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CN101746152B - Laser version roller film engraving machine - Google Patents

Laser version roller film engraving machine Download PDF

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Publication number
CN101746152B
CN101746152B CN 200810219794 CN200810219794A CN101746152B CN 101746152 B CN101746152 B CN 101746152B CN 200810219794 CN200810219794 CN 200810219794 CN 200810219794 A CN200810219794 A CN 200810219794A CN 101746152 B CN101746152 B CN 101746152B
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laser
acousto
plate
workbench
engraving machine
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Expired - Fee Related
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CN 200810219794
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CN101746152A (en
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秦学锋
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Dongguan Dongyun Gravure Machinery Making Co ltd
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Dongguan Dongyun Gravure Machinery Making Co ltd
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Abstract

The invention relates to the field of plate roller laser processing systems, in particular to a laser plate roller film engraving machine. The printing roller film engraving technology is an advanced plate making mode at present, and has the main processing characteristics that: and (3) acting laser on the protective layer precoated on the surface of the plate roller according to the track of the plate pattern, wherein the part of the protective layer, which falls off and is exposed out of the surface of the plate roller, is the plate pattern to be processed, and then carrying out corrosion treatment on the plate roller to finally form the plate pattern. The laser printing roller film engraving machine is a special machine aiming at the processing mode and comprises: graphic image processing systems, control systems, mechanical systems, lasers, and optical systems. The optical system comprises an acousto-optic deflector, realizes the light splitting time-sharing control of laser, enables the processed printing plate pattern to be finer, and adopts a double-layer optical fiber laser generator to achieve the high stability of laser power and the excellent quality of light beam.

Description

一种激光版辊刻膜雕刻机 A laser plate roller engraving engraving machine

技术领域technical field

本发明涉及版辊激光加工系统领域,特别涉及一种激光版辊刻膜雕刻机。 The invention relates to the field of laser processing systems for plate rolls, in particular to a laser film engraving and engraving machine for plate rolls. the

背景技术Background technique

近年来,版辊刻膜技术成为一种较先进的制版方式,主要加工特点是:用激光按照印版图案轨迹作用于版辊表面预涂的保护层,保护层脱落裸露出版辊表面的部分即印版图案,再将版辊经过腐蚀、清洗处理,最终形成印版图案。但是目前的激光雕刻机,大都是通过激光束直接在版辊圆柱表面加工印版图案,没有针对上述加工方法所专用的激光雕刻设备。 In recent years, the plate engraving technology has become a relatively advanced plate-making method. The main processing features are: the laser is used to act on the pre-coated protective layer on the surface of the plate according to the track of the plate pattern, and the protective layer falls off to expose the surface of the plate. The printing plate pattern, and then the plate roller is corroded and cleaned to finally form the printing plate pattern. However, most of the current laser engraving machines directly process the printing plate pattern on the cylindrical surface of the plate roller through the laser beam, and there is no special laser engraving equipment for the above-mentioned processing method. the

中国专利CN1299723公开了一种激光雕刻版辊的系统,该系统包括:激光版辊的雕刻装置、CCD摄像头、计算机控制部分和用于激光器的循环水冷和辅助气体装置。该装置采用多束激光聚焦合束,提高了加工效率,但仍然存在缺陷:该装置是采用两台以上YAG激光器,但是YAG激光器本身光束质量不高,且两台以上YAG激光器,需要两套光路系统,增加了成本。 Chinese patent CN1299723 discloses a system for laser engraving plate rolls, which includes: engraving devices for laser plate rolls, CCD cameras, computer control parts, and circulating water cooling and auxiliary gas devices for lasers. The device uses multiple laser beams to focus and combine beams, which improves the processing efficiency, but there are still defects: the device uses more than two YAG lasers, but the beam quality of the YAG laser itself is not high, and more than two YAG lasers require two sets of optical paths system, increasing costs. the

发明内容Contents of the invention

本发明的目的在于提出一种激光版辊刻膜雕刻机,以解决现有技术中的不足。 The object of the present invention is to propose a laser plate roll engraving engraving machine to solve the deficiencies in the prior art. the

具体方案为:一种激光版辊刻膜雕刻机,包括:图形图像处理系统、控制系统、机体、光学系统及用于光学系统的水冷系统和吹吸风系统;其中机体包括工作台及防护罩,工作台包括用于支撑加工版辊的前支座及尾座,前支座固定在工作台上,尾座设置在工作台的导轨上,前支座安装有伺服电机和编码器,伺服电机及编码器与前支座内部的主轴相连;光学系统设置在一托板上,托板设置在工作台的导轨上;光学系统的水冷系统、吹吸风系统安装在机体中,其特征在于:所述光学系统包括:激光发生器、缩束镜、声光偏转器、反射镜、扩束镜及光雕头,激光发生器包括一个带散热片的接口,输出的激光通过缩束镜进入声光偏转器内,其产生的双束偏光与主光通过45度反射镜前的吸收体将主光挡住,双束偏光通过45度反射镜进入扩束镜,再通过光雕头输出;所述的声光偏转器包括:声光介质、驱动电源、压电换能器;激光发生器通过声光偏转器产生双束偏光,该双束偏光光斑水平相切且无干涉,每束激光可单独独立控制其通断,声光偏转器通过信号线与控制系统连接。 The specific plan is: a laser plate roll engraving engraving machine, including: graphics and image processing system, control system, body, optical system, water cooling system and blowing and suction system for the optical system; the body includes a workbench and a protective cover , the workbench includes a front support and a tailstock for supporting the processing plate roller, the front support is fixed on the workbench, the tailstock is set on the guide rail of the workbench, the front support is equipped with a servo motor and an encoder, and the servo motor And the encoder is connected to the main shaft inside the front support; the optical system is arranged on a pallet, and the pallet is arranged on the guide rail of the workbench; the water cooling system and the blowing and suction system of the optical system are installed in the body, and it is characterized in that: The optical system includes: a laser generator, a beam reducer, an acousto-optic deflector, a reflector, a beam expander and an optical engraving head. The laser generator includes an interface with a heat sink, and the output laser enters the acoustic In the light deflector, the double beams of polarized light and the main light generated by it pass through the absorber in front of the 45-degree reflector to block the main light, and the double beams of polarized light enter the beam expander through the 45-degree reflector, and then output through the laser engraving head; The acousto-optic deflector includes: acousto-optic medium, driving power supply, and piezoelectric transducer; the laser generator generates dual beams of polarized light through the acousto-optic deflector. The double beams of polarized light are horizontally tangent and non-interfering. It is independently controlled on and off, and the acousto-optic deflector is connected to the control system through a signal line. the

其中,所述的激光发生器为双层光纤激光器。 Wherein, the laser generator is a double-layer fiber laser. the

其中,扩束镜包括一高低上下可调的调整台。 Wherein, the beam expander includes a height-adjustable adjustment table. the

本发明的优点在于:激光发生器为一双层光纤激光发生器,双层光纤比普通光纤的纤芯多一层内包层,从而加大了纤芯的直径及受光角,增加了激光输出能量;再者采用声光偏转器,激光发生器通过声光偏转器产生双束偏光,该双束偏光光斑水平相切且无干涉,声光偏转器与控制系统连接,双束偏光中的每束激光可单独独立控制其通断,达到激光的分光分时控制目的,使激光加工更准确。 The invention has the advantages that: the laser generator is a double-layer fiber laser generator, and the double-layer optical fiber has one more layer of inner cladding than the core of the ordinary optical fiber, thereby increasing the diameter of the fiber core and the light receiving angle, and increasing the output energy of the laser ; Furthermore, the acousto-optic deflector is used, and the laser generator generates double beams of polarized light through the acousto-optic deflector. The double-beam polarized light spots are horizontally tangent and non-interfering. The laser can be independently controlled on and off to achieve the purpose of splitting and time-sharing control of the laser, making laser processing more accurate. the

附图说明Description of drawings

下面结合附图对本发明做进一步详细的说明。 The present invention will be described in further detail below in conjunction with the accompanying drawings. the

图1为本发明的立体结构图。 Fig. 1 is a three-dimensional structure diagram of the present invention. the

图2为光路系统结构图。 Figure 2 is a structural diagram of the optical path system. the

图3为声光偏转器的原理图。 Figure 3 is a schematic diagram of the acousto-optic deflector. the

图4为双层光纤的结构示意图。 Fig. 4 is a schematic structural diagram of a double-layer optical fiber. the

具体实施方式Detailed ways

如图1、2所示,本发明包括:图形图像处理系统1、控制系统2、机体4、光学系统5;其中机体4包括工作台6及防护罩3,工作台6包括用于支撑加工 版辊的前支座7及尾座8,前支座7固定在工作台6上,尾座8设置在工作台6的导轨上,前支座7安装有伺服电机9和编码器10,伺服电机9及编码器10与前支座7内部的主轴相连;光学系统5设置在一托板11上,托板11设置在工作台6上;托板11上设置有:激光发生器12、缩来镜13、声光偏转器14、反射镜15、扩束镜16、扩束镜16包括一高低上下可调的调整台19及光雕头17,激光发生器12包括一个带散热片的接口,输出的激光通过缩束镜13进入声光偏转器14内,其产生的双束偏光与主光通过反射镜15前的吸收体18将主光挡住,双束偏光通过反射镜15进入扩束镜16,再通过光雕头17输出,双束激光水平无干涉,达到分光控制的目的,其中声光偏转器14与控制系统2连接,控制系统2可控制激光的通断,根据加工的需要,可控制每束激光的通断,从而达到分时控制。 As shown in Figures 1 and 2, the present invention includes: a graphic image processing system 1, a control system 2, a body 4, and an optical system 5; wherein the body 4 includes a workbench 6 and a protective cover 3, and the workbench 6 includes a The front support 7 and the tailstock 8 of the roller, the front support 7 is fixed on the workbench 6, the tailstock 8 is arranged on the guide rail of the workbench 6, the front support 7 is equipped with a servo motor 9 and an encoder 10, the servo motor 9 and the encoder 10 are connected to the main shaft inside the front support 7; the optical system 5 is arranged on a pallet 11, and the pallet 11 is arranged on the workbench 6; the pallet 11 is provided with: a laser generator 12, a retractable Mirror 13, acousto-optic deflector 14, reflecting mirror 15, beam expander mirror 16, beam expander mirror 16 include a height-adjustable adjustment platform 19 and light carving head 17, and laser generator 12 includes an interface with a heat sink, The output laser enters the acousto-optic deflector 14 through the beam reducer 13, and the double-beam polarized light and the main light generated by it pass through the absorber 18 in front of the reflector 15 to block the main light, and the double-beam polarized light enters the beam expander through the reflector 15 16, and then output through the laser engraving head 17, the double-beam laser level has no interference, and the purpose of light splitting control is achieved. The acousto-optic deflector 14 is connected to the control system 2, and the control system 2 can control the on-off of the laser. According to the needs of processing, The on-off of each laser beam can be controlled, so as to achieve time-sharing control. the

如图3所示,控制系统2实时的将加工信号传给驱动电源22,驱动电源22作用到压电换能器21上,压电换能器21产生对应的频率和振幅的超声波并传入声光介质20,使其产生相应的相位光栅,实现了激光的分时控制。 As shown in Figure 3, the control system 2 transmits the processing signal to the driving power supply 22 in real time, and the driving power supply 22 acts on the piezoelectric transducer 21, and the piezoelectric transducer 21 generates ultrasonic waves of corresponding frequency and amplitude and transmits them The acousto-optic medium 20 enables it to generate a corresponding phase grating to realize the time-sharing control of the laser. the

如图4所示,激光发生器12为一双层光纤激光器,双层光纤结构包括:纤芯26、保护层24、内包层23、外包层25,内包层23使纤芯26的直径和受光角增加,能大量吸收高亮度光,从而加大了激光输出能量。 As shown in Figure 4, the laser generator 12 is a double-layer fiber laser, and the double-layer fiber structure includes: a fiber core 26, a protective layer 24, an inner cladding 23, an outer cladding 25, and the inner cladding 23 makes the diameter of the fiber core 26 and light receiving The increased angle can absorb a large amount of high-brightness light, thereby increasing the laser output energy. the

Claims (3)

1. laser roller film engraving machine comprises: graph and image processing system, control system, body, optical system and be used for the water-cooling system and the pressure-vaccum wind system of optical system; Wherein body comprises workbench and protective cover, workbench comprises preceding bearing and the tailstock that is used to support processing version roller, preceding bearing is fixed on the workbench, tailstock is arranged on the guide rail of workbench, preceding bearing is equipped with servomotor and encoder, and servomotor and encoder link to each other with the main shaft of preceding bearing inside; Optical system is arranged on the supporting plate, and supporting plate is arranged on the guide rail of workbench; The water-cooling system of optical system, pressure-vaccum wind system are installed in the body, it is characterized in that: described optical system comprises: laser generator, beam-shrinked mirror, acousto-optic deflection device, speculum, beam expanding lens and light carving head, laser generator comprises a flange-cooled interface, the laser of output enters in the acousto-optic deflection device by beam-shrinked mirror, the two-beam polarisation of its generation and key light block key light by the absorber of 45 degree before the speculums, the two-beam polarisation enters beam expanding lens by 45 degree speculums, again by the output of light carving head; Described acousto-optic deflection device comprises: acousto-optic medium, driving power, PZT (piezoelectric transducer); Laser generator produces the two-beam polarisation by acousto-optic deflection device, and this two-beam polarisation hot spot level is tangent and do not have interference, and every Shu Jiguang can independently separately control its break-make, and acousto-optic deflection device is connected with control system by holding wire.
2. a kind of laser roller film engraving machine according to claim 1 is characterized in that: described laser generator is double-deck optical fiber laser.
3. a kind of laser roller film engraving machine according to claim 1 is characterized in that: beam expanding lens comprises a height adjustable adjustment platform up and down.
CN 200810219794 2008-12-09 2008-12-09 Laser version roller film engraving machine Expired - Fee Related CN101746152B (en)

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CN101746152B true CN101746152B (en) 2011-04-27

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Families Citing this family (6)

* Cited by examiner, † Cited by third party
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CN102602127B (en) * 2012-03-09 2014-04-09 方平 Blue-violet laser carving system and engraving method thereof
CN104275550A (en) * 2013-07-10 2015-01-14 星云电脑股份有限公司 Laser cutting machine capable of maintaining light beam size equal
CN103950295A (en) * 2014-04-15 2014-07-30 武汉嘉铭激光有限公司 Audio-optical deflection laser marking method and device
CN104085174A (en) * 2014-06-30 2014-10-08 太仓市虹鹰印花有限公司 Laser gravure carving machine for printing
CN108705205A (en) * 2018-06-04 2018-10-26 佛山市同鑫智能装备科技有限公司 A kind of furniture processing carving device and engraving process
US10919111B2 (en) * 2018-12-05 2021-02-16 Robert Bosch Tool Corporation Laser engraver mirror adjustment system

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Publication number Priority date Publication date Assignee Title
US4797696A (en) * 1985-07-24 1989-01-10 Ateq Corporation Beam splitting apparatus
WO1994029107A1 (en) * 1993-06-03 1994-12-22 Zed Instruments Limited Laser engraving apparatus
CN1299723A (en) * 1999-12-14 2001-06-20 中国科学院力学研究所 Laser plate roller carving system and method
US6804000B2 (en) * 2000-12-15 2004-10-12 Sloan-Kettering Institute For Cancer Research Beam-steering of multi-chromatic light using acousto-optical deflectors and dispersion-compensatory optics
CN1971335A (en) * 2006-12-01 2007-05-30 华中科技大学 An ultrashort pulse laser scan device
CN101137927A (en) * 2003-09-23 2008-03-05 应用材料公司 Apparatus for multiple beam deflection and intensity stabilization

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4797696A (en) * 1985-07-24 1989-01-10 Ateq Corporation Beam splitting apparatus
WO1994029107A1 (en) * 1993-06-03 1994-12-22 Zed Instruments Limited Laser engraving apparatus
CN1299723A (en) * 1999-12-14 2001-06-20 中国科学院力学研究所 Laser plate roller carving system and method
US6804000B2 (en) * 2000-12-15 2004-10-12 Sloan-Kettering Institute For Cancer Research Beam-steering of multi-chromatic light using acousto-optical deflectors and dispersion-compensatory optics
CN101137927A (en) * 2003-09-23 2008-03-05 应用材料公司 Apparatus for multiple beam deflection and intensity stabilization
CN1971335A (en) * 2006-12-01 2007-05-30 华中科技大学 An ultrashort pulse laser scan device

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