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CN101688461B - Apparatus for removing exhaust gas pressure and preventing backflow of exhaust gas - Google Patents

Apparatus for removing exhaust gas pressure and preventing backflow of exhaust gas Download PDF

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CN101688461B
CN101688461B CN200780053363.XA CN200780053363A CN101688461B CN 101688461 B CN101688461 B CN 101688461B CN 200780053363 A CN200780053363 A CN 200780053363A CN 101688461 B CN101688461 B CN 101688461B
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exhaust
pipe
gas
fixed tube
outlet pipe
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CN101688461A (en
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孙俊南
朴贤顺
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features
    • F01N13/08Other arrangements or adaptations of exhaust conduits
    • F01N13/082Other arrangements or adaptations of exhaust conduits of tailpipe, e.g. with means for mixing air with exhaust for exhaust cooling, dilution or evacuation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features
    • F01N13/18Construction facilitating manufacture, assembly, or disassembly
    • F01N13/1838Construction facilitating manufacture, assembly, or disassembly characterised by the type of connection between parts of exhaust or silencing apparatus, e.g. between housing and tubes, between tubes and baffles
    • F01N13/1844Mechanical joints
    • F01N13/1855Mechanical joints the connection being realised by using bolts, screws, rivets or the like
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N2260/00Exhaust treating devices having provisions not otherwise provided for

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Exhaust Silencers (AREA)
  • Characterised By The Charging Evacuation (AREA)
  • Exhaust-Gas Circulating Devices (AREA)

Abstract

本发明公开一种消除排气压力及防止排气回流的装置。根据本发明的装置包括:固定管(100),其安装于内燃机的排气管的端部上并在与上述排气管相邻的位置处具有多个回流气体导引孔(102);以及第二排气管(110),围绕在固定管周围。在此装置中,在上述固定管与上述第二排气管之间形成回流通道(120),以使通过固定管排出的废气中的回流部分流入回流通道,而且通过回流气体导引孔向固定管内部导引回流气体,并将上述所导引的回流气体再次排出至外部。从而,本发明防止将回流气体吸入排气管内部,因此提高内燃机性能。

Figure 200780053363

This invention discloses a device for eliminating exhaust pressure and preventing exhaust backflow. The device according to the invention includes: a fixed pipe (100) mounted on the end of an exhaust pipe of an internal combustion engine and having a plurality of backflow gas guide holes (102) adjacent to the exhaust pipe; and a second exhaust pipe (110) surrounding the fixed pipe. In this device, a backflow channel (120) is formed between the fixed pipe and the second exhaust pipe, allowing a portion of the exhaust gas discharged through the fixed pipe to flow into the backflow channel. The backflow gas is then guided into the fixed pipe through the backflow gas guide holes and discharged back to the outside. Thus, this invention prevents backflow gas from being drawn into the exhaust pipe, thereby improving the performance of the internal combustion engine.

Figure 200780053363

Description

一种消除排气压力及防止排气回流的装置A device for eliminating exhaust pressure and preventing exhaust backflow

技术领域 technical field

本发明总体上涉及一种消除排气压力(exhaust gas pressure)及防止排气回流(排气脉冲)的装置,尤其是这样一种消除排气压力及防止排气回流的装置,包括:固定管(mounting pipe),安装于从内燃机延伸出的排气管后端或锅炉烟道后端,并且具有沿外周表面的一条线中形成多个回流气体导引孔(backflow gas guide hole);以及第二排气管,围绕在固定管周围设置,从而在固定管与第二排气管之间限定出从上述回流气体导引孔向废气排出方向开放形成的回流通道。The present invention generally relates to a device for eliminating exhaust gas pressure and preventing exhaust backflow (exhaust pulse), especially such a device for eliminating exhaust pressure and preventing exhaust backflow, including: a fixed pipe (mounting pipe), mounted at the rear end of the exhaust pipe extending from the internal combustion engine or the rear end of the boiler flue, and having a plurality of backflow gas guide holes formed in a line along the outer peripheral surface; and Two exhaust pipes are arranged around the fixed pipe, so that a return channel is defined between the fixed pipe and the second exhaust pipe and opens from the above-mentioned return gas guide hole to the exhaust gas discharge direction.

因此,可将通过固定管排出的废气中回流的回流气体(排气脉冲)导引至形成于第二排气管和固定管之间的回流通道,而被导引的回流气体通过回流气体导引孔移动至固定管内部,与随后排出的废气一道排出至外部,从而防止回流气体回流至排气管内。Therefore, the return gas (exhaust pulse) flowing back from the exhaust gas discharged through the fixed pipe can be guided to the return passage formed between the second exhaust pipe and the fixed pipe, and the guided return gas is guided by the return gas The guide hole is moved to the inside of the fixed pipe, and then discharged to the outside together with the exhaust gas which is then discharged, thereby preventing the return gas from flowing back into the exhaust pipe.

如上所述,在防止回流气体回流至排气管的情况下,则可提高内燃机性能,由此改善里程油耗并减少排烟,从而最大限度地提高热能效率,而且,可通过强行固定于排气管端部轻松安装,为用户带来便利。As mentioned above, in the case of preventing the return gas from flowing back into the exhaust pipe, the performance of the internal combustion engine can be improved, thereby improving mileage and fuel consumption and reducing smoke exhaust, thereby maximizing thermal energy efficiency, and, by forcibly fixing to the exhaust The tube ends are easily installed for the convenience of the user.

背景技术 Background technique

一般而言,对于内燃机而言,由于在内燃机中燃烧而产生的污染物的废气,以大约3~5kg/cm2的相对高压和大约600℃的相对高温状态排出,因此必须安装催化装置和消音器。Generally speaking, for internal combustion engines, the exhaust gas of pollutants generated due to combustion in the internal combustion engine is discharged at a relatively high pressure of about 3 to 5kg/ cm2 and a relatively high temperature of about 600°C, so it is necessary to install a catalytic device and silencer device.

在内燃机中,当废气从内燃机中排出时,因排气歧管内形成真空,从而形成阻碍废气排出的第一排气阻力。随后,当此废气通过净化器时其流速明显降低,从而形成第二排气阻力。In the internal combustion engine, when the exhaust gas is discharged from the internal combustion engine, a vacuum is formed in the exhaust manifold, thereby forming the first exhaust resistance that hinders the exhaust gas from being discharged. Subsequently, when this exhaust gas passes through the purifier, its flow rate is significantly reduced, thereby forming a second exhaust resistance.

此后,当流入消音器的废气穿过分阶段形成的隔板时,将形成第三排气阻力。Thereafter, when the exhaust gas flowing into the muffler passes through the partitions formed in stages, a third exhaust resistance will be formed.

如此废气排出过程中,消音器通常设计成具有大于发动机排量的15~20倍的容积,因此不可避免地产生排气阻力。由此,发动机的输出下降,并且增加约5~10%的燃料消耗并增加污染物的量。During such exhaust gas discharge, the muffler is usually designed to have a volume that is 15 to 20 times larger than the engine displacement, so exhaust resistance is inevitably generated. As a result, the output of the engine is lowered, and the fuel consumption is increased by about 5 to 10% and the amount of pollutants is increased.

因此,应认识到,可只通过顺利排出废气来提高燃烧效率,以此改善里程油耗、输出能量和热能。为实现上述目的,曾提出各种常规技术方案。Therefore, it should be recognized that the efficiency of combustion, thereby improving mileage, output power, and heat, can be improved simply by smooth exhaust exhaust. In order to achieve the above objects, various conventional technical solutions have been proposed.

在锅炉的情况下,若烟道遇到逆风,则因外部空气逆流使风渗透到燃烧室内部,导致不完全燃烧,而燃烧期间所产生的蒸汽和浮游含氮化合物将吸附在热交换器的表面上。In the case of a boiler, if the flue encounters an upwind, the wind will penetrate into the combustion chamber due to the reverse flow of external air, resulting in incomplete combustion, and the steam and floating nitrogen-containing compounds generated during combustion will be adsorbed on the heat exchanger. On the surface.

在上述现象重复的情况下,将降低锅炉热交换器的性能,导致热交换功能下降。因此也进行了很多旨在改善上述问题的研究。In the case where the above phenomenon is repeated, the performance of the boiler heat exchanger will be reduced, resulting in a decrease in the heat exchange function. Therefore, many studies aimed at improving the above problems have also been conducted.

同时,作为常规技术方案的一个示例性实例,在韩国专利公报第2000-56951号提出利用空气流动的车辆排气装置。此技术方案利用空气流动,其被设计成将排气装置的流线形主体结合于排气管,从而当车辆行驶时,根据流经流线形主体表面的空气流速在排气装置周围形成低压区域,从而使废气受上述低压的影响被吸走,从而帮助废气的排出。Meanwhile, as an illustrative example of a conventional technical solution, a vehicle exhaust device using air flow is proposed in Korean Patent Publication No. 2000-56951. This technical solution utilizes air flow, which is designed to combine the streamlined body of the exhaust with the exhaust pipe, so that when the vehicle is moving, a low pressure is created around the exhaust according to the velocity of air flowing over the surface of the streamlined body area, so that the exhaust gas is sucked away by the above-mentioned low pressure, thereby assisting the discharge of the exhaust gas.

但上述技术方案的缺点在于,流线形主体的结构相对较大且复杂,因此不易将其安装在车辆上,很难在实践中利用这种技术方案。However, the disadvantage of the above technical solution is that the structure of the streamlined main body is relatively large and complicated, so it is not easy to install it on the vehicle, and it is difficult to use this technical solution in practice.

同时,作为常规技术方案的另一实例,在韩国专利公报第1998-75223号中提出了具有涡流发生器(vortex generator)的主消声器排气管,在排气管中间设置可通过废气旋转的涡流产生叶片。此技术方案构造成利用废气使叶片旋转,从而产生涡流,由此促进废气的排出。然而,存在的问题在于,叶片成为产生阻碍废气流动的一些阻力的根源,而且其结构极易受热变形,因此很难在实践中利用它。Meanwhile, as another example of a conventional technical solution, a main muffler exhaust pipe with a vortex generator is proposed in Korean Patent Publication No. 1998-75223, and a vortex that can be rotated by exhaust gas is set in the middle of the exhaust pipe. produce leaves. This technical solution is configured to use the exhaust gas to rotate the blades, thereby generating a vortex, thereby promoting exhaust gas discharge. However, there are problems in that the vane becomes the source of some resistance against the flow of exhaust gas, and its structure is highly susceptible to thermal deformation, so it is difficult to utilize it in practice.

作为常规技术方案的另一实例,韩国专利公报第257874号中提出了利用涡流的废气排出装置,在设置于废气排出路径上的消音器前端,单独设置可吸入外部空气的管路。此外,在上述管路中安装可将外部空气吸入并产生涡流的叶片(vane)。另外,该装置还具有用于调节吸入的外部空气量的气闸(damper),其与节流阀的开放度成比例地工作。As another example of a conventional technical solution, Korean Patent Publication No. 257874 proposes an exhaust gas discharge device using vortex flow, and a pipeline that can suck external air is separately provided at the front end of the muffler disposed on the exhaust gas discharge path. In addition, a vane that can suck in external air and generate a vortex is installed in the above-mentioned piping. In addition, the device also has a damper for adjusting the amount of outside air taken in, which works in proportion to the opening degree of the throttle valve.

但是,在此技术方案中,因在向废气排除路径提供涡流并消除排气噪音的消音器前端,设置与外部气体流通的副管,因此排气噪音通过此副管传至外侧,因此产生很大的噪音。而且,因安装有与发动机的节流阀联动的外部空气调节气闸,因此存在的一个缺陷在于,设备的结构及构造变得复杂。However, in this technical proposal, since a sub-pipe that communicates with the outside air is provided at the front end of the muffler that provides vortex flow to the exhaust gas removal path and eliminates exhaust noise, the exhaust noise is transmitted to the outside through this sub-pipe, causing a lot of noise. loud noise. Furthermore, since the outside air damper is installed in conjunction with the throttle valve of the engine, there is a disadvantage in that the structure and structure of the equipment become complicated.

作为常规技术方案的另一实例,韩国实用新型申请第20-0010194号提出用于车辆的废气排出装置,在装置中形成空气流入孔,而且在空气流入孔周围形成搓丝板和钢板,以便当车辆行驶时,利用所产生的气流形成涡流。As another example of a conventional technical solution, Korean Utility Model Application No. 20-0010194 proposes an exhaust gas discharge device for a vehicle in which an air inflow hole is formed, and a thread rolling board and a steel plate are formed around the air inflow hole so that when When the vehicle is running, the generated airflow is used to form a vortex.

但是,上述装置被构造成在扩口管中通过钢板和搓丝板形成涡流,因此废气必须通过相对狭窄的路径。因此,该装置的问题在于,结构不稳定,产生排气阻力和回流气体,并且在消音器后端周围产生气动噪音。However, the above-mentioned device is configured to form a vortex through the steel plate and the thread rolling plate in the flared tube, so the exhaust gas must pass through a relatively narrow path. Therefore, this device has problems in that the structure is unstable, exhaust resistance and backflow gas are generated, and aerodynamic noise is generated around the rear end of the muffler.

上述技术方案,认识到增加废气的流速,由此提高发动机的输出和减少燃油消耗。但是,它们的缺陷在于,在车辆停止或低速行驶时,其效果甚微,而且当车辆高速行驶时,在消音器后端产生气动噪音。The above technical solution recognizes that the flow rate of the exhaust gas is increased, thereby increasing the output of the engine and reducing fuel consumption. However, their drawback is that they have little effect when the vehicle is stopped or traveling at low speeds, and when the vehicle is traveling at high speeds, they produce aerodynamic noise at the rear end of the muffler.

发明内容 Contents of the invention

因此,本发明致力于克服现有技术之不足,并且本发明的一个目的在于提供一种消除排气压力及防止排气回流的装置,包括:固定管,安装于从内燃机延伸处的排气管后端或锅炉烟道后端,并且具有沿其周面的一条线中预定位置处的多个回流气体导引孔;以及第二排气管,围绕在固定管周围设置,从而在固定管与第二排气管之间限定出从上述回流气体导引孔向废气排出方向开放形成的回流通道。Therefore, the present invention is committed to overcoming the deficiencies of the prior art, and an object of the present invention is to provide a device for eliminating exhaust pressure and preventing exhaust backflow, comprising: a fixed pipe installed on the exhaust pipe extending from the internal combustion engine The rear end or the rear end of the boiler flue, and has a plurality of return gas guide holes at predetermined positions in a line along its peripheral surface; and the second exhaust pipe is arranged around the fixed pipe, so that the fixed pipe and the A recirculation channel opened from the recirculation gas guide hole to the exhaust gas discharge direction is defined between the second exhaust pipes.

因此,可将通过固定管排出的废气中回流的回流气体(排气脉冲)导引至形成于第二排气管和固定管之间的回流通道,而被导引的回流气体通过回流气体导引孔移动至固定管内部,与随后排出的废气一道排出至外部,从而防止回流气体回流至排气管内。Therefore, the return gas (exhaust pulse) flowing back from the exhaust gas discharged through the fixed pipe can be guided to the return passage formed between the second exhaust pipe and the fixed pipe, and the guided return gas is guided by the return gas The guide hole is moved to the inside of the fixed pipe, and then discharged to the outside together with the exhaust gas which is then discharged, thereby preventing the return gas from flowing back into the exhaust pipe.

如上所述,在防止回流气体回流至排气管的情况下,则可提高内燃机性能,由此改善里程油耗并减少排烟,从而最大限度地提高热能效率,而且,可通过强行固定于排气管后端轻松安装,为用户带来便利。As mentioned above, in the case of preventing the return gas from flowing back into the exhaust pipe, the performance of the internal combustion engine can be improved, thereby improving mileage and fuel consumption and reducing smoke exhaust, thereby maximizing thermal energy efficiency, and, by forcibly fixing to the exhaust The tube rear end is easy to install, which brings convenience to the user.

为了实现上述目的,本发明提供一种消除排气压力及防止排气回流的装置,包括:固定管,具有可安装于从内燃机延伸的排气管端部或锅炉烟道端部的结构,而固定管的不固定至排气管端部的部分超出排气管后端向外突出,固定管是中空的,从而其内部与排气管连通,在与上述排气管端部相邻的位置在固定管中沿围绕其圆周的一条线形成多个回流气体导引孔;以及第二排气管,设置为具有围绕固定管的形状,其中,在上述固定管与上述第二排气管之间形成回流通道,以使通过固定管排出的废气中回流部分流入回流通道中,而且通过回流气体导引孔向固定管内部导引回流气体,并将上述所导引的回流气体再次排出至外部。In order to achieve the above object, the present invention provides a device for eliminating exhaust pressure and preventing exhaust backflow, including: a fixed pipe, which has a structure that can be installed at the end of an exhaust pipe extending from an internal combustion engine or at the end of a boiler flue, and fixed The portion of the pipe that is not fixed to the end of the exhaust pipe protrudes outward beyond the rear end of the exhaust pipe, and the fixed pipe is hollow so that its interior communicates with the exhaust pipe, at a position adjacent to the end of the above-mentioned exhaust pipe. A plurality of return gas guide holes are formed in the fixed pipe along a line around its circumference; and a second exhaust pipe is arranged to have a shape surrounding the fixed pipe, wherein, between the above-mentioned fixed pipe and the above-mentioned second exhaust pipe The return channel is formed so that the return part of the exhaust gas discharged through the fixed pipe flows into the return channel, and the return gas is guided to the inside of the fixed pipe through the return gas guide hole, and the guided return gas is discharged to the outside again.

优选地,固定管和第二排气管的不与排气管固定的各端部,朝向纵向中心方向弯曲,而第二排气管的弯曲端所界定空间的截面面积,大于上述固定管的弯曲端所界定空间的截面面积。Preferably, the ends of the fixed pipe and the second exhaust pipe that are not fixed to the exhaust pipe are bent toward the longitudinal center direction, and the cross-sectional area of the space defined by the curved end of the second exhaust pipe is larger than that of the above-mentioned fixed pipe. The cross-sectional area of the space bounded by the curved ends.

该装置还可以包括在上述固定管的不与排气管固定的端部设置的内部烟道,该内部烟道具有蜂窝(honeycomb)结构。The device may further include an internal flue provided at an end of the above-mentioned fixed pipe that is not fixed to the exhaust pipe, and the internal flue has a honeycomb structure.

另外,该装置还包括气体导引叶片单元(gas guide blade unit),设置于上述固定管内侧,以便减少来自回流气体导引孔的回流气体与废气的冲突,并且提高废气排出速度,从而迅速顺利地排出废气。In addition, the device also includes a gas guide blade unit, which is arranged inside the above-mentioned fixed pipe, so as to reduce the conflict between the backflow gas and the exhaust gas from the backflow gas guide hole, and increase the exhaust gas discharge speed, thereby quickly and smoothly exhaust exhaust.

另外,上述气体导引叶片单元包括:多个叶片,设置于固定管的内表面上,多个叶片中的每一个叶片布置在相邻回流气体导引孔之间;以及圆锥形的叶片支撑主体,位于上述多个叶片相接合处的固定管的中心部。In addition, the above gas guide vane unit includes: a plurality of vanes provided on the inner surface of the fixed pipe, each of the plurality of vanes is arranged between adjacent return gas guide holes; and a conical vane support body , located at the central part of the fixed tube where the plurality of blades meet.

另外,上述多个叶片中每一个叶片弯曲,以便相对于废气排出方向以预定角度倾斜。In addition, each of the plurality of blades described above is bent so as to be inclined at a predetermined angle with respect to the exhaust gas discharge direction.

该装置还可以包括在上述固定管的不与排气管固定的端部设置的叶片烟道,该叶片烟道具有蜂窝结构。The device may also include a blade flue arranged at the end of the fixed pipe that is not fixed to the exhaust pipe, and the blade flue has a honeycomb structure.

另外,该装置还可包括气体导引叶片单元,其一端插入于上述固定管和排气管之间,气体导引叶片单元具有朝向其纵向中心轴线弯曲的纵向截面,从而由气体导引叶片单元所界定空间的截面面积沿废气排出方向减小,从而提高废气流动速度,气体导引叶片单元在气体导引叶片单元与所速固定管内周面表面之间形成与回流气体导引孔连通的第二回流通道。In addition, the device may further include a gas guide vane unit, one end of which is inserted between the above-mentioned fixed pipe and the exhaust pipe, the gas guide vane unit having a longitudinal section curved toward its longitudinal center axis, whereby the gas guide vane unit The cross-sectional area of the defined space is reduced along the exhaust gas discharge direction, thereby increasing the flow velocity of the exhaust gas, and the gas guide vane unit forms a second channel between the gas guide vane unit and the inner peripheral surface of the fast fixed pipe, which communicates with the return gas guide hole. Two backflow channels.

另外,该装置可包括在上述气体导引叶片单元的废气排出方向后端内部设置的叶片烟道,该叶片烟道具有蜂窝结构。In addition, the device may include a blade flue provided inside the rear end of the gas guide blade unit in the exhaust gas discharge direction, and the blade flue has a honeycomb structure.

另外,该装置还可包括第三排气管,围绕上述第二排气管周围设置,在与上述排气管端部相邻的第三排气管一端中形成锁定孔,以插入锁定螺栓,从而通过第三排气管将第二排气管更牢固地固定于排气管。In addition, the device may further include a third exhaust pipe disposed around the second exhaust pipe, and a locking hole is formed in one end of the third exhaust pipe adjacent to the end of the above-mentioned exhaust pipe to insert a locking bolt, Thus, the second exhaust pipe is more firmly fixed to the exhaust pipe through the third exhaust pipe.

附图说明 Description of drawings

图1为示出了根据本发明的消除排气压力及防止排气回流的装置的视图;1 is a view showing a device for eliminating exhaust pressure and preventing exhaust backflow according to the present invention;

图2为图1的沿A-A′线的局部剖面图;Fig. 2 is a partial sectional view along A-A' line of Fig. 1;

图3为根据本发明的防止排气回流装置的侧剖面图;Fig. 3 is a side sectional view of the device for preventing exhaust backflow according to the present invention;

图4为示出了根据本发明的防止排气回流装置的废气流动的视图;FIG. 4 is a view showing the exhaust gas flow of the exhaust gas backflow preventing device according to the present invention;

图5为示出了根据本发明的防止排气回流装置的另一实施例的视图;5 is a view showing another embodiment of the device for preventing backflow of exhaust gas according to the present invention;

图6为示出了根据本发明实施例变型的防止排气回流装置的视图,其设置有内部烟道;6 is a view showing an exhaust gas backflow preventing device according to a modification of an embodiment of the present invention, which is provided with an internal flue;

图7为示出了根据本发明另一实施例的防止排气回流装置的视图,其设置有固定叶片;7 is a view showing an exhaust gas backflow preventing device according to another embodiment of the present invention, which is provided with a fixed blade;

图8为示出了根据本发明的防止排气回流装置的固定叶片的另一实施例的视图;FIG. 8 is a view showing another embodiment of a stationary vane of an exhaust backflow preventing device according to the present invention;

图9为示出了图7的变型的视图,其中还设置了叶片烟道;Fig. 9 is a view showing a modification of Fig. 7, wherein blade flues are also provided;

图10为示出了根据本发明的防止排气回流装置的固定叶片的又一实施例的视图;10 is a view showing still another embodiment of the fixed vane of the exhaust gas backflow preventing device according to the present invention;

图11为示出了图10的变型的视图,其中还设置了叶片烟道;以及Fig. 11 is a view showing a modification of Fig. 10, in which blade flues are also provided; and

图12为示出了根据本发明的另一实施例的防止排气回流装置的视图,其设置有第三排气管。FIG. 12 is a view showing an exhaust backflow preventing device according to another embodiment of the present invention, which is provided with a third exhaust pipe.

具体实施方式 Detailed ways

下面,结合附图详细说明本发明优选实施例。Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

尽管为了示例性的目的,公开了本发明的优选实施例,但是这些实施例并非限制本发明的范围,并且本领域中的普通技术人员应理解的是,在不脱离本发明技术范围和精神的条件下,各种变型、增加和替换都是可能的。Although preferred embodiments of the present invention have been disclosed for illustrative purposes, these embodiments do not limit the scope of the present invention, and those skilled in the art should understand that, without departing from the technical scope and spirit of the present invention Various modifications, additions and substitutions are possible under certain conditions.

图1为示出了根据本发明的消除排气压力及防止排气回流的装置的视图。图2为图1的沿A-A′线的局部剖面图。图3为根据本发明的防止排气回流装置的侧剖面图。图4为示出了根据本发明的防止排气回流装置的废气流动的视图。图5为示出了根据本发明的防止排气回流装置的另一实施例的视图。图6为示出了根据本发明实施例变型的防止排气回流装置的视图,其设置有包括内部烟道。图7为示出了根据本发明另一实施例的防止排气回流装置的视图,其设置有固定叶片。图8为示出了根据本发明的防止排气回流装置的固定叶片的另一实施例的视图。图9为示出了图7的变型的视图,其中还设置了叶片烟道。图10为示出了根据本发明的防止排气回流装置的固定叶片的又一实施例的视图。图11为示出了图10的变型的视图,其中还设置了叶片烟道。图12为示出了根据本发明的另一实施例的防止排气回流装置的视图,其设置有第三排气管。FIG. 1 is a view showing an apparatus for eliminating exhaust pressure and preventing backflow of exhaust gas according to the present invention. Fig. 2 is a partial sectional view along line A-A' of Fig. 1 . Fig. 3 is a side sectional view of the device for preventing backflow of exhaust gas according to the present invention. FIG. 4 is a view showing the exhaust gas flow of the exhaust gas backflow prevention device according to the present invention. FIG. 5 is a view showing another embodiment of the exhaust backflow preventing device according to the present invention. FIG. 6 is a view showing an exhaust gas backflow preventing device according to a modification of the embodiment of the present invention, which is provided including an internal flue. FIG. 7 is a view showing an exhaust backflow preventing device according to another embodiment of the present invention, which is provided with a fixed vane. FIG. 8 is a view showing another embodiment of the stationary vane of the exhaust backflow preventing device according to the present invention. Fig. 9 is a view showing a modification of Fig. 7 in which blade flues are also provided. FIG. 10 is a view showing still another embodiment of the fixed vane of the exhaust backflow preventing device according to the present invention. Fig. 11 is a view showing a modification of Fig. 10 in which blade flues are also provided. FIG. 12 is a view showing an exhaust backflow preventing device according to another embodiment of the present invention, which is provided with a third exhaust pipe.

如图所示,根据本发明的消除排气压力及防止排气回流的装置10,包括固定管100及第二排气管110,呈同心圆形状且具有不同直径。As shown in the figure, the device 10 for eliminating exhaust pressure and preventing exhaust backflow according to the present invention includes a fixed pipe 100 and a second exhaust pipe 110 , which are in the shape of concentric circles with different diameters.

固定管100结合于从锅炉或内燃机延伸出的排气管1后端外表面上。并且,在与排气管1后端相邻位置处沿固定管100的外周面周围形成多个回流气体导引孔102。The fixed pipe 100 is combined on the outer surface of the rear end of the exhaust pipe 1 extending from the boiler or internal combustion engine. Also, a plurality of return gas guide holes 102 are formed along the circumference of the outer peripheral surface of the fixed pipe 100 at positions adjacent to the rear end of the exhaust pipe 1 .

在固定管100外侧套有第二排气管110,其形成围绕固定管100的形状。因此,第二排气管110围绕固定管100并且在第二排气管110与固定管100之间形成一端开放的回流通道120。A second exhaust pipe 110 is sheathed on the outside of the fixed pipe 100 , which forms a shape surrounding the fixed pipe 100 . Therefore, the second exhaust pipe 110 surrounds the fixed pipe 100 and forms a return channel 120 with one end open between the second exhaust pipe 110 and the fixed pipe 100 .

换言之,固定管100和第二排气管110在它们的前端彼此相连,并且在它们之间形成回流通道120,该回流通道从固定管100和第二排气管110的中间部分延伸并且朝向它们的后端开放。就是说,在固定管100和第二排气管110之间形成回流通道120,以使其从回流气体导引孔102向废气排出方向开放。In other words, the fixed pipe 100 and the second exhaust pipe 110 are connected to each other at their front ends, and the return passage 120 is formed therebetween, which extends from the middle portion of the fixed pipe 100 and the second exhaust pipe 110 toward them. The backend is open. That is, the return passage 120 is formed between the fixed pipe 100 and the second exhaust pipe 110 so as to open from the return gas guide hole 102 to the exhaust gas discharge direction.

通常,在锅炉或内燃机的情况下,由于它们的结构特性,发生回流现象,其中在排气管1后端产生气体回流而使部分废气回流至排气管1中。然而,在本发明中,由于上述结构,回流气体进入回流通道120,而不是进入排气管1。Usually, in the case of boilers or internal combustion engines, due to their structural characteristics, a backflow phenomenon occurs in which a gas backflow occurs at the rear end of the exhaust pipe 1 so that part of the exhaust gas flows back into the exhaust pipe 1 . However, in the present invention, the return gas enters the return passage 120 instead of entering the exhaust pipe 1 due to the above structure.

换言之,当从排气管1排出的废气穿过与排气管1连通的固定管100,将使受背压影响的回流气体吸入回流通道120,防止回流气体回流流入固定管100。In other words, when the exhaust gas discharged from the exhaust pipe 1 passes through the fixed pipe 100 communicating with the exhaust pipe 1 , the backflow gas affected by the back pressure will be sucked into the backflow channel 120 to prevent the backflow gas from flowing back into the fixed pipe 100 .

此外,被吸入回流通道120的回流气体,则通过形成于固定管100中的回流气体导引孔102移动至固定管100中,这些回流气体与随后排出的废气一道排出至固定管100之外。In addition, the backflow gas drawn into the backflow channel 120 moves into the fixed pipe 100 through the backflow gas guide hole 102 formed in the fixed pipe 100 , and the backflow gas is discharged out of the fixed pipe 100 together with the subsequently discharged exhaust gas.

此时,固定管100具有这样的漏斗形状:其纵向截面从与排气管1后端结合的固定管100的前端到该固定管100的后端、朝着纵向中心轴线方向倾斜,因此可以提高废气排出速度。而且,由于固定管100的这种形状,通过改变固定管100与第二排气管110的错开距离,使回流通道120两端的截面面积不同。At this time, the fixed pipe 100 has a funnel shape whose longitudinal section is inclined toward the longitudinal central axis from the front end of the fixed pipe 100 combined with the rear end of the exhaust pipe 1 to the rear end of the fixed pipe 100, so that the Exhaust gas discharge speed. Moreover, due to the shape of the fixed pipe 100 , by changing the offset distance between the fixed pipe 100 and the second exhaust pipe 110 , the cross-sectional areas of the two ends of the return channel 120 are different.

如上所述,由于回流通道120的截面面积,从其与回流气体导引孔102连通的前端向其后端增加,提高流入回流通道120的末端的回流气体速度,从而促进导引回流气体流入回流通道,并且使其容易通过回流气体导引孔102吸入固定管。As mentioned above, since the cross-sectional area of the return channel 120 increases from its front end communicating with the return gas guide hole 102 to its rear end, the speed of the return gas flowing into the end of the return channel 120 is increased, thereby facilitating the guiding of the return gas to flow into the return flow. channel, and make it easy to suck the fixed pipe through the return air guide hole 102.

如图5所示,固定管100和第二排气管110被构造使其未固定的端部(后端)向中心轴线方向弯曲。在这种情况下,在固定管100和第二排气管110的弯曲端部周围,进一步提高废气的排出速度,使废气的排出变得容易。As shown in FIG. 5 , the fixed pipe 100 and the second exhaust pipe 110 are configured such that their unfixed ends (rear ends) are bent toward the center axis direction. In this case, around the bent ends of the fixed pipe 100 and the second exhaust pipe 110, the discharge speed of the exhaust gas is further increased to facilitate the discharge of the exhaust gas.

换言之,固定管100及第二排气管110的与排气管1后端相反、且使废气排出的端部向内弯曲,以使紧固于排气管1的固定管100前端的排气速度大于其后端的排气速度,从而使废气排出变得容易。In other words, the ends of the fixed pipe 100 and the second exhaust pipe 110 that are opposite to the rear end of the exhaust pipe 1 and that allow exhaust gas to be discharged are bent inward, so that the exhaust gas that is fastened to the front end of the fixed pipe 100 of the exhaust pipe 1 Velocity is greater than the exhaust velocity of its rear end, making it easier for the exhaust to escape.

另外,在固定管100的后端向其纵向中心轴线方向弯曲的情况下,可以更有效地防止回流气体通过固定管100的后端回流。In addition, in the case where the rear end of the fixed pipe 100 is bent toward its longitudinal central axis, it is possible to more effectively prevent the return gas from flowing back through the rear end of the fixed pipe 100 .

此时,由第二排气管110的后端界定的空间截面面积大于由固定管100的后端界定的空间截面面积,因此形成回流通道120入口。而回流通道120与具有弯曲端的第二排气管110一起用于减少回流气体的量。At this time, the cross-sectional area of the space defined by the rear end of the second exhaust pipe 110 is larger than the cross-sectional area of the space defined by the rear end of the fixed pipe 100 , thus forming the inlet of the return passage 120 . And the return channel 120 is used together with the second exhaust pipe 110 having a bent end to reduce the amount of return gas.

另外,在固定管100的后端设置有内部烟道130。内部烟道130具有蜂窝(honeycomb)结构,从而防止固定管100后端边缘所发生的不期望的废气扩散,以便可更迅速顺利地排出废气至外部。In addition, an internal flue 130 is provided at the rear end of the fixed pipe 100 . The inner flue 130 has a honeycomb structure to prevent undesired diffusion of exhaust gas from the rear end edge of the fixed pipe 100 so that the exhaust gas can be discharged to the outside more quickly and smoothly.

如图7至图9所示,通过在固定管100中设置气体导引叶片单元140,使通过排气管1排出废气变得更为顺畅。此外,通过废气的顺利排出,有效排出通过回流气体导引孔102流入的回流气体。As shown in FIGS. 7 to 9 , by providing the gas guide vane unit 140 in the fixed pipe 100 , the exhaust gas can be discharged more smoothly through the exhaust pipe 1 . In addition, the backflow gas flowing in through the backflow gas guide hole 102 is efficiently discharged through the smooth discharge of the exhaust gas.

气体导引叶片单元140包括叶片支撑主体和多个叶片。叶片设置于固定管100的内侧,并且每个叶片布置在邻近的回流气体导引孔102之间。叶片支撑主体呈圆锥形状并设置于多个叶片相接触的固定管的中心部。The gas guide vane unit 140 includes a vane support body and a plurality of vanes. The vanes are disposed inside the fixed pipe 100 , and each vane is arranged between adjacent return gas guide holes 102 . The blade supporting body has a conical shape and is arranged at the center of the fixed pipe where the plurality of blades are in contact.

在本发明的实施例中,尽管叶片支撑主体被示出为圆锥形状,但叶片支撑主体也可采用其他形状,只要保证能够穿过固定管100迅速而顺利地排出废气即可。In the embodiment of the present invention, although the blade supporting body is shown as a conical shape, the blade supporting body can also adopt other shapes, as long as the exhaust gas can be quickly and smoothly discharged through the fixed pipe 100 .

另外,如图8所示,气体导引叶片单元140’作为气体导引叶片单元的另一实施例,其具有这样的结构:使每个叶片以相对排出方向为准倾斜一定程度并弯曲形成以迅速排出废气。在这种情况下,能够更加快速地排出废气,从而能够更加有效地排出通过回流气体导引孔102的回流气体。In addition, as shown in FIG. 8 , as another embodiment of the gas guide vane unit 140 ′, the gas guide vane unit has a structure in which each vane is inclined to a certain degree relative to the discharge direction and bent to form a Exhaust gas quickly. In this case, the exhaust gas can be discharged more quickly, so that the return gas passing through the return gas guide hole 102 can be discharged more efficiently.

另外,可以在固定管100未固定的端部(后端)设置有蜂窝结构的叶片烟道150,从而可以更容易排出废气。从而通过顺利排出废气,可以有效排出通过回流气体导引孔102流入固定管100的回流气体。In addition, a blade flue 150 with a honeycomb structure may be provided at the unfixed end (rear end) of the fixed pipe 100, so that exhaust gas can be discharged more easily. Thus, the backflow gas flowing into the fixed pipe 100 through the backflow gas guide hole 102 can be effectively discharged by smoothly discharging the exhaust gas.

另外,如图10至图11所示,在固定管100中设置气体导引叶片单元140″并插入于排气管1和固定管100之间。In addition, as shown in FIGS. 10 to 11 , a gas guide vane unit 140 ″ is provided in the fixed pipe 100 and inserted between the exhaust pipe 1 and the fixed pipe 100 .

气体导引叶片单元140″具有这样的形状,其纵向横截面朝向其纵向中心轴线方向弯曲,从而从其前端到其后端越往废气排出方向其界定的空间截面面积变得越小。从而在固定管100和气体导引叶片单元140″之间形成第二回流通道160″。The gas guide vane unit 140" has a shape whose longitudinal cross-section is bent toward its longitudinal center axis, so that the cross-sectional area of the space defined by it becomes smaller toward the exhaust gas discharge direction from its front end to its rear end. A second return passage 160" is formed between the fixed pipe 100 and the gas guide vane unit 140".

同样地,在气体导引叶片单元140″的后端向其纵向中心轴线方向倾斜的情况下,则因通过排气管1的废气的排出速度增加而使废气排出变得容易。Likewise, in the case where the rear end of the gas guide vane unit 140'' is inclined toward its longitudinal center axis, exhaust gas discharge becomes easier due to the increased discharge velocity of the exhaust gas passing through the exhaust pipe 1.

第二回流通道160″的作用是防止流入回流通道120的回流气体,在通过回流气体导引孔102之后回流至排气管1内部,从而使回流气体可以更加可靠且有效地排出至外部。The function of the second return channel 160 ″ is to prevent the return gas flowing into the return channel 120 from flowing back into the exhaust pipe 1 after passing through the return gas guide hole 102 , so that the return gas can be discharged to the outside more reliably and effectively.

另外,优选地,在气体导引叶片单元140″的后端设置有蜂窝结构的叶片烟道150″,从而可以更有效地排出废气,而通过顺利排出废气,可以有效排出通过回流气体导引孔102流入的回流气体。In addition, preferably, a honeycomb-structured blade flue 150″ is provided at the rear end of the gas guide blade unit 140″, so that the exhaust gas can be discharged more effectively, and by smoothly discharging the exhaust gas, it can be effectively discharged through the return gas guide hole. 102 Incoming return gas.

另外,本发明可以具有这样的结构:在第二排气管110周围设置有第三排气管170。在这种情况下,第三排气管170的两端部设置于第二排气管110的两端部外侧,从而第三排气管170完全遮蔽第二排气管110。In addition, the present invention may have a structure in which the third exhaust pipe 170 is provided around the second exhaust pipe 110 . In this case, both ends of the third exhaust pipe 170 are disposed outside of both ends of the second exhaust pipe 110 such that the third exhaust pipe 170 completely shields the second exhaust pipe 110 .

此外,在与排气管1相邻的第三排气管170的一端,形成锁定孔,以插入锁定螺栓B。锁定螺栓B可旋转地插入锁定孔172中,从而向排气管1的外表面一部分施压。In addition, at one end of the third exhaust pipe 170 adjacent to the exhaust pipe 1, a locking hole is formed to insert a locking bolt B. As shown in FIG. The locking bolt B is rotatably inserted into the locking hole 172 to press a portion of the outer surface of the exhaust pipe 1 .

这样,第三排气管170和第二排气管110相固定,并且锁定螺栓B在排气管1的外表面一部分向相反方向施压。从而,将第三排气管170牢固固定于排气管1。In this way, the third exhaust pipe 170 and the second exhaust pipe 110 are fixed, and the lock bolt B is pressed in opposite directions on a part of the outer surface of the exhaust pipe 1 . Thus, the third exhaust pipe 170 is firmly fixed to the exhaust pipe 1 .

另外,在此实施例中,因第三排气管170以围绕固定管100和第二排气管110的形状设置,从而由第三排气管170保护固定管100和第二排气管110,并且保持装置的外形美观,满足消费者需求。In addition, in this embodiment, since the third exhaust pipe 170 is provided in a shape surrounding the fixed pipe 100 and the second exhaust pipe 110, the fixed pipe 100 and the second exhaust pipe 110 are protected by the third exhaust pipe 170. , and keep the appearance of the device beautiful to meet the needs of consumers.

工业实用性Industrial Applicability

如上所述,本发明提供了消除排气压力及防止排气回流的装置,该装置被构造成可将废气中的回流部分导引至形成于第二排气管和固定管之间界定的回流通道中,而被导引的回流气体通过回流气体导引孔吸入固定管内部,并且与随后排出的废气一道排出至外部,从而防止回流气体回流至排气管内。As described above, the present invention provides a device for relieving the exhaust pressure and preventing the backflow of the exhaust gas, which is configured to guide the backflow part of the exhaust gas to the backflow formed between the second exhaust pipe and the fixed pipe. In the channel, the guided return gas is sucked into the interior of the fixed pipe through the return gas guide hole, and is discharged to the outside together with the subsequently discharged exhaust gas, thereby preventing the return gas from flowing back into the exhaust pipe.

在通过防止回流气体流入而消除排气压力的情况下,则可提高内燃机性能,由此改善里程油耗并减少排烟,从而最大限度地提高热能效率。而且,仅仅通过强行固定于排气管上,本发明的装置可轻松安装,为用户带来便利。如此,所述的本发明是有效且实用的。Where exhaust pressure is eliminated by preventing the influx of backflow gases, internal combustion engine performance is improved, resulting in improved mileage and reduced smoke emissions, thereby maximizing thermal efficiency. Moreover, the device of the present invention can be easily installed only by being forcibly fixed on the exhaust pipe, which brings convenience to users. As such, the invention described is effective and practical.

Claims (5)

1. device of eliminating exhaust pressure and preventing exhaust gas recirculation comprises:
Fixed tube, have and be installed on from outlet pipe end that internal-combustion engine extends or the structure of the flue end of boiler, the end is outwards outstanding thereby the part except the part that is fixed to the outlet pipe end of described fixed tube exceeds outlet pipe, described fixed tube is hollow, thereby it is inner is communicated with outlet pipe, and the edge is formed with a plurality of reflux gas guide holes around a line of its circumference in the position that is close to described outlet pipe end is in fixed tube; And
Second exhaust pipe is set to have the shape around fixed tube, wherein,
Be limited with the return flow line between described fixed tube and described second exhaust pipe, so that the backflow from the waste gas that fixed tube is discharged partly flows in described return flow line, and be directed in fixed tube by the reflux gas guide hole, and the reflux gas that is guided is expelled to the outside again
Wherein, not described fixed tube and second exhaust pipe not crooked towards longitudinal center's axis direction with outlet pipe fixing each end, and the section area in the space that the section area in the space that the curved end of second exhaust pipe defines defines greater than the curved end of described fixed tube
Described device also comprises:
Fixed tube be not provided with inner flue with outlet pipe fixing end, described inner flue has cellular structure.
2. elimination exhaust pressure according to claim 1 and prevent the device of exhaust gas recirculation also comprises:
Gas guide blade unit is arranged in described fixed tube, in order to reduce conflicting between the reflux gas of discharging from the reflux gas guide hole and waste gas, and improves the velocity of discharge of waste gas, thus combustion gas successfully rapidly.
3. elimination exhaust pressure according to claim 2 and prevent the device of exhaust gas recirculation,
Wherein, described gas guide blade unit comprises:
A plurality of blades are arranged on the internal surface of described fixed tube, and each in described a plurality of blades is arranged between adjacent reflux gas guide hole; And
Conical blade supportive body is positioned at the central part that above-mentioned a plurality of blade engages the described fixed tube at place.
4. elimination exhaust pressure according to claim 3 and prevent the device of exhaust gas recirculation, wherein, each in described a plurality of blades is all crooked, tilts at a predetermined angle in order to discharge direction with respect to waste gas.
5. elimination exhaust pressure according to claim 1 and prevent the device of exhaust gas recirculation also comprises:
The 3rd outlet pipe, arrange around described second exhaust pipe, be formed with locking aperture in an end of described the 3rd outlet pipe adjacent with described outlet pipe end, inserting lock(ing) bolt, thereby by the 3rd outlet pipe, second exhaust pipe be firmly fixed at outlet pipe.
CN200780053363.XA 2007-06-15 2007-10-11 Apparatus for removing exhaust gas pressure and preventing backflow of exhaust gas Expired - Fee Related CN101688461B (en)

Applications Claiming Priority (7)

Application Number Priority Date Filing Date Title
KR1020070059152A KR100769700B1 (en) 2007-06-15 2007-06-15 Back pressure removal backflow prevention device
KR10-2007-0059152 2007-06-15
KR1020070059152 2007-06-15
KR1020070100532A KR100929692B1 (en) 2007-10-05 2007-10-05 Exhaust gas backflow prevention device of internal combustion engine and boiler
KR1020070100532 2007-10-05
KR10-2007-0100532 2007-10-05
PCT/KR2007/004977 WO2008153247A1 (en) 2007-06-15 2007-10-11 Apparatus for removing exhaust gas pressure and preventing backflow of exhaust gas

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CN101688461B true CN101688461B (en) 2013-06-26

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EP2162603A4 (en) 2012-03-07
WO2008153247A1 (en) 2008-12-18
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JP2010530040A (en) 2010-09-02
CN101688461A (en) 2010-03-31

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