CN101709537A - Line cutting structure for sewing machines - Google Patents
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- CN101709537A CN101709537A CN200910218779A CN200910218779A CN101709537A CN 101709537 A CN101709537 A CN 101709537A CN 200910218779 A CN200910218779 A CN 200910218779A CN 200910218779 A CN200910218779 A CN 200910218779A CN 101709537 A CN101709537 A CN 101709537A
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- 238000009958 sewing Methods 0.000 title claims abstract description 14
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 230000033001 locomotion Effects 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 238000009434 installation Methods 0.000 abstract description 5
- 238000009966 trimming Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005294 ferromagnetic effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
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Abstract
本发明涉及一种缝纫机用切线结构。现有切线结构机构复杂,安装调节难度大,成本较高,同时复位组件复杂,因此操作噪音较大。本发明提供缝纫机用切线结构,电磁铁组件中电磁铁垂直固定连接于安装架上,其动作端位于下部;凸轮动作组件中驱动杆主动端通过球形连接销与切线电磁铁的动作端铰接,其从动端通过球形长销与切刀组件中的切刀连杆的一端球面连接,切刀连杆的另一端与球形短销球面连接;切线滚柱设置于驱动杆的主动端上,切线凸轮固定设置于下轴上,复位组件的弹簧设置于电磁铁组件中安装架与驱动杆的主动端之间。本发明从动作原理上将原来电磁铁组件的动作方向进行了调整,因而结构简单,动作更加稳定可靠。
The invention relates to a thread cutting structure for a sewing machine. The existing tangent structure is complicated, the installation and adjustment are difficult, the cost is high, and the reset assembly is complicated, so the operation noise is relatively large. The invention provides a thread tangent structure for sewing machines. The electromagnet in the electromagnet assembly is vertically and fixedly connected to the installation frame, and its action end is located at the lower part; The driven end is spherically connected with one end of the cutter connecting rod in the cutter assembly through a spherical long pin, and the other end of the cutter connecting rod is spherically connected with a spherical short pin; It is fixedly arranged on the lower shaft, and the spring of the reset assembly is arranged between the mounting frame in the electromagnet assembly and the driving end of the driving rod. The invention adjusts the action direction of the original electromagnet assembly from the principle of action, so the structure is simple and the action is more stable and reliable.
Description
技术领域technical field
本发明涉及缝纫机设备技术领域,具体指一种缝纫机用切线结构。The invention relates to the technical field of sewing machine equipment, in particular to a thread cutting structure for a sewing machine.
背景技术Background technique
现有缝纫机用切线结构通常由电磁铁组件、切线组件、凸轮动作组件和复位组件构成,所述电磁铁组件由水平方向运动的电磁铁和安装架组成;所述凸轮动作组件包括竖直方向设置的驱动杆、盘形的切线凸轮和凸轮曲柄组件,切线凸轮设置于下轴上,凸轮曲柄组件上设置有切线滚柱;所述切线组件包括切刀轴、切刀连杆、切刀驱动曲柄和切刀架,切刀连杆和切刀架通过短销连接,凸轮曲柄组件设置于切刀轴上;所述切刀轴上还设置有复位组件。工作时,切线电磁铁水平动作,驱动架在垂直方向运动推动凸轮曲柄组件上的切线滚柱与切线凸轮啮合,带动驱动凸轮曲柄组件转动,继而带动切刀轴转动,切刀轴驱动切线组件中的切刀驱动曲柄,切刀驱动曲柄再驱动切刀连杆直线运动完成切线动作。完成切线后,给定切线电磁铁释放信号后,凸轮曲柄组件通过复位装置将其复位,同时切线组件回复到原位。The thread cutting structure for existing sewing machines usually consists of an electromagnet assembly, a thread cutting assembly, a cam action assembly and a reset assembly. The electromagnet assembly is composed of an electromagnet moving in the horizontal direction and a mounting frame; The driving rod, the disc-shaped tangent cam and the cam crank assembly, the tangent cam is arranged on the lower shaft, and the tangent roller is arranged on the cam crank assembly; the tangent assembly includes a cutter shaft, a cutter connecting rod, and a cutter drive crank and the cutter frame, the cutter connecting rod and the cutter frame are connected by short pins, and the cam crank assembly is arranged on the cutter shaft; a reset assembly is also arranged on the cutter shaft. When working, the thread tangent electromagnet acts horizontally, and the driving frame moves vertically to push the tangent roller on the cam crank assembly to engage with the tangent cam, which drives the cam crank assembly to rotate, and then drives the cutter shaft to rotate, and the cutter shaft drives the thread tangent assembly The cutter drives the crank, and the cutter drives the crank and then drives the cutter connecting rod to move linearly to complete the tangent action. After finishing the thread cutting, after the thread cutting electromagnet release signal is given, the cam crank assembly resets it through the resetting device, and the thread cutting assembly returns to its original position at the same time.
可以看出,现有结构机构复杂,安装调节难度大,成本较高,同时因需要复杂的复位组件,因此操作中产生较大的噪音,影响环境。It can be seen that the existing structural mechanism is complicated, installation and adjustment are difficult, and the cost is high. At the same time, because complex reset components are required, relatively large noise is generated during operation, which affects the environment.
发明内容Contents of the invention
本发明要提供一种缝纫机用切线结构,以克服现有技术存在的机构复杂、安装调节难度大、成本较高和噪音大的问题。The present invention provides a thread tangent structure for sewing machines to overcome the problems of complex mechanism, difficult installation and adjustment, high cost and high noise in the prior art.
为克服现有技术存在的问题,本发明的技术方案是:一种缝纫机用切线结构,包括下轴、电磁铁组件、凸轮动作组件、切线组件和复位组件,电磁铁组件由安装架和垂直固定连接于安装架上的电磁铁组成,所述切线组件包括通过短销连接的切刀连杆和切刀架,所述凸轮动作组件包括切线凸轮、驱动杆和切线滚柱,其特殊之处在于:In order to overcome the problems existing in the prior art, the technical solution of the present invention is: a thread cutting structure for a sewing machine, comprising a lower shaft, an electromagnet assembly, a cam action assembly, a thread cutting assembly and a reset assembly, and the electromagnet assembly is fixed by a mounting frame and a vertical It consists of an electromagnet connected to the mounting frame. The thread cutting assembly includes a cutter link and a cutter frame connected by a short pin. The cam action assembly includes a thread cutting cam, a driving rod and a thread cutting roller. The special feature is that :
电磁铁组件中电磁铁垂直固定连接于安装架上,其动作端位于下部;凸轮动作组件中的驱动杆水平设置,驱动杆的主动端通过球形连接销与切线电磁铁的动作端铰接,其从动端通过球形长销与切刀组件中的切刀连杆的一端球面连接,切刀连杆的另一端与球形短销球面连接;切线滚柱设置于驱动杆的主动端上,切线凸轮为圆柱凸轮机构,切线凸轮固定设置于下轴上,切线滚柱的运动轨迹与切线凸轮相配合;复位组件包括弹簧,弹簧设置于电磁铁组件中安装架与驱动杆的主动端之间。The electromagnet in the electromagnet assembly is vertically fixedly connected to the mounting frame, and its action end is located at the lower part; the driving rod in the cam action assembly is arranged horizontally, and the driving end of the driving rod is hinged with the action end of the tangent electromagnet through a spherical connecting pin. The moving end is spherically connected with one end of the cutter connecting rod in the cutter assembly through a spherical long pin, and the other end of the cutter connecting rod is spherically connected with a spherical short pin; Cylindrical cam mechanism, the tangent cam is fixedly arranged on the lower shaft, and the motion trajectory of the tangent roller matches the tangent cam; the reset assembly includes a spring, and the spring is arranged between the mounting bracket in the electromagnet assembly and the driving end of the drive rod.
上述缝纫机用切线结构,还包括松线机构,上述松线机构包括固定于驱动杆的主动端上的松线钢绳。The thread cutting structure for the sewing machine further includes a thread releasing mechanism, and the thread releasing mechanism includes a thread releasing steel rope fixed on the driving end of the driving rod.
上述松线钢绳可由钢绳压板固定在驱动杆上。Above-mentioned slack wire steel rope can be fixed on the driving bar by steel rope pressing plate.
与现有技术相比,本发明从动作原理上将原来电磁铁组件的动作方向进行了调整,同时切刀连杆的动作由直线运动转变为弧线运动,因而具有如下优点:Compared with the prior art, the present invention adjusts the action direction of the original electromagnet assembly from the principle of action, and at the same time, the action of the cutter connecting rod is changed from linear motion to arc motion, so it has the following advantages:
1.结构简单:切线组件中减少了切刀驱动曲柄,凸轮动作组件直接与切线组件中的切刀连杆连接,减少了传动零部件数量,使动作完成更可靠;凸轮动作组件中以圆柱凸轮机构为主结构,与原结构相比,减少了复杂的凸轮曲柄组件,安装调整更为方便;复位机构的简化更为突出,以弹簧替代了复杂的机构,动作更加可靠。1. Simple structure: the cutter driving crank is reduced in the thread cutting assembly, and the cam action assembly is directly connected with the cutter connecting rod in the thread cutting assembly, which reduces the number of transmission parts and makes the action more reliable; the cam action assembly uses a cylindrical cam The mechanism is the main structure. Compared with the original structure, the complex cam crank assembly is reduced, and the installation and adjustment are more convenient; the simplification of the reset mechanism is more prominent, and the complex mechanism is replaced by a spring, and the action is more reliable.
2.切线动作更加稳定、可靠:将切线凸轮设计为圆柱凸轮机构,滚柱与切线凸轮5啮合(切线滚柱进入切线凸轮5的凸轮槽内)时,能够提供更大的扭矩,同时切刀连杆与两端的连接均采用了球连接,减少了机构自身的阻力,给切线时提供给了更为充足的力量,在切线稳定、可靠的同时,还提高了切粗线的成功率。2. The thread trimming action is more stable and reliable: the thread trimming cam is designed as a cylindrical cam mechanism, and when the roller meshes with the thread trimming cam 5 (the thread trimming roller enters the cam groove of the thread trimming cam 5), it can provide greater torque and simultaneously cut the knife The connection between the connecting rod and both ends is connected by a ball, which reduces the resistance of the mechanism itself and provides more sufficient force when cutting the thread. While the thread tangent is stable and reliable, it also improves the success rate of thick thread cutting.
3.噪音小:切刀连杆两端的球连接结构可有效降低震动和减少噪音,同时切线机构的复位装置非常简单,复位仅需一根弹簧完成,声响也大为降低。3. Low noise: The ball connection structure at both ends of the cutter link can effectively reduce vibration and noise. At the same time, the reset device of the thread cutting mechanism is very simple. Only one spring is needed to complete the reset, and the sound is also greatly reduced.
4.成本低:成本降低20%左右。4. Low cost: the cost is reduced by about 20%.
附图说明Description of drawings
图1是原结构的示意图;Fig. 1 is the schematic diagram of original structure;
图2是图1的A向视图;Fig. 2 is the A direction view of Fig. 1;
图3是本发明的结构示意图;Fig. 3 is a structural representation of the present invention;
图4是图3的B向视图;Fig. 4 is the B direction view of Fig. 3;
图5是图3的C向视图。Fig. 5 is a view from the direction C of Fig. 3 .
附图标记说明如下:The reference signs are explained as follows:
1-安装架,2-弹簧销,3-弹簧,4-电磁铁,5-切线凸轮,6-切刀连杆,7-球形短销,8-切刀架,9-球形长销,10-驱动架,11-钢绳压板,12-球形连接销,13-切线滚柱,14-松线钢绳,15-下轴,16-复位组件,17-切刀轴。1-mounting frame, 2-spring pin, 3-spring, 4-electromagnet, 5-tangent cam, 6-cutter link, 7-spherical short pin, 8-cutter holder, 9-spherical long pin, 10 -drive frame, 11-steel rope pressing plate, 12-spherical connecting pin, 13-tangential roller, 14-loose wire rope, 15-lower shaft, 16-resetting assembly, 17-cutter shaft.
具体实施方式Detailed ways
下面结合附图对本发明做详细描述。The present invention will be described in detail below in conjunction with the accompanying drawings.
参见图1和图2。现有缝纫机切线结构通常由电磁铁组件、切线组件、凸轮动作组件和复位组件构成。See Figures 1 and 2. The thread cutting structure of the existing sewing machine usually consists of an electromagnet assembly, a thread cutting assembly, a cam action assembly and a reset assembly.
其中:电磁铁组件由水平方向运动的电磁铁4和安装架1组成;凸轮动作组件包括竖直方向设置的驱动杆10、盘形的切线凸轮5和凸轮曲柄组件,切线凸轮5设置于下轴15上,凸轮曲柄组件上设置有切线滚柱13;线组件包括切刀轴17、切刀连杆6、切刀驱动曲柄和切切刀架8,切刀连杆6和切刀架8通过短销连接,凸轮曲柄组件设置于切刀轴17上,同时,切刀轴17上还设置有复位组件16。Among them: the electromagnet assembly is composed of an
参见图3~图5。本发明提供的一种缝纫机用切线结构,包括下轴15、电磁铁组件、凸轮动作组件、切线组件、复位组件和松线机构。See Figure 3 to Figure 5. A thread cutting structure for a sewing machine provided by the present invention includes a
其中:电磁铁组件由安装架1和垂直固定连接于安装架1上的电磁铁4组成,电磁铁组件中电磁铁4垂直固定连接于安装架1上,其动作端位于下部;切线组件包括通过短销7连接的切刀连杆6和切刀架8;凸轮动作组件包括切线凸轮5、切线滚柱13和驱动杆10,驱动杆10水平设置,其主动端通过球形连接销12与切线电磁铁4的动作端铰接,其从动端通过球形长销9与切刀组件中的切刀连杆6的一端球面连接,切刀连杆6的另一端与球形短销11球面连接;所说切线滚柱13设置于驱动杆10的主动端上,切线凸轮5为圆柱凸轮机构,切线凸轮5固定设置于下轴15上,切线滚柱13的运动轨迹与切线凸轮5相配合;复位组件包括弹簧3,弹簧3设置于电磁铁组件中安装架1与驱动杆10的主动端之间;松线机构包括固定于驱动杆10的主动端上的松线钢绳14,松线钢绳14可由钢绳压板11固定在驱动杆10上。Among them: the electromagnet assembly is composed of a
本发明工作时:下轴15旋转,切线凸轮5跟随旋转。当需要切线时,系统给定铁磁信号后,固定在安装架1上的电磁铁4吸合,带动驱动杆10摆动,驱动杆10带动切线滚柱13移动进入切线凸轮5中,切线滚柱13跟随切线凸轮5运动并将动作传递给驱动杆10,驱动杆10通过球形长销9带动切刀连杆6进行摆动,切刀连杆6再通过球形短销7带动切刀架8进行绕下轴15的旋转运动。电磁铁4吸合的同时,驱动杆10的主动端动作时拉伸弹簧3;When the present invention worked: the
待切刀架8带动切刀完成切线动作后,切线电磁铁4释放,此时切线滚柱13由切线凸轮5中返回退出,拉伸过的弹簧3由于弹力带动驱动杆10逆时针回摆,随即传递给切刀连杆6和切刀架8,使之回位,完成了一次切线动作;After the
在切线时要配合切线时机给定松线,当驱动杆10逆时针摆动时带动松线钢绳14动作,实现松线功能。When tangent, will cooperate with tangent timing to give thread loosening, when drive rod 10 swings anticlockwise, drive thread loosening
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102041646A (en) * | 2010-12-24 | 2011-05-04 | 苏州爱可迈数控机电有限公司 | Trimming device of sewing machine |
CN102877230A (en) * | 2012-06-19 | 2013-01-16 | 新杰克缝纫机股份有限公司 | Automatic cutting device of sewing machine |
CN104775241A (en) * | 2015-04-28 | 2015-07-15 | 杰克缝纫机股份有限公司 | Novel thread trimming mechanism for sewing machine |
CN106283426A (en) * | 2016-08-30 | 2017-01-04 | 杰克缝纫机股份有限公司 | A kind of sewing machine drive mechanism and cutting facility |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2155381Y (en) * | 1991-07-27 | 1994-02-09 | 刘晓刚 | Thread cutter device of overedging machine controlled by electromagnetic mechanism |
JP4245222B2 (en) * | 1999-03-24 | 2009-03-25 | Juki株式会社 | Lower thread cutting device of sewing machine |
CN201241259Y (en) * | 2008-07-17 | 2009-05-20 | 张章生 | Lift and presser foot and tangent line transmission mechanism of sewing machine |
CN201546031U (en) * | 2009-11-03 | 2010-08-11 | 西安标准工业股份有限公司 | Thread tangent structure for sewing machine |
-
2009
- 2009-11-03 CN CN2009102187793A patent/CN101709537B/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102041646A (en) * | 2010-12-24 | 2011-05-04 | 苏州爱可迈数控机电有限公司 | Trimming device of sewing machine |
CN102041646B (en) * | 2010-12-24 | 2012-10-24 | 苏州爱可迈数控机电有限公司 | Trimming device of sewing machine |
CN102877230A (en) * | 2012-06-19 | 2013-01-16 | 新杰克缝纫机股份有限公司 | Automatic cutting device of sewing machine |
CN104775241A (en) * | 2015-04-28 | 2015-07-15 | 杰克缝纫机股份有限公司 | Novel thread trimming mechanism for sewing machine |
CN106283426A (en) * | 2016-08-30 | 2017-01-04 | 杰克缝纫机股份有限公司 | A kind of sewing machine drive mechanism and cutting facility |
CN106283426B (en) * | 2016-08-30 | 2019-04-12 | 杰克缝纫机股份有限公司 | A kind of sewing machine transmission mechanism and cutting facility |
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CN101709537B (en) | 2012-07-25 |
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