CN101748259A - Method for producing high-magnetic-induction oriented silicon steel by low-temperature heating - Google Patents
Method for producing high-magnetic-induction oriented silicon steel by low-temperature heating Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种高磁感取向硅钢的生产方法,尤其是一种低温加热生产高磁感取向硅钢的方法。The invention relates to a production method of high magnetic induction oriented silicon steel, in particular to a method for producing high magnetic induction oriented silicon steel by heating at low temperature.
背景技术Background technique
目前,取向硅钢生产工艺流程一般为:高炉炼铁→转炉冶炼→炉外精炼→连铸+电磁搅拌→铸坯喷涂防氧化膜→加热及热轧→常化(Hi-B)→冷轧→中间退火(GO)→二次冷轧(GO)→脱碳退火及涂敷MgO隔离剂→成品高温退火→热平整拉伸退火及涂敷绝缘膜→重卷包装。At present, the production process of oriented silicon steel is generally: blast furnace ironmaking→converter smelting→external refining→continuous casting+electromagnetic stirring→slab spraying anti-oxidation film→heating and hot rolling→normalization (Hi-B)→cold rolling→ Intermediate annealing (GO)→secondary cold rolling (GO)→decarburization annealing and coating of MgO release agent→high temperature annealing of finished products→thermal leveling stretch annealing and coating of insulating film→rewinding packaging.
在工业范围内,抑制剂的控制技术可以分为两类。一种是普通的技术,即板坯被加热到抑制剂(如AlN和MnS)的固溶温度以上,以便它们弥散析出,叫做“内在抑制剂的方法”(>1300℃);另一类是由新日铁公司发展起来的“获得抑制剂方法”(1100~1200℃),即板坯加热温度足够低,二次再结晶所必需的抑制剂是在脱碳退火完成至最终成品退火的二次再结晶开始之前形成,其手段就是向钢中渗氮,使之与钢中原有的元素结合,形成有抑制剂功能的(Al,Si)N析出物。On an industrial scale, control techniques for inhibitors can be divided into two categories. One is a common technique, that is, the slab is heated above the solid solution temperature of inhibitors (such as AlN and MnS), so that they are dispersed and precipitated, which is called "internal inhibitor method" (> 1300 ° C); the other is The "obtaining inhibitor method" (1100-1200 °C) developed by Nippon Steel Corporation, that is, the heating temperature of the slab is low enough, and the inhibitor necessary for secondary recrystallization is the secondary annealing process from the completion of decarburization annealing to the final product annealing. Formed before secondary recrystallization begins, the means is to nitriding the steel to combine with the original elements in the steel to form (Al, Si)N precipitates with inhibitor function.
在制造以AlN+MnS为固有抑制剂的Hi-B取向硅钢时,铸坯的加热温度>1300℃,并且采用一次冷轧压下率大于85%的大压下率轧制,最重要一点是确保从炼钢到常化过程中AlN弥散析出。When manufacturing Hi-B oriented silicon steel with AlN+MnS as the inherent inhibitor, the heating temperature of the cast slab is >1300°C, and the rolling with a large reduction ratio of more than 85% in the first cold rolling is adopted. The most important point is Ensure the dispersion and precipitation of AlN from steelmaking to normalization.
在热轧过程中,终轧温度必须在1100℃以上,因为硅钢必须从γ-相体积分数大于给定值的区域快速冷却;因为要求有体积分数是40%~50%的γ-相,Si含量是3.25%时,要求的C含量是0.07%~0.08%。这些特点导致了开发新产品的如下困难。In the hot rolling process, the final rolling temperature must be above 1100°C, because the silicon steel must be cooled rapidly from the region where the γ-phase volume fraction is greater than a given value; because the γ-phase with a volume fraction of 40% to 50% is required, Si When the content is 3.25%, the required C content is 0.07% to 0.08%. These characteristics lead to the following difficulties in developing new products.
高温加热困难Difficulty heating at high temperature
高温加热使氧化铁皮多,成材率低;修炉率高,产量降低;燃料消耗多;炉子寿命短;制造成本高;产品表面缺陷增多。High-temperature heating causes more iron oxide scales, resulting in low yield; high furnace repair rate, reduced output; high fuel consumption; short furnace life; high manufacturing costs; and increased product surface defects.
(1)增加Si含量困难(1) It is difficult to increase the Si content
若要通过增加硅含量来降低铁损,也必须增加C含量,然而,增加C含量使硅钢的脱碳困难,结果会导致成品的磁滞现象。To reduce the iron loss by increasing the silicon content, the C content must also be increased. However, increasing the C content makes decarburization of silicon steel difficult, resulting in hysteresis in the finished product.
(2)生产薄规格硅钢产品困难(2) It is difficult to produce thin gauge silicon steel products
以冷轧压下率大约是87%来生产薄规格产品,需要降低热轧卷厚度规格。然而,对低于特定等级的热轧卷又不能维持高的终轧温度。To produce thin gauge products with a cold rolling reduction of about 87%, it is necessary to reduce the thickness gauge of hot rolled coils. However, high finishing temperatures cannot be maintained for hot rolled coils below a certain grade.
为了避免以AlN作为固有抑制剂制造Hi-B取向硅钢的冶金学问题,也为了制造新产品,现在常采用板坯低温加热的获得抑制剂方法。固有抑制剂和获得抑制剂方法的制造过程基本相同,通过一次冷轧的方法来制造Hi-B产品。两种方法的本质区别如表1所示,获得抑制剂的方法以AlN为抑制剂,采用低温板坯加热,脱碳退火后要进行渗氮。In order to avoid the metallurgical problems of using AlN as an inherent inhibitor to manufacture Hi-B oriented silicon steel, and to manufacture new products, the method of obtaining inhibitors by heating slabs at low temperatures is often used now. The manufacturing process of the inherent inhibitor and the method of obtaining the inhibitor are basically the same, and the Hi-B product is manufactured by a cold rolling method. The essential difference between the two methods is shown in Table 1. The method for obtaining the inhibitor uses AlN as the inhibitor, heating the slab at a low temperature, and nitriding after decarburization annealing.
表1两种制造方法的特点Table 1 Characteristics of the two manufacturing methods
Mn在脱碳退火后形成MnO可作为MgO与SiO2反应的触媒,改善了玻璃膜质量。MnS在形成玻璃膜时起到了有效的作用。以AlN为主要抑制剂,采用上述获得抑制剂的方法来生产取向硅钢时不再使用MnS,而且脱碳退火后表面形成10~20nm厚的SiO2薄膜对渗氮是个很大的障碍。Mn formed MnO after decarburization annealing can be used as a catalyst for the reaction between MgO and SiO 2 , improving the quality of the glass film. MnS plays an effective role in forming a glass film. With AlN as the main inhibitor, MnS is no longer used in the production of grain-oriented silicon steel by the above method of obtaining the inhibitor, and the formation of a 10-20nm thick SiO2 film on the surface after decarburization annealing is a great obstacle to nitriding.
发明内容Contents of the invention
本发明的目的在于提供一种低温加热生产高磁感取向硅钢的方法,解决脱碳退火板表面形成的SiO2薄膜阻碍渗氮的问题,同时获得性能优良的玻璃膜底层。The object of the present invention is to provide a method for producing high magnetic induction oriented silicon steel by heating at low temperature, solve the problem that the SiO2 film formed on the surface of the decarburized annealed plate hinders nitriding, and simultaneously obtain a glass film bottom layer with excellent performance.
为实现上述目的,本发明采取的主要技术方案如下:In order to achieve the above object, the main technical solutions taken by the present invention are as follows:
(1)将用通常工艺生产的取向硅钢板坯在1280℃以下加热,接着进行热轧,热轧板退火或常化后经一次大压下率冷轧,轧制到接近成品厚度,再在湿气氛中进行脱碳退火;(1) The oriented silicon steel slab produced by the usual process is heated below 1280°C, followed by hot rolling, and the hot-rolled plate is annealed or normalized, and then cold-rolled at a large reduction rate, rolled to a thickness close to the finished product, and then rolled to a thickness close to the finished product. Decarburization annealing in wet atmosphere;
(2)脱碳退火板在不润滑的情况下进行1.5%~3%的临界变形冷轧来破坏SiO2薄膜,接着进行渗氮处理,渗氮温度为830~870℃;渗氮时间为5~50秒;渗氮介质为NH3;(2) The decarburized annealed plate is subjected to 1.5% to 3% critical deformation cold rolling without lubrication to destroy the SiO2 film, followed by nitriding treatment, and the nitriding temperature is 830 to 870°C; the nitriding time is 5 ~50 seconds; the nitriding medium is NH 3 ;
(3)在渗氮后的钢板表面上,用静电法涂尺寸<10um的细颗粒Al2O3,其中加入重量百分比为5%~30%TiO2;(3) On the surface of the steel plate after nitriding, apply fine particles of Al 2 O 3 with a size <10um by electrostatic method, wherein 5% to 30% TiO 2 by weight is added;
(4)经高温退火、热拉伸平整退火及涂敷绝缘涂层最终制造成性能优良的Hi-B取向硅钢。(4) After high-temperature annealing, hot-stretching leveling annealing and insulating coating, it is finally manufactured into Hi-B oriented silicon steel with excellent performance.
采用获得抑制剂法生产以AlN为抑制剂的低温Hi-B取向硅钢时,脱碳退火之后必须要通过渗氮处理来加强AlN的抑制能力,但是在脱碳退火过程中形成的致密SiO2膜,会使渗氮能力急剧变坏。在不润滑的情况下,经1.5%~3%临界变形冷轧,破碎SiO2氧化膜,以便渗氮过程更容易进行。When using the inhibitor method to produce low-temperature Hi-B oriented silicon steel with AlN as the inhibitor, the inhibitory ability of AlN must be strengthened by nitriding after decarburization annealing, but the dense SiO2 film formed during decarburization annealing , will make the nitriding ability deteriorate rapidly. Under the condition of no lubrication, the SiO2 oxide film is broken through cold rolling with 1.5%~3% critical deformation, so that the nitriding process can be carried out more easily.
MgO与SiO2在高温退火过程中反应形成硅酸镁玻璃膜底层,现在由于临界变形冷轧破坏了SiO2膜,形成的玻璃膜质量变差。因为Al2O3不与SiO2发生反应,以尺寸<10um的细颗粒Al2O3作为高温退火的主要隔离剂,高温退火后不形成玻璃膜,表面呈金属光泽,冲片性能明显提高,P1.7也降低。MgO reacts with SiO2 during the high-temperature annealing process to form the bottom layer of the magnesium silicate glass film. Now the SiO2 film is destroyed by critical deformation and cold rolling, and the quality of the formed glass film becomes poor. Because Al 2 O 3 does not react with SiO 2 , fine particles of Al 2 O 3 with a size of <10um are used as the main release agent for high-temperature annealing. After high-temperature annealing, no glass film is formed, the surface is metallic, and the punching performance is significantly improved. P 1.7 also decreased.
本发明与现有技术相比,具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1)脱碳退火板在不润滑的情况下经1.5%~3%的临界变形冷轧,可以有效破坏脱碳退火后形成的SiO2表面氧化膜,提高渗氮效率;1) The decarburized annealed sheet is cold-rolled with a critical deformation of 1.5% to 3% without lubrication, which can effectively destroy the SiO2 surface oxide film formed after decarburization annealing and improve the nitriding efficiency;
2)优异的Al2O3涂层,不形成玻璃膜底层,表层均匀,得到良好的磁性能;2) Excellent Al 2 O 3 coating, does not form the bottom layer of glass film, the surface layer is uniform, and good magnetic properties are obtained;
3)保证了后续热平整退火及绝缘涂层的实施。3) It ensures the implementation of subsequent heat leveling annealing and insulating coating.
具体实施方式Detailed ways
下面通过实施例对本发明作进一步的描述。The present invention will be further described below by way of examples.
1、工艺总体要求1. Overall process requirements
(1)工艺流程:(1) Process flow:
高炉炼铁→转炉冶炼→炉外精炼→连铸→加热及热轧→大压下率一次冷轧→脱碳退火→临界变形冷轧→渗氮处理→涂Al2O3隔离剂→成品高温退火→热平整拉伸退火及涂敷绝缘膜→重卷包装Blast furnace ironmaking→converter smelting→external refining→continuous casting→heating and hot rolling→high reduction ratio primary cold rolling→decarburization annealing→critical deformation cold rolling→nitriding treatment→coating Al 2 O 3 release agent→high temperature of finished product Annealing → heat leveling stretching annealing and insulating film coating → rewinding packaging
(2)钢水化学成分(重量百分比):0.02%~0.09%C,2.8%~3.8%Si,0.01%~0.2%Mn,≤0.035%P,0.001%~0.02%S,≤0.01%N,≤0.03%Als,其余为铁和少量夹杂物;(2) Chemical composition of molten steel (weight percent): 0.02% to 0.09% C, 2.8% to 3.8% Si, 0.01% to 0.2% Mn, ≤0.035% P, 0.001% to 0.02% S, ≤0.01% N, ≤ 0.03% Als, the rest is iron and a small amount of inclusions;
(3)铸坯入加热炉温度≥300℃,最好≥900℃,在1200℃~1280℃范围保温<3h,接着进行热轧,热轧板退火或常化后经一次大压下率冷轧,轧制到接近成品厚度,再在湿气氛中进行脱碳退火;(3) The temperature of casting slab into the heating furnace is ≥ 300 °C, preferably ≥ 900 °C, and it is kept in the range of 1200 °C to 1280 °C for <3 hours, followed by hot rolling. Rolling, rolling to the thickness close to the finished product, and then performing decarburization annealing in a wet atmosphere;
(4)渗氮工艺之前,脱碳退火板在不润滑情况下先经1.5%~3%的临界变形冷轧,再在830~870℃的温度下,分解NH3气氛中进行5~50s的渗氮处理;(4) Before the nitriding process, the decarburized annealed sheet is cold-rolled with a critical deformation of 1.5% to 3% without lubrication, and then decomposed NH 3 atmosphere for 5 to 50s at a temperature of 830 to 870°C. Nitriding treatment;
(5)用静电法在渗氮后的钢板表面上涂尺寸<10um的细颗粒Al2O3,其中加入重量百分比为5%~30%TiO2;(5) Coating fine particles of Al 2 O 3 with a size <10um on the surface of the nitrided steel plate by electrostatic method, wherein 5% to 30% TiO 2 by weight is added;
(6)经高温退火、热拉伸平整退火及涂敷绝缘涂层最终制造成性能优良的Hi-B取向硅钢。(6) After high-temperature annealing, hot-stretching leveling annealing and insulating coating, it is finally manufactured into Hi-B oriented silicon steel with excellent performance.
2、具体实施例2. Specific examples
取成分如表2所示的铸坯,切头去尾之后平均分割成6块,分别按照上述工艺进行试验。试验的工艺参数及磁性能检测结果见表3。Take the cast slab whose composition is shown in Table 2, cut the head and tail, and divide it into 6 pieces on average, and carry out the test according to the above-mentioned process respectively. The process parameters and magnetic performance test results of the test are shown in Table 3.
表2实验用钢的化学成分(wt%)Chemical composition (wt%) of steel used in table 2 experiment
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