medial surface are provided with one and dock each other with corresponding second groove of this second fin, and its lateral surface then is provided with a plurality of protuberances, respectively then is formed with a convection current chamber between the lateral surface of this protuberance and heat sink;
One led module comprises a support plate and at least one LED element of being located on this support plate, and this support plate is arranged on the medial surface of this heat sink and is positioned at this pedestal opening;
One circuit board is provided with the corresponding a plurality of through holes of at least one LED element respectively for this LED element respectively and passes, and this circuit board is arranged in first fin of this pedestal, is electrically connected to each other between this led module and this circuit board; And
One light-guiding shade has the flange part that a guidance part and is formed at this guidance part periphery, and this flange part is provided with one and docks each other with corresponding the 3rd fin of the 3rd groove of this lid.
2. thin-type LED lamp structure as claimed in claim 1, it is characterized in that, the medial surface of this pedestal further is provided with one the 4th fin, the 4th fin is outside this first fin, these hole bodies are between this first and the 4th fin, the medial surface of this lid then further is provided with one and docks each other with corresponding the 4th groove of the 4th fin, and this first fin and first groove are to being connected into a waterproof interior wall, the 4th fin and the 4th groove are then to being connected into a water proof exterior wall, in this waterproof, form one first heavily anti-aqua region between the exterior wall, the interior one second heavily anti-aqua region that then forms of this waterproof interior wall.
3. thin-type LED lamp structure as claimed in claim 1 is characterized in that, further is filled with a packing material between this lid and the pedestal, and this packing material is a silica gel.
4. thin-type LED lamp structure as claimed in claim 1, it is characterized in that, further comprise a waterproof bar, this waterproof bar comes frame to enclose within the zone that is surrounded by first groove of this lid medial surface with adhering mode, and the adhering range of this waterproof bar reaches in the medial surface of this lid and the flange part of this light-guiding shade.
5. thin-type LED lamp structure as claimed in claim 1, it is characterized in that, these hole bodies comprise a plurality of first hole bodies and a plurality of second hole body, these cylinders then comprise a plurality of first cylinders and a plurality of second cylinder, and respectively this second hole body further is provided with a retaining element with second cylinder and fixes the involutory state of this lid and pedestal after docking.
6. thin-type LED lamp structure as claimed in claim 1 is characterized in that, the guidance part of this light-guiding shade is concavees lens, and its light that sends is with the evenly diffusion of 180 degree.
7. thin-type LED lamp structure as claimed in claim 1 is characterized in that, the medial surface of this pedestal further is provided with a cabling portion, and the electric wire of this circuit board stretches out in outside this thin-type LED lamp via this cabling portion.
8. thin-type LED lamp structure as claimed in claim 7, it is characterized in that, this cabling portion comprises first cable hole that runs through this first fin, one second cable hole and that runs through this pedestal is arranged at first moulding on the medial surface of this pedestal, this first moulding frame encloses outside this second cable hole, the medial surface of this lid then be provided with one with corresponding second moulding of this first moulding, this second moulding frame encloses outside this first moulding, and this is first years old, be adjacent to each other between second moulding, and the medial surface of this pedestal further is provided with one the 4th fin, the 4th fin is outside this first fin, this cabling portion is positioned between this first fin and the 4th fin, the medial surface of this lid then further is provided with one and docks each other with corresponding the 4th groove of the 4th fin, and this second moulding is between this first groove and the 4th groove.
9. thin-type LED lamp structure as claimed in claim 1 is characterized in that this circuit board has at least one holding circuit, and this holding circuit includes at least one constant-current circuit, and this constant-current circuit control direct current becomes non-polar direct current.
10. thin-type LED lamp structure as claimed in claim 1 is characterized in that, the light emitting source in this LED element adopts gold-tinted.
CN2008101847382A 2008-12-29 2008-12-29 Thin LED light structure Expired - Fee Related CN101769447B (en)

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CN103994404B (en) * 2012-01-18 2018-01-19 深圳市超频三科技股份有限公司 Led lamp
CN102628572A (en) * 2012-04-20 2012-08-08 深圳拓邦股份有限公司 Led ceiling lamp
CN102818150B (en) * 2012-07-23 2014-08-13 贵州光浦森光电有限公司 Constructive method of general LED (light-emitting diode) bulb, and general LED bulb
CN102798006B (en) * 2012-07-23 2014-06-11 贵州光浦森光电有限公司 Rectangular multi-light source LED (Light Emitting Diode) down lamp
CN105209817B (en) * 2013-05-31 2019-01-04 夏普株式会社 Light supply apparatus and display device
CN203571491U (en) * 2013-11-01 2014-04-30 广州达至电子科技有限公司 A high power LED underwater light
CN104485410A (en) * 2014-12-30 2015-04-01 广州市鸿利光电股份有限公司 Forming technology of LED automobile lamp and LED automobile lamp
CN118912463B (en) * 2024-10-10 2025-02-14 江西立盾光电科技有限公司 LED lamp capable of reducing or increasing temperature by utilizing water circulation structure

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