CN101734494A - Flexible telescopic type torbanite breakage preventing device - Google Patents
Flexible telescopic type torbanite breakage preventing device Download PDFInfo
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- CN101734494A CN101734494A CN200910265674A CN200910265674A CN101734494A CN 101734494 A CN101734494 A CN 101734494A CN 200910265674 A CN200910265674 A CN 200910265674A CN 200910265674 A CN200910265674 A CN 200910265674A CN 101734494 A CN101734494 A CN 101734494A
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- 239000003245 coal Substances 0.000 claims description 90
- 239000000463 material Substances 0.000 abstract description 14
- 229910000831 Steel Inorganic materials 0.000 abstract description 11
- 239000010959 steel Substances 0.000 abstract description 11
- 230000000694 effects Effects 0.000 abstract description 6
- 238000005299 abrasion Methods 0.000 abstract 1
- 230000002708 enhancing effect Effects 0.000 description 10
- 239000003818 cinder Substances 0.000 description 4
- 230000003028 elevating effect Effects 0.000 description 4
- 230000001737 promoting effect Effects 0.000 description 4
- 241000239290 Araneae Species 0.000 description 3
- 101100272852 Clostridium botulinum (strain Langeland / NCTC 10281 / Type F) F gene Proteins 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 230000009183 running Effects 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000011897 real-time detection Methods 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
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Abstract
The invention discloses a flexible telescopic type torbanite breakage preventing device which comprises lifting material barrels, a lifting steel rope, a flexible connecting object and a lifting device, wherein all the lifting material barrels are connected in series up and down by the flexible connecting object; the upper end of the flexible connecting object is fixed; all the lifting material barrels have same sizes and shapes and are in inverted cone shapes; a conical shield is arranged on the lifting material barrel at the topmost end, and the lifting material barrel at the lowest end is provided with a weight balance and connected with the lifting device by the lifting steel rope. The invention omits an idler wheel, prevents the abrasion of the steel rope and has simple structure. Because the flexible connection is adopted among the lifting material barrels, the lifting material barrels can mutually swing, and the deformation of the lifting material barrels, which is generated by the impact of torbanite, is effectively prevented; the lifting material barrels can be smoothly lifted even if the deformation exists and can not be clamped; by the mutual overlying among the lifting material barrels, the wriggling of the torbanite is realized, and the effect of preventing breakage is improved.
Description
Technical field
The present invention relates to a kind of lump coal anti-crushing device, belong to lump coal conveying technology field.
Background technology
In coal production, the storage and the transhipment of coal make important step.Coal divides lump coal and fine coal, and lump coal is as important kind coal, the huge market demand and a price height.The broken problem that lump coal puts in storage is the ubiquitous problem of coal enterprise, and the basic way that addresses this problem is to reduce the drop that puts in storage, and reduces the lump coal impulsive force, and the anti-crushing device is installed in coal bunker, has become one of main method of increasing the benefit in the colliery.Present anti-crushing device mainly contains flexible cartridge type anti-crushing device, hopper formula anti-crushing device and spiral chute lump coal anti-crushing device.
The structure of flexible cartridge type anti-crushing device as shown in Figure 1, flexible bucket 5 is to be sleeved on together by single enhancing tube to constitute, and is scalable.The most next enhancing tube is connected with motorized pulleys 11 with steel rope 4 by track adjusting wheel 8, tight pulley 9, and the most next enhancing tube is provided with feed opening 6, goes up most to connect a surge bunker 2 on the enhancing tube, and steel rope 4 is provided with pulling force sensor 10.During work, the most next enhancing tube of flexible bucket 5 is close to the coal face in the coal bunker 3, going up most an enhancing tube and belt conveyor joins, the coal that belt conveyor ships is packed into from the enhancing tube of going up most of flexible bucket, touch level sensor 1 after filling, the most next enhancing tube of flexible bucket 5 is carried under the drive of motorized pulleys 11, and coal is slowly flowed out from the lower end.Enhancing tube is upwards mentioned one by one, and the coal position can slowly descend.The lump coal 7 on the coal bunker 3 is close in the flexible bucket of control lower end, makes coal position, upper end drop maintain a suitable safe altitude.
Hopper formula anti-crushing device mainly contains fixing elevating hopper, movable hopper, weight sensor, level sensor and control setup formed, and elevating hopper is fixed on belt conveyor and goes into coal point place, and hopper is suspended in the coal bunker sky by the motor of Frequency Converter Control.The base plate of elevating hopper and hopper is all made mobilizable, reaches the pass, opens function, so that store coal, put coal.Lump coal is transported in the elevating hopper at coal dropping port place by belt conveyor, fall in the hopper again, when hopper is filled when reaching, hopper is transferred automatically according to the distance beginning that level sensor detects, opening portable plate during instantly to setting height unloads and puts lump coal, automatic lift to the initial position portable plate that closes begins next circulation then.Its principle is exactly by reducing the drop of lump coal in course of conveying, reaching the purpose that prevents that lump coal from being broken into pieces.
Spiral chute lump coal anti-crushing device is when lump coal puts in storage, and lump coal glide to produce friction along spiral chute, reduces lump coal kinetic energy, to reduce the lump coal percentage of damage that puts in storage.Spiral chute is divided into two kinds of inside spin and external spirals.The inside spin chute is a perpendicular column at the coal bunker center, and spiral chute is fixed on this root post.The inside spin chute is because of can not effectively solving the sticking groove of coal slime and the powerful static pressure in back of the buying securities with all one's capital problem such as center stand column of crushing is used wideless.
Chinese patent literature CN2601233 discloses a kind of " coal bunker lump coal wriggling anti-crushing device ", comprise and promote motor, support, material bin, coal bunker, pulley, steel rope and relevant control circuit, be positioned at the material bin top on its support and be provided with ultrasonic probe, be provided with more piece enhancing tube, at least one vibrator in the coal bunker.
Flexible cartridge type anti-crushing device and Chinese patent literature CN2601233 disclosed " coal bunker lump coal wriggling anti-crushing device " can make lump coal wriggle continuously in the above-mentioned lump coal anti-crushing device, can more effectively prevent the anti-crushing of lump coal.But because the long-term use of retracting cylinder and the bump of friction and lump coal etc., retracting cylinder very easily deforms, and the lifting that influences retracting cylinder is used, and fault rate heightens.
Chinese patent literature CN2590990Y discloses a kind of " the anti-material crushing device of flexible chute type ", fuselage, flexible chute, lift system is arranged, discharge mechanism, monitoring, control system; The several expansion joint is composed in series vertical chute, the mutual socket of adjacent two chutes connects with guide and realizes spacing and sealing, it is gone up the joint chute most and is fixed in upper spider, this upper spider is fixed in fuselage, it descends the joint chute to be fixed in lower bearing bracket most, one group of electric winch is installed on fuselage, this winch left and right steel cable of reeling, this left and right steel cable is after downward each pile warp of changed course rope sheave is installed on the left and right movable pulley of lower bearing bracket, be upward through the through hole that respectively saves on the overhanging left and right wing plate of chute level, this left and right steel rope upper end is fixed in upper spider; Be equipped with on the lower bearing bracket revolving the discharging wheel, this is to revolving discharging wheel engaging tooth wheel set, and this gear pair connects the discharging motor.
The chute that respectively saves in the above-mentioned patent documentation is a guide guiding by rigidity, can only move up and down along guide, can not left and right sides teeter, can not realize the wriggling of lump coal, can not alleviate the impact of coal cinder to chute, chute easily deforms, lump coal anti-crushing weak effect.Also have, when flexible chute was decontroled, saving up and down between the chute was to stop by spacing ring to connect, and saved between the chute up and down to impact easily, reduced service life.In addition, the size of every joint chute is all inequality, and complex structure is made constant.
Summary of the invention
The present invention is directed to the problem that existing lump coal anti-crushing device exists, a kind of flexible telescopic type torbanite breakage preventing device of simple in structure, anti-crushing better effects if is provided.
Flexible telescopic type torbanite breakage preventing device of the present invention adopts following technical solution:
This flexible telescopic type torbanite breakage preventing device comprises lifting barrel, hoisting cable, flexibly connects thing and bont, each promotes barrel and is serially connected up and down by flexibly connecting thing, the upper end that flexibly connects thing is fixed, each size shape that promotes barrel is identical, be back taper, lifting barrel topmost is provided with the awl cover, and lifting barrel bottom is provided with counterweight, and lifting barrel bottom is connected with bont by hoisting cable.
The last end periphery that promotes barrel is provided with downward-sloping baffle plate, can prevent that lump coal from entering the lifting barrel from the side.
Flexibly connecting thing can be chain, rope etc.Bont can be motorized pulleys, winch etc.
When each promoted the barrel expansion, lifting barrel bottom contacted with the coal bunker bottom, and lifting barrel and belt conveyor topmost joins.Lump coal enters from lifting barrel topmost, promotes barrel through all successively, arrives the bottom of coal bunker.When the coal position in promoting barrel reaches the top, make the motorized pulleys running.Motorized pulleys drive by hoisting cable and promote the barrel rising bottom, and lump coal slowly falls simultaneously.The next barrel that promotes drives one and promotes barrel and promote, and makes respectively to promote barrel and promote continuously, and lump coal falls to being full of coal bunker continuously.
The present invention has omitted roller, has avoided the wearing and tearing of steel rope, makes structure become simple.Be flexible coupling owing to promote to adopt between the barrel, can swing mutually, effectively prevented to promote the distortion that barrel is subjected to that the lump coal bump produces, even having distortion to promote barrel still can promote smoothly, can not block, promote mutual superposition between the barrel, realized the wriggling of lump coal, improved the effect that prevents fragmentation.Simultaneously, because it is identical, simple in structure to promote the barrel size and dimension, be convenient to make.
Description of drawings
Fig. 1 is the structural representation of existing flexible cartridge type anti-crushing device.
Fig. 2 is a structural representation of the present invention.
Fig. 3 is a control principle scheme drawing of the present invention.
Among the figure: 1, level sensor, 2, surge bunker, 3, coal bunker, 4, steel rope, 5, retracting cylinder, 6, feed opening, 7, coal cinder, 8, track adjusting wheel, 9, tight pulley, 10, pulling force sensor, 11, motorized pulleys, 12, torque sensor, 13, hang chain, 14, hoisting cable, 15, promote barrel, 16, baffle plate, 17, the awl cover, 18, counterweight, 19, the PLC Programmable Logic Controller, 20, frequency converter.
The specific embodiment
As shown in Figure 2, flexible telescopic type torbanite breakage preventing device of the present invention comprises a plurality of lifting barrels 15, hoisting cable 14, hangs chain 13 and motorized pulleys 11.Promote barrel 15 and be back taper, upper end diameter is big, and lower end diameter is little, is convenient to guiding and lifting.The upper end that promotes barrel 15 is provided with downward-sloping baffle plate 16, the angle of baffle plate 16 and barrel stack shell is less than 90 °, the effect of baffle plate 16 is to prevent that coal charge from directly entering the next barrel that promotes from the outside, because it is downward-sloping, in case have material to fall, can free skating fall coal bunker and be not deposited in promoting on the barrel.Each promotes barrel 15 and all is connected in series up and down by the suspension chain 13 of flexibility, and the upper end that hangs chain 13 maintains static.By hanging chain 13 each is promoted barrel 15 together, can mutual superposition.For firmly, hang chain 13 and can use the 3-4 root.A nethermost lifting barrel is connected with motorized pulleys 11 by hoisting cable 14.Lifting barrel topmost is provided with awl cover 17, and middle opening is less than the osculum size of barrel, enters the upperlimit of barrel coal cinder with restriction, avoid surpassing barrel end opening in case its be stuck in the barrel.Lifting barrel increase bottom has counterweight 18, and quality surpasses other barrels, stretching out automatically when helping barrel to fall.Upper end at coal bunker top lift barrel 15 is provided with level sensor 1, and torque sensor 12 is installed in the rotating shaft of motorized pulleys 11.Level sensor 1 adopts radar sensor, detects the height that promotes coal cinder in the barrel in real time.
By sensor is the key of assurance device safe and reliable operation, and the present invention selects the sensor of a plurality of types for use, and adopts the sensor redundancy, guarantees that system information do not lose the reliability of enhanced system.Rotary encoder is installed at load drum 15 places; carry out the real-time detection of hoisting speed and each lifting barrel position; detect the hoisting force of hoisting cable by torque sensor 12; level sensor 1 monitoring coal bunker and the interior coal position height of barrel are in real time installed in the coal bunker top; limit sensors (not drawing among the figure) is installed at the top of coal bunker; when barrel rises to the top, can send the signal that puts in place, protection promotes barrel.
Whole device can be realized respectively manually and full automatic control, when manual control, pass through action button, control promotes the lifting and the decline of barrel, when full automatic control, by the height of detection coal position and the input of belt feeder, automatic guidance promotes the speed of barrel, realize the slowly wriggling of lump coal, improve the anti-crushing effect of lump coal to coal bunker.
As shown in Figure 3, full automatic control of the present invention adopts Siemens S7-200 type PLC Programmable Logic Controller 19 and frequency converter 20, realize the detection processing and the control of each sensor signal, level sensor 1, torque sensor 12, limit sensors and frequency converter 20 all are connected with PLC Programmable Logic Controller 19.When each promoted barrel 5 expansion, lifting barrel bottom contacted with the coal bunker bottom, and lifting barrel and belt conveyor topmost joins.Lump coal enters from lifting barrel topmost, promotes barrel through all successively, arrives the bottom of coal bunker.When the coal position in level sensor 1 detects the lifting barrel reaches the top, send signal for PLC Programmable Logic Controller 19, PLC Programmable Logic Controller 19 control frequency converters 20 make motorized pulleys 11 runnings.Motorized pulleys 11 drive by hoisting cable 14 and promote the barrel rising bottom, and lump coal slowly falls simultaneously.The next barrel that promotes drives one and promotes barrel and promote, and makes respectively to promote barrel and promote continuously, and lump coal falls to being full of coal bunker continuously.Rise to when push up near the storehouse when topmost promoting barrel, limit sensors responds and sends instruction to PLC Programmable Logic Controller 19, and motorized pulleys 11 shut down.
The present invention has following characteristics:
1. adopt between the lifting barrel to be flexible coupling, can mutually swing, effectively prevented from promoting the distortion that barrel is subjected to that the lump coal bump produces, still can promote smoothly even there is distortion to promote barrel, can not block.
2. mutually superpose between the lifting barrel, realized the wriggling of lump coal.
3. the upper end that promotes barrel is designed with sloping baffle all around, can prevent that lump coal from entering the lifting barrel from the side.
4. promote the barrel side and adopt taper seat, be superimposed when being convenient to promote the barrel lifting.
5. system adopts PLC and Frequency Converter Control, can realize manually and Automatic Control.
6. have the detections such as coal position height, lifting pulling force, can realize fault alarm, demonstration.
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910265674A CN101734494A (en) | 2009-12-22 | 2009-12-22 | Flexible telescopic type torbanite breakage preventing device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910265674A CN101734494A (en) | 2009-12-22 | 2009-12-22 | Flexible telescopic type torbanite breakage preventing device |
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| Publication Number | Publication Date |
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| CN101734494A true CN101734494A (en) | 2010-06-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN200910265674A Pending CN101734494A (en) | 2009-12-22 | 2009-12-22 | Flexible telescopic type torbanite breakage preventing device |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102020122A (en) * | 2010-08-09 | 2011-04-20 | 东莞市罗尔机电科技有限公司 | Peristaltic lump coal crushing preventing system and method |
| CN102997683A (en) * | 2012-12-24 | 2013-03-27 | 于飞 | Anti-crushing charging device |
| CN103508222A (en) * | 2013-09-23 | 2014-01-15 | 郑州鼎盛机械设备有限公司 | Thick tube descending and thin tube descending telescoping type material descending crusher and material warehousing method |
| CN105645138A (en) * | 2016-02-26 | 2016-06-08 | 杨志明 | Anti-separation device for dry-mixed mortar bin |
| CN108190452A (en) * | 2017-10-17 | 2018-06-22 | 枣庄大兴矿业有限责任公司 | Extension type coal conduit |
| CN112340419A (en) * | 2020-10-29 | 2021-02-09 | 广船国际有限公司 | Garbage conveying device for ship |
| CN112623527A (en) * | 2020-12-01 | 2021-04-09 | 浙江天蓬畜业有限公司 | Remove wet-type pig feed raw materials storage device |
-
2009
- 2009-12-22 CN CN200910265674A patent/CN101734494A/en active Pending
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102020122A (en) * | 2010-08-09 | 2011-04-20 | 东莞市罗尔机电科技有限公司 | Peristaltic lump coal crushing preventing system and method |
| CN102997683A (en) * | 2012-12-24 | 2013-03-27 | 于飞 | Anti-crushing charging device |
| CN102997683B (en) * | 2012-12-24 | 2015-02-25 | 于飞 | Anti-crushing charging device |
| CN103508222A (en) * | 2013-09-23 | 2014-01-15 | 郑州鼎盛机械设备有限公司 | Thick tube descending and thin tube descending telescoping type material descending crusher and material warehousing method |
| CN105645138A (en) * | 2016-02-26 | 2016-06-08 | 杨志明 | Anti-separation device for dry-mixed mortar bin |
| CN108190452A (en) * | 2017-10-17 | 2018-06-22 | 枣庄大兴矿业有限责任公司 | Extension type coal conduit |
| CN108190452B (en) * | 2017-10-17 | 2024-03-12 | 枣庄大兴矿业有限责任公司 | Telescopic coal dropping cylinder |
| CN112340419A (en) * | 2020-10-29 | 2021-02-09 | 广船国际有限公司 | Garbage conveying device for ship |
| CN112623527A (en) * | 2020-12-01 | 2021-04-09 | 浙江天蓬畜业有限公司 | Remove wet-type pig feed raw materials storage device |
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Application publication date: 20100616 |