CN101747049B - Preparation method of Nb4AlC3 bulk ceramics - Google Patents
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- 239000000919 ceramic Substances 0.000 title claims abstract description 57
- 238000002360 preparation method Methods 0.000 title claims abstract description 25
- 239000010955 niobium Substances 0.000 claims abstract description 58
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 claims abstract description 44
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 31
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 29
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 22
- 238000005049 combustion synthesis Methods 0.000 claims abstract description 22
- 238000000034 method Methods 0.000 claims abstract description 16
- 238000002485 combustion reaction Methods 0.000 claims abstract description 15
- 239000006004 Quartz sand Substances 0.000 claims abstract description 13
- 238000006243 chemical reaction Methods 0.000 claims abstract description 12
- 239000000203 mixture Substances 0.000 claims abstract description 9
- 239000011812 mixed powder Substances 0.000 claims description 29
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 20
- 239000011347 resin Substances 0.000 claims description 11
- 229920005989 resin Polymers 0.000 claims description 11
- 239000007795 chemical reaction product Substances 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 abstract description 12
- 238000003786 synthesis reaction Methods 0.000 abstract description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000000498 ball milling Methods 0.000 abstract description 6
- 230000008901 benefit Effects 0.000 abstract description 5
- 150000001875 compounds Chemical class 0.000 abstract description 4
- 230000035484 reaction time Effects 0.000 abstract description 4
- 238000001816 cooling Methods 0.000 abstract 1
- 230000036632 reaction speed Effects 0.000 abstract 1
- 229910000831 Steel Inorganic materials 0.000 description 16
- 239000010959 steel Substances 0.000 description 16
- 239000000463 material Substances 0.000 description 14
- 239000003795 chemical substances by application Substances 0.000 description 9
- 239000004576 sand Substances 0.000 description 8
- 229910052799 carbon Inorganic materials 0.000 description 6
- 239000002270 dispersing agent Substances 0.000 description 5
- 238000005265 energy consumption Methods 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 238000007731 hot pressing Methods 0.000 description 4
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- 238000000280 densification Methods 0.000 description 3
- 238000011065 in-situ storage Methods 0.000 description 3
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- 239000002994 raw material Substances 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
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- 229910052786 argon Inorganic materials 0.000 description 1
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- 239000012535 impurity Substances 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 238000000462 isostatic pressing Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- -1 low hardness Chemical class 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
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Abstract
Nb4AlC3块体陶瓷的制备方法,它涉及三元层状化合物单相块体陶瓷的制备方法。本发明解决了现有Nb4AlC3块体陶瓷的制备方法合成温度高、反应时间长、工艺复杂、成本高,以及得到的Nb4AlC3块体陶瓷组织粗化的问题。本发明的方法是:一、将铌粉、铝粉和碳粉球磨混合;二、制备预制坯,然后将预制坯和模具放入燃烧合成反应器中,点火进行燃烧合成反应;三、燃烧反应结束后施压,然后埋入石英砂冷却,得Nb4AlC3块体陶瓷。本发明的方法反应速度快、合成时间短、成本低、生产效率高,得到的Nb4AlC3块体陶瓷纯度高。本发明得到的Nb4AlC3块体陶瓷可用于航空、航天、电子工业和核工业等行业。The invention relates to a preparation method of Nb 4 AlC 3 bulk ceramics, which relates to a preparation method of ternary layered compound single-phase bulk ceramics. The invention solves the problems of high synthesis temperature, long reaction time, complicated process, high cost and coarsening structure of the obtained Nb 4 AlC 3 bulk ceramics in the existing preparation method of Nb 4 AlC 3 bulk ceramics. The method of the present invention is as follows: 1. Mix niobium powder, aluminum powder and carbon powder by ball milling; 2. Prepare the preform, then put the preform and the mold into the combustion synthesis reactor, ignite and carry out the combustion synthesis reaction; 3. Combustion reaction Apply pressure after finishing, and then embed in quartz sand for cooling to obtain Nb 4 AlC 3 bulk ceramics. The method of the invention has the advantages of fast reaction speed, short synthesis time, low cost and high production efficiency, and the obtained Nb 4 AlC 3 bulk ceramics have high purity. The Nb 4 AlC 3 block ceramics obtained by the invention can be used in industries such as aviation, spaceflight, electronic industry and nuclear industry.
Description
技术领域 technical field
本发明涉及三元层状化合物单相块体陶瓷的制备方法。The invention relates to a preparation method of a ternary layered compound single-phase bulk ceramic.
背景技术 Background technique
Mn+1AXn(M为过渡族金属,A为主族元素,X为C或N,n=1-3)具有层状的六方结构。自M.W.Barsoum等(美国陶瓷协会,J.Am.Ceram.Soc.79(1996)1953)通过反应热压技术首次合成块体Ti3SiC2以来,Mn+1AXn以其独特的特性吸引着世界上越来越多的科研工作者。具体来说,它既具有陶瓷的诸多优点,比如高模量,高强度等。也具有金属的某些性能,比如低硬度,可加工,良好导电导热性能,有较高的损伤容限和良好的抗热震性能。很有希望用于航空、航天、电子工业和核工业等场合的新型结构/功能一体化材料。M n+1 AX n (M is a transition group metal, A is a main group element, X is C or N, n=1-3) has a layered hexagonal structure. Since MW Barsoum et al. (American Ceramic Society, J.Am.Ceram.Soc.79(1996)1953) synthesized bulk Ti 3 SiC 2 for the first time by reactive hot pressing technique, M n+1 AX n has attracted attention for its unique characteristics. There are more and more scientific researchers in the world. Specifically, it has many advantages of ceramics, such as high modulus and high strength. It also has certain properties of metals, such as low hardness, machinability, good electrical and thermal conductivity, high damage tolerance and good thermal shock resistance. It is a new structure/function integrated material that is very promising to be used in aviation, aerospace, electronics industry and nuclear industry.
Nb4AlC3是一种最近新发现的三元层状化合物Mn+1AXn陶瓷,其优良的高温性能日益受到人们的重视。虽然Nb4AlC3具有许多优良的综合性能及广阔的潜在应用前景,但是Nb4AlC3的制备极其困难,使得它的相关基础研究和应用受到限制。目前,三元层状化合物Nb4AlC3块体主要是通过热压工艺制备而成。周延春等(美国陶瓷学会期刊,J.Am.Ceram.Soc.91(2008)2258)采用热压工艺是以Nb、Al和C粉末为原料,在1700℃、30MPa热压1小时成功制备出Nb4AlC3单相块体陶瓷,该制备工艺的缺点在于制备温度高(1700℃)、反应时间长(1小时)、难以得到大尺寸材料、生产效率低、成本高昂;在制备过程中需要长时间连续加热,消耗了大量的电能;工艺复杂,为防止氧化需要真空环境或氩气保护;同时经过长时间的加热,材料的组织粗化,导致其力学性能变差。Nb 4 AlC 3 is a newly discovered ternary layered compound M n+1 AX n ceramics, and its excellent high temperature performance has been paid more and more attention by people. Although Nb 4 AlC 3 has many excellent comprehensive properties and broad potential application prospects, the preparation of Nb 4 AlC 3 is extremely difficult, which limits its related basic research and application. At present, the ternary layered compound Nb 4 AlC 3 block is mainly prepared by hot pressing process. Zhou Yanchun et al. (Journal of the American Ceramic Society, J.Am.Ceram.Soc.91(2008)2258) successfully prepared Nb, Al and C powders by hot pressing at 1700°C and 30MPa for 1 hour by hot pressing Nb 4 AlC 3 single-phase bulk ceramics. The disadvantages of this preparation process are high preparation temperature (1700°C), long reaction time (1 hour), difficulty in obtaining large-scale materials, low production efficiency, and high cost; Continuous heating for a long time consumes a lot of electric energy; the process is complicated, and a vacuum environment or argon gas protection is required to prevent oxidation; at the same time, after a long period of heating, the structure of the material is coarsened, resulting in deterioration of its mechanical properties.
发明内容 Contents of the invention
本发明的目的是为了解决现有Nb4AlC3块体陶瓷的制备方法合成温度高、反应时间长、工艺复杂、成本高,以及得到的Nb4AlC3块体陶瓷组织粗化的问题,本发明提供了Nb4AlC3块体陶瓷的制备方法。The purpose of the present invention is to solve the problems of high synthesis temperature, long reaction time, complex process, high cost and coarsening of the structure of the obtained Nb 4 AlC 3 bulk ceramics in the preparation method of the existing Nb 4 AlC 3 bulk ceramics. The invention provides a method for preparing Nb 4 AlC 3 bulk ceramics.
本发明Nb4AlC3块体陶瓷的制备方法是通过以下步骤实现的:一、将铌粉、铝粉和碳粉放入树脂球磨罐中球磨5~30小时,或者加入无水乙醇球磨湿混5~30小时后自然晾干得混合粉末,其中,铌粉和铝粉的摩尔比为4∶0.7~1.3,铌粉和碳粉的摩尔比为4∶2.6~3.2;二、向混合粉末施加15~45MPa的压力10~20s,将混合粉末压成预制坯,然后将预制坯放入模具中,模具与预制坯之间的空隙用石英砂填充,再将模具和预制坯一起放入燃烧合成反应器中,然后在预制坯的上表面中心点火,发生自蔓延燃烧反应;三、燃烧反应结束1~5s后开始施加160~480MPa的压力,保压10~15s,再将反应产物埋入石英砂冷却至室温,即得到Nb4AlC3块体陶瓷。The preparation method of Nb 4 AlC 3 block ceramics of the present invention is realized through the following steps: 1. Put niobium powder, aluminum powder and carbon powder into a resin ball mill tank for ball milling for 5 to 30 hours, or add absolute ethanol ball mill and wet mix After 5 to 30 hours, dry naturally to obtain a mixed powder, wherein the molar ratio of niobium powder and aluminum powder is 4:0.7 to 1.3, and the molar ratio of niobium powder and carbon powder is 4:2.6 to 3.2; Press the mixed powder into a preform at a pressure of 15-45MPa for 10-20s, then put the preform into the mold, fill the gap between the mold and the preform with quartz sand, and then put the mold and the preform into the combustion synthesis In the reactor, the center of the upper surface of the preform is ignited, and a self-propagating combustion reaction occurs; 3. After the combustion reaction ends 1-5s, a pressure of 160-480MPa is applied, and the pressure is kept for 10-15s, and then the reaction product is embedded in the quartz The sand is cooled to room temperature to obtain Nb 4 AlC 3 bulk ceramics.
本发明Nb4AlC3块体陶瓷的制备方法,其特征在于Nb4AlC3块体陶瓷的制备方法是通过以下步骤实现的:一、将铌粉、铝粉和碳粉放入树脂球磨罐中球磨5~30小时,或者加入无水乙醇球磨湿混5~30小时后自然晾干得混合粉末,其中,铌粉和铝粉的摩尔比为4∶0.7~1.3,铌粉和碳粉的摩尔比为4∶2.6~3.2;二、将混合粉末放入钢制模具中,施加15~45MPa的压力20~25s,使混合粉末形成一个圆柱形的坯体,然后在坯体的上表面中心点,或者上表面的三个互呈120°角的半径中点上放置点火剂和电阻丝,然后在坯体上放置一个沙饼,在沙饼上放置厚度为30mm的钢制垫块,电阻丝引线从垫块边缘引出并与点火装置连接上;三、打开点火装置点火并使电阻丝通电发热引燃预制坯,燃烧反应停止1~5s后立即对坯体施加2000kN~5000kN的轴向压力10~50秒,取出产品,在30秒内埋入石英砂冷却,冷却20~30小时,即得到Nb4AlC3块体陶瓷;步骤二的钢制模具为中国专利号为ZL03132642.0的专利《燃烧合成反应器》中的钢制模具。The preparation method of Nb 4 AlC 3 bulk ceramics of the present invention is characterized in that the preparation method of Nb 4 AlC 3 bulk ceramics is realized through the following steps: 1. Putting niobium powder, aluminum powder and carbon powder into a resin ball mill jar Ball mill for 5 to 30 hours, or add absolute ethanol ball mill and wet mix for 5 to 30 hours and then dry naturally to obtain a mixed powder, wherein the molar ratio of niobium powder and aluminum powder is 4:0.7~1.3, and the molar ratio of niobium powder and carbon powder The ratio is 4:2.6~3.2; 2. Put the mixed powder into a steel mold, apply a pressure of 15~45MPa for 20~25s, make the mixed powder form a cylindrical green body, and then press the center point on the upper surface of the green body , or place igniting agent and resistance wire on the midpoints of the three radii at an angle of 120° to each other on the upper surface, then place a sand cake on the green body, place a steel pad with a thickness of 30mm on the sand cake, and place the resistance wire The lead wire is led out from the edge of the pad and connected to the ignition device; 3. Turn on the ignition device to ignite and energize the resistance wire to heat and ignite the preform. Immediately apply an axial pressure of 2000kN to 5000kN on the preform after the combustion reaction stops for 1 to 5 seconds. ~50 seconds, take out the product, embed quartz sand within 30 seconds to cool, and cool for 20 to 30 hours to obtain Nb 4 AlC 3 bulk ceramics; the steel mold in step 2 is the patent " A steel mold in a combustion synthesis reactor.
本发明的铌粉、铝粉和碳粉的纯度为98%以上。The purity of the niobium powder, aluminum powder and carbon powder of the present invention is above 98%.
本发明步骤一中加入无水乙醇作为分散剂使物料混合均匀,使无水乙醇的液面没过物料。In step 1 of the present invention, absolute ethanol is added as a dispersant to mix the materials uniformly, so that the liquid level of the absolute ethanol does not cover the materials.
本发明Nb4AlC3块体陶瓷的制备方法利用燃烧合成/准等静压原位合成工艺,以低成本的铌粉、铝粉和碳粉为原料制备出高纯度的单相Nb4AlC3陶瓷块体;块体陶瓷的合成和致密化一步完成,而且制备工艺成本低,无需长时间高温加热,可以节约大量能源,能耗降低;生产效率高,燃烧合成反应在5分钟内即可完成,得到的Nb4AlC3块体陶瓷组织细小,致密性提高;可获得直径50mm、80~300mm的Nb4AlC3块体陶瓷。The preparation method of Nb 4 AlC 3 bulk ceramics of the present invention utilizes the combustion synthesis/quasi-isostatic pressing in-situ synthesis process to prepare high-purity single-phase Nb 4 AlC 3 with low-cost niobium powder, aluminum powder and carbon powder as raw materials Ceramic block; the synthesis and densification of block ceramics is completed in one step, and the cost of the preparation process is low, without the need for long-term high-temperature heating, which can save a lot of energy and reduce energy consumption; the production efficiency is high, and the combustion synthesis reaction can be completed within 5 minutes , the obtained Nb 4 AlC 3 bulk ceramics have a fine structure and improved compactness; Nb 4 AlC 3 bulk ceramics with diameters of 50mm and 80-300mm can be obtained.
本发明的制备方法得到的Nb4AlC3块体陶瓷,由单相Nb4AlC3组成,纯度高,Nb4AlC3块体陶瓷属六方晶系,空间群为P63/mmc,晶体结构中Al与Nb-C链以弱共价键结合,导致Nb4AlC3易延(0001)基面产生剪切变形,从而使Nb4AlC3晶粒易于产生扭折和层裂,宏观上表现出显微塑性。可用于航空、航天、电子工业和核工业等行业。The Nb 4 AlC 3 bulk ceramic obtained by the preparation method of the present invention is composed of single-phase Nb 4 AlC 3 and has high purity. The Nb 4 AlC 3 bulk ceramic belongs to the hexagonal crystal system, the space group is P6 3 /mmc, and the crystal structure is Al and Nb-C chains are combined with weak covalent bonds, resulting in shear deformation of the ductile (0001) basal plane of Nb 4 AlC 3 , which makes the grains of Nb 4 AlC 3 prone to kinks and laminations, which appear macroscopically microplastic. It can be used in industries such as aviation, aerospace, electronics industry and nuclear industry.
本发明的制备方法与传统的高温固态反应法相比,本发明的优势在于利用了原料化学反应的化学能,在反应过程中只需要很小的能量点火即可,燃烧过程所需的能量来自原料燃烧所释放的化学能,极大地降低了能耗,提高了生产效率;而且燃烧合成的温度很高,可达2000~3000℃,高温有利于杂质的挥发,因而Nb4AlC3块体陶瓷的纯度很高。综上所述,本发明采用燃烧合成技术制备Nb4AlC3块体陶瓷的方法,具有反应时间短,反应速率快,耗能少,生产效率高,成本低,工艺简单等突出优点,而且得到的Nb4AlC3块体陶瓷组织细小,应用前景广阔,该技术的使用将具有明显的社会和经济效益。Compared with the traditional high-temperature solid-state reaction method, the preparation method of the present invention has the advantage of utilizing the chemical energy of the chemical reaction of the raw material, and only needs a small amount of energy to ignite during the reaction process, and the energy required for the combustion process comes from the raw material The chemical energy released by combustion greatly reduces energy consumption and improves production efficiency; and the temperature of combustion synthesis is very high, up to 2000-3000 ° C, high temperature is conducive to the volatilization of impurities, so the Nb 4 AlC 3 bulk ceramics The purity is very high. In summary, the present invention adopts combustion synthesis technology to prepare Nb 4 AlC 3 bulk ceramics, which has outstanding advantages such as short reaction time, fast reaction rate, less energy consumption, high production efficiency, low cost, simple process, etc., and obtains The Nb 4 AlC 3 bulk ceramics have a fine structure and broad application prospects. The use of this technology will have obvious social and economic benefits.
具体实施方式 Detailed ways
本发明技术方案不局限于以下所列举具体实施方式,还包括各具体实施方式间的任意组合。The technical solution of the present invention is not limited to the specific embodiments listed below, but also includes any combination of the specific embodiments.
具体实施方式一:本实施方式Nb4AlC3块体陶瓷的制备方法是通过以下步骤实现的:Specific Embodiment 1: The preparation method of Nb 4 AlC 3 bulk ceramics in this embodiment is realized through the following steps:
一、将铌粉、铝粉和碳粉放入树脂球磨罐中球磨5~30小时,或者加入无水乙醇球磨湿混5~30小时后自然晾干得混合粉末,其中,铌粉和铝粉的摩尔比为4∶0.7~1.3,铌粉和碳粉的摩尔比为4∶2.6~3.2;二、向混合粉末施加15~45MPa的压力12~20s,将混合粉末压成预制坯,然后将预制坯放入模具中,模具与预制坯之间的空隙用石英砂填充,再将模具和预制坯一起放入燃烧合成反应器中,然后在预制坯的上表面中心点火,进行自蔓延燃烧反应;三、燃烧反应结束1~5s后开始施加160~480MPa的压力,保压10~15s,再将反应产物埋入石英砂冷却至室温,即得到Nb4AlC3块体陶瓷。1. Put niobium powder, aluminum powder and carbon powder into a resin ball mill tank and mill for 5-30 hours, or add anhydrous ethanol ball mill to wet mix for 5-30 hours and then dry naturally to obtain a mixed powder. Among them, niobium powder and aluminum powder The molar ratio of niobium powder and carbon powder is 4:0.7~1.3, and the molar ratio of niobium powder and carbon powder is 4:2.6~3.2; 2. Apply a pressure of 15~45MPa to the mixed powder for 12~20s, press the mixed powder into a preform, and then The preform is put into the mold, and the gap between the mold and the preform is filled with quartz sand, and then the mold and the preform are put into the combustion synthesis reactor, and then the center of the upper surface of the preform is ignited to carry out the self-propagating combustion reaction 3. Apply a pressure of 160-480MPa 1-5s after the combustion reaction, hold the pressure for 10-15s, then embed the reaction product in quartz sand and cool to room temperature to obtain Nb 4 AlC 3 bulk ceramics.
本实施方式步骤一中加入无水乙醇作为分散剂使物料混合均匀,使无水乙醇的液面没过物料1~5mm。In step 1 of this embodiment, absolute ethanol is added as a dispersant to mix the materials evenly, so that the liquid level of the absolute ethanol is submerged by 1-5 mm of the materials.
本实施方式步骤一中的铌粉、铝粉和碳粉的纯度为98%以上。The purity of the niobium powder, aluminum powder and carbon powder in step 1 of this embodiment is above 98%.
本实施方式利用燃烧合成/准等静压原位合成工艺,以低成本的铌粉、铝粉和碳粉为原料制备出高纯度的单相Nb4AlC3陶瓷块体;块体陶瓷的合成和致密化一步完成,而且制备工艺成本低,无需长时间高温加热,可以节约大量能源,能耗降低;生产效率高,燃烧合成反应在5分钟内即可完成,得到的Nb4AlC3块体陶瓷组织细小,致密性提高;本实施方式得到的Nb4AlC3块体陶瓷的直径为50mm。In this embodiment, a high-purity single-phase Nb 4 AlC 3 ceramic block is prepared from low-cost niobium powder, aluminum powder and carbon powder by using the combustion synthesis/quasi-isostatic in-situ synthesis process; the synthesis of bulk ceramics and densification in one step, and the cost of the preparation process is low, without the need for long-term high-temperature heating, which can save a lot of energy and reduce energy consumption; the production efficiency is high, and the combustion synthesis reaction can be completed within 5 minutes, and the obtained Nb 4 AlC 3 block The ceramic structure is fine, and the compactness is improved; the diameter of the Nb 4 AlC 3 bulk ceramic obtained in this embodiment is 50 mm.
具体实施方式二:本实施方式与具体实施方式一不同的是步骤一中铌粉和铝粉的摩尔比为4∶0.9~1.2,铌粉和碳粉的摩尔比为4∶2.7~3.1。其它步骤及参数与具体实施方式一相同。Embodiment 2: This embodiment differs from Embodiment 1 in that the molar ratio of niobium powder and aluminum powder in step 1 is 4:0.9-1.2, and the molar ratio of niobium powder and carbon powder is 4:2.7-3.1. Other steps and parameters are the same as those in Embodiment 1.
具体实施方式三:本实施方式与具体实施方式一不同的是步骤一中铌粉和铝粉的摩尔比为4∶1.1,铌粉和碳粉的摩尔比为4∶2.8。其它步骤及参数与具体实施方式一相同。Embodiment 3: The difference between this embodiment and Embodiment 1 is that the molar ratio of niobium powder and aluminum powder in step 1 is 4:1.1, and the molar ratio of niobium powder and carbon powder is 4:2.8. Other steps and parameters are the same as those in Embodiment 1.
具体实施方式四:本实施方式与具体实施方式一、二或三不同的是步骤一中放入树脂球磨罐中球磨12~24小时,或者加入无水乙醇球磨湿混12~24小时。其它步骤及参数与具体实施方式一、二或三相同。Embodiment 4: The difference between this embodiment and Embodiment 1, 2 or 3 is that in step 1, put it into a resin ball mill jar and mill it for 12-24 hours, or add absolute ethanol and ball-mill it for wet mixing for 12-24 hours. Other steps and parameters are the same as those in Embodiment 1, 2 or 3.
具体实施方式五:本实施方式与具体实施方式一、二或三不同的是步骤一中放入树脂球磨罐中球磨16小时,或者加入无水乙醇球磨湿混16小时。其它步骤及参数与具体实施方式一、二或三相同。Embodiment 5: The difference between this embodiment and Embodiment 1, 2 or 3 is that in step 1, put it into a resin ball mill jar for ball milling for 16 hours, or add absolute ethanol and ball mill for wet mixing for 16 hours. Other steps and parameters are the same as those in Embodiment 1, 2 or 3.
具体实施方式六:本实施方式与具体实施方式一至五不同的是步骤二中向混合粉末施加25~38MPa的压力。其它步骤及参数与具体实施方式一至五相同。Embodiment 6: This embodiment differs from Embodiments 1 to 5 in that in step 2, a pressure of 25-38 MPa is applied to the mixed powder. Other steps and parameters are the same as those in Embodiments 1 to 5.
具体实施方式七:本实施方式与具体实施方式一至五不同的是步骤二中向混合粉末施加32MPa的压力。其它步骤及参数与具体实施方式一至五相同。Embodiment 7: This embodiment differs from Embodiments 1 to 5 in that a pressure of 32 MPa is applied to the mixed powder in step 2. Other steps and parameters are the same as those in Embodiments 1 to 5.
具体实施方式八:本实施方式与具体实施方式一至七不同的是步骤二中点火需要在点火点放置3~7g的点火剂,点火剂为Ti和C按摩尔比为1∶1混合的混合粉末、Ti和B按摩尔比为1∶2混合的混合粉末或Ti和B4C按摩尔比为3∶1混合的混合粉末。Embodiment 8: The difference between this embodiment and Embodiments 1 to 7 is that ignition in step 2 requires 3 to 7 g of igniting agent to be placed at the ignition point, and the igniting agent is a mixed powder mixed with Ti and C in a molar ratio of 1:1. , Ti and B in a molar ratio of 1:2 mixed powder or Ti and B 4 C in a molar ratio of 3:1 mixed powder.
本实施方式中,Ti为粒度小于300目的质量纯度为99%的Ti粉。In this embodiment, Ti is Ti powder with a particle size of less than 300 mesh and a mass purity of 99%.
具体实施方式九:本实施方式与具体实施方式一至八不同的是步骤二中的模具为2003年第4期《无机材料学报》发表的《TiC-TiB2/Cu复合材料的自蔓延高温合成研究》中的模具。其它步骤及参数与具体实施方式一至八相同。Specific embodiment nine: This embodiment is different from specific embodiments one to eight in that the mold in step two is the self-propagating high-temperature synthesis of TiC-TiB 2 /Cu composite materials published in the fourth issue of "Journal of Inorganic Materials" in 2003 " in the mold. Other steps and parameters are the same as those in Embodiments 1 to 8.
具体实施方式十:本实施方式与具体实施方式一至九不同的是步骤三中燃烧合成反应结束后施加240~380MPa的压力,保压11~14s。其它步骤及参数与具体实施方式一至九相同。Embodiment 10: This embodiment differs from Embodiments 1 to 9 in that in step 3, after the combustion synthesis reaction is completed, a pressure of 240-380 MPa is applied, and the pressure is maintained for 11-14 seconds. Other steps and parameters are the same as those in Embodiments 1 to 9.
具体实施方式十一:本实施方式与具体实施方式一至九不同的是步骤三中燃烧合成反应结束后施加280~340MPa的压力,保压12~13s。其它步骤及参数与具体实施方式一至九相同。Embodiment 11: This embodiment differs from Embodiments 1 to 9 in that in Step 3, after the combustion synthesis reaction is completed, a pressure of 280-340 MPa is applied and the pressure is maintained for 12-13 seconds. Other steps and parameters are the same as those in Embodiments 1 to 9.
具体实施方式十二:本实施方式与具体实施方式一至九不同的是步骤三中燃烧合成反应结束后施加300MPa的压力,保压12s。其它步骤及参数与具体实施方式一至九相同。Embodiment 12: This embodiment differs from Embodiments 1 to 9 in that in step 3, after the combustion synthesis reaction is completed, a pressure of 300 MPa is applied and the pressure is maintained for 12 s. Other steps and parameters are the same as those in Embodiments 1 to 9.
具体实施方式十三:本实施方式与具体实施方式一的不同点是:步骤二中的模具为《TiC-TiB2/Cu复合材料的自蔓延高温合成研究》中的模具。其它步骤及参数与具体实施方式一相同。Embodiment 13: The difference between this embodiment and Embodiment 1 is that the mold in step 2 is the mold in "Research on Self-propagating High Temperature Synthesis of TiC-TiB 2 /Cu Composite Materials". Other steps and parameters are the same as those in Embodiment 1.
具体实施方式十五:本实施方式制备高纯度Nb4AlC3块体材料的方法按如下步骤进行:一、将铌粉、铝粉和碳粉放入树脂球磨罐中,然后加入无水乙醇球磨湿混24小时后自然晾干得混合粉末,其中,铌粉和铝粉的摩尔比为4∶1.1,铌粉和碳粉的摩尔比为4∶2.8;Embodiment 15: The method for preparing high-purity Nb 4 AlC 3 bulk material in this embodiment is carried out as follows: 1. Put niobium powder, aluminum powder and carbon powder into a resin ball mill tank, and then add absolute ethanol for ball milling After wet mixing for 24 hours, dry naturally to obtain mixed powder, wherein the mol ratio of niobium powder and aluminum powder is 4: 1.1, and the mol ratio of niobium powder and carbon powder is 4: 2.8;
二、向混合粉末施加32MPa的压力20s,将混合粉末压成预制坯,然后将预制坯放入模具中,模具与预制坯之间的空隙用石英砂填充,再将模具和预制坯一起放入燃烧合成反应器中,然后在预制坯的上表面中心点火,进行燃烧反应;三、燃烧合成反应结束5s后开始施加300MPa的压力,保压12s,再将反应产物埋入石英砂冷却至室温,即得到Nb4AlC3块体陶瓷。2. Apply a pressure of 32MPa to the mixed powder for 20s, press the mixed powder into a preform, then put the preform into the mold, fill the gap between the mold and the preform with quartz sand, and put the mold and the preform together In the combustion synthesis reactor, ignite at the center of the upper surface of the preform to carry out the combustion reaction; 3. After the combustion synthesis reaction is completed 5s, start to apply a pressure of 300MPa, keep the pressure for 12s, and then embed the reaction product in quartz sand to cool to room temperature. That is, Nb 4 AlC 3 bulk ceramics are obtained.
本实施方式步骤一中加入无水乙醇作为分散剂使物料混合均匀,使无水乙醇的液面没过物料1~5mm。In step 1 of this embodiment, absolute ethanol is added as a dispersant to mix the materials evenly, so that the liquid level of the absolute ethanol is submerged by 1-5 mm of the materials.
本实施方式步骤一中的铌粉、铝粉和碳粉的纯度为98%以上。The purity of the niobium powder, aluminum powder and carbon powder in step 1 of this embodiment is above 98%.
本实施方式中步骤二中点火需要在点火点放置5g的点火剂,点火剂为Ti和C按摩尔比为1∶1混合的混合粉末;步骤二中的模具为《TiC-TiB2/Cu复合材料的自蔓延高温合成研究》中的模具。Ignition in step 2 of this embodiment needs to place 5 g of igniting agent at the ignition point. The igniting agent is a mixed powder of Ti and C in a molar ratio of 1:1; the mold in step 2 is "TiC-TiB 2 /Cu composite Die in Self-Propagating High-Temperature Synthesis of Materials.
本实施方式得到的Nb4AlC3块体陶瓷的直径为50mm、高为10~20mm。The Nb 4 AlC 3 bulk ceramic obtained in this embodiment has a diameter of 50 mm and a height of 10 to 20 mm.
本实施方式得到的Nb4AlC3块体陶瓷单相Nb4AlC3组成,纯度高,具有良好的显微塑性,力学性能好。The Nb 4 AlC 3 bulk ceramic obtained in this embodiment has a single-phase Nb 4 AlC 3 composition, high purity, good microplasticity, and good mechanical properties.
具体实施方式十六:本实施方式Nb4AlC3块体陶瓷的制备方法是通过以下步骤实现的:Specific Embodiment Sixteen: The preparation method of Nb 4 AlC 3 bulk ceramics in this embodiment is realized through the following steps:
一、将铌粉、铝粉和碳粉放入树脂球磨罐中球磨5~30小时,或者加入无水乙醇球磨湿混5~30小时后自然晾干得混合粉末,其中,铌粉和铝粉的摩尔比为4∶0.7~1.3,铌粉和碳粉的摩尔比为4∶2.6~3.2;二、将混合粉末放入钢制模具中,向钢制模具施加15~45MPa的压力20~25s,使混合粉末形成一个圆柱形的坯体,然后在坯体的上表面中心点,或者上表面的三个互呈120°角的半径中点上放置点火剂和电阻丝,然后在坯体上放置一个沙饼,在沙饼上放置厚度为30mm的钢制垫块,电阻丝引线从垫块边缘引出并与点火装置连接上;三、打开点火装置点火并使电阻丝通电发热引燃预制坯,燃烧反应停止1~5s后立即对坯体施加2000kN~5000kN的轴向压力10~50秒,取出产品,30秒内埋入石英砂冷却20~30小时,即得到Nb4AlC3块体陶瓷;步骤二的钢制模具为中国专利号为ZL03132642.0的专利《燃烧合成反应器》中的钢制模具。1. Put niobium powder, aluminum powder and carbon powder into a resin ball mill tank and mill for 5-30 hours, or add anhydrous ethanol ball mill to wet mix for 5-30 hours and then dry naturally to obtain a mixed powder. Among them, niobium powder and aluminum powder The molar ratio of niobium powder and carbon powder is 4:0.7~1.3, and the molar ratio of niobium powder and carbon powder is 4:2.6~3.2; 2. Put the mixed powder into a steel mold, and apply a pressure of 15~45MPa to the steel mold for 20~25s , so that the mixed powder forms a cylindrical green body, and then place the igniter and resistance wire on the center point of the upper surface of the green body, or on the midpoints of the three radii that form an angle of 120° each other on the upper surface, and then place the igniter and resistance wire on the green body Place a sand cake, place a steel block with a thickness of 30mm on the sand cake, lead the resistance wire lead from the edge of the block and connect it to the ignition device; 3. Turn on the ignition device to ignite and make the resistance wire energize and heat to ignite the preform , Immediately after the combustion reaction stops for 1-5s, an axial pressure of 2000kN-5000kN is applied to the green body for 10-50 seconds, the product is taken out, embedded in quartz sand within 30 seconds and cooled for 20-30 hours, and Nb 4 AlC 3 bulk ceramics are obtained ; The steel mold in step 2 is the steel mold in the patent "combustion synthesis reactor" with Chinese patent number ZL03132642.0.
本发明的铌粉、铝粉和碳粉的纯度为98%以上。The purity of the niobium powder, aluminum powder and carbon powder of the present invention is above 98%.
本实施方式步骤一中加入无水乙醇作为分散剂使物料混合均匀,使无水乙醇的液面没过物料1~5mm。In step 1 of this embodiment, absolute ethanol is added as a dispersant to mix the materials evenly, so that the liquid level of the absolute ethanol is submerged by 1-5 mm of the materials.
本实施方式利用燃烧合成/准等静压原位合成工艺,以低成本的铌粉、铝粉和碳粉为原料制备出高纯度的单相Nb4AlC3陶瓷块体;块体陶瓷的合成和致密化一步完成,而且制备工艺成本低,无需长时间高温加热,可以节约大量能源,能耗降低;生产效率高,燃烧合成反应在5分钟内即可完成,得到的Nb4AlC3块体陶瓷组织细小,致密性提高;本实施方式得到的Nb4AlC3块体陶瓷的直径为80mm~300mm,高为10mm~300mm。In this embodiment, a high-purity single-phase Nb 4 AlC 3 ceramic block is prepared from low-cost niobium powder, aluminum powder and carbon powder by using the combustion synthesis/quasi-isostatic in-situ synthesis process; the synthesis of bulk ceramics and densification in one step, and the cost of the preparation process is low, without the need for long-term high-temperature heating, which can save a lot of energy and reduce energy consumption; the production efficiency is high, and the combustion synthesis reaction can be completed within 5 minutes, and the obtained Nb 4 AlC 3 block The ceramic structure is fine, and the compactness is improved; the diameter of the Nb 4 AlC 3 bulk ceramic obtained in this embodiment is 80 mm to 300 mm, and the height is 10 mm to 300 mm.
具体实施方式十七:本实施方式与具体实施方式十六不同的是步骤一中铌粉和铝粉的摩尔比为4∶0.9~1.2,铌粉和碳粉的摩尔比为4∶2.7~3.1。其它步骤及参数与具体实施方式十六相同。Specific embodiment seventeen: the difference between this embodiment and specific embodiment sixteen is that the molar ratio of niobium powder and aluminum powder in step 1 is 4: 0.9~1.2, and the molar ratio of niobium powder and carbon powder is 4: 2.7~3.1 . Other steps and parameters are the same as those in Embodiment 16.
具体实施方式十八:本实施方式与具体实施方式十六不同的是步骤一中铌粉和铝粉的摩尔比为4∶1.1,铌粉和碳粉的摩尔比为4∶2.8。其它步骤及参数与具体实施方式十六相同。Embodiment 18: This embodiment differs from Embodiment 16 in that the molar ratio of niobium powder to aluminum powder in step 1 is 4:1.1, and the molar ratio of niobium powder to carbon powder is 4:2.8. Other steps and parameters are the same as those in Embodiment 16.
具体实施方式十九:本实施方式与具体实施方式十六、十七或十八不同的是步骤一中放入树脂球磨罐中球磨12~24小时,或者加入无水乙醇球磨湿混12~24小时。其它步骤及参数与具体实施方式十六、十七或十八相同。Specific Embodiment Nineteen: The difference between this embodiment and specific embodiments sixteen, seventeen or eighteen is that in step one, put it into a resin ball mill tank for ball milling for 12 to 24 hours, or add anhydrous ethanol ball mill to wet mix for 12 to 24 hours. Hour. Other steps and parameters are the same as those in Embodiment 16, 17 or 18.
具体实施方式二十:本实施方式与具体实施方式十六、十七或十八不同的是步骤一中放入树脂球磨罐中球磨16小时,或者加入无水乙醇球磨湿混16小时。其它步骤及参数与Embodiment 20: This embodiment differs from Embodiment 16, 17 or 18 in that in step 1, put it into a resin ball mill tank for 16 hours of ball milling, or add anhydrous ethanol ball mill and wet mix for 16 hours. Other steps and parameters are the same as
具体实施方式十六、十七或十八相同。The specific embodiments are the same as sixteen, seventeen or eighteen.
具体实施方式二十一:本实施方式与具体实施方式十六至二十不同的是步骤二中向钢制模具施加25~38MPa的压力。其它步骤及参数与具体实施方式十六至二十相同。Embodiment 21: This embodiment differs from Embodiments 16 to 20 in that in step 2, a pressure of 25-38 MPa is applied to the steel mold. Other steps and parameters are the same as those in Embodiments 16 to 20.
具体实施方式二十二:本实施方式与具体实施方式十六至二十不同的是步骤二中向钢制模具施加32MPa的压力。其它步骤及参数与具体实施方式十六至二十相同。Embodiment 22: This embodiment differs from Embodiments 16 to 20 in that in step 2, a pressure of 32 MPa is applied to the steel mold. Other steps and parameters are the same as those in Embodiments 16 to 20.
具体实施方式二十三:本实施方式与具体实施方式十六至二十二不同的是步骤二中点火需要在点火点放置3~7g的点火剂,点火剂为Ti和C按摩尔比为1∶1混合的混合粉末、Ti和B按摩尔比为1∶2混合的混合粉末或Ti和B4C按摩尔比为3∶1混合的混合粉末。Specific embodiment 23: The difference between this embodiment and specific embodiments 16 to 22 is that the ignition in step 2 needs to place 3 to 7 g of igniting agent at the ignition point, and the igniting agent is Ti and C with a molar ratio of 1. :1 mixed powder, Ti and B mixed powder with a molar ratio of 1:2, or Ti and B 4 C mixed powder with a molar ratio of 3:1.
其它步骤及参数与具体实施方式十六至二十二相同。Other steps and parameters are the same as those in Embodiments 16 to 22.
具体实施方式二十四:本实施方式与具体实施方式十六至二十三不同的是步骤二中在坯体上放置的沙饼的直径与圆柱形坯体的直径一致。其它步骤及参数与具体实施方式十六至二十三相同。Embodiment 24: This embodiment differs from Embodiments 16 to 23 in that the diameter of the sand cake placed on the body in step 2 is consistent with the diameter of the cylindrical body. Other steps and parameters are the same as those in Embodiments 16 to 23.
具体实施方式二十五:本实施方式与具体实施方式十六至二十四不同的是步骤二的点火装置由一个能瞬间提供高达100A的电流的电源和铜导线组成,铜导线连接电阻丝。其它步骤及参数与具体实施方式十六至二十四相同。Embodiment 25: This embodiment differs from Embodiments 16 to 24 in that the ignition device in step 2 is composed of a power supply capable of instantly providing a current up to 100A and a copper wire, and the copper wire is connected to a resistance wire. Other steps and parameters are the same as those in Embodiments 16 to 24.
具体实施方式二十六:本实施方式与具体实施方式十六至二十五不同的是步骤三中燃烧停止后立即对坯体施加2800kN~4200kN的轴向压力15~35秒。其它步骤及参数与具体实施方式十六至二十五相同。Embodiment 26: This embodiment differs from Embodiments 16 to 25 in that an axial pressure of 2800kN-4200kN is applied to the green body for 15-35 seconds immediately after the combustion stops in step 3. Other steps and parameters are the same as those in Embodiments 16 to 25.
具体实施方式二十七:本实施方式与具体实施方式十六至二十五不同的是步骤三中燃烧停止后立即对坯体施加3600kN的轴向压力30秒。其它步骤及参数与具体实施方式十六至二十五相同。Specific Embodiment 27: This embodiment differs from specific embodiments 16 to 25 in that an axial pressure of 3600 kN is applied to the green body for 30 seconds immediately after the combustion stops in step 3. Other steps and parameters are the same as those in Embodiments 16 to 25.
具体实施方式二十八:本实施方式与具体实施方式十六至二十七不同的是步骤三中埋入石英砂冷却22~28小时。其它步骤及参数与具体实施方式十六至二十七相同。Embodiment 28: This embodiment differs from Embodiments 16 to 27 in that in Step 3, quartz sand is embedded and cooled for 22 to 28 hours. Other steps and parameters are the same as those in Embodiments 16 to 27.
具体实施方式二十九:本实施方式与具体实施方式十六至二十七的不同点是:步骤三中埋入石英砂冷却25小时。其它步骤及参数与具体实施方式十六至二十七相同。Specific embodiment 29: The difference between this embodiment and specific embodiments 16 to 27 is: in step 3, embed quartz sand and cool for 25 hours. Other steps and parameters are the same as those in Embodiments 16 to 27.
具体实施方式三十:本实施方式Nb4AlC3块体陶瓷的制备方法是通过以下步骤实现的:Specific Embodiment Thirty: The preparation method of Nb 4 AlC 3 bulk ceramics in this embodiment is realized through the following steps:
一、将铌粉、铝粉和碳粉放入树脂球磨罐中球磨24小时,其中,铌粉和铝粉的摩尔比为4∶1.1,铌粉和碳粉的摩尔比为4∶2.8;二、将混合粉末放入钢制模具中,向钢制模具施加32MPa的压力20s,使混合粉末形成一个圆柱形的坯体,然后在坯体的上表面中心点放置点火剂和电阻丝,然后在坯体上放置一个沙饼,在沙饼上放置厚度为30mm的钢制垫块,电阻丝引线从垫块边缘引出并与点火装置连接上;三、打开点火装置点火并使电阻丝通电发热,燃烧停止后立即对坯体施加3600kN的轴向压力25秒,取出产品,30秒内埋入石英砂冷却25小时,即得到Nb4AlC3块体陶瓷;步骤二的钢制模具为中国专利号为ZL03132642.0的专利《燃烧合成反应器》中的钢制模具。One, niobium powder, aluminum powder and carbon powder are put into resin ball mill tank and ball milled for 24 hours, wherein, the mol ratio of niobium powder and aluminum powder is 4: 1.1, and the mol ratio of niobium powder and carbon powder is 4: 2.8; Two 1. Put the mixed powder into the steel mold, apply a pressure of 32MPa to the steel mold for 20s, make the mixed powder form a cylindrical green body, then place the igniter and resistance wire at the center of the upper surface of the green body, and then Place a sand cake on the green body, and place a steel block with a thickness of 30mm on the sand cake. The lead wire of the resistance wire is drawn from the edge of the block and connected to the ignition device; 3. Turn on the ignition device to ignite and make the resistance wire energize and generate heat. Immediately after the combustion stops, apply an axial pressure of 3600kN to the green body for 25 seconds, take out the product, embed it in quartz sand within 30 seconds and cool it for 25 hours to obtain Nb 4 AlC 3 bulk ceramics; the steel mold in step 2 is a Chinese patent number It is the steel mold in the patent "combustion synthesis reactor" of ZL03132642.0.
本发明的铌粉、铝粉和碳粉的纯度为98%以上。The purity of the niobium powder, aluminum powder and carbon powder of the present invention is above 98%.
本实施方式步骤一中加入无水乙醇作为分散剂使物料混合均匀,使无水乙醇的液面没过物料1~5mm。In step 1 of this embodiment, absolute ethanol is added as a dispersant to mix the materials evenly, so that the liquid level of the absolute ethanol is submerged by 1-5 mm of the materials.
本实施方式步骤二中点火需要在点火点放置7g的点火剂,点火剂为Ti和C按摩尔比为1∶1混合的混合粉末。In step 2 of this embodiment, 7 g of igniting agent needs to be placed at the ignition point for ignition. The igniting agent is a mixed powder of Ti and C in a molar ratio of 1:1.
本实施方式得到的Nb4AlC3块体陶瓷的直径为300mm,高为20mm。The Nb 4 AlC 3 bulk ceramic obtained in this embodiment has a diameter of 300 mm and a height of 20 mm.
本实施方式得到的Nb4AlC3块体陶瓷由单相Nb4AlC3组成,纯度高,具有良好的显微塑性,机械性能好。The Nb 4 AlC 3 bulk ceramic obtained in this embodiment is composed of single-phase Nb 4 AlC 3 , has high purity, good microplasticity, and good mechanical properties.
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