CN101693494B - Full-automatic ticket arranging machine - Google Patents
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- CN101693494B CN101693494B CN2009101879585A CN200910187958A CN101693494B CN 101693494 B CN101693494 B CN 101693494B CN 2009101879585 A CN2009101879585 A CN 2009101879585A CN 200910187958 A CN200910187958 A CN 200910187958A CN 101693494 B CN101693494 B CN 101693494B
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Abstract
Description
技术领域 technical field
本发明涉及一种整理票卡的机器,更具体地说,涉及整理卡票状票卡的设备。主要应用于轨道交通自动售检票系统以及其他涉及票卡整理的领域。The invention relates to a machine for sorting tickets, more specifically, to a device for sorting ticket-like tickets. It is mainly used in rail transit automatic fare collection systems and other fields involving ticket card sorting.
背景技术 Background technique
目前,轨道交通已在各大城市出现,如北京地铁,而大多数的轨道交通都以票卡为乘坐凭证。问题在于,现有技术下,在轨道交通的整个售票系统中,票卡自动整理设备为数不多,而且主要的票卡回收方式采用的是袋式回收,缺少与之配套的票卡自动整理设备,需要使用传统的人工方式理票,这样不仅影响整个售票系统的正常运行,而且劳动强度大,效率低,无法实现自动化流水线式操作。At present, rail transit has appeared in major cities, such as the Beijing subway, and most of the rail transit uses a ticket card as a ride certificate. The problem is that under the existing technology, in the entire ticketing system of rail transit, there are not many automatic ticket sorting equipment, and the main way of ticket card recycling is bag recycling, which lacks matching automatic ticket sorting equipment , need to use the traditional manual way of ticket sorting, which not only affects the normal operation of the entire ticketing system, but also has high labor intensity and low efficiency, and cannot realize automatic assembly line operation.
发明内容 Contents of the invention
本发明旨在解决现有技术条件下存在的问题,实现票卡回收、整理的自动化,减小劳动强度,提高效率,并保证整个售票系统的正常运行。The invention aims to solve the problems existing in the existing technical conditions, realize the automation of ticket card recycling and sorting, reduce labor intensity, improve efficiency, and ensure the normal operation of the entire ticketing system.
为了达到上述目的,本发明设计了一种简单实用,易于操作的自动理票机,包括倾斜设置的托票盘梯形槽以及位于托票盘梯形槽低位窄端槽口处的接票盒。托票盘梯形槽在中间位置设置一段立板,将此段槽体分成两侧等宽度的分槽体;分槽体的宽度以及托票盘梯形槽位于立板下侧的槽体宽度大于单张票卡的宽度、小于单张票卡的长度。在托票盘梯形槽低位窄端槽口处的槽体上开设方孔并设置理票动力组件;改理票动力组件包括相对托票盘梯形槽底板上下对置的反转理票轮和分票轮。反转理票轮和分票轮分别由动力单元驱动向槽口外方向转动,而且二者之间留有单张票卡通过的间隙。此外,上述接票盒包括固定于立板支架上的盒体及底部的票卡托板;立板支架竖向设置有导向杆、导向槽;票卡托板分别通过导向套关联于所述导向杆、通过滚轮关联于导向槽;此外,票卡托板固连于竖向设置的传送带,传送带由上下两端的带轮和下部电机驱动实现竖向传动。In order to achieve the above purpose, the present invention designs a simple, practical, and easy-to-operate automatic ticket sorting machine, which includes a trapezoidal slot of the tray arranged obliquely and a ticket box located at the lower narrow end slot of the trapezoidal slot of the tray. The trapezoidal groove of the ticket tray is provided with a section of vertical plate in the middle position, which divides this section of the groove body into sub-grooves with equal width on both sides; The width of a single ticket is less than the length of a single ticket. Open a square hole on the slot body at the lower narrow end of the trapezoidal groove of the tray and set the ticket sorting power assembly; the ticket sorting power assembly includes the reverse ticket sorting wheel and the sorting wheel that are opposite to the bottom plate of the trapezoidal slot of the tray. ticket round. The reverse ticket sorting wheel and the ticket sorting wheel are respectively driven by the power unit to rotate toward the outside of the notch, and there is a gap for a single ticket to pass between the two. In addition, the above-mentioned ticket receiving box includes a box body fixed on the vertical plate support and a ticket card support plate at the bottom; the vertical plate support is vertically provided with guide rods and guide grooves; The rod is connected to the guide groove through the rollers; in addition, the ticket card pallet is fixedly connected to the vertical conveyor belt, and the conveyor belt is driven by the pulleys at the upper and lower ends and the lower motor to realize vertical transmission.
优选方式下,在托票盘梯形槽上位于立板上侧设置有片状立式的分流拨片;分流拨片由位于托票盘梯形槽底板下的拨片电机驱动在托票盘梯形槽内旋转。分流拨片作用旨在辅助票卡的分离,譬如层叠票卡的分离,在分离过程中,该分流拨片还可帮助横向下行的票卡在立板的辅助下改为竖向下行,从而理顺票卡的走向。In a preferred manner, a sheet-like vertical shunt paddle is arranged on the trapezoidal slot of the tray on the upper side of the vertical plate; the shunt paddle is driven by a paddle motor located under the bottom plate of the trapezoidal slot of the tray. Internal rotation. The function of the shunt paddle is to assist the separation of tickets, such as the separation of stacked tickets. Follow the direction of the ticket card.
优选方式下,托票盘梯形槽的高位部分设置有摆动机构,用于带动托票盘梯形槽的高位部分相对低位窄端往复摆动;而且所述托票盘梯形槽的低位窄端槽口较高位部分相对固定。In a preferred manner, the high part of the trapezoidal slot of the tray is provided with a swing mechanism, which is used to drive the high part of the trapezoidal slot of the tray to swing back and forth relative to the lower narrow end; The high part is relatively fixed.
摆动机构包括摆动连杆机构和摆动支撑装置;摆动连杆机构包括连接托票盘梯形槽高位部分底部的第一关节轴承,所述第一关节轴承通过调节螺杆连接于第二关节轴承;第二关节轴承以偏心方式固定于由电机驱动水平旋转的转动盘上;而所述摆动支撑装置包括坐于架体上支撑于托票盘梯形槽底部随摆动方向滚动的随动轮,以及一个靠近低位窄端槽口坐于架体上的转动支撑座。本发明设备中使用摆动机构可以采用机械设计中各类实现往复移动的机构。而且托票盘梯形槽的低位槽口的中部较高位槽体的位移小,几乎处于不动状态,从而槽口始终对准接票盒的盒口。The swing mechanism includes a swing link mechanism and a swing support device; the swing link mechanism includes a first joint bearing connected to the bottom of the upper part of the trapezoidal groove of the tray, and the first joint bearing is connected to the second joint bearing through an adjusting screw; The joint bearing is eccentrically fixed on the rotating disk driven by the motor to rotate horizontally; and the swing support device includes a follower wheel that is seated on the frame and supported on the bottom of the trapezoidal groove of the tray to roll with the swing direction, and a narrow The end notch is seated on the rotating support seat on the frame body. The oscillating mechanism used in the equipment of the present invention can adopt various mechanisms for realizing reciprocating movement in mechanical design. And the displacement of the middle part of the lower slot of the trapezoidal slot of the tray trapezoidal slot is relatively small, almost in a motionless state, so that the slot is always aligned with the box opening of the ticket box.
此外,优选方式下,理票动力组件还包括在托票盘梯形槽方孔的下方位于分票轮外侧设置向槽口外方向转动的传票轮。其目的用于带动从反转理票轮和分票轮之间送出的票卡能够继续下行并直接送至接票盒的盒口。作为传送部件,该传票轮也可用其他传送方式,如加长传送距离,选用传送带的方式等等,均为本发明的等同方式。In addition, in a preferred manner, the ticket sorting power assembly also includes a summons wheel arranged outside the ticket sorting wheel under the square hole of the trapezoidal groove of the tray to rotate outward from the slot. Its purpose is to drive the ticket cards sent from between the reverse ticket processing wheel and the ticket sorting wheel to continue downward and be directly sent to the box mouth of the ticket receiving box. As transmission part, this subpoena wheel also can use other transmission modes, as lengthening transmission distance, selects the mode of conveyor belt or the like for use, all is equivalent mode of the present invention.
最优方式下,托票盘梯形槽由摆动机构驱动的高位部分以独立的摆动盘梯形槽的方式设置。In an optimal mode, the trapezoidal groove of the tray is set in the form of an independent trapezoidal groove of the swinging tray at the high position driven by the swing mechanism.
本发明托票盘梯形槽通常倾斜槽体,当上部槽体中放入无序的票卡时,由于倾斜方式,票卡自动下行,为了便于票卡下行,槽体的上部设置摆动机构,以抖动方式加速票卡向下部槽口方向移动。而且为了限制到达梯形槽槽口票卡的数量,本发明提供两种方式。第一种方式为选用单一的托票盘梯形槽,此时托票盘梯形槽应该是个较长的倾斜槽体,立板和分流拨片均位于槽体下部。第二种方式为第一种方式的改进,选用两个梯形槽,包括托票盘梯形槽和摆动盘梯形槽,摆动盘梯形槽由摆动机构驱动。The trapezoidal groove of the tray of the present invention is usually an inclined groove body. When disorderly tickets are put into the upper groove body, the tickets will automatically go down due to the inclination mode. The shaking method accelerates the movement of the ticket card towards the lower notch. And in order to limit the quantity of tickets arriving at the notch of the trapezoidal slot, the present invention provides two ways. The first way is to select a single tray trapezoidal slot. At this time, the tray trapezoidal slot should be a longer inclined slot body, and the vertical plate and the shunt paddle are all located at the bottom of the slot body. The second method is an improvement of the first method. Two trapezoidal grooves are selected, including a tray trapezoidal groove and a swing plate trapezoidal groove, and the swing plate trapezoidal groove is driven by a swing mechanism.
此外,本发明其他结构的斜槽形式均可适用,通常选用下口窄、上部宽的槽体方式,均为等同方式用于本发明。而且槽体为了方便票卡的下行,底部可略带弧度,以减少摩擦。In addition, chute forms of other structures in the present invention are applicable, and the chute form with a narrow lower opening and a wider upper part is usually selected, and all of them are equivalently used in the present invention. Moreover, in order to facilitate the downward movement of the ticket card, the bottom of the groove body can be slightly curved to reduce friction.
此外,在本发明的自动理票机中,接票盒包括固定于立板支架上的盒体及底部的票卡托板。在立板支架上竖向设置有导向杆、导向槽。票卡托板分别通过导向套关联于导向杆、通过滚轮关联于导向槽。同时,票卡托板还固连于竖向设置的传送带,该传送带由上下两端的带轮和下部电机驱动实现竖向传动,从而能够带动票卡托板上下移动。In addition, in the automatic ticket sorting machine of the present invention, the ticket receiving box includes a box body fixed on the vertical plate support and a ticket card supporting plate at the bottom. A guide rod and a guide groove are vertically arranged on the vertical plate support. The ticket card supporting plate is respectively associated with the guide rod through the guide sleeve, and associated with the guide groove through the rollers. Simultaneously, the ticket card supporting plate is also fixedly connected to the vertically arranged conveyor belt, which is driven by the pulleys at the upper and lower ends and the lower motor to realize vertical transmission, so as to drive the ticket card supporting plate to move up and down.
本发明主要应用于城市轨道交通自动售检票、城市公交售检票、银行以及其他涉及到票卡整理的相关领域。优点在于,首先,它实现了售票系统中的自动化流水线式的理票方式,而且降低了人工劳动的强度,提高了效率;其次,它能完成票卡自动整理功能,并采用摆动盘梯形槽方式,容量大,整理速度快,使用可靠,维护方便;此外,本发明采用上下两层的盘式机构,确保票卡快速无损的传输整理过程,票卡无弯折,提高票卡的使用寿命,保证票卡整理过程可靠、高效。The invention is mainly applied to automatic fare collection in urban rail transit, urban bus fare collection, banks and other related fields related to ticket card sorting. The advantage is that, firstly, it realizes the automatic assembly line ticket sorting method in the ticketing system, reduces the intensity of manual labor and improves the efficiency; secondly, it can complete the automatic sorting function of tickets and cards, and adopts the trapezoidal groove method of the swing plate , large capacity, fast sorting speed, reliable use, and convenient maintenance; in addition, the present invention adopts an upper and lower two-layer disc mechanism to ensure a fast and non-destructive transmission and sorting process of tickets, no bending of tickets, and improved service life of tickets. Ensure the reliability and efficiency of the ticket card sorting process.
附图说明 Description of drawings
图1是本发明最优实施方式的主视结构示意图;Fig. 1 is a schematic diagram of the front view structure of the best embodiment of the present invention;
图2是本发明最优实施方式的侧视示意图;Fig. 2 is a schematic side view of the best embodiment of the present invention;
图3是本发明最优实施方式的后视示意图;Fig. 3 is a rear view schematic diagram of the best embodiment of the present invention;
图4是本发明最优实施方式的轴侧示意图;Fig. 4 is a schematic diagram of the axial side of the most preferred embodiment of the present invention;
图5是图1中理票动力组件的结构放大示意图;Fig. 5 is the enlarged schematic diagram of the structure of the ticket sorting power assembly in Fig. 1;
图6是图4中A处放大示意图;Fig. 6 is an enlarged schematic diagram of place A in Fig. 4;
图7是本发明另一种实施方式下托票盘梯形槽的结构示意图;Fig. 7 is a schematic structural view of the trapezoidal groove of the tray under another embodiment of the present invention;
图8是图7中B处结构放大示意图。FIG. 8 is an enlarged schematic diagram of the structure at B in FIG. 7 .
具体实施方式 Detailed ways
如图1-4所示,一种盘式自动理票机,包括收票摆盘机构、与收票摆盘机构相配合的理票托票机构和票卡回收机构以及对整个机构进行支撑的机架7,机架7具有一级台阶形状的架体。As shown in Figure 1-4, a disc-type automatic ticket sorting machine includes a ticket collection and placement mechanism, a ticket sorting mechanism that cooperates with the ticket collection and placement mechanism, a ticket and card recycling mechanism, and a support for the entire mechanism. The
收票摆盘机构在整个理票机的最顶端,靠机架7的台阶状的较高部分支撑,在机架7的较高部分的顶部设置有三个横杆71、72、73,用于与收票摆盘机构的不同构件连接。收票摆盘机构由摆动盘梯形槽1、安装在盘体上的摆动连杆机构和摆盘支撑装置、理票动力头10组成。摆动盘梯形槽1为一端开口的料槽,该料槽两个侧面为钝角三角形状,后端面为矩形形状,底面为等腰梯形状,摆动盘梯形槽前端为底面梯形窄边一侧,是票卡出口端,该出口端安装的是理票动力头10。摆盘出口端低于盘体后端,使得摆盘有一个倾斜。摆动盘梯形槽1的盘体底面下方分别安装有摆动连杆机构和摆盘支撑装置。The ticket collection and placement mechanism is at the top of the entire ticket sorting machine, supported by the stepped higher part of the
摆动连杆机构包括关节轴承2、调节螺杆3、关节轴承4、转动盘5,关节轴承2与摆动盘梯形槽盘体相连接,关节轴承2通过调节螺杆与关节轴承4连接,关节轴承4与转动盘5连接,转动盘5与固定在机架7上靠近横杆71一侧的电机6连接,工作时,电机6通过转动盘5带动关节轴承4、调整螺杆3、关节轴承2做直线往复运动;摆盘支撑装置包括随动轮81、82、83以及转动支撑座9。其中,转动支撑座9一端连接在摆动盘梯形槽1的盘体下方,另一端连接在机架7上的横杆73上,且在靠近理票动力头10的一侧;随动轮81、82、83均匀安装在摆动盘梯形槽后方靠近关节轴承处的盘体下方,且支撑在机架7上的横杆72上;随动轮81、82、83与转动支撑座9一起对摆动盘梯形槽起定位、支撑的作用。上述关节轴承为可转动的轴类部件或其他转动部件。The swing link mechanism includes joint bearing 2, adjusting
理票托票机构低于收票摆盘机构,靠机架7的较低部分支撑,它包括托票盘梯形槽11、托票盘梯形槽出口处的理票动力头14、托票盘梯形槽11盘体上的电机12以及安装在电机12轴端的分流拨片13(参见图7所示)。托票盘梯形槽11与摆动盘梯形槽1结构一样,为一端开口的料槽,该料槽两个侧面为钝角三角形状,后端面为矩形形状,底面为等腰梯形状,托票盘梯形槽前端为底面梯形窄边一侧,是票卡出口端,该出口端安装的是理票动力头14,托票盘梯形槽11整个固定在机架7上,且出口端低于托票盘梯形槽后端,使之有一个倾斜。电机12固定在托票盘梯形槽11盘体上,其轴端固定分流拨片13,分流拨片13包括长短不同的两个拨片。The ticket sorting mechanism is lower than the ticket receiving and swinging mechanism, and is supported by the lower part of the
摆动盘梯形槽1的票卡出口端朝向托票盘梯形槽11的后端,托票盘梯形槽11的票卡出口端朝向票卡回收机构的票盒;收票摆盘机构与理票托票机构的理票动力头结构一致。如图5所示,它包括三组理票轮,分别是传票轮102、分票轮103和反转理票轮105,三组理票轮的中轴均安装在两侧挡板上。两个挡板内侧,各安装有一个电机,分别是主电机101和附电机104。在挡板外侧,以各理票轮的中轴和各电机的中轴为支撑轴,安装有传送带,其中,分票轮103和传票轮102的轴上安装的是传送带1062,传票轮102和主电机101的轴上安装的是传票轮1061,反转理票轮105和附电机104的轴上安装的是传送带1063。工作时,主电机101通过传送带1061驱动传票轮102转动,传票轮102通过传送带1062将动力输送给分票轮103,驱动分票轮103转动。附电机104通过传送带1063驱动反转理票轮105转动。The ticket card exit end of the
票卡回收机构安装在机架7内部,低于收票摆盘机构和理票托票机构,且处在收票摆盘机构的正下方。票卡回收机构包括票盒安装机构和票卡升降装置。其中票盒安装机构由立板15、票盒托架17以及票盒扳手161、162组成。票盒扳手161、162用于票盒的拆卸,以便达到取出整理好的票卡。票卡升降装置由电机18、带轮191和192、同步带20、票卡拖板21、导向套221和222、导向杆23、滚轮241和242以及导向槽25组成。立板支架15是整个票卡回收机构的支撑部件,如图1所示,立板支架15是一个上部一角被截去的长方板,票盒托架17安装在立板支架15正面的下部,且其到立板两侧的距离相等,票盒26纵向放在票盒托架17上,票盒顶部与立板支架15顶部齐平,用于固定票盒的安装在立板上的票盒扳手161和162处于票盒26的中间位置。如图3所示,立板支架15背面安装的是票卡升降装置,最右端安装的是导向杆23,导向杆23纵向放置,两头固定在立板上下两端,导向杆上套有可滑动的导向套221和222,这两个导向套分别连接在票卡拖板21同一端的两个角上;票卡托板21的另一端的两个角分别连接有滚轮241、242,滚轮241和242放置到立板支架15左边的纵向导向槽25中,并可在槽中滑动;导向槽25和导向杆23相互平行。同步带20与导向槽25的中间设置有连接在票卡托板21上的纵向同步带21,同步带上下两端分别设置有带轮191和192,下端带轮191还连接着电机18,电机18安装在立板最低端,电机18通过两个带轮带动同步带运动,同步带20带动票卡托板上下滑动。当票卡托板需要上下调整位置时,电机18转动,带动带轮191和192驱使同步带20运动,随着同步带的运动,票卡托板21也上下移动,票卡托板21通过导向套221和222与导向杆23连接上,随着票卡托板21的运动,其上的导向套221和222在导向杆23上滑动,票卡托板还通过滚轮241和242与导向槽25连接,随着票卡托板21的运动,滚轮241和242也在导向槽中25滚动。由于票卡托板两端连接着的相互平行的导向杆和导向槽的作用,使得票卡托板21在工作过程中具有很好的平稳性。The ticket card recovery mechanism is installed inside the
工作时,首先会接到票卡整理指令,然后电机6通过转动盘5带动关节轴承2、调整螺杆3和关节轴承4做直线往复运动,相连接的摆动盘梯形槽1也同时做直线往复运动。摆动盘梯形槽1中间的转动支撑座9和随动轮81、82、83起到定位、支撑的作用。这时摆动盘梯形槽1内的票卡随着盘体的摆动,沿着有斜度的盘面逐渐向下方运动。当票卡接触到理票动力头10时,理票动力头10做初步筛选,每次只让2-3张票卡通过,票卡落入托票盘梯形槽11内。When working, it will first receive the ticket sorting instruction, and then the
进入托票盘梯形槽11内的票,在分流拨片13的作用下,将重叠的票卡分开,分开的票卡沿着有斜度的托票盘梯形槽11的盘面继续向下运动。当票卡接触到理票动力头14时,票卡做细部筛选,每次只能通过单张票卡,票卡通过理票动力头14进入票盒92的盒口91(如图6所示)。Enter the ticket in the
随着进入票卡数量的增多,票面高度逐渐增高。如果达到传感器检测的高位时,电机18通过带轮191、192带动同步带20运动。与同步带20连接的票卡托板21下降一定的高度,等待接收再次进入的票卡。票卡托板21两侧连接的导向杆23和导向槽25保证了运动时有良好的平稳性。With the increase of the number of entering tickets, the height of the face value gradually increases. If the high position detected by the sensor is reached, the
在摆动盘梯形槽1、托票盘梯形槽11和票卡回收机构连续配合的动作下,票卡从散乱无效到有序的进入票盒,当票盒内的票卡满后,接到停止理票指令,单次理票工作完成。Under the continuous cooperation of the
此外,结合图7和8,参考图1-4说明,本发明的一种可实施方式为,将前述的托票盘梯形槽11和摆动盘梯形槽1合二为一,成为一个整体较大的梯形槽,如图7所示,从而该倾斜设置的梯形槽低位窄端槽口处对准接票盒。而且如图所示该托票盘梯形槽11在中间位置设置一段立板93,将此段槽体分成两侧等宽度的分槽体94;分槽体94的宽度以及托票盘梯形槽11位于立板93下侧的槽体宽度大于单张票卡的宽度、小于单张票卡的长度,从而槽口仅容许单张票卡竖向送出。图中,托票盘梯形槽11上位于立板93上侧设置有片状立式的分流拨片13;分流拨片13由位于托票盘梯形槽11底板下的拨片电机12驱动在托票盘梯形槽11内旋转。其他结构如接票盒、摆动机构可采用前述实施方式实现。In addition, with reference to Figures 7 and 8, and with reference to Figures 1-4, a possible implementation of the present invention is to combine the aforementioned
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明披露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
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CN1624714A (en) * | 2004-12-03 | 2005-06-08 | 上海华铭智能终端设备有限公司 | Chip type IC card recovery device |
CN2771938Y (en) * | 2005-03-09 | 2006-04-12 | 上海华铭智能终端设备有限公司 | Spring control lifting mechanism |
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CN1624714A (en) * | 2004-12-03 | 2005-06-08 | 上海华铭智能终端设备有限公司 | Chip type IC card recovery device |
CN2771938Y (en) * | 2005-03-09 | 2006-04-12 | 上海华铭智能终端设备有限公司 | Spring control lifting mechanism |
CN101315705A (en) * | 2007-05-29 | 2008-12-03 | 上海华铭智能终端设备有限公司 | Automatic ticket booking device |
CN101206720A (en) * | 2007-10-10 | 2008-06-25 | 广州汇豪计算机科技开发有限公司 | Method for storing card of card machine, card intake machine using said method and matching card deliver machine |
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