CN101718225A - Bent connecting rod offset bent shaft mechanism and bent connecting rod offset bent shaft motor - Google Patents

Abstract

The invention discloses a bent connecting rod offset bent shaft mechanism and a bent connecting rod offset bent shaft motor, belonging to the bent shaft connecting rod mechanism of a piston explosive motor, and comprising a cylinder, a piston, a connecting rod, a bent shaft, a bent shaft crank, an inlet cam, an inlet rocker arm roller wheel, an outlet cam and an outer rocker arm roller wheel, wherein the circle center of the bent shaft is arranged in the mode of deviating from the median vertical line of the cylinder, and the offset is more than 35% of bent shaft radius; the connecting rod is the bent connecting rod, and the bending direction of the connecting rod is same with the rotation direction of the bent shaft; in the same cylinder, according to the cam shaft rotation direction, the intersection angle of the inlet cam is smaller than that of the outlet cam, and the difference of two intersection angles is equal to that 90 degrees subtract the dip angle difference of an upper dead center and a lower dead center on a 1/2 bent shaft. The invention changes the bent shaft position and is matched with a bent connecting rod, so that the offset bent shaft has the characteristics that the upper dead center and the lower dead center are asymmetric, and piston travel is bigger than bent shaft diameter; thus, engine torque is increased so as to effectively prolong torque duration as well as prolong burning and air inflow duration.

Description

Bent connecting rod offset crank mechanism and bent connecting rod offset crank-axle engine

Technical field

The present invention relates to the driving mechanism of piston internal-combustion engine, particularly reach crankshaft-linking rod drive mechanism and the motor thereof that increases Engine torque by changing crank position and engage flex shape connecting rod.

Background technique

The crankshaft center position of present conventional piston formula motor, all on center line below the cylinder bore, its piston is back and forth operation in cylinder, promotes crankshaft rotating by connecting rod, and crankshaft rotating makes connecting rod produce flexible symmetrical swinging arc; Four stroke engine in four strokes, has only a stroke to fire stroke for acting, and promptly the driving source starting point is that piston-top surface concentrates on the piston rod pivot pin after stressed, and leads to bar downwards to the crankshaft crank transferring power; Three stroke power starting points are just opposite in addition for all the other, be that the power starting point is to connecting rod transferring power (stroke power) by crankshaft crank, promote piston and finish exhaust, air inlet, compress three strokes, and the available engine piston rod turns round on bent axle, and last lower dead center is symmetrical, respectively be 180 degree, and piston stroke up and down equals the bent axle diameter, in addition, fire in the driving source stroke in acting, when crankshaft crank forwards 90 to when spending, bent axle moment of torsion maximum, still, the connecting rod inclination angle is also maximum, the connecting rod inclination angle is big more, and the side direction horizontal component that piston produces is big more, and loses part power and cause cylinder inordinate wear or engine knock easily.

02123737.9 number patent has proposed the axial centre of bent axle to the plan of establishment of relative cylinder median vertical line Horizontal offset, " Offset is the 3-35% of crank throw (being the distance of crankshaft center to the crank pin center) R for it.Its advantage is that internal combustion engine can more approaching desirable constant volume combustion, can be from increasing moment of torsion "; we think that 35% is not enough to exert an influence or considerable influence to improving the cylinder operating mode with interior unconditional bent axle biasing, because no matter whether setover; or how many Offset; all when bent axle circle mid point, crank shaft circle mid point and 3 coincidences of piston shaft circle mid point are a line, promptly biasing back top dead center also is offset the top dead center of piston, and; crankshaft crank is crossed atdc and can not risen again, can descend; So, this unconditional bent axle bias scheme and traditional bent axle do not have bias scheme (when cylinder is sustained height) relatively, atdc all produces described α angle when crankshaft crank is all crossed separately, this scheme piston dropping distance this moment be β+α corner amount (promptly adding top dead center top rake β) not have the bias scheme dropping distance than traditional bent axle be that α corner amount is more, promptly compression ratio descends more; Any cylinder height during fabrication all can be from being set at ideal burning chamber height, and " desirable constant volume combustion " is not a dependent variable, therefore, do not have so-called " desirable constant volume combustion " problem that produces; Simultaneously, near crankshaft crank was crossed top dead center, the α angle was less, whether setovered not make piston that cylinder wall surface is produced bigger harmful horizontal component; In addition, when crankshaft crank turns over 90 when spending from top dead center, connecting rod inclination angle maximum, 35% does not have biasing with interior unconditional bent axle biasing and traditional bent axle, all can produce the piston harmful horizontal component bigger to cylinder wall surface equally; This unconditional bent axle bias scheme the connecting rod swinging arc that does not produce when solving the crankshaft rotating backhaul of biasing back to increase to biasing one side yet yet, so, our reasoning: having only the cylinder location of raising height and lengthening length of connecting rod to digest that the connecting rod swinging arc increases to a side may be to the collision of cylinder block, but so also can improve the height of C.G. of whole motor, this is not desirable.

Summary of the invention

The purpose of this invention is to provide a kind of bent connecting rod offset crank mechanism, be intended to by changing crank position and adapted curved shape connecting rod so that Engine torque increases effective torque endurance lengthening, burning and the prolongation of air inlet endurance.

The object of the present invention is achieved like this: a kind of bent connecting rod offset crank mechanism, comprise cylinder, piston, connecting rod, bent axle and crankshaft crank, intake cam and intake rocker roller wheel, exhaust cam and exhaust rocker arm roller wheel, bent axle circle mid point departs from the setting of cylinder median vertical line, 35% of this Offset＞crank throw.

Above-mentioned connecting rod is the curved shape connecting rod, and the bending direction of this connecting rod in mechanism is opposite with the bent axle biased direction.

In the above-mentioned same cylinder, press the camshaft sense of rotation, the intake cam corner falls behind the exhaust cam corner, and the two outer corner difference equals 90 degree, and to deduct the upper and lower stop of 1/2nd bent axles inclination angle poor.

Above-mentioned intake cam profile and exhaust cam profile are identical, and intake rocker roller wheel diameter is greater than exhaust rocker arm roller wheel diameter.

Above-mentioned intake cam profile is greater than exhaust cam profile, and intake rocker roller wheel diameter equals exhaust rocker arm roller wheel diameter.

Above-mentioned curved shape connecting rod is divided into upper and lower two parts from the crankshaft hole position, upper and lower two parts connect through bolt, and has the crankshaft hole that runs through on the connecting rod and the oilhole of piston axis hole in the upper-part.

Another object of the present invention provides a kind of motor that adopts the bent connecting rod offset crank mechanism, is intended to by changing crank position and adapted curved shape connecting rod so that Engine torque increases effective torque endurance lengthening, burning and the prolongation of air inlet endurance.

Another object of the present invention is achieved in that a kind of motor that adopts the bent connecting rod offset crank mechanism, comprise cylinder, piston, connecting rod, bent axle and crankshaft crank, intake cam and intake rocker roller wheel, exhaust cam and exhaust rocker arm roller wheel, bent axle circle mid point departs from the setting of cylinder median vertical line, 35% of this Offset＞crank throw; Connecting rod is the curved shape connecting rod, and the bending direction of this connecting rod in mechanism is opposite with the bent axle biased direction; In the same cylinder, press the camshaft sense of rotation, the intake cam corner falls behind the exhaust cam corner, and the two outer corner difference equals 90 degree, and to deduct the upper and lower stop of 1/2nd bent axles inclination angle poor.

By crooked (folding) shape connecting rod, crankshaft hole position on the Horizontal offset cylinder block, bent axle is placed in departs from outside the cylinder vertical center line, offset crankshaft is the biasing of having ready conditions, and decision offset or dish factor has connecting rod bending (folding) degree, and (alleged degree of crook comprises on the connecting rod crow flight distance between two holes.Decide with the crank throw ratio with on motor purposes character down together).But the factor that should consider two aspects at least is for well, the one, and revolving left and right sides swinging arc in all with crooked (folding) shape connecting rod at bent axle is symmetry, decides the bent axle Offset, can not increase extra vibrations like this; The 2nd, but connecting rod makes piston side minimum in tolerance range to horizontal component when maximum swinging arc; But offset or dish is at least greater than more than 35% of crank throw.

According to motor purposes different in kind, same volume can be divided into less cylinder diameter, long stroke cooperates and cooperates with the minor radius bent axle than big cylinder diameter, short stroke with the long radius bent axle; Connecting rod bending (folding) degree and crank throw size combinations, be divided into again: the little bending of connecting rod (folding) and the combination of long radius bent axle, the little bending of connecting rod (folding) and the combination of minor radius bent axle, connecting rod macrobending (folding) and the combination of long radius bent axle, connecting rod macrobending (folding) and the combination of minor radius bent axle, or the like.Be applicable to that all bending (folding) shape connecting rod cooperates the offset crankshaft mode.

Also because motor purposes character is together individual, and connecting rod is the critical piece of motor power transmission, the curved shape of bent connecting rod directly influences the strength size of connecting rod, simultaneously, bent connecting rod is the condition of offset crankshaft, on the contrary, the Offset of bent axle influences the connecting rod bending degree again, so the shape of bent connecting rod comprises that its width size bending curvature is according to motor purposes different in kind, but multifarious.

By analyzing the feature that cooperation had of bending (folding) shape connecting rod to the offset crankshaft of having ready conditions, and the influence of crankshaft offset to piston stroke decided in the cooperation of connecting rod bending (folding) degree, and decided connecting rod bending (folding) degree and cooperated of the influence of different crankshaft offset piston stroke, in a word, crooked (folding) shape connecting rod to the offset crankshaft of having ready conditions cooperation produced such as last lower dead center asymmetry, piston stroke is greater than the bent axle diameter, influence concerning of piston stroke because of becoming, aspect analyses such as moment variations after the bent axle biasing reach the purpose of optimization and upgrading engine performance.

The characteristics that crank position and bending (folding) shape connecting rod cooperates on the offset cylinder body are:

1, crankshaft crank to the rotation of connecting rod bending direction, rotates to lower dead center from top dead center from top dead center, and it turns over angle is the θ angle, and the θ angle is greater than 180 degree; Crankshaft crank is got back to top dead center from the lower dead center rotation, and it turns over angle is δ angle (δ angle=360 subtract the θ angle), and up stroke δ angle is less than 180 degree, and promptly the stroke corner has the asymmetric point (conventional engines stroke corner up and down is symmetrical, is 180 degree) of holding up and down.

2, on the offset cylinder body behind the crank position, also have the characteristics (conventional engines piston stroke equal bent axle diameter) of piston stroke greater than bent axle diameter (being the crank throw turning-circle diameter).Prove hereinafter.

3, crank position and bending (folding) shape connecting rod cooperate on the offset cylinder body, when one timing of bent axle deviator, its length of connecting rod (two distance between borehole on the connecting rod) can influence piston stroke, this point does not also have the length of connecting rod of inclined to one side motor with traditional bent axle and piston stroke is irrelevant, and is only relevant with the piston absolute altitude different.Because, behind the offset crankshaft, all when bent axle circle mid point, crank shaft circle mid point and 3 coincidences of piston shaft circle mid point are a line, top dead center and lower dead center also tilt thereupon for the top dead center of piston and lower dead center, and, the inclination of top dead center and lower dead center also has nothing in common with each other, therefore, the biasing back link is long more, and the connecting rod inclination is just more little, last lower dead center connecting rod inclination difference is just more little, and piston stroke is just short more; Otherwise connecting rod is short more, and the connecting rod inclination is just big more, and last lower dead center connecting rod inclination difference is just big more, and piston stroke is just long more.

4, the Offset of crank position also can influence piston stroke on the offset cylinder body, when cooperating, crankshaft offset is big more with same flexure (folding) shape connecting rod (connecting rod bending degree one regularly), causes that the connecting rod inclination is just big more, the inclination difference is just big between top dead center and lower dead center, and piston stroke is just big more; Otherwise crankshaft offset is more little, causes that the connecting rod inclination is just more little, and the inclination difference is just little between top dead center and lower dead center, and piston stroke is just more little.

5, offset crankshaft forwards before the horizontal line moment to greater than offset crankshaft moment not from top dead center; Simultaneously piston side to horizontal component again less than the piston side of offset crankshaft not to horizontal component.

When 6, crankshaft crank is near top dead center turns over 90 degree downwards, bent axle moment of torsion maximum, piston side is to horizontal component minimum (conventional engines piston side this moment is to the horizontal component maximum).

The invention has the beneficial effects as follows:

The simplest and the most direct effective method of the many-sided performance of optimization and upgrading available engine, same engine does not increase appoints cost, only need to change crank position and join (changing) with crooked (folding) shape connecting rod, and adjust exhaust and intake cam Shaft angle phase difference, just can make motor: 1. moment of torsion increase; 2. owing to have the asymmetry of last lower dead center and piston stroke, make the prolongation of effective torque endurance greater than the bent axle diameter; 3. firing duration prolongation discharge quality is carried; 4. the air inlet endurance prolongs the cylinder compression ratio increase, useful horsepower increases; 5. acting fires stroke piston side direction horizontal component and falls that the end, power loss reduce and motor prolongs working life; 6. crooked (folding) shape connecting rod make bent axle from lower dead center when up, can effectively increase the thrust of crankshaft crank to connecting rod, when finishing as exhaust or compression function, the power loss in the minimizing stroke; 7. because the asymmetry of last lower dead center, the vibrations that can effectively alleviate motor.

Description of drawings

Fig. 1 is the plan view of piston of the present invention during near top dead center (piston shaft circle mid point A, crank shaft circle mid point M and bent axle circle mid point O 3 not when straight line);

Fig. 1-1, Fig. 1-2, Fig. 1-3 are respectively the schematic representation that calculates piston stroke under different crankshaft offset and the different length of connecting rod situation;

Fig. 2 is cylinder piston shown in Figure 1 plan view of (when piston shaft circle mid point A, crank shaft circle mid point M and bent axle circle mid point O sight alignment) when being in top dead center;

Fig. 3 is the plan view of cylinder piston shown in Figure 1 during near lower dead center (piston shaft circle mid point A, crank shaft circle mid point M and bent axle circle mid point O 3 not when straight line);

Fig. 4 is cylinder piston shown in Figure 1 plan view of (when piston shaft circle mid point A, crank shaft circle mid point M and bent axle circle mid point O sight alignment) when being in lower dead center;

Fig. 5 is a mechanism shown in Figure 1 by top dead center stagger wire and lower dead center stagger wire with the performance bent axle asymmetrical schematic representation of stroke corner up and down;

Fig. 6-1, Fig. 6-2 is respectively existing crankshaft ﹠ connecting and crankshaft ﹠ connecting of the present invention all turn over the crankshaft torque that is produced after the equal angular from top dead center separately comparison schematic representation;

Fig. 7, Fig. 8, Fig. 9, Figure 10, Figure 11, Figure 12, Figure 13, Figure 14 are respectively that bent axle of the present invention connecting bar and crankshaft and crank throw position concerns schematic representation when revolution moving 45 is spent in the counterclockwise direction;

Figure 15 is an in-line four cylinder bent connecting rod offset crank-axle engine stereogram of the present invention;

Figure 16, Figure 17 are respectively the stereograms of V8 different visual angles direction of the present invention;

Figure 18-1, Figure 18-2, Figure 18-3 and Figure 18-4 and Figure 18-5 be respectively the double-cam overhead type from top dead center to lower dead center cam angle schematic representation;

Figure 18-6, Figure 18-7, Figure 18-8 and Figure 18-9 and Figure 18-10 be respectively the double-cam overhead type from lower dead center to top dead center cam angle schematic representation;

Figure 19-1, Figure 19-2, Figure 19-3, Figure 19-4 and Figure 19-5 be respectively single cam overhead type from top dead center to lower dead center cam angle schematic representation;

Figure 19-6, Figure 19-7, Figure 19-8, Figure 19-9 and Figure 19-10 be respectively single cam overhead type from lower dead center to top dead center cam angle schematic representation;

Figure 20-1, Figure 20-2, Figure 20-3, Figure 20-4 are respectively the plan views of four kinds of curved shape connecting rods;

Figure 21 is the assembling stereogram of connecting rod and piston;

Figure 22-the 1st, the stereogram of split type curved shape connecting rod;

Figure 22-the 2nd, the side view of Figure 22-1;

Figure 22-the 3rd, Figure 22-2 is along the sectional drawing of A-A line.

Embodiment

Referring to Fig. 1, this mechanism comprises cylinder 1, piston 2, connecting rod, bent axle 4 and crankshaft crank 5, intake cam 6 and intake rocker roller wheel 7, exhaust cam 8 and exhaust rocker arm roller wheel 9 (referring to Figure 18-2), bent axle circle mid point departs from cylinder 1 median vertical line setting, 35% of this Offset＞crank throw.Connecting rod is a curved shape connecting rod 3, and the bending direction of this connecting rod in mechanism opposite with bent axle 4 biased direction (bending direction of connecting rod is that the arcuate directions from last point to following is promptly counterclockwise crooked according to connecting rod among Fig. 1).Referring to Figure 22-3, the curved shape of connecting rod is connecting rod shank line outside sweep between two holes (piston axis hole and crankshaft hole), and the bending direction of connecting rod is opposite with the bent axle biased direction in mechanism.Curved shape connecting rod 3 is divided into upper and lower two parts from the crankshaft hole position, upper and lower two parts are through Bolt Connection, and has oilhole in the upper-part, and this oilhole is provided with along the upper-part center line, and runs through crankshaft hole and piston axis hole on the connecting rod.

Use crooked (folding) shape connecting rod, crankshaft hole position on the Horizontal offset cylinder block, bent axle is placed in departs from outside the cylinder vertical center line, offset crankshaft is the biasing of having ready conditions, and decision offset or dish factor has connecting rod bending (folding) degree, and (alleged degree of crook comprises on the connecting rod crow flight distance between two holes.Decide with the crank throw ratio with on motor purposes character down together).This has at least the factor of considering to have two aspects for well, and the one, revolving left and right sides swinging arc in all with crooked (folding) shape connecting rod at bent axle is symmetry, decides the bent axle Offset, can not increase extra vibrations like this; The 2nd, but connecting rod makes piston side minimum in tolerance range to horizontal component when maximum swinging arc; Connecting rod is as the critical piece of motor power transmission, and the curved shape of bent connecting rod directly influences the strength size of connecting rod, and simultaneously, bent connecting rod is the condition of offset crankshaft, and the Offset of bent axle influences the connecting rod bending degree again conversely speaking; Just because of the effect of curved shape connecting rod, bent axle rotates on offset position and can also make connecting rod remain on the swing of cylinder center line symmetry.So the shape of bent connecting rod comprises that its width size bending curvature is according to motor purposes different in kind, but multifarious, as only providing four kinds of differently curved shape connecting rods in (Figure 20-1, Figure 20-2, Figure 20-3, Figure 20-4).

In addition, after the bent axle biasing, the bent axle top dead center also is offset, available change length of connecting rod or the difference cylinder height is set adjusts required firing chamber height (when the firing chamber height refers to piston head surface top dead center to distance between cylinder cap).

1, crankshaft crank to the rotation of connecting rod bending direction, rotates to lower dead center from top dead center from top dead center, and it turns over angle is the θ angle, and the θ angle is greater than 180 degree; Crankshaft crank is got back to top dead center from the lower dead center rotation, and it turns over angle is δ angle (δ angle=360 subtract the θ angle), and up stroke δ angle is less than 180 degree, and promptly the stroke corner is asymmetric about the bent axle: top dead center M, lower dead center S are as (Fig. 5).

The top dead center of piston and lower dead center are all when bent axle circle mid point, crank shaft circle mid point and 3 coincidences of piston shaft circle mid point are a line, therefore, during sight alignment when top dead center, during sight alignment when crooked (folding) shape connecting rod inclination angle (alleged inclination angle refers to that from bar straight line is seen inclination between two holes) and lower dead center, crooked (folding) shape connecting rod inclination angle difference, the lower dead center inclination angle of crooked (folding) shape connecting rod is greater than the top dead center inclination angle.

In the time of (Fig. 1) near the M point, connect bent axle circle mid point O, crank shaft circle mid point M (being the articulating point or the title crank throw pivot point of crank throw and connecting rod) and piston shaft circle mid point A respectively and make 3 lines, form triangle AOM, it is the longest and when reaching top dead center to make bent axle circle mid point and piston shaft justify the mid point line, reach when having only the other both sides of triangle sum to equal the 3rd limit, when promptly 3 of triangle AOM are a line (Fig. 2); Since sight alignment, this line must be crossed bent axle circle mid point.

Equally: in the time of (Fig. 3) near the S point, connect bent axle circle mid point O, crank shaft circle mid point M and 3 lines of piston shaft circle mid point A work respectively, form triangle BOS, it is the shortest and when reaching lower dead center to make bent axle circle mid point and piston shaft justify the mid point line, reaching when having only the difference on the other both sides of triangle to equal the 3rd limit, that is: also is that 3 of triangle BOS are when being a line (Fig. 4); Since sight alignment, this line also must be crossed bent axle circle mid point.

During top dead center, bent axle circle mid point and piston shaft circle mid point line are long to be the other both sides of triangle sum; During lower dead center, bent axle circle mid point and piston shaft circle mid point line are long to be the poor of the other both sides of triangle; And these two lines are all crossed bent axle circle mid point and are connected with piston shaft circle mid point, piston shaft circle mid point can only move along the cylinder perpendicular bisector simultaneously, so it is big more to the short more line segment inclination angle of piston shaft circle mid point to cross bent axle circle mid point, that is: the lower dead center inclination angle of crooked (folding) shape connecting rod is greater than the top dead center inclination angle.

Again because, referring to Fig. 5, crank shaft circle mid point is whenever all on the crank throw circumference, simultaneously, two line segment AM of on the circumference this and BS cross the center of circle, and the lower dead center stagger wire is greater than the top dead center stagger wire, so these two lines overlap in the time of can not crossing the center of circle, therefore, crankshaft crank rotates to lower dead center from top dead center, and it turns over angle is the θ angle, and the θ angle is greater than 180 degree; Crankshaft crank is got back to top dead center from the lower dead center rotation, and it turns over angle is δ angle (δ angle=360 subtract the θ angle), and up stroke δ angle is less than 180 degree, and promptly the stroke corner is asymmetric about the bent axle.Go up lower dead center inclination angle difference among the figure and be the α angle.

In addition, crooked (folding) shape connecting rod moves on the bent axle circumference after the biasing all the time, though top dead center and lower dead center have asymmetry, but piston up-down speed still meets the sine function circumferential speed, and promptly piston is mobile less near last lower dead center, moves bigger away from last lower dead center, when particularly connecting rod is near near lower dead center, for reaching required inclination angle, make piston near the endurance lower dead center extend to surpass 180 degree corners a certain amount of after, just begin backhaul; So-called endurance prolongation is meant with conventional engines to be compared with the footpath bent axle, and conventional engines does not have this corner excess; Near also having when working stroke near lower dead center, because the bending direction and the crankshaft crank normal moving direction of crooked (folding) shape connecting rod reach unanimity, this endurance prolongation helps the increase of bent axle moment of torsion greatly and the effective torque endurance prolongs, simultaneously, firing duration prolongation discharge quality can improve; Same, when intake stroke, because this surpasses 180 degree corner increments, the air inlet endurance is also prolonged, can make more inflammable gas have the certain flow rate inflammable gas with leading portion pours in the cylinder, make that compression ratio improves in the cylinder (in fact since piston stroke greater than the bent axle diameter, the increment of piston stroke has made that compression ratio increases in the cylinder); The air inlet endurance prolongs, also be to in-cylinder injection more multiple fuel provide may, provide more pressurization time in particular for turbosupercharged engine; Because closure is according to there being regulating action, these potentiality also can play a role when needed.

2. piston stroke is greater than bent axle diameter (being the crank throw turning-circle diameter):

Just because of the lower dead center inclination angle greater than the top dead center inclination angle, when this has just formed descent of piston, turns over angle greater than 180 degree; Again because when lower dead center, 3 this line must be crossed the bent axle center of circle when overlapping lines, so during big lower dead center position, the connecting rod inclination angle makes piston decline degree exceed the bent axle diameter range at the inclination angle.

Prove that with directly calculating the height difference of piston when ending up and down piston stroke is greater than the bent axle diameter:

For example: see (Fig. 1-1), establish: two hole distance of center circle of connecting rod are: AM=BS=115 (be succinct picture lines, after AM and BS represent respectively to conceal the connecting rod shape, only show that the two hole hearts are apart from the length along path when top dead center position and bottom dead center position on the connecting rod).

Bent axle circle radius OM=30 (being that crank is long); Bent axle offset or dish CO=30,

Because △ AOC and △ BOC are right-angled triangle, so have:

$\mathrm{AC}=\sqrt{{(\mathrm{AM}+\mathrm{MO})}^2-{\mathrm{<figure-callout\; id="2"\; label="CO"\; filenames="H2009102650408E00011.png"\; state="\{\{state\}\}">CO</figure-callout>}}^2}=\sqrt{{(115+30)}^2-{30}^2}=141.86261$

$\mathrm{BC}=\sqrt{{(\mathrm{BS}-\mathrm{OS})}^2-{\mathrm{<figure-callout\; id="2"\; label="CO"\; filenames="H2009102650408E00011.png"\; state="\{\{state\}\}">CO</figure-callout>}}^2}=\sqrt{{(115-30)}^2-{30}^2}=79.52986$

AB＝AC-BC＝141.86261-79.52986＝62.33275

The bent axle diameter is 60 among the figure, and AB is a piston stroke 62.33275, so piston stroke is greater than the bent axle diameter.

Crankshaft offset one regularly, crooked (folding) shape length of connecting rod (two distance between borehole on the connecting rod) is to the influence of piston stroke:

Give an example 2: see (Fig. 1-2), the bent axle offset or dish is constant: CO=30, and bent axle circle radius OM=30 (being that crank is long) is constant;

If: shorten two hole distance of center circle 12 of connecting rod, promptly two hole distance of center circle of connecting rod are: AM=BS=103

$\mathrm{AC}=\sqrt{{(\mathrm{AM}+\mathrm{MO})}^2-{\mathrm{<figure-callout\; id="2"\; label="CO"\; filenames="H2009102650408E00011.png"\; state="\{\{state\}\}">CO</figure-callout>}}^2}=\sqrt{{(103+30)}^2-{30}^2}=129.57237$

$\mathrm{BC}=\sqrt{{(\mathrm{BS}-\mathrm{OS})}^2-{\mathrm{<figure-callout\; id="2"\; label="CO"\; filenames="H2009102650408E00011.png"\; state="\{\{state\}\}">CO</figure-callout>}}^2}=\sqrt{{(103-30)}^2-{30}^2}=66.55073$

AB＝AC-BC＝129.57237-66.55073＝63.02164

At this moment the AB distance is 63.02154, and piston stroke further increases, and illustrates, crooked (folding) shape length of connecting rod (two distance between borehole on the connecting rod) is influential to piston stroke.Though two hole distance of center circle of connecting rod shorten, connecting rod is with the change of last lower dead center, and changes the inclination angle simultaneously, and piston stroke still can increase, and reason is that connecting rod inclination difference has increased.

4. the Offset of crank position also can influence piston stroke on the offset cylinder body, when cooperating, crankshaft offset is big more with same flexure (folding) shape connecting rod (connecting rod bending degree one regularly), causes that the connecting rod inclination is just big more, the inclination difference is just big between top dead center and lower dead center, and piston stroke is just big more; Otherwise crankshaft offset is more little, causes that the connecting rod inclination is just more little, and the inclination difference is just little between top dead center and lower dead center, and piston stroke is just more little.

For example 3: see (Fig. 1-3), two hole distance of center circle of connecting rod are constant: AM=BS=103 (with 2 identical for example), and bent axle circle radius OM=30 (being that crank is long) is also constant;

Changing the bent axle offset or dish is: during CO=35:

$\mathrm{AC}=\sqrt{{(\mathrm{AM}+\mathrm{MO})}^2-{\mathrm{<figure-callout\; id="2"\; label="CO"\; filenames="H2009102650408E00011.png"\; state="\{\{state\}\}">CO</figure-callout>}}^2}=\sqrt{{(103+30)}^2-{35}^2}=128.31211$

$\mathrm{BC}=\sqrt{{(\mathrm{BS}-\mathrm{OS})}^2-{\mathrm{<figure-callout\; id="2"\; label="CO"\; filenames="H2009102650408E00011.png"\; state="\{\{state\}\}">CO</figure-callout>}}^2}=\sqrt{{(103-30)}^2-{35}^2}=64.06246$

AB＝AC-BC＝128.31211-64.06246＝64.24965

The increase of AB illustrates that the Horizontal offset amount size of crank position also can influence piston stroke.

5. after the bent axle biasing, the bent axle moment of torsion that produces during descent of piston increases and piston side reduces and the power loss in minimizing stroke during piston stroking upward to horizontal component:

Mention in preceding sequence context, in four strokes of four stroke engine, have only a stroke to fire stroke for acting, promptly the power starting point is that piston-top surface concentrates on the piston rod pivot pin after stressed, and leads to bar downwards to the crankshaft crank transferring power; Three stroke power starting points are just opposite in addition for all the other, and promptly the power starting point is to lead to crankshaft crank to connecting rod transferring power (stroke power), promotes piston and finishes exhaust, air inlet, three strokes of compression.Fire stroke when the power of motor comes from descent of piston fully, the necessity of offset crankshaft just is being based on this reason.

Compare with conventional engines, after the bent axle biasing, before forwarding horizontal line to from top dead center, bent axle (is not meant that bent axle turn 90 degrees), any point in this process, all bigger than the moment of conventional engines bent axle when top dead center turns over equal angular, (as Fig. 6-1, Fig. 6-2), because offset crankshaft makes top dead center M depart from bent axle perpendicular bisector certain distance, compares with common engine, all from top dead center separately, turn over a same angular λ, this moment, the inclination angle of offset crankshaft wanted big, and the crank throw distance of center circle is the bent axle perpendicular bisector separately, before the C point, L2＞L1 is arranged all the time, so the same time offset bent axle after firing is bigger than the moment of conventional engines.Have because bent axle biasing departs from directly over the bent axle piston, to divide the force rate conventional engines equally little for the side direction harmful water of piston in working stroke again; Crankshaft crank is near top dead center turns over 90 degree downwards the time, and piston side is to horizontal component minimum (conventional engines this moment piston side to the horizontal component maximum).

In addition, see (Fig. 7) to (Figure 14) bent periodogram that rotates a circle that changes: move from the top down because crooked (folding) shape connecting rod fires stroke in acting, power by connecting rod to the crank throw transferring power, the bending of connecting rod (folding) shape center of gravity in this down stroke all the time in the circle outside of crank throw circular movement, can effectively increase bent axle torsion, what is interesting is, when bent axle is crossed lower dead center when up, at this moment, the starting point of power is reverse, by crank throw to the connecting rod transferring power, crank throw is also reverse relatively in this up stroke for the bending of connecting rod (folding) shape center of gravity, at the inner round side of crank throw circular movement, also can effectively increase the thrust of crankshaft crank to connecting rod all the time, finish as exhaust or compression function, reduce the power loss in the stroke; Simultaneously, piston pressure when up stroke fires the suffered power of stroke much smaller than acting, and therefore can not form piston side increases to horizontal component.

From above-mentioned, be not difficult to find out,, can not produce any extra vibrations because the curved shape effect of connecting rod makes connecting rod symmetry swing under motion on the offset crankshaft still can remain on the cylinder center line.

6. because the asymmetry of last lower dead center, the vibrations that can effectively alleviate motor:

The shock-proof crank device all is housed on engine crankshaft output terminal, or flywheel as you know or the belt pulley, is that further reason is that strength is unbalance because the discontinuity that each cylinder igniting fires makes crankshaft rotating produce periodic vibration; For four cylinder engine, advance at synchronization, press, quick-fried, arranging four strokes all carries out respectively simultaneously at each cylinder, wherein, fire and be in the preceding centre of compression final vacuum, fire the initial stage in igniting, compression stroke just begins, what obviously can the containing igniting fire discontinuity has only the exhaust stroke initial stage, because exhaust is to begin after this cylinder fires end, suppose that exhaust begins deferrable and lights a fire to his cylinder and just begin after firing, the discontinuity that just can be effectively fire with his cylinder igniting of this cylinder air pressure containing, but conventional engines can't be accomplished this point, because, lower dead center is symmetrical on his bent axle, the top dead center fire, the bent axle of another cylinder must be crossed lower dead center, in not exhaust after bottom dead center, pressure can cause this cylinder backward stroke of the piston resistance in the cylinder gas, loss power and losing more than gain; Yet, the offset crankshaft motor innately has this function, since the asymmetry of last lower dead center, particularly relative top dead center, lower dead center is greater than 180 degree, for firing beginning at DC ignition, other cylinder cylinder internal air pressure also exists, and key is that this cylinder is consistent with the piston stroke moving direction of other cylinder, its cylinder crankshaft is not crossed lower dead center, can not cause and appoint resistance, the continuous smooth transition raising that each cylinder is fired, thereby the vibrations that can effectively alleviate motor.

7. offset crankshaft engine cam Shaft angle feature:

The conventional, four-stroke engine crankshaft is 2: 1 with the camshaft speed ratio, and promptly two weeks of crankshaft rotating are finished four strokes, and camshaft rotates a circle, and just crankshaft rotating 180 is spent, and camshaft revolves and turn 90 degrees; In same cylinder exhaust stroke and adjacent aspirating stroke, exhaust cam corner and intake cam corner differ 90 degree; The intake cam profile is identical with exhaust cam profile, respectively is 90 degree corner profile driven quantity, and the valve of finishing exhaust or intake stroke opens and closes.

In the offset crankshaft motor, because offset crankshaft makes that lower dead center has asymmetry on the bent axle, therefore, corresponding exhaust cam corner and intake cam corner also have corresponding camshaft degree feature, and its theory characteristic is:

(1) rotating ratio of bent axle and camshaft is constant still is 2: 1, and promptly crankshaft rotating 180 is spent, and camshaft revolves and turn 90 degrees;

(2) press the camshaft sense of rotation, at same cylinder, the intake cam corner falls behind exhaust cam corner 90 degree, and to subtract on one of two bent axles lower dead center inclination angle poor;

(3) the intake cam profile is greater than exhaust cam profile; Exhaust cam profile is a 90-1/2 α angle corner profile driven quantity, and the valve of finishing exhaust stroke opens and closes, and the intake cam profile is a 90+1/2 α angle corner profile driven quantity, and the valve of finishing intake stroke opens and closes.

The on-stream intake cam corner of offset crankshaft motor is described below falls behind the rotation process that exhaust cam corner 90 degree subtract lower dead center inclination angle difference on one of two bent axles: (" the lower dead center inclination angle is poor on one of two bent axles " following can being expressed as: " 1/2 α "),

As (Fig. 5),

(1) crankshaft rotating rotates a circle: bent axle forwards lower dead center to from top dead center and turns over 180 °+α angle, and cam turns over 90 °+1/2 α angle; Bent axle forwards top dead center to from lower dead center and turns over 180 °-α angle, and cam turns over 90 °-1/2 α angles; Be 360 ° of crankshaft rotating, cam Rotate 180 °; So circulation.

(2) at same cylinder, exhaust stroke preceding follow closely aspirating stroke after, exhaust and intake cam rotate synchronously; When exhaust, to up, exhaust cam opens and closes valve and turns over 90 °-1/2 α degree angles exhaust stroke by lower dead center, and exhaust finishes; Exhaust and intake cam are rotated further synchronously, and aspirating stroke begins, and to descending, intake cam opens and closes valve and turns over 90 °+1/2 α degree angle aspirating stroke by top dead center, and air inlet finishes; Finish to aspirating stroke, as can be seen from exhaust stroke: the intake cam corner falls behind 90 °-1/2 α degree angles of exhaust cam corner, that is: the intake cam corner falls behind exhaust cam corner 90 degree to subtract on one of two bent axles lower dead center inclination angle poor.

(3) in exhaust stroke, exhaust cam is pushed and is closed valve open and turns over 90 °-1/2 α degree angles; In aspirating stroke, intake cam is pushed and is closed valve open and turns over 90 °+1/2 α degree angle; Therefore, theoretically, the intake cam profile should be greater than exhaust cam profile; Be that the intake cam profile needs 90 °+1/2 α degree corner profile driven quantity, exhaust cam profile needs 90 °-1/2 α degree corner profile driven quantity.Row, intake cam corner are again multifarious with the related mode that can satisfy this condition of cam profile in practice:

A. the intake cam corner falls behind exhaust cam corner 90 degree to subtract on one of two bent axles lower dead center inclination angle poor; Exhaust cam profile is constant, and to covering the intake stroke amount, corner stack amount is less between cam like this along profile (referring to that cam raises the object trailing edge) behind the increase intake cam.

B. the intake cam corner falls behind exhaust cam corner 90 degree to subtract on one of two bent axles lower dead center inclination angle poor; Exhaust cam profile is constant, increases intake cam two side profile to covering the intake stroke amount, and corner stack amount is bigger than the former between cam like this.

C. exhaust cam corner and intake cam corner differ be 90 the degree; The intake cam profile is greater than exhaust cam profile, and its exhaust cam corner and intake cam corner stack amount are that the lower dead center inclination angle is poor on one of two bent axles;

D. on same four valve cylinders, row, intake valve respectively have two cams, can be set at: it is 90 degree that one of them corner of two exhaust cam corners and two intake cams differs, differing with another corner is 90 degree-1/2 α, i.e. two exhaust valve cam corner unanimities, two inlet valve cam corners are for one in front and one in back, and one is played the effect that the intake cam corner falls behind exhaust cam corner 90 degree-1/2 α the preceding; After an effect of playing the intake cam profile greater than exhaust cam profile.

Intake cam profile above-mentioned is greater than exhaust cam profile (the two profile similarity), but because cam drive is different to picture, this is not essential to exhaust cam profile less than the intake cam profile, also can both be identical, can change drive according to actual conditions the shaped position of picture etc. is determined, because, it is higher to make the camshaft cost, on a motor, produce two kinds of differently contoured camshafts and can increase cost, because cam and driving are to similarly being mutual the work, can reach same purpose to the profile of picture by changing cam drive, as: the roller wheel on the cam drive rocking arm, can be by reducing the roller wheel radius (roller that needs simultaneously to raise wheel is reduced radial location on rocking arm) that exhaust cam drives, make roller wheel with less curvature contact cam, play equally with exhaust cam profile less than intake cam profile phase same-action.Therefore, exhaust cam profile is nonessential less than the intake cam profile, also can both be identical, become exhaust rocker arm roller wheel this moment less than intake rocker roller wheel (referring to diameter).

Comprehensive described some advantage, we can say any type of before this tradition nothing biasing motor, all do not given play to due maximal efficiency, the reciprocating engine principle of dynamics is that bent axle has the stressed characteristics of semi-circumference stroke, and we have reason to believe that piston type offset crankshaft motor more meets the stressed principle of dynamics of semi-circumference stroke.Promptly have crankshaft crank and rotate descending stressed (referring to working stroke) from motor, rotating up feature of exerting oneself sees, the bending of offset crankshaft motor (folding) shape connecting rod turns round on offset crankshaft, V-type engine particularly, the biasing common crankshaft makes both sides piston and curved shape connecting rod depart from the cylinder center line simultaneously, more meet crankshaft crank and rotate descending stressedly, rotate up movement tendency of exerting oneself.See (Figure 15) in-line four cylinder bent connecting rod offset crank-axle engine stereogram and V8 bent connecting rod offset crank-axle engine stereogram planimetric map (Figure 16) and stereogram (Figure 17).

Claims (8)

1. bent connecting rod offset crank mechanism, comprise, cylinder (1), piston (2), connecting rod, bent axle (4) and crankshaft crank (5), intake cam (6) and intake rocker roller wheel (7), exhaust cam (8) and exhaust rocker arm roller wheel (9) is characterized in that: described bent axle circle mid point departs from cylinder (1) median vertical line setting, 35% of this Offset＞crank throw.

2. according to the described bent connecting rod offset crank mechanism of claim 1, it is characterized in that: described connecting rod is curved shape connecting rod (3), and the bending direction of this connecting rod in mechanism is opposite with bent axle (4) biased direction.

3. according to the described bent connecting rod offset crank mechanism of claim 1, it is characterized in that: in the described same cylinder (1), press the camshaft sense of rotation, intake cam (6) corner falls behind exhaust cam (8) corner, and the two outer corner difference equals 90 degree, and to deduct the upper and lower stop of 1/2nd bent axles inclination angle poor.

4. according to the described bent connecting rod offset crank mechanism of claim 3, it is characterized in that: described intake cam (6) profile and exhaust cam (8) profile are identical, and intake rocker roller wheel (7) diameter is greater than exhaust rocker arm roller wheel (9) diameter.

5. according to the described bent connecting rod offset crank mechanism of claim 3, it is characterized in that: described intake cam (6) profile is greater than exhaust cam (8) profile, and intake rocker roller wheel (7) diameter equals exhaust rocker arm roller wheel (9) diameter.

6. according to the described bent connecting rod offset crank mechanism of the arbitrary claim of claim 2～5, it is characterized in that: described curved shape connecting rod (3) is divided into upper and lower two parts from the crankshaft hole position, upper and lower two parts connect through bolt, and have the crankshaft hole that runs through on the connecting rod and the oilhole of piston axis hole in the upper-part.

7. motor that adopts the described bent connecting rod offset crank mechanism of claim 1, comprise, cylinder (1), piston (2), connecting rod, bent axle (4) and crankshaft crank (5), intake cam (6) and intake rocker roller wheel (7), exhaust cam (8) and exhaust rocker arm roller wheel (9) is characterized in that: described bent axle circle mid point departs from cylinder (1) median vertical line setting, 35% of this Offset＞crank throw; Connecting rod is curved shape connecting rod (3), and the bending direction of this connecting rod is identical with the sense of rotation of bent axle (4); In the same cylinder (1), press the camshaft sense of rotation, intake cam (6) corner falls behind exhaust cam (8) corner, and the two outer corner difference equals 90 degree, and to deduct the upper and lower stop of 1/2nd bent axles inclination angle poor.

8. according to the described bent connecting rod offset crank mechanism of claim 7, it is characterized in that: described curved shape connecting rod (3) is divided into upper and lower two parts from the crankshaft hole position, upper and lower two parts connect through bolt, and have the crankshaft hole that runs through on the connecting rod and the oilhole of piston axis hole in the upper-part.

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