CN101712323B - Movable wheel type trolley supporting system for long-distance overlapping shield tunnel of small clear distance - Google Patents
Movable wheel type trolley supporting system for long-distance overlapping shield tunnel of small clear distance Download PDFInfo
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Abstract
本发明公开了一种长距离小净距重叠盾构隧道用可移动式轮式台车支撑系统,包括能在已施工完成盾构隧道内所铺设钢轨上来回移动的一组或多组结构相同的轮式支撑台车,多组轮式支撑台车通过连接杠组装为一体;轮式支撑台车包括车架、行走机构和横向布设在车架上的多道支撑机构,支撑机构包括对称布设在车架上的多个轮式支撑机构及多个支撑用顶推装置,多个轮式支撑机构沿圆周方向布设在已施工完成盾构隧道内部且均与盾构隧道内壁所铺装圆环形混凝土管片相接触。本发明结构合理、安装布设方便且使用操作简便、使用效果好,在连续不间断支撑的同时,克服了现有十字支撑体系所存在的安装和倒运工作非常困难等难题,大大提高了支撑效率。
The invention discloses a movable wheeled trolley support system for long-distance and small-distance overlapping shield tunnels, which includes one or more sets of identical structures that can move back and forth on the laid steel rails in the completed shield tunnel. Multiple sets of wheeled support trolleys are assembled as a whole through connecting bars; wheeled support trolleys include a frame, a walking mechanism and a multi-channel support mechanism arranged horizontally on the frame, and the support mechanism includes a symmetrical layout. Multiple wheeled support mechanisms on the vehicle frame and multiple support pushing devices, multiple wheeled support mechanisms are arranged inside the completed shield tunnel along the circumferential direction and are all connected with the ring paved on the inner wall of the shield tunnel. Concrete segments are in contact. The invention has the advantages of reasonable structure, convenient installation and arrangement, easy operation and good use effect, and at the same time of continuous uninterrupted support, it overcomes the problems of very difficult installation and reverse work existing in the existing cross support system, and greatly improves the support efficiency.
Description
技术领域 technical field
本发明属于长距离小净距重叠盾构隧道施工技术领域,尤其是涉及一种长距离小净距重叠盾构隧道用可移动式轮式台车支撑系统。The invention belongs to the technical field of construction of long-distance and small-space overlapping shield tunnels, and in particular relates to a movable wheeled trolley support system for long-distance and small-space overlapping shield tunnels.
背景技术 Background technique
从国内、外的工程实践来看,长距离小净距重叠盾构隧道的工程实例不多,且主要为平行隧道或是短距离小角度重叠交叉隧道工程。重叠盾构隧道施工时,由于先建隧道结构受后行盾构施工的影响,后行隧道盾构施工时盾首前方的先行隧道结构会承受后行盾构隧道施工较大的压力影响,因而会产生一定程度的扰曲;而在盾尾后方的先行隧道会由于后行隧道盾构通过产生的卸荷影响,产生变形。因此对于重叠隧道施工的相互影响,有必要在先行隧道内进行支撑加固,以减少后行隧道施工产生的不利影响。From domestic and foreign engineering practices, there are not many engineering examples of long-distance and small-distance overlapping shield tunnels, and they are mainly parallel tunnels or short-distance and small-angle overlapping cross tunnel projects. During the construction of overlapping shield tunnels, because the structure of the first tunnel is affected by the construction of the subsequent shield tunnel, the structure of the preceding tunnel in front of the shield head will bear the greater pressure of the construction of the subsequent shield tunnel during the shield construction of the latter tunnel, so There will be a certain degree of disturbance; and the leading tunnel behind the shield tail will be deformed due to the unloading effect of the passing of the shield tunnel in the rear tunnel. Therefore, for the mutual influence of overlapping tunnel construction, it is necessary to carry out support reinforcement in the preceding tunnel to reduce the adverse effects of subsequent tunnel construction.
目前,对于平行盾构隧道或是短距离小角度重叠交叉隧道工程,当后行隧道盾构施工的时候,先行或已建成的隧道内的支撑体系主要是采取十字支撑体系,该支撑体系的思想主要是用钢支撑对先行隧道进行加固,帮助管片承受外部的压力,以控制管片的变形及滑动。上述十字支撑体系主要由钢环、十字钢支撑及4根纵向工字钢组成。钢环和十字钢支撑位于管片环缝处,纵向钢支撑分别在隧道的16点钟、4点钟、8点钟和12点钟位沿隧道纵向布置,钢环、十字支撑和纵向工字钢之间均采用螺栓连接,形成整体支撑体系。At present, for parallel shield tunnels or short-distance and small-angle overlapping cross-tunnel projects, when the shield construction of the subsequent tunnel is carried out, the support system in the preceding or completed tunnel mainly adopts the cross support system. The idea of the support system The main purpose is to reinforce the leading tunnel with steel supports to help the segments withstand external pressure and to control the deformation and sliding of the segments. The above-mentioned cross support system is mainly composed of steel rings, cross steel supports and four vertical I-beams. The steel rings and cross steel supports are located at the ring joints of the segments, and the longitudinal steel supports are arranged longitudinally along the tunnel at the 16 o'clock, 4 o'clock, 8 o'clock and 12 o'clock positions of the tunnel respectively. The steel rings, cross supports and longitudinal I-shaped The steel is connected by bolts to form an overall support system.
实际使用过程中,十字支撑体系的优点是结构简单且功能明确,该支撑体系的思想主要是用钢支撑对先行隧道进行加固,帮助管片承受外部的压力,控制管片的变形及滑动,但对于长距离小间距重叠盾构隧道支撑,十字支撑体系的安装和倒运工作非常困难。综上,长距离小间距重叠盾构隧道施工过程中,如何实现先行隧道内连续不间断地支撑是问题关键所在。目前对于长距离小间距重叠盾构隧道,由于后行隧道施工对先隧道内管片产生较大的压力以及盾构通过后卸荷的影响,先行隧道结构内力会产生突变现象,因此有必要在先行隧道内进行支撑加固,且随着后行隧道盾构的连续施工,在先行隧道内实现连续不间断地支撑是问题的关键所在。In actual use, the cross support system has the advantages of simple structure and clear functions. The main idea of the support system is to use steel supports to reinforce the tunnel in advance to help the segments withstand external pressure and control the deformation and sliding of the segments. For long-distance and small-pitch overlapping shield tunnel support, the installation and transportation of the cross support system is very difficult. In summary, during the construction of long-distance and small-space overlapping shield tunnels, how to achieve continuous and uninterrupted support in the preceding tunnel is the key to the problem. At present, for long-distance and small-space overlapping shield tunnels, due to the large pressure generated by the construction of the subsequent tunnel on the segments in the previous tunnel and the impact of unloading after the shield passes through, the internal force of the previous tunnel structure will have a sudden change. Therefore, it is necessary to The key point is to carry out support reinforcement in the leading tunnel, and with the continuous construction of shield tunneling in the trailing tunnel, to realize continuous and uninterrupted support in the leading tunnel.
发明内容 Contents of the invention
本发明所要解决的技术问题在于针对上述现有技术中的不足,提供一种长距离小净距重叠盾构隧道用可移动式轮式台车支撑系统,其结构合理、安装布设方便且使用操作简便、使用效果好、实用价值高,在连续不间断支撑的同时,克服了现有十字支撑体系所存在的安装和倒运工作非常困难等难题,大大提高了支撑效率。The technical problem to be solved by the present invention is to provide a movable wheeled trolley support system for long-distance and small-distance overlapping shield tunnels in view of the deficiencies in the above-mentioned prior art. It is simple, effective in use, and high in practical value. While supporting continuously, it overcomes the difficulties of installation and unlucky work in the existing cross support system, and greatly improves the support efficiency.
为解决上述技术问题,本发明采用的技术方案是:一种长距离小净距重叠盾构隧道用可移动式轮式台车支撑系统,其特征在于:包括能在已施工完成盾构隧道内所铺设钢轨上来回移动的一组或多组结构相同的轮式支撑台车,多组轮式支撑台车中相邻两组轮式支撑台车间通过连接杠进行连接且所述多组轮式支撑台车通过连接杠组装为一体;所述轮式支撑台车包括车架、安装在所述车架底部且能在钢轨上来回移动的多个行走机构和横向均匀布设在所述车架上且能同时对已施工完成盾构隧道进行稳固支撑的多道支撑机构,所述支撑机构包括以已施工完成盾构隧道的竖向中轴线为中心线对称布设在所述车架上的多个轮式支撑机构以及相应分别布设在所述多个轮式支撑机构和所述车架间的多个支撑用顶推装置,多个轮式支撑机构沿圆周方向布设在已施工完成盾构隧道内部且均与已施工完成盾构隧道内壁所铺装的圆环形混凝土管片相接触。In order to solve the above-mentioned technical problems, the technical solution adopted by the present invention is: a movable wheeled trolley support system for long-distance and small-space overlapping shield tunnels, which is characterized in that: One or more sets of wheeled support trolleys with the same structure moving back and forth on the laid rails, among the multiple sets of wheeled support trolleys, the adjacent two groups of wheeled support platform workshops are connected by connecting bars and the multiple sets of wheeled support trolleys The supporting trolley is assembled as a whole through connecting bars; the wheeled supporting trolley includes a vehicle frame, a plurality of running mechanisms installed on the bottom of the vehicle frame and capable of moving back and forth on the rails, and horizontally evenly arranged on the vehicle frame And it is a multi-channel support mechanism that can stably support the completed shield tunnel at the same time. The support mechanism includes a plurality of symmetrically arranged on the vehicle frame with the vertical central axis of the completed shield tunnel as the center line. The wheeled support mechanisms and correspondingly a plurality of support pushing devices respectively arranged between the plurality of wheeled support mechanisms and the vehicle frame, and the plurality of wheeled support mechanisms are arranged in the completed shield tunnel along the circumferential direction And all of them are in contact with the circular concrete segments paved on the inner wall of the shield tunnel that has been constructed.
还包括安装在所述一组或多组结构相同的轮式支撑台车后部的位置锁定及后部推进装置。It also includes a position locking and rear propelling device installed at the rear of the one or more sets of wheeled supporting trolleys with the same structure.
所述位置锁定及后部推进装置包括后部推进车架、安装在所述后部推进车架底部的多个锁轨器以及左右对称布设在所述后部推进车架和前一组轮式支撑台车间的多个后部向前推进用顶推装置,所述锁轨器的安装位置与钢轨的布设位置相对应。The position locking and rear propulsion device includes a rear propulsion frame, a plurality of rail locks installed on the bottom of the rear propulsion frame, and left and right symmetrical arrangements between the rear propulsion frame and the front set of wheeled The multiple rear parts of the support platform workshop are used to push forward, and the installation position of the rail locker corresponds to the laying position of the steel rail.
所述后部向前推进用顶推装置为后顶推油缸,所述后部推进车架前部设置有供后顶推油缸固定的后顶推油缸座梁,所述前一组轮式支撑台车后部设置有供后顶推油缸的油缸活塞杆顶部安装的横梁。The rear pushing forward device is a rear pushing oil cylinder, the front of the rear pushing frame is provided with a rear pushing oil cylinder seat beam for fixing the rear pushing oil cylinder, and the front set of wheel supports The rear part of the trolley is provided with a crossbeam installed on the top of the cylinder piston rod for the rear push cylinder.
所述连接杠为可拆装连接杠;相邻两组轮式支撑台车间分别安装有多个向前推进用顶推装置,且所述多个车组向前推进用顶推装置左右对称布设在相邻两组轮式支撑台车之间。The connecting bar is a detachable connecting bar; a plurality of pushing devices for forward propulsion are respectively installed in the adjacent two groups of wheeled support platform workshops, and the pushing devices for forward propulsion of the multiple vehicle groups are arranged symmetrically on the left and right Between two adjacent groups of wheeled support trolleys.
所述车组向前推进用顶推装置为车组顶推油缸,所述车组顶推油缸底部固定在前一组轮式支撑台车的车架上且其油缸活塞杆顶部安装在后一组轮式支撑台车的车架上。The pushing device for pushing the vehicle group forward is the vehicle group pushing cylinder, the bottom of the vehicle group pushing cylinder is fixed on the frame of the previous group of wheeled support trolleys and the top of the cylinder piston rod is installed on the rear one. On the frame of the group wheel type support trolley.
所述支撑用顶推装置为支撑油缸,所述支撑油缸底部固定在所述车架上且其油缸活塞杆顶部安装在轮式支撑机构底部。The pushing device for supporting is a supporting oil cylinder, the bottom of which is fixed on the vehicle frame and the top of the piston rod of the oil cylinder is installed at the bottom of the wheel support mechanism.
所述轮式支撑机构包括橡胶车轮和供橡胶车轮安装的支轮架;所述多个行走机构的数量为四个,且四个行走结构为分别安装在所述车架底部四个顶角处的四个行走小车。The wheel support mechanism includes a rubber wheel and a support wheel frame for the rubber wheel; the number of the plurality of walking mechanisms is four, and the four walking structures are respectively installed at the four corners of the bottom of the frame The four walking cars.
所述多个轮式支撑机构5的数量为三个和/或五个,且五个轮式支撑机构5分别为布设在圆环形混凝土管片15内部的9点钟、11点钟、12点钟、1点钟和3点钟五个方位,其中布设在12点钟方位的轮式支撑机构5为中心轴线轮式支撑机构5-1,布设在9点钟和3点钟方位上的两个轮式支撑机构5为腰线轮式支撑机构5-2,布设在11点钟和1点钟方位上的两个轮式支撑机构5为77°夹角轮式支撑机构5-3;三个轮式支撑机构5分别为布设在圆环形混凝土管片15内部的9点钟、12点钟和3点钟三个方位,其中布设在12点钟方位的轮式支撑机构5为中心轴线轮式支撑机构5-1,布设在9点钟和3点钟方位上的两个轮式支撑机构5为腰线轮式支撑机构5-2。The number of the plurality of wheel support mechanisms 5 is three and/or five, and the five wheel support mechanisms 5 are respectively arranged at 9 o'clock, 11 o'clock, and 12 o'clock inside the annular concrete segment 15. 1 o'clock, 1 o'clock and 3 o'clock five directions, wherein the wheel support mechanism 5 arranged at the 12 o'clock position is the central axis wheel support mechanism 5-1, and the wheel support mechanism 5-1 arranged at the 9 o'clock and 3 o'clock positions The two wheel-type support mechanisms 5 are waistline wheel-type support mechanisms 5-2, and the two wheel-type support mechanisms 5 arranged at the 11 o'clock and 1 o'clock positions are 77° included angle wheel-type support mechanisms 5-3; The three wheel support mechanisms 5 are respectively arranged at the three positions of 9 o'clock, 12 o'clock and 3 o'clock inside the annular concrete segment 15, and the wheel support mechanism 5 arranged at the 12 o'clock position is the center The axis wheel support mechanism 5-1, the two wheel support mechanisms 5 arranged at the 9 o'clock and 3 o'clock positions are waistline wheel support mechanisms 5-2.
还包括左右对称安装在所述一组或多组结构相同的轮式支撑台车前部左右侧的多个侧部向前推进用顶推装置。It also includes a plurality of pushing devices for pushing forward the side parts installed symmetrically on the left and right sides of the front part of the one or more groups of wheeled supporting trolleys with the same structure.
本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、结构简单合理、安装布设方便且使用操作简便。1. Simple and reasonable structure, convenient installation and layout, and easy operation.
2、设计新颖合理,使用效果好且实用价值高,针对长距离小净距盾构重叠隧道的施工特点,对先行隧道内支撑体系,研究出一种新型的可移动式轮式台车支撑体系,该支撑体系主要由4组轮式支撑台车组成且上述轮式支撑台车可在钢轨上行进,每节台车沿纵向间隔设置一道支撑机构,相邻两组轮式支撑台车之间采用连接杠相连形成一个整体。在外力的推力下,可不卸力实现4组轮式支撑台车沿纵向向前移动的目的。实际使用过程中,本发明能满足长距离小净距重叠盾构隧道施工过程所用支撑体系的所有要求,且施工中向前移动非常方便并实现了连续不间断支撑。2. The design is novel and reasonable, the use effect is good and the practical value is high. Aiming at the construction characteristics of long-distance and small-space shield overlapping tunnels, a new type of movable wheeled trolley support system has been developed for the support system in the advanced tunnel. , the support system is mainly composed of 4 sets of wheeled support trolleys and the above-mentioned wheeled support trolleys can travel on the rails, each trolley is provided with a support mechanism at longitudinal intervals, and the space between adjacent two groups of wheeled support trolleys Use connecting bars to connect to form a whole. Under the thrust of external force, the purpose of moving forward in the longitudinal direction of four sets of wheeled supporting trolleys can be realized without unloading force. In actual use, the invention can meet all the requirements of the support system used in the construction process of long-distance and small-space overlapping shield tunnels, and it is very convenient to move forward during construction and realize continuous and uninterrupted support.
3、适用面广,能有效适用至平行隧道和有一定曲线段的隧道支撑,由于本发明采用液压油缸作车组顶推和支撑顶推,因油缸所具有的特性,因而本发明能够满足一定长度曲线段的切线要求,对于有一定弯曲形状的隧道也能满足支撑要求。3. It has a wide range of applications and can be effectively applied to parallel tunnels and tunnel supports with certain curved sections. Since the present invention uses hydraulic cylinders as the vehicle group push and support push, due to the characteristics of the oil cylinder, the present invention can meet certain requirements. The tangent requirements of the length curve section can also meet the support requirements for tunnels with a certain curved shape.
4、作业方式灵活,可采用整车推进方式或单车组移动方式,实际施工过程中可将通过连接杠组装为一体的整车整体向前移动;如果整车推进不能实现时,则可采用单车组移动方式,每循环次轮式支撑台车向前移动所用时间不多于20分钟。4. The operation mode is flexible, and the whole vehicle propulsion method or the single-vehicle group movement method can be adopted. During the actual construction process, the entire vehicle assembled through the connecting bar can be moved forward as a whole; In the group movement mode, the time used for each cycle of the wheeled support trolley to move forward is no more than 20 minutes.
5、安全可靠性高,轮式支撑台车在支撑过程中要认真监视液压表读数变化和各个千斤顶工作状态,如果某个油缸出现漏油等卸载情况,则应立即关闭该油缸进、出油路阀门,立即电话通知左线盾构机停止掘进,直至故障排除后方能恢复掘进。5. High safety and reliability. During the support process of the wheeled support trolley, the changes in the readings of the hydraulic gauge and the working status of each jack should be carefully monitored. If a certain oil cylinder has oil leakage or other unloading conditions, the oil inlet and outlet of the oil cylinder should be closed immediately. Road valve, immediately call the shield machine on the left line to stop the tunneling, and the tunneling can only be resumed after the fault is eliminated.
综上所述,本发明结构合理、安装布设方便且使用操作简便、使用效果好、实用价值高,能实现对先行隧道内结构进行连续不间断支撑的目的,并且在连续不间断支撑的同时,本发明能完全满足长距离小净距重叠盾构隧道支撑体系的所有要求,克服了十字支撑体系所存在的安装和倒运工作非常困难等难题,大大提高了支撑效率。To sum up, the present invention has reasonable structure, convenient installation and layout, easy operation, good use effect and high practical value, and can realize the purpose of continuous and uninterrupted support for the structure in the tunnel ahead, and at the same time of continuous and uninterrupted support, The invention can completely meet all the requirements of the support system of the overlapping shield tunnel with long distance and small clear distance, overcome the difficult problems of the cross support system such as very difficult installation and reverse operation, and greatly improve the support efficiency.
下面通过附图和实施例,对本发明的技术方案做进一步的详细描述。The technical solutions of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments.
附图说明 Description of drawings
图1为本发明的使用状态参考图。Fig. 1 is a reference diagram of the use state of the present invention.
图2为图1的俯视图。FIG. 2 is a top view of FIG. 1 .
图3为本发明轮式支撑机构的布设位置示意图。Fig. 3 is a schematic diagram of the arrangement position of the wheel support mechanism of the present invention.
图4为本发明顶推缸液压站的油路连接示意图。Fig. 4 is a schematic diagram of the oil circuit connection of the jacking cylinder hydraulic station of the present invention.
图5为本发明支撑缸液压站的油路连接示意图。Fig. 5 is a schematic diagram of the oil circuit connection of the support cylinder hydraulic station of the present invention.
附图标记说明:Explanation of reference signs:
1-行走小车; 2-底车架; 3-立柱;1-Trolley; 2-Under frame; 3-Column;
4-上横梁架; 5-轮式支撑机构; 5-1-中心轴线轮式支4-Upper beam frame; 5-Wheel support mechanism; 5-1-Central axis wheel support
撑机构;Support mechanism;
5-2-腰线轮式支撑机 5-3-77°夹角轮式支撑 5-4-橡胶车轮;5-2-Waist line wheel support machine 5-3-77°angle wheel support 5-4-Rubber wheels;
构; 机构;institution; institution;
5-5-支轮架; 6-纵梁; 7-顶部车架;5-5-wheel frame; 6-longitudinal beam; 7-top frame;
8-立柱斜撑; 9-内八字撑; 10-支轮架丝杠;8-pillar brace; 9-inner splayed brace; 10-wheel frame screw;
11-支撑缸液压站; 11-1-油标尺一; 11-2-滤油器一;11-support cylinder hydraulic station; 11-1-oil dipstick one; 11-2-oil filter one;
11-3-电机一; 11-4-齿轮泵; 11-5-压力表一;11-3-motor one; 11-4-gear pump; 11-5-pressure gauge one;
11-6-溢流阀一; 11-7-压力表二; 11-8-液压锁;11-6-Relief valve one; 11-7-Pressure gauge two; 11-8-Hydraulic lock;
11-9-高压球阀一; 11-10-电磁阀一; 12-顶推缸液压站;11-9-high pressure ball valve one; 11-10-solenoid valve one; 12-jack cylinder hydraulic station;
12-1-油标尺二; 12-2-滤油器二; 12-3-电机二;12-1-oil dipstick two; 12-2-oil filter two; 12-3-motor two;
12-4-柱塞泵; 12-5-压力表三; 12-6-溢流阀二;12-4-piston pump; 12-5-pressure gauge three; 12-6-relief valve two;
12-7-电磁阀二; 13-锁轨器; 14-钢轨;12-7-Solenoid valve two; 13-Rail lock device; 14-Rail;
15-混凝土管片; 16-三角支架; 17-横梁;15-concrete segment; 16-triangle bracket; 17-beam;
18-后顶推油缸座梁; 19-后顶推油缸; 20-车组顶推油缸;18-Rear push cylinder seat beam; 19-Rear push cylinder; 20-Train group push cylinder;
21-轮式支撑台车; 21-1-第一组轮式支撑 21-2-第二组轮式支撑21-Wheeled support trolley; 21-1-The first set of wheeled supports 21-2-The second set of wheeled supports
台车; 台车;trolley; trolley;
21-3-第三组轮式支撑 21-4-第四组轮式支撑 22-侧顶推油缸;21-3-The third group of wheel support 21-4-The fourth group of wheel support 22-Side push cylinder;
台车; 台车;trolley; trolley;
23-支撑油缸; 23-1-中轴线支撑油缸; 23-2-腰线支撑油缸;23-support cylinder; 23-1-central axis support cylinder; 23-2-waistline support cylinder;
23-3-77°夹角支撑油23-3-77° angle support oil
缸。cylinder.
具体实施方式 Detailed ways
如图1、图2、图3、图4及图5所示,本发明包括能在已施工完成盾构隧道内所铺设钢轨14上来回移动的一组或多组结构相同的轮式支撑台车21,多组轮式支撑台车21中相邻两组轮式支撑台车21间通过连接杠进行连接且所述多组轮式支撑台车21通过连接杠组装为一体。所述轮式支撑台车21包括车架、安装在所述车架底部且能在钢轨14上来回移动的多个行走机构和横向均匀布设在所述车架上且能同时对已施工完成盾构隧道进行稳固支撑的多道支撑机构,所述支撑机构包括以已施工完成盾构隧道的竖向中轴线为中心线对称布设在所述车架上的多个轮式支撑机构5以及相应分别布设在所述多个轮式支撑机构5和所述车架间的多个支撑用顶推装置,多个轮式支撑机构5沿圆周方向布设在已施工完成盾构隧道内部且均与已施工完成盾构隧道内壁所铺装的圆环形混凝土管片15相接触。As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, the present invention includes one or more groups of wheeled support platforms with the same structure that can move back and forth on the laid
本实施例中,所述多个行走机构的数量为四个,且四个行走结构为分别安装在所述车架底部四个顶角处的四个行走小车1。所述车架包括水平向长方形底车架2、均匀布设在底车架2上的多个竖向立柱3和通过所述多个竖向立柱3安装在底车架2正上方的顶车架。所述顶车架包括架设在所述多个竖向立柱3上的上横梁架4和安装在上横梁架4上的多道纵梁6。所述立柱3通过多个安装在底车架2上的立柱斜撑8进行加固支撑,且所述立柱斜撑8呈纵向布设;同时立柱3与纵梁6间通过内八字撑9进行加固支撑且内八字撑9呈横向布设。In this embodiment, the number of the plurality of traveling mechanisms is four, and the four traveling structures are four traveling trolleys 1 respectively installed at the four top corners of the bottom of the vehicle frame. The vehicle frame includes a horizontally rectangular bottom frame 2, a plurality of vertical columns 3 evenly arranged on the bottom frame 2, and a top frame installed directly above the bottom frame 2 through the plurality of vertical columns 3 . The jacking frame includes an upper beam frame 4 erected on the plurality of vertical columns 3 and a plurality of longitudinal beams 6 installed on the upper beam frame 4 . The column 3 is reinforced and supported by a plurality of column braces 8 installed on the bottom frame 2, and the column braces 8 are longitudinally arranged; at the same time, the column 3 and the longitudinal beam 6 are reinforced and supported by an inner splayed brace 9 And the inner splayed support 9 is arranged horizontally.
所述多个轮式支撑机构5的数量为三个和/或五个,且五个轮式支撑机构5分别为布设在圆环形混凝土管片15内部的9点钟、11点钟、12点钟、1点钟和3点钟五个方位,其中布设在12点钟方位的轮式支撑机构5为中心轴线轮式支撑机构5-1,布设在9点钟和3点钟方位上的两个轮式支撑机构5为腰线轮式支撑机构5-2,布设在11点钟和1点钟方位上的两个轮式支撑机构5为77°夹角轮式支撑机构5-3,布设在11点钟和1点钟方位上的两个轮式支撑机构5间的夹角为77°;三个轮式支撑机构5分别为布设在圆环形混凝土管片15内部的9点钟、12点钟和3点钟三个方位,其中布设在12点钟方位的轮式支撑机构5为中心轴线轮式支撑机构5-1,布设在9点钟和3点钟方位上的两个轮式支撑机构5为腰线轮式支撑机构5-2。所述轮式支撑机构5包括橡胶车轮5-4和供橡胶车轮5-4安装的支轮架5-5。所述支轮架5-5通过布设在所述顶车架上的支轮架丝杠10进行加固支撑。The number of the plurality of wheel support mechanisms 5 is three and/or five, and the five wheel support mechanisms 5 are respectively arranged at 9 o'clock, 11 o'clock, and 12 o'clock inside the annular concrete segment 15. 1 o'clock, 1 o'clock and 3 o'clock five directions, wherein the wheel support mechanism 5 arranged at the 12 o'clock position is the central axis wheel support mechanism 5-1, and the wheel support mechanism 5-1 arranged at the 9 o'clock and 3 o'clock positions The two wheel support mechanisms 5 are waistline wheel support mechanisms 5-2, and the two wheel support mechanisms 5 arranged at the 11 o'clock and 1 o'clock positions are 77° angle wheel support mechanisms 5-3, The angle between the two wheel support mechanisms 5 arranged at 11 o'clock and 1 o'clock is 77°; the three wheel support mechanisms 5 are respectively arranged at 9 o'clock inside the circular concrete segment , 12 o'clock and 3 o'clock three positions, wherein the wheel support mechanism 5 arranged at the 12 o'clock position is the central axis wheel support mechanism 5-1, and the two positions arranged at the 9 o'clock and 3 o'clock positions The wheel support mechanism 5 is a waistline wheel support mechanism 5-2. The wheel support mechanism 5 includes a rubber wheel 5-4 and a support wheel frame 5-5 for installing the rubber wheel 5-4. The wheel frame 5-5 is reinforced and supported by the wheel frame lead screw 10 arranged on the top frame.
本实施例中,中心轴线轮式支撑机构5-1和腰线轮式支撑机构5-2的支轮架5-5均为双轮支架且所述双轮支架上前后安装有两个橡胶车轮5-4,所述77°夹角轮式支撑机构5-3为单轮支架且所述单轮支架上安装有一个橡胶车轮5-4。In this embodiment, the wheel supports 5-5 of the central axis wheel support mechanism 5-1 and the waistline wheel support mechanism 5-2 are double-wheel supports, and two rubber wheels are installed on the front and back of the double-wheel supports. 5-4, the 77° included angle wheel support mechanism 5-3 is a single wheel support and a rubber wheel 5-4 is installed on the single wheel support.
本实施例中,所述支撑用顶推装置为支撑油缸23,所述支撑油缸23底部固定在所述车架上且其油缸活塞杆顶部安装在轮式支撑机构5底部。本实施例中,所述支撑油缸23的油缸活塞杆顶部和轮式支撑机构5底部(具体是支轮架5-5底部)之间以螺纹连接方式进行连接。相应地,对中心轴线轮式支撑机构5-1、腰线轮式支撑机构5-2和77°夹角轮式支撑机构5-3进行顶推支撑的支撑油缸23分别为中心轴线支撑油缸23-1、腰线支撑油缸23-2和77°夹角支撑油缸23-3。In this embodiment, the supporting pushing device is a supporting cylinder 23 , the bottom of which is fixed on the vehicle frame and the top of the piston rod of the cylinder is installed on the bottom of the wheel support mechanism 5 . In this embodiment, the top of the cylinder piston rod of the support cylinder 23 is connected with the bottom of the wheel support mechanism 5 (specifically, the bottom of the support wheel frame 5-5) by threaded connection. Correspondingly, the support cylinders 23 for pushing and supporting the central axis wheel support mechanism 5-1, the waistline wheel support mechanism 5-2 and the 77° included angle wheel support mechanism 5-3 are respectively the central axis support cylinders 23 -1. Waist line support oil cylinder 23-2 and 77 ° angle support oil cylinder 23-3.
所述轮式支撑台车21的数量为四组,且四组轮式支撑台车21分别为第一组轮式支撑台车21-1、第二组轮式支撑台车21-2、第三组轮式支撑台车21-3和第四组轮式支撑台车21-4。The number of the wheeled supporting trolleys 21 is four groups, and the four groups of wheeled supporting trolleys 21 are respectively the first group of wheeled supporting trolleys 21-1, the second group of wheeled supporting trolleys 21-2, the second group of wheeled supporting trolleys Three groups of wheeled supporting trolleys 21-3 and the fourth group of wheeled supporting trolleys 21-4.
同时,本发明还包括安装在所述一组或多组结构相同的轮式支撑台车21后部的位置锁定及后部推进装置。所述位置锁定及后部推进装置包括后部推进车架、安装在所述后部推进车架底部的多个锁轨器13以及左右对称布设在所述后部推进车架和前一组轮式支撑台车21间的多个后部向前推进用顶推装置,所述锁轨器13的安装位置与钢轨14的布设位置相对应。本实施例中,所述后部推进车架为三角支架16且其包括水平向底部车架和安装在所述底部车架上的顶部车架7。所述多个锁轨器13的数量为两个且两个锁轨器13分别安装在所述后部推进车架的前后部。At the same time, the present invention also includes a position locking and rear propelling device installed at the rear of one or more groups of wheeled supporting trolleys 21 with the same structure. The position locking and rear propulsion device includes a rear propulsion frame, a plurality of rail locks 13 installed at the bottom of the rear propulsion frame, and symmetrically arranged on the rear propulsion frame and the front set of wheels. A plurality of rear portions between the type support trolleys 21 are propelled forward with a push device, and the installation position of the rail locking device 13 is corresponding to the layout position of the
所述多个后部向前推进用顶推装置的数量为两个,且两个后部向前推进用顶推装置一左一右对称布设在所述后部推进车架下部和前一组轮式支撑台车21下部之间。并且,所述后部向前推进用顶推装置为后顶推油缸19,所述后部推进车架前部设置有供后顶推油缸19固定的后顶推油缸座梁18,所述前一组轮式支撑台车21后部设置有供后顶推油缸19的油缸活塞杆顶部安装的横梁17。所述后顶推油缸19底部固定在后顶推油缸座梁18且其油缸活塞杆顶部安装在横梁17上,并且后顶推油缸座梁18的油缸活塞杆顶部和横梁17之间以螺纹连接方式进行连接。The number of the plurality of pushing devices for pushing forward at the rear is two, and the two pushing devices for pushing forward at the rear are symmetrically arranged on the lower part of the rear pushing frame and the front group. Between the wheeled supporting trolley 21 bottoms. And, the pushing device for pushing the rear portion forward is a rear pushing
所述连接杠为可拆装连接杠。相邻两组轮式支撑台车21间分别安装有多个向前推进用顶推装置,且所述多个车组向前推进用顶推装置左右对称布设在相邻两组轮式支撑台车21之间。The connecting bar is a detachable connecting bar. A plurality of pushing devices for forward propulsion are respectively installed between 21 adjacent two groups of wheeled support platforms, and the plurality of pushing devices for forward propulsion of the vehicle group are symmetrically arranged on the adjacent two groups of wheeled support platforms. Between cars 21.
本实施例中,所述多个车组向前推进用顶推装置的数量为四个,且四个车组向前推进用顶推装置包括两个一左一右对称布设在相邻两组轮式支撑台车21上部之间的上部车组向前推进用顶推装置和两个一左一右对称布设在相邻两组轮式支撑台车21下部之间的下部车组向前推进用顶推装置。并且,所述车组向前推进用顶推装置为车组顶推油缸20,所述车组顶推油缸20底部固定在前一组轮式支撑台车21的车架上且其油缸活塞杆顶部安装在后一组轮式支撑台车21的车架上。所述车组顶推油缸20的油缸活塞杆顶部与后一组轮式支撑台车21的车架间以螺纹连接方式进行连接。In this embodiment, the number of the pushing devices for the forward propulsion of the multiple vehicle groups is four, and the four pushing devices for the forward propulsion of the vehicle groups include two ones arranged symmetrically on the left and right in two adjacent groups. The upper car group between the upper parts of the wheeled support trolleys 21 is pushed forward with a push device and two lower car groups, one left and one right symmetrically arranged between the lower parts of two adjacent groups of wheeled support trolleys 21, are pushed forward. Use the jacking device. And, the pushing device for pushing forward the vehicle group is the vehicle group pushing
另外,本发明还包括左右对称安装在所述一组或多组结构相同的轮式支撑台车21前部左右侧的多个侧部向前推进用顶推装置。所述多个侧部向前推进用顶推装置的数量为两个且两个侧部向前推进用顶推装置一左一右对称布设在所述一组或多组结构相同的轮式支撑台车21前部左右两侧。所述侧部向前推进用顶推装置为侧顶推油缸22,所述侧顶推油缸22底部安装在所述一组或多组结构相同的轮式支撑台车21前部的车架上且其油缸活塞杆顶部卡装在混凝土管片15左右两侧内壁上。本实施例中,所述侧顶推油缸22布设在四组轮式支撑台车21中的最前一组(即第四组轮式支撑台车21-4)的前部左右两侧。所述混凝土管片15左右两侧内壁上分别开设有供侧顶推油缸22的油缸活塞杆卡装的卡装槽。In addition, the present invention also includes a plurality of pushing devices for pushing forward of the side parts installed symmetrically on the left and right sides of the front part of the one or more groups of wheeled supporting trolleys 21 with the same structure. The number of the plurality of pushing devices for pushing forward the side parts is two, and the two pushing devices for pushing forward the side parts are symmetrically arranged on the one or more sets of wheeled supports with the same structure. The left and right sides of trolley 21 front portion. The pushing device for pushing forward the side part is a side pushing
实际安装布设时,所述后顶推油缸19和车组顶推油缸20均通过液压管道与顶推缸液压站12相接,所述支撑油缸23通过液压管道与支撑缸液压站11相接,所述顶推缸液压站12和支撑缸液压站11均安装在轮式支撑台车21的车架上,顶推缸液压站12和支撑缸液压站11的系统压力均可调。本实施例中,所述顶推缸液压站12安装在第一组轮式支撑台车21-1的底车架上,支撑缸液压站11安装在第三组轮式支撑台车21-3的底车架上。具体而言:一组两个后顶推油缸19、一组两个侧顶推油缸22以及第一组轮式支撑台车21-1与第二组轮式支撑台车21-2之间、第二组轮式支撑台车21-2与第三组轮式支撑台车21-3之间和第三组轮式支撑台车21-3与第四组轮式支撑台车21-4的三组车组顶推油缸20(总计16个顶推油缸)均通过液压管道与顶推缸液压站12相接。所述顶推缸液压站12包括液压源二、与所述液压源二相接的液压输出管道二以及分别布设在所述液压输出管道二上的滤油器二12-2、由电机二12-3进行驱动的柱塞泵12-4、压力表三12-5,自顶推缸液压站12送出的液压油经液压管道分别送至上述五组16个顶推油缸且上述五组顶推油缸与顶推缸液压站12间的液压管道上均安装有电磁阀二12-7,同时与电磁阀二12-7输油口相接的液压管道上还安装有溢流阀二12-6,另外在顶推缸液压站12的外部壳体上还安装有对内部液压油液位进行直观指示的油标尺二12-1。During the actual installation and layout, the
所述四组轮式支撑台车21中,每一组轮式支撑台车21上所安装支撑机构的数量为四道,且四道支撑机构中,中间两道支撑机构包括五个轮式支撑机构5,左右两道支撑机构包括三个轮式支撑机构5。第一组轮式支撑台车21-1、第二组轮式支撑台车21-2、第三组轮式支撑台车21-3和第四组轮式支撑台车21-4上总共安装有4道支撑机构,其中包括8道包括三个轮式支撑机构5的支撑机构和包括五个轮式支撑机构5的支撑机构。上述16道支撑机构的64个支撑油缸23均通过液压管道与支撑缸液压站11相接。所述支撑缸液压站11包括液压源一、与所述液压源一相接的液压输出管道一以及分别布设在所述液压输出管道一上的滤油器一11-2、由电机一11-3进行驱动的齿轮泵11-4、压力表一11-5,自支撑缸液压站11送出的液压油经液压管道分别送至上述64个支撑油缸23,且上述64个支撑油缸23与支撑缸液压站11间的液压管道上均安装有电磁阀一11-10,同时与电磁阀一11-10输油口相接的液压管道上还安装有溢流阀一11-6,另外在支撑缸液压站11的外部壳体上还安装有对内部液压油液位进行直观指示的油标尺一11-1,电磁阀一11-10与支撑油缸23间所连接的液压管道上装有压力表11-7和液压锁11-8,所述支撑缸液压站11与中心轴线支撑油缸23-1间所连接的液压管道上还装有高压球阀一11-9。Among the four groups of wheeled supporting trolleys 21, the number of supporting mechanisms installed on each group of wheeled supporting trolleys 21 is four, and among the four supporting mechanisms, the middle two supporting mechanisms include five wheeled supporting mechanisms. Mechanism 5, the left and right two support mechanisms include three wheel support mechanisms 5. The first group of wheeled supporting trolleys 21-1, the second group of wheeled supporting trolleys 21-2, the third group of wheeled supporting trolleys 21-3 and the fourth group of wheeled supporting trolleys 21-4 are installed in total There are 4 support mechanisms, including 8 support mechanisms including three wheel support mechanisms 5 and five wheel support mechanisms 5 . The 64 support cylinders 23 of the above 16 support mechanisms are all connected to the support cylinder
实际使用过程中,本发明既可以采用整车推进方式向前移动,也可采用单车组移动方式向前移动。所述四组轮式支撑台车21通过连接杠组装为一体后可在外力的推动下可实现不卸力整车向前移动;当整车推进不能实现时,则可采用单车组移动方式向前移动,具体表述如下:In the actual use process, the present invention can not only adopt the whole vehicle propulsion mode to move forward, but also can adopt the single vehicle group to move forward. The four groups of wheeled supporting trolleys 21 can be assembled into one body through the connecting bars, and can realize the forward movement of the whole vehicle without unloading force under the promotion of external force; Forward movement, the specific expression is as follows:
a.整体顶推移动:相邻两个轮式支撑台车21间通过连接杠进行连接,由对第一组轮式支撑台车21-1进行顶推的两个后顶推油缸19作为主推油缸,将布设在第四组轮式支撑台车21-4上的两个侧顶推油缸22作为辅推油缸,将整体车组不卸载顶推向前移动。a. Overall pushing movement: two adjacent wheeled supporting trolleys 21 are connected by a connecting bar, and the two rear pushing
b.分车组顶推移动:将相邻两个轮式支撑台车21间的连接杠拆除,先采用固定在第三组轮式支撑台车21-3上的一组车组顶推油缸20推动第四组轮式支撑台车21-4向前移动,之后再将采用固定在第二组轮式支撑台车21-2上的一组车组顶推油缸20推动第三组轮式支撑台车21-3向前移动,然后相应再采用固定在第一组轮式支撑台车21-1上的一组车组顶推油缸20推动第二组轮式支撑台车21-2向前移动,随后采用两个后顶推油缸19推动第一组轮式支撑台车21-1向前移动。b. Sub-car group push movement: Remove the connecting bars between two adjacent wheeled support trolleys 21, and first use a group of vehicle group push cylinders fixed on the third group of wheeled support trolleys 21-3 20 promote the fourth group of wheeled support trolleys 21-4 to move forward, and then push the third group of
将所述四组轮式支撑台车21均移动到位后,通过位置锁定及后部推进装置中的锁轨器13对整体车组的位置进行锁定。After the four groups of wheeled supporting trolleys 21 are moved into place, the position of the whole vehicle group is locked by position locking and the rail locker 13 in the rear propulsion device.
以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制,凡是根据本发明技术实质对以上实施例所作的任何简单修改、变更以及等效结构变化,均仍属于本发明技术方案的保护范围内。The above are only preferred embodiments of the present invention, and do not limit the present invention in any way. All simple modifications, changes and equivalent structural changes made to the above embodiments according to the technical essence of the present invention still belong to the technical aspects of the present invention. within the scope of protection of the scheme.
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CN104453922A (en) * | 2014-09-29 | 2015-03-25 | 武汉船用机械有限责任公司 | Shield machine trolley |
CN104612718B (en) * | 2015-02-12 | 2017-03-08 | 中国水利水电第十四工程局有限公司 | A kind of support chassis for overlapping shield tunnel construction and support table system |
CN105221169B (en) * | 2015-10-21 | 2018-03-27 | 中铁科工集团轨道交通装备有限公司 | A kind of crawler type section of jurisdiction secondary lining equipment |
CN105240030B (en) * | 2015-10-30 | 2017-12-15 | 中建三局第一建设工程有限责任公司 | A kind of overlapping tunnel bracing members |
CN107893675A (en) * | 2017-12-01 | 2018-04-10 | 姚燕明 | Support equipment of speedily carrying out rescue work for shield tunnel |
CN111255478A (en) * | 2020-04-07 | 2020-06-09 | 中铁二十二局集团轨道工程有限公司 | A movable trolley support structure |
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