CN101746090A - Bonding layer resisting high-temperature oxidation and formation of secondary reaction zone on high-temperature alloy surface and method for preparing same - Google Patents
Bonding layer resisting high-temperature oxidation and formation of secondary reaction zone on high-temperature alloy surface and method for preparing same Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种新型热障涂层粘结层材料及其制备方法,更具体的是指一种应用电镀和电子束物理气相沉积两种方法组合制备具有MCrAlYHf/Ru双层结构抗高温氧化并有效阻止第二次反应区(Secondary Reaction Zone,SRZ)形成的热障涂层粘结层材料。The present invention relates to a new type of thermal barrier coating bonding layer material and its preparation method, more specifically refers to a combination of two methods of electroplating and electron beam physical vapor deposition to prepare a MCrAlYHf/Ru double-layer structure resistant to high temperature oxidation and Effectively prevent the thermal barrier coating bonding layer material formed in the Secondary Reaction Zone (SRZ).
背景技术Background technique
为提高先进涡轮发动机推力/质量比和使用寿命,降低燃料消耗,用于涡轮叶片的材料已从高温合金、定向凝固结晶合金发展到单晶高温合金,材料的使用温度提高近300℃,接近金属使用极限温度。作为一种表面热防护技术,热障涂层对进一步提高合金材料的使用温度发挥着重要作用。In order to improve the thrust/mass ratio and service life of advanced turbine engines and reduce fuel consumption, the materials used for turbine blades have been developed from superalloys and directionally solidified crystalline alloys to single crystal superalloys. Use extreme temperature. As a surface thermal protection technology, thermal barrier coating plays an important role in further increasing the service temperature of alloy materials.
热障涂层主要由陶瓷层和金属粘结层组成(参见图1)。陶瓷层主要起到隔热作用,粘结层主要起抗高温氧化以及缓解基体与陶瓷层热膨胀系数不匹配作用。MCrAlY系合金(M一般为Ni、Co或者Ni+Co)是传统的粘结层材料,(参考文献1:Stiger M.J.,Yanar N.M.,ToppingM.G..Thermal Barrier Coatings for 21stCentury[J].Materials Research and Advanced Techniques,1999,12:1069-1087)一般在低于1150℃的环境中使用。由于MCrAlY系涂层具备制备技术成熟,与陶瓷层和基体热膨胀系数匹配好,可添加其他元素(如Hf)改性等优点,一直是广泛应用的的粘结层材料。Thermal barrier coatings are mainly composed of ceramic layers and metal bonding layers (see Figure 1). The ceramic layer mainly plays the role of heat insulation, and the bonding layer mainly plays the role of resisting high temperature oxidation and alleviating the thermal expansion coefficient mismatch between the substrate and the ceramic layer. MCrAlY alloys (M is generally Ni, Co or Ni+Co) are traditional bonding layer materials, (Reference 1: Stiger MJ, Yanar NM, Topping M.G.. Thermal Barrier Coatings for 21 st Century[J]. Materials Research and Advanced Techniques, 1999, 12: 1069-1087) are generally used in an environment lower than 1150°C. MCrAlY coatings have been widely used as bonding layer materials due to their mature preparation technology, good matching with the thermal expansion coefficient of the ceramic layer and the substrate, and the ability to add other elements (such as Hf) for modification.
随着Ni基高温合金不断发展,特别是含有Re的Ni基单晶高温合金,基体与涂层之间的互扩散问题相当严重。基体中难熔元素(如W,Mo,Ta,Re等)向涂层扩散,涂层中Al元素向基体扩散,导致第二次反应区(Secondary Reaction Zone,SRZ)的形成(参考文献2:WalstonW.S.,Schaeffer J.C.,Murphy W.H..A New Type of Microstructural Instability inSuperalloys-SRZ[J].Superalloys 1996,ed.Kissinger R.D.,et al.:9-18),严重降低了高温合金基体的力学性能以及涂层的抗高温氧化性能。With the continuous development of Ni-based superalloys, especially Ni-based single crystal superalloys containing Re, the problem of interdiffusion between the substrate and the coating is quite serious. Refractory elements (such as W, Mo, Ta, Re, etc.) in the substrate diffuse to the coating, and Al elements in the coating diffuse to the substrate, resulting in the formation of the Secondary Reaction Zone (SRZ) (Reference 2: WalstonW.S., Schaeffer J.C., Murphy W.H..A New Type of Microstructural Instability inSuperalloys-SRZ[J].Superalloys 1996, ed.Kissinger R.D., et al.: 9-18), severely reduced the mechanical properties of the superalloy matrix And the high temperature oxidation resistance of the coating.
发明内容Contents of the invention
本发明的目的之一是提供一种应用于高温合金的具有抗高温氧化并能有效阻止第二次反应区(SRZ)形成的热障涂层粘结层材料。One of the objectives of the present invention is to provide a thermal barrier coating bonding layer material that is applied to superalloys and has high temperature oxidation resistance and can effectively prevent the formation of the second reaction zone (SRZ).
本发明的另一目的是提出一种采用电镀和电子束物理气相沉积两种方法组合制备热障涂层的方法。这种制备方法是首先采用电镀的方法在基体上电镀一层Ru,然后采用电子束物理气相沉积方法沉积上一层MCrAlYHf层(M为Ni+Co),从而制得MCrAlYHf/Ru双层结构粘结层。这种双层结构粘结层能有效地阻挡基体与涂层间元素的互扩散,抑制第二次反应区(SRZ)的形成,从而提高高温合金的抗高温氧化性能,是一种新型的热障涂层粘结层材料。Another object of the present invention is to propose a method for preparing a thermal barrier coating by combining electroplating and electron beam physical vapor deposition. This preparation method is to first electroplate a layer of Ru on the substrate by electroplating, and then deposit a layer of MCrAlYHf (M is Ni+Co) by electron beam physical vapor deposition to obtain a MCrAlYHf/Ru double-layer structure adhesive. knot layer. This double-layer structural bonding layer can effectively block the interdiffusion of elements between the substrate and the coating, and inhibit the formation of the second reaction zone (SRZ), thereby improving the high-temperature oxidation resistance of the superalloy. Barrier Coating Tie Coat Material.
本发明提供一种适于作为热障涂层粘结层的材料,该粘结层为MCrAlYHf/Ru双层结构,Ru的厚度为3~8μm,MCrAlYHf层的厚度为40~60μm。The invention provides a material suitable as a bonding layer of a thermal barrier coating. The bonding layer has a MCrAlYHf/Ru double-layer structure, the thickness of Ru is 3-8 μm, and the thickness of the MCrAlYHf layer is 40-60 μm.
所述的Ru层具有阻止元素互扩散的作用,经真空热处理后,MCrAlYHf层中的Al向Ru层扩散形成Ni(Ru)Al,从而能够阻止涂层中Al元素的向内扩散以及基体中难熔元素如W,Mo,Ta,Re等向外扩散,抑制住了SRZ区的形成。所述MCrAlYHf层,其中M为Ni和Co,Co含量为15~25at%,Cr含量为12~22at%,Al含量为10~18at%,Y含量为0.5~1at%,Hf含量为≤0.5at%,余量为Ni。其中Al含量相比传统的MCrAlY系合金要高。The Ru layer has the effect of preventing interdiffusion of elements. After vacuum heat treatment, the Al in the MCrAlYHf layer diffuses to the Ru layer to form Ni(Ru)Al, thereby preventing the inward diffusion of the Al element in the coating and the difficulty in the substrate. The outward diffusion of molten elements such as W, Mo, Ta, Re, etc. inhibits the formation of SRZ zone. The MCrAlYHf layer, wherein M is Ni and Co, the content of Co is 15-25 at%, the content of Cr is 12-22 at%, the content of Al is 10-18 at%, the content of Y is 0.5-1 at%, and the content of Hf is ≤0.5 at %, the balance being Ni. The Al content is higher than that of traditional MCrAlY alloys.
要制得所述MCrAlYHf/Ru双层结构粘结层,本发明采用了电镀和电子束物理气相沉积两种方法组合来制备,该制备方法包括有下列步骤:To make the MCrAlYHf/Ru double-layer structure bonding layer, the present invention adopts the combination of two methods of electroplating and electron beam physical vapor deposition to prepare, and the preparation method includes the following steps:
第一步,基体预处理The first step, substrate pretreatment
(A)用150#、400#、800#的SiC水磨砂纸将基体打磨,使基体表面粗糙度Ra<0.8;(A) Grind the substrate with 150#, 400#, 800# SiC water abrasive paper, so that the surface roughness of the substrate is Ra<0.8;
(B)将经(A)步骤处理后的基体放入碱性清洗液中用超声波清洗,其中洗液温度为50~70℃,清洗2~5min。再用去离子水清洗2~3次;(B) Putting the substrate treated in step (A) into an alkaline cleaning solution and cleaning it with ultrasonic waves, wherein the temperature of the cleaning solution is 50-70° C., and cleaning for 2-5 minutes. Then wash with deionized water 2 to 3 times;
所述碱性清洗液是由NaOH、Na2CO3、Na3PO4和去离子水配制而成,其中浓度为:The alkaline cleaning solution is prepared from NaOH, Na 2 CO 3 , Na 3 PO 4 and deionized water, the concentration of which is:
NaOH:10~30g/L;Na2CO3:10~30g/L;Na3PO4:10~30g/L;NaOH: 10~30g/L; Na 2 CO 3 : 10~30g/L; Na 3 PO 4 : 10~30g/L;
(C)将经过(B)步骤处理的基体放入氨基磺酸溶液中活化50~100s后,用去离子水冲洗2~3次;(C) Put the substrate treated in step (B) into a sulfamic acid solution for activation for 50-100 seconds, and rinse it with deionized water for 2-3 times;
所述氨基磺酸溶液是由氨基磺酸和去离子水配制而成,其中氨基磺酸浓度为5g/L。The sulfamic acid solution is prepared from sulfamic acid and deionized water, wherein the concentration of sulfamic acid is 5g/L.
(D)将经过(C)步骤处理的基体在双蒸水中清洗2~3次,其中最后一次清洗水温为60~70℃,并且停留5~15min预热;(D) Wash the substrate treated in step (C) for 2 to 3 times in double distilled water, wherein the temperature of the last washing water is 60 to 70°C, and stay for 5 to 15 minutes to preheat;
本发明中,基体为Ni基高温合金或Ni基单晶高温合金;In the present invention, the substrate is a Ni-based superalloy or a Ni-based single crystal superalloy;
第二步,电镀Ru层The second step, electroplating the Ru layer
将经过第一步预处理的基体放入镀Ru液中电镀Ru层;Putting the substrate pretreated in the first step into the Ru plating solution to electroplate the Ru layer;
所述镀Ru液是由RuCl3、氨基磺酸、去离子水组成,其中浓度为:RuCl3:4~10g/L;氨基磺酸:40~100g/L。The Ru plating solution is composed of RuCl 3 , sulfamic acid and deionized water, the concentration of which is: RuCl 3 : 4-10 g/L; sulfamic acid: 40-100 g/L.
所述电镀Ru工艺参数:电流密度为1.2~3.0A/dm2;镀液温度为60~70℃;阳极为钛涂钌电极;阴极为待镀基体;电镀时间为40~100min;所得镀层厚度为3~8μm。The process parameters of Ru electroplating: the current density is 1.2-3.0A/ dm2 ; the temperature of the plating solution is 60-70°C; the anode is a titanium-coated ruthenium electrode; the cathode is the substrate to be plated; the electroplating time is 40-100min; 3 to 8 μm.
第三步,在Ru层上电子束物理气相沉积MCrAlYHf层In the third step, electron beam physical vapor deposition of MCrAlYHf layer on the Ru layer
用电子束物理气相沉积法(EB-PVD)在Ru层上沉积MCrAlYHf层。所用EB-PVD设备型号为UE205。沉积室抽真空至3×10-3Pa;预热待喷涂样品至600℃;电子束电压15kV;电子束流为0.6A。An MCrAlYHf layer was deposited on the Ru layer by electron beam physical vapor deposition (EB-PVD). The EB-PVD equipment model used is UE205. The deposition chamber is evacuated to 3×10 -3 Pa; the sample to be sprayed is preheated to 600°C; the electron beam voltage is 15kV; the electron beam current is 0.6A.
所述沉积时间为0.5~1h,沉积厚度为40~60μm。The deposition time is 0.5-1 h, and the deposition thickness is 40-60 μm.
将经过第三步处理的试样放入真空热处理炉进行真空热处理;真空热处理后MCrAlYHf层中的Al向Ru层扩散形成Ni(Ru)Al。Put the sample treated in the third step into a vacuum heat treatment furnace for vacuum heat treatment; after vacuum heat treatment, Al in the MCrAlYHf layer diffuses to the Ru layer to form Ni(Ru)Al.
所述真空热处理参数为:真空度:P<2×10-2Pa;温度:900℃~1130℃;The vacuum heat treatment parameters are: vacuum degree: P<2×10 -2 Pa; temperature: 900°C-1130°C;
时间:2h~6h。Time: 2h~6h.
本发明所述热障涂层及其制备工艺的优点:Advantages of the thermal barrier coating of the present invention and its preparation process:
(1)本发明采用Hf改性的MCrAlY系合金,提高了氧化层与粘结层的结合力,从而提高热障涂层的寿命;(1) The present invention adopts the MCrAlY series alloy modified by Hf, which improves the binding force between the oxide layer and the bonding layer, thereby improving the life-span of the thermal barrier coating;
(2)本发明所采用的MCrAlYHf中的Al含量较高,达到10~18at%;经真空热处理后向Ru层扩散形成Ni(Ru)Al。(2) The Al content in the MCrAlYHf used in the present invention is relatively high, reaching 10-18 at%, and diffuses to the Ru layer after vacuum heat treatment to form Ni(Ru)Al.
(3)本发明采用电镀工艺沉积Ru层,设备简单,工艺简便,便于操作,相对于其它沉积Ru的方法,此法成本最低;(3) The present invention adopts the electroplating process to deposit the Ru layer, the equipment is simple, the process is simple and convenient, and it is easy to operate. Compared with other methods for depositing Ru, this method has the lowest cost;
(4)本发明涂层中的Ru层厚度为3~8μm,能够阻止Al元素向基体内的扩散,以及基体中难熔元素W、Mo、Re、Ta等的向外扩散,抑制了第二次反应区(SRZ)的形成,从而提高高温合金基体的蠕变强度、韧性和塑性;(4) The thickness of the Ru layer in the coating of the present invention is 3 to 8 μm, which can prevent the diffusion of Al elements into the matrix, and the outward diffusion of refractory elements W, Mo, Re, Ta, etc. in the matrix, and inhibit the second The formation of the secondary reaction zone (SRZ), thereby improving the creep strength, toughness and plasticity of the superalloy matrix;
(5)采用MCrAlYHf/Ru双层结构的粘结层在900℃~1130℃大气环境高温氧化200h~210h后氧化增重仅为0.4mg/cm2~0.9mg/cm2,抗氧化性能较好。在900℃~1130℃真空热处理150h~155h后涂层截面未出现SRZ区,说明本发明粘结层具有优良的阻止第二次反应区SRZ形成的性能。(5) The adhesive layer with MCrAlYHf/Ru double-layer structure is oxidized at a high temperature of 900°C to 1130°C for 200h to 210h, and the oxidation weight gain is only 0.4mg/cm 2 to 0.9mg/cm 2 , and the oxidation resistance is good . After vacuum heat treatment at 900°C to 1130°C for 150h to 155h, no SRZ zone appears in the cross section of the coating, which shows that the adhesive layer of the present invention has excellent performance in preventing the formation of SRZ in the second reaction zone.
附图说明Description of drawings
图1是传统热障涂层截面示意图;Figure 1 is a schematic cross-sectional view of a traditional thermal barrier coating;
图2是本发明制备的MCrAlYHf/Ru双层结构截面图;Fig. 2 is the MCrAlYHf/Ru bilayer structure sectional view that the present invention prepares;
图3是两种不同涂层在不同温度抗高温氧化性能示意图;Figure 3 is a schematic diagram of the high temperature oxidation resistance of two different coatings at different temperatures;
图4是两种不同涂层在不同真空热处理温度下截面SRZ宽度示意图。Figure 4 is a schematic diagram of the cross-sectional SRZ width of two different coatings at different vacuum heat treatment temperatures.
具体实施方式Detailed ways
下面将结合附图和实施例对本发明做进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
参见图2所示,本发明公开一种适于作为热障涂层粘结层的材料,该粘结层为MCrAlYHf/Ru双层结构。其中Ru层厚度为3~8μm能有效阻止涂层Al的内扩散以及基体难熔元素的外扩散,从而阻止了因元素互扩散引起的基体力学性能的下降。As shown in FIG. 2 , the present invention discloses a material suitable for a bonding layer of a thermal barrier coating, and the bonding layer has a double-layer structure of MCrAlYHf/Ru. The thickness of the Ru layer is 3-8 μm, which can effectively prevent the in-diffusion of Al in the coating and the out-diffusion of refractory elements in the matrix, thereby preventing the decline in the mechanical properties of the matrix caused by the interdiffusion of elements.
所述MCrAlYHf,其中M为Ni和Co,Co含量为15~25at%,Cr含量为12~22at%,Al含量为10~18at%,Y含量为0.5~1at%,Hf含量为≤0.5at%,余量为Ni。其中Al含量相比传统的MCrAlY系合金要高。The MCrAlYHf, wherein M is Ni and Co, the Co content is 15-25 at%, the Cr content is 12-22 at%, the Al content is 10-18 at%, the Y content is 0.5-1 at%, and the Hf content is ≤0.5 at%. , and the balance is Ni. The Al content is higher than that of traditional MCrAlY alloys.
所述Ru层由电镀制得,厚度为3~8μm;MCrAlYHf层由电子束物理气相沉积法制备,厚度为40~60μm。The Ru layer is prepared by electroplating with a thickness of 3-8 μm; the MCrAlYHf layer is prepared by an electron beam physical vapor deposition method with a thickness of 40-60 μm.
要制得所述MCrAlYHf/Ru双层结构粘结层,本发明采用了电镀和电子束物理气相沉积两种方法组合来制备,该制备方法包括有下列步骤:To make the MCrAlYHf/Ru double-layer structure bonding layer, the present invention adopts the combination of two methods of electroplating and electron beam physical vapor deposition to prepare, and the preparation method includes the following steps:
第一步,基体预处理The first step, substrate pretreatment
(A)用150#、400#、800#的SiC水磨砂纸将基体打磨,使基体表面粗糙度Ra<0.8;(A) Grind the substrate with 150#, 400#, 800# SiC water abrasive paper, so that the surface roughness of the substrate is Ra<0.8;
(B)将经(A)步骤处理后的基体放入碱性清洗液中用超声波清洗,其中洗液温度为50~70℃,清洗2~5min。再用去离子水清洗2~3次;(B) Putting the substrate treated in step (A) into an alkaline cleaning solution and cleaning it with ultrasonic waves, wherein the temperature of the cleaning solution is 50-70° C., and cleaning for 2-5 minutes. Then wash with deionized water 2 to 3 times;
所述碱性清洗液是由NaOH、Na2CO3、Na3PO4和去离子水配制而成,其中浓度为:NaOH:10~30g/L;Na2CO3:10~30g/L;Na3PO4:10~30g/L;The alkaline cleaning solution is prepared from NaOH, Na 2 CO 3 , Na 3 PO 4 and deionized water, the concentration of which is: NaOH: 10-30g/L; Na 2 CO 3 : 10-30g/L; Na 3 PO 4 : 10~30g/L;
(C)将经过(B)步骤处理的基体放入氨基磺酸溶液中活化50~100s后,用去离子水冲洗2~3次;(C) Put the substrate treated in step (B) into a sulfamic acid solution for activation for 50-100 seconds, and rinse it with deionized water for 2-3 times;
所述氨基磺酸溶液是由氨基磺酸和去离子水配制而成,其中氨基磺酸浓度为5g/L。The sulfamic acid solution is prepared from sulfamic acid and deionized water, wherein the concentration of sulfamic acid is 5g/L.
(D)将经过(C)步骤处理的基体在双蒸水中清洗2~3次,其中最后一次清洗水温为60~70℃,并且停留5~15min预热;(D) Wash the substrate treated in step (C) for 2 to 3 times in double distilled water, wherein the temperature of the last washing water is 60 to 70°C, and stay for 5 to 15 minutes to preheat;
本发明中,基体为Ni基高温合金或Ni基单晶高温合金;In the present invention, the substrate is a Ni-based superalloy or a Ni-based single crystal superalloy;
第二步,电镀Ru层The second step, electroplating the Ru layer
将经过第一步预处理的基体放入镀Ru液中电镀Ru层;Putting the substrate pretreated in the first step into the Ru plating solution to electroplate the Ru layer;
所述镀Ru液是由RuCl3、氨基磺酸、去离子水组成,其中浓度为:RuCl3:4~10g/L;氨基磺酸:40~100g/L。The Ru plating solution is composed of RuCl 3 , sulfamic acid and deionized water, the concentration of which is: RuCl 3 : 4-10 g/L; sulfamic acid: 40-100 g/L.
所述电镀Ru工艺参数:电流密度为1.2~3.0A/dm2;镀液温度为60~70℃;阳极为钛涂钌电极;阴极为待镀基体;电镀时间为40~100min;镀层厚度为3~8μm。The process parameters of Ru electroplating: the current density is 1.2-3.0A/ dm2 ; the temperature of the plating solution is 60-70°C; the anode is a titanium-coated ruthenium electrode; the cathode is the substrate to be plated; the electroplating time is 40-100min; 3~8μm.
第三步,在Ru层上电子束物理气相沉积MCrAlYHf层In the third step, electron beam physical vapor deposition of MCrAlYHf layer on the Ru layer
用电子束物理气相沉积法(EB-PVD)在Ru层上沉积MCrAlYHf层。所用EB-PVD设备型号为UE205。沉积室抽真空至3×10-3Pa;预热待喷涂样品至600℃;电子束电压15kV;电子束流为0.6A。An MCrAlYHf layer was deposited on the Ru layer by electron beam physical vapor deposition (EB-PVD). The EB-PVD equipment model used is UE205. The deposition chamber is evacuated to 3×10 -3 Pa; the sample to be sprayed is preheated to 600°C; the electron beam voltage is 15kV; the electron beam current is 0.6A.
所述沉积时间为0.5~1h,沉积厚度为40~60μm。The deposition time is 0.5-1 h, and the deposition thickness is 40-60 μm.
对经过上述步骤制备的试样截面进行SEM、EPMA分析,(如图2)结果表明,本发明制备成功MCrAlYHf/Ru双层结构粘结层。Carry out SEM, EPMA analysis to the sample section prepared through the above steps, (as shown in Figure 2) the results show that the present invention has successfully prepared the MCrAlYHf/Ru double-layer structure bonding layer.
将经过第三步处理的试样放入真空热处理炉进行真空热处理;真空热处理后MCrAlYHf层中的Al向Ru层扩散形成Ni(Ru)Al。Put the sample treated in the third step into a vacuum heat treatment furnace for vacuum heat treatment; after vacuum heat treatment, Al in the MCrAlYHf layer diffuses to the Ru layer to form Ni(Ru)Al.
所述真空热处理参数为:真空度:3×10-3Pa;温度:900℃~1130℃;The vacuum heat treatment parameters are: vacuum degree: 3×10 -3 Pa; temperature: 900°C-1130°C;
时间:2h~6h。Time: 2h~6h.
实施例1:Example 1:
第一步,基体预处理The first step, substrate pretreatment
(A)基体为Ni基高温合金,牌号为DZ125,尺寸为8×13×3mm;用150#、400#、800#的SiC水磨砂纸将基体打磨,使基体表面粗糙度Ra<0.8;(A) The substrate is a Ni-based superalloy, the brand is DZ125, and the size is 8×13×3mm; the substrate is polished with 150#, 400#, 800# SiC water abrasive paper, so that the surface roughness of the substrate is Ra<0.8;
(B)将经(A)步骤处理后的基体放入碱性清洗液中用超声波清洗,其中洗液温度为50℃,清洗5min。再用去离子水清洗3次;(B) Put the substrate treated in step (A) into an alkaline cleaning solution and clean it with ultrasonic waves, wherein the temperature of the cleaning solution is 50° C., and wash for 5 minutes. Then wash 3 times with deionized water;
所述碱性清洗液是由NaOH、Na2CO3、Na3PO4和去离子水配制而成,其中浓度为:NaOH:30g/L;Na2CO3:30g/L;Na3PO4:30g/L;The alkaline cleaning solution is prepared from NaOH, Na 2 CO 3 , Na 3 PO 4 and deionized water, the concentration of which is: NaOH: 30g/L; Na 2 CO 3 : 30g/L; Na 3 PO 4 : 30g/L;
(C)将经过(B)步骤处理的基体放入氨基磺酸溶液中活化100s后,用去离子水冲洗3次;(C) Put the substrate treated in step (B) into the sulfamic acid solution for activation for 100 seconds, and rinse it with deionized water for 3 times;
所述氨基磺酸溶液是由氨基磺酸和去离子水配制而成,其中氨基磺酸浓度为5g/L。The sulfamic acid solution is prepared from sulfamic acid and deionized water, wherein the concentration of sulfamic acid is 5g/L.
(D)将经过(C)步骤处理的基体在双蒸水中清洗3次,其中最后一次清洗水温为60℃,并且停留15min预热;(D) Wash the substrate treated in step (C) for 3 times in double distilled water, wherein the temperature of the last washing water is 60°C, and stay for 15 minutes to preheat;
第二步,电镀Ru层The second step, electroplating the Ru layer
将经过第一步预处理的基体放入镀Ru液中电镀Ru层;Putting the substrate pretreated in the first step into the Ru plating solution to electroplate the Ru layer;
所述镀Ru液是由RuCl3、氨基磺酸、去离子水组成,其中浓度为:RuCl3:10g/L;氨基磺酸:100g/L。The Ru plating solution is composed of RuCl 3 , sulfamic acid, and deionized water, the concentration of which is: RuCl 3 : 10 g/L; sulfamic acid: 100 g/L.
所述电镀Ru工艺参数:电流密度为1.2A/dm2;镀液温度为60℃;阳极为钛涂钌电极;阴极为待镀基体;电镀时间为100min;The process parameters of Ru electroplating: the current density is 1.2A/dm 2 ; the bath temperature is 60°C; the anode is a titanium-coated ruthenium electrode; the cathode is the substrate to be plated; the electroplating time is 100min;
所得镀层厚度约为3μm。The thickness of the resulting coating was about 3 μm.
第三步,在Ru层上电子束物理气相沉积MCrAlYHf层In the third step, electron beam physical vapor deposition of MCrAlYHf layer on the Ru layer
用电子束物理气相沉积法(EB-PVD)在Ru层上沉积MCrAlYHf层。所用EB-PVD设备型号为UE205。沉积室抽真空至3×10-3Pa;预热待喷涂样品至600℃;电子束电压15kV;电子束流为0.6A。An MCrAlYHf layer was deposited on the Ru layer by electron beam physical vapor deposition (EB-PVD). The EB-PVD equipment model used is UE205. The deposition chamber is evacuated to 3×10 -3 Pa; the sample to be sprayed is preheated to 600°C; the electron beam voltage is 15kV; the electron beam current is 0.6A.
所述沉积时间为60min,沉积厚度为60μm。The deposition time is 60 min, and the deposition thickness is 60 μm.
将经过第三步处理的试样放入真空热处理炉进行真空热处理;真空热处理后MCrAlYHf层中的Al向Ru层扩散形成Ni(Ru)Al。Put the sample treated in the third step into a vacuum heat treatment furnace for vacuum heat treatment; after vacuum heat treatment, Al in the MCrAlYHf layer diffuses to the Ru layer to form Ni(Ru)Al.
所述真空热处理参数为:真空度:3×10-3Pa;温度:900℃;The vacuum heat treatment parameters are: vacuum degree: 3×10 -3 Pa; temperature: 900°C;
时间:6h。Time: 6h.
将上述制得的试样在900℃大气环境高温氧化200h后氧化增重为0.4mg/cm2,而普通MCrAlYHf粘结层的氧化增重为0.7mg/cm2(如图3),说明MCrAlYHf/Ru双层结构粘结层的抗氧化性能较好。另外在900℃真空热处理150h后MCrAlYHf/Ru双层结构粘结层截面未出现SRZ区生长变宽的现象,而普通的MCrAlYHf粘结层SRZ区厚度明显增宽After the sample prepared above was oxidized at 900°C for 200 hours in an atmospheric environment, the oxidation weight gain was 0.4 mg/cm 2 , while the oxidation weight gain of the ordinary MCrAlYHf bonding layer was 0.7 mg/cm 2 (as shown in Figure 3), indicating that MCrAlYHf The oxidation resistance of the /Ru double-layer structure bonding layer is better. In addition, after vacuum heat treatment at 900°C for 150 hours, the cross-section of the MCrAlYHf/Ru double-layer structure bonding layer did not appear to grow and widen the SRZ region, while the thickness of the SRZ region of the ordinary MCrAlYHf bonding layer increased significantly.
(如图4),说明本发明涂层具有优良的阻止第二次反应区SRZ形成的性能。(as shown in Figure 4), it shows that the coating of the present invention has an excellent performance of preventing the formation of SRZ in the second reaction zone.
实施例2:Example 2:
第一步,基体预处理The first step, substrate pretreatment
(A)基体为Ni基单晶高温合金,牌号为DD3,尺寸为8×10×3mm;将基体用150#、400#、800#的SiC水磨砂纸打磨,使基体表面粗糙度Ra<0.8;(A) The substrate is a Ni-based single crystal superalloy, the grade is DD3, and the size is 8×10×3mm; the substrate is polished with 150#, 400#, 800# SiC water abrasive paper, so that the surface roughness of the substrate is Ra<0.8;
(B)将经(A)步骤处理后的基体放入碱性清洗液中用超声波清洗,其中洗液温度为65℃,清洗3min。再用去离子水清洗3次;(B) Put the substrate treated in step (A) into an alkaline cleaning solution and clean it with ultrasonic waves, wherein the temperature of the cleaning solution is 65° C., and clean for 3 minutes. Then wash 3 times with deionized water;
所述碱性清洗液是由NaOH、Na2CO3、Na3PO4和去离子水配制而成,其中浓度为:NaOH:20g/L;Na2CO3:20g/L;Na3PO4:20g/L;The alkaline cleaning solution is prepared from NaOH, Na 2 CO 3 , Na 3 PO 4 and deionized water, the concentration of which is: NaOH: 20g/L; Na 2 CO 3 : 20g/L; Na 3 PO 4 : 20g/L;
(C)将经过(B)步骤处理的基体放入氨基磺酸溶液中活化80s后,用去离子水冲洗3次;(C) Put the substrate treated in step (B) into the sulfamic acid solution for activation for 80 seconds, and rinse it with deionized water for 3 times;
所述氨基磺酸溶液是由氨基磺酸和去离子水配制而成,其中氨基磺酸浓度为5g/L。The sulfamic acid solution is prepared from sulfamic acid and deionized water, wherein the concentration of sulfamic acid is 5g/L.
(D)将经过(C)步骤处理的基体在双蒸水中清洗3次,其中最后一次清洗水温为65℃,并且停留10min预热;(D) Wash the substrate treated in step (C) in double distilled water for 3 times, wherein the temperature of the last washing water is 65°C, and stay for 10 minutes to preheat;
第二步,电镀Ru层The second step, electroplating the Ru layer
将经过第一步预处理的基体放入镀Ru液中电镀Ru层;Putting the substrate pretreated in the first step into the Ru plating solution to electroplate the Ru layer;
所述镀Ru液是由RuCl3、氨基磺酸、去离子水组成,其中浓度为:RuCl3:6g/L;氨基磺酸:60g/L。The Ru plating solution is composed of RuCl 3 , sulfamic acid, and deionized water, the concentration of which is: RuCl 3 : 6 g/L; sulfamic acid: 60 g/L.
所述电镀Ru工艺参数:电流密度为2.0A/dm2;镀液温度为65℃;阳极为钛涂钌电极;阴极为待镀基体;电镀时间为60min;The process parameters of Ru electroplating: the current density is 2.0A/dm 2 ; the bath temperature is 65°C; the anode is a titanium-coated ruthenium electrode; the cathode is the substrate to be plated; the electroplating time is 60min;
所得镀层厚度约为5μm;The thickness of the obtained coating is about 5 μm;
第三步,在Ru层上电子束物理气相沉积MCrAlYHf层In the third step, electron beam physical vapor deposition of MCrAlYHf layer on the Ru layer
用电子束物理气相沉积法(EB-PVD)在Ru层上沉积MCrAlYHf层。所用EB-PVD设备型号为UE205。沉积室抽真空至3×10-3Pa;预热待喷涂样品至600℃;电子束电压15kV;电子束流为0.6A。An MCrAlYHf layer was deposited on the Ru layer by electron beam physical vapor deposition (EB-PVD). The EB-PVD equipment model used is UE205. The deposition chamber is evacuated to 3×10 -3 Pa; the sample to be sprayed is preheated to 600°C; the electron beam voltage is 15kV; the electron beam current is 0.6A.
所述沉积时间为45min,沉积厚度为50μm。The deposition time is 45 minutes, and the deposition thickness is 50 μm.
将经过第三步处理的试样放入真空热处理炉进行真空热处理;真空热处理后MCrAlYHf层中的Al向Ru层扩散形成Ni(Ru)Al。Put the sample treated in the third step into a vacuum heat treatment furnace for vacuum heat treatment; after vacuum heat treatment, Al in the MCrAlYHf layer diffuses to the Ru layer to form Ni(Ru)Al.
所述真空热处理参数为:真空度:3×10-3Pa;温度:1000℃;The vacuum heat treatment parameters are: vacuum degree: 3×10 -3 Pa; temperature: 1000°C;
时间:4h。Time: 4h.
将上述制得的试样在1000℃大气环境高温氧化210h后氧化增重为0.7mg/cm2,而普通MCrAlYHf粘结层的氧化增重为1.0mg/cm2(如图3),说明MCrAlYHf/Ru双层结构粘结层的抗氧化性能较好。另外在1000℃真空热处理155h后MCrAlYHf/Ru双层结构粘结层截面未出现SRZ区生长变宽的现象,而普通的MCrAlYHf粘结层SRZ区厚度明显增宽(如图4),说明本发明涂层具有优良的阻止第二次反应区SRZ形成的性能。After the sample prepared above was oxidized at 1000°C for 210 hours in the air environment, the oxidation weight gain was 0.7 mg/cm 2 , while the oxidation weight gain of the ordinary MCrAlYHf bonding layer was 1.0 mg/cm 2 (as shown in Figure 3), indicating that MCrAlYHf The oxidation resistance of the /Ru double-layer structure bonding layer is better. In addition, after 1000°C vacuum heat treatment for 155h, the cross-section of the MCrAlYHf/Ru double-layer structure bonding layer does not appear to grow and widen in the SRZ region, while the thickness of the SRZ region of the common MCrAlYHf bonding layer obviously widens (as shown in Figure 4), illustrating the present invention The coating has excellent performance in preventing the formation of SRZ in the second reaction zone.
实施例3:Example 3:
第一步,基体预处理The first step, substrate pretreatment
(A)基体为Ni基单晶高温合金,牌号为DD6,尺寸为6×10×3mm;用150#、400#、800#的SiC水磨砂纸将基体打磨,使基体表面粗糙度Ra<0.8;(A) The substrate is a Ni-based single crystal superalloy, the brand is DD6, and the size is 6×10×3mm; the substrate is polished with 150#, 400#, 800# SiC water abrasive paper, so that the surface roughness of the substrate is Ra<0.8;
(B)将经(A)步骤处理后的基体放入碱性清洗液中用超声波清洗,其中洗液温度为70℃,清洗2min。再用去离子水清洗2次;(B) Put the substrate treated in step (A) into an alkaline cleaning solution and clean it with ultrasonic waves, wherein the temperature of the cleaning solution is 70° C., and clean for 2 minutes. Rinse twice with deionized water;
所述碱性清洗液是由NaOH、Na2CO3、Na3PO4和去离子水配制而成,其中浓度为:NaOH:10g/L;Na2CO3:10g/L;Na3PO4:10g/L;The alkaline cleaning solution is prepared from NaOH, Na 2 CO 3 , Na 3 PO 4 and deionized water, the concentration of which is: NaOH: 10g/L; Na 2 CO 3 : 10g/L; Na 3 PO 4 : 10g/L;
(C)将经过(B)步骤处理的基体放入氨基磺酸溶液中活化50s后,用去离子水冲洗2次;(C) Put the substrate treated in step (B) into the sulfamic acid solution for activation for 50 seconds, and rinse it twice with deionized water;
所述氨基磺酸溶液是由氨基磺酸和去离子水配制而成,其中氨基磺酸浓度为5g/L。The sulfamic acid solution is prepared from sulfamic acid and deionized water, wherein the concentration of sulfamic acid is 5g/L.
(D)将经过(C)步骤处理的基体在双蒸水中清洗2次,其中最后一次清洗水温为70℃,并且停留5min预热;(D) Wash the substrate treated in step (C) twice in double distilled water, wherein the temperature of the last washing water is 70°C, and stay for 5 minutes to preheat;
第二步,电镀Ru层The second step, electroplating the Ru layer
将经过第一步预处理的基体放入镀Ru液中电镀Ru层;Putting the substrate pretreated in the first step into the Ru plating solution to electroplate the Ru layer;
所述镀Ru液是由RuCl3、氨基磺酸、去离子水组成,其中浓度为:RuCl3:4g/L;氨基磺酸:40g/L。The Ru plating solution is composed of RuCl 3 , sulfamic acid, and deionized water, the concentration of which is: RuCl 3 : 4 g/L; sulfamic acid: 40 g/L.
所述电镀Ru工艺参数:电流密度为3.0A/dm2;镀液温度为70℃;阳极为钛涂钌电极;阴极为待镀基体;电镀时间为40min;The process parameters of Ru electroplating: the current density is 3.0A/dm 2 ; the bath temperature is 70°C; the anode is a titanium-coated ruthenium electrode; the cathode is the substrate to be plated; the electroplating time is 40min;
所得镀层厚度为8μm;The resulting coating thickness is 8 μm;
第三步,在Ru层上电子束物理气相沉积MCrAlYHf层In the third step, electron beam physical vapor deposition of MCrAlYHf layer on the Ru layer
用电子束物理气相沉积法(EB-PVD)在Ru层上沉积MCrAlYHf层。所用EB-PVD设备型号为UE205。沉积室抽真空至3×10-3Pa;预热待喷涂样品至600℃;电子束电压15kV;电子束流为0.6A。An MCrAlYHf layer was deposited on the Ru layer by electron beam physical vapor deposition (EB-PVD). The EB-PVD equipment model used is UE205. The deposition chamber is evacuated to 3×10 -3 Pa; the sample to be sprayed is preheated to 600°C; the electron beam voltage is 15kV; the electron beam current is 0.6A.
所述沉积时间为30min,沉积厚度为40μm。The deposition time is 30 minutes, and the deposition thickness is 40 μm.
将经过第三步处理的试样放入真空热处理炉进行真空热处理;真空热处理后MCrAlYHf层中的Al向Ru层扩散形成Ni(Ru)Al。Put the sample treated in the third step into a vacuum heat treatment furnace for vacuum heat treatment; after vacuum heat treatment, Al in the MCrAlYHf layer diffuses to the Ru layer to form Ni(Ru)Al.
所述真空热处理参数为:真空度:3×10-3Pa;温度:1130℃;The vacuum heat treatment parameters are: vacuum degree: 3×10 -3 Pa; temperature: 1130°C;
时间:2h。Time: 2h.
将上述制得的试样经在1130℃大气环境高温氧化210h后氧化增重为0.9mg/cm2,而普通MCrAlYHf粘结层的氧化增重为1.2mg/cm2(如图3),说明MCrAlYHf/Ru双层结构粘结层的抗氧化性能较好。另外在1130℃真空热处理155h后MCrAlYHf/Ru双层结构粘结层截面未出现SRZ区生长变宽的现象,而普通的MCrAlYHf粘结层SRZ区厚度明显增宽(如图4),说明本发明涂层具有优良的阻止第二次反应区SRZ形成的性能。After the sample prepared above was oxidized at 1130°C for 210 hours in the air environment, the oxidation weight gain was 0.9 mg/cm 2 , while the oxidation weight gain of the ordinary MCrAlYHf bonding layer was 1.2 mg/cm 2 (as shown in Figure 3). The oxidation resistance of the MCrAlYHf/Ru double-layer structure bonding layer is better. In addition, after 1130 DEG C of vacuum heat treatment for 155h, the cross-section of the MCrAlYHf/Ru double-layer structure bonding layer does not appear to grow and widen in the SRZ region, while the thickness of the SRZ region of the common MCrAlYHf bonding layer obviously widens (as shown in Figure 4), illustrating the present invention The coating has excellent performance in preventing the formation of SRZ in the second reaction zone.
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Application publication date: 20100623 |