CN101668792B - Method for producing aromatic polycarbonate resin composition - Google Patents
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Abstract
Description
技术领域 technical field
本发明涉及芳香族聚碳酸酯树脂组合物的制造方法,更详细地说,本发明涉及基于酯交换反应的芳香族聚碳酸酯树脂组合物的制造方法。The present invention relates to a method for producing an aromatic polycarbonate resin composition. More specifically, the present invention relates to a method for producing an aromatic polycarbonate resin composition based on a transesterification reaction.
背景技术 Background technique
近年来,芳香族聚碳酸酯树脂作为耐冲击性等机械特性优异且耐热性、透明性等也优异的工程塑料,广泛地应用于办公自动化部件、汽车部件、建筑材料等。特别是广泛地应用于作为光学用材料的光学透镜和记录用光盘、片材、瓶等用途,以发挥其耐冲击性和透明性等特性。In recent years, aromatic polycarbonate resins have been widely used in office automation parts, automobile parts, building materials, etc. as engineering plastics that are excellent in mechanical properties such as impact resistance, and also excellent in heat resistance, transparency, and the like. In particular, it is widely used in applications such as optical lenses as optical materials, optical discs for recording, sheets, bottles, etc., in order to exert its characteristics such as impact resistance and transparency.
作为这样的芳香族聚碳酸酯树脂的制造方法,过去就已知所谓的熔融法,即在熔融状态下使芳香族二醇和碳酸二酯发生酯交换,在将作为副产物生成的苯酚等低分子量物质去除到体系外的同时连续地得到芳香族聚碳酸酯树脂的方法。As a method for producing such an aromatic polycarbonate resin, a so-called melting method has been known in the past, that is, transesterifying an aromatic diol and a carbonic acid diester in a molten state, and converting low-molecular-weight polycarbonate such as phenol produced as a by-product A method of continuously obtaining aromatic polycarbonate resin while removing substances out of the system.
在此,使用芳香族聚碳酸酯树脂作为材料的情况下,为了维持并改善其性能,大多添加各种热稳定剂后被使用。这些热稳定剂通常通过利用挤出机的混炼法混合到芳香族聚碳酸酯中并被分散和均匀化(参见专利文献1)。Here, when an aromatic polycarbonate resin is used as a material, in order to maintain and improve its performance, it is often used after adding various heat stabilizers. These heat stabilizers are generally mixed into aromatic polycarbonates by a kneading method using an extruder and dispersed and homogenized (see Patent Document 1).
专利文献1:日本特开平8-259687号公报Patent Document 1: Japanese Patent Application Laid-Open No. 8-259687
发明内容 Contents of the invention
然而,例如以熔融法制造芳香族聚碳酸酯树脂的情况下,通常在设于制造线后段的挤出机中对熔融状态的芳香族聚碳酸酯树脂和热稳定剂等各种添加剂进行混合。然后,由挤出机挤出的芳香族聚碳酸酯树脂成型为预定的尺寸的颗粒,变成产品。However, for example, when producing an aromatic polycarbonate resin by a melt method, the aromatic polycarbonate resin in a molten state and various additives such as heat stabilizers are usually mixed in an extruder installed at the end of the production line. . Then, the aromatic polycarbonate resin extruded from the extruder is molded into pellets of a predetermined size to become a product.
但是,添加至芳香族聚碳酸酯树脂的添加剂大多为粉末状或液体形态,其用量极少。因此,利用挤出机混合芳香族聚碳酸酯树脂和添加剂时,会存在很多情况下添加剂分布不均、不能均匀混合的问题。However, most of the additives added to the aromatic polycarbonate resin are in the form of powder or liquid, and the amount thereof is extremely small. Therefore, when the aromatic polycarbonate resin and additives are mixed with an extruder, there are many cases in which the distribution of the additives is not uniform and the uniform mixing is not possible.
这种情况下,可以考虑以预先由添加剂和适当的聚合物构成的母料的形态添加到挤出机中的方法。但是,使用例如亨舍尔混合机等混合机制备母料时,很多情况下,粉末状的添加剂会分级而无法得到均匀的分散状态。并且,液态的添加剂有时也会在制备母料后分离。In this case, a method of adding to the extruder in the form of a masterbatch composed of additives and appropriate polymers in advance is conceivable. However, when preparing a masterbatch using a mixer such as a Henschel mixer, powdery additives are often classified and cannot be uniformly dispersed. Also, liquid additives are sometimes separated after preparing the masterbatch.
并且,由于上述熔融法通常是连续制造芳香族聚碳酸酯树脂的方法,因此在产品的切换等过程中会产生过渡品。而这样的过渡品是等外品,因而通常会作为生产损耗品被处理掉。In addition, since the above-mentioned melting method is generally a method for continuously producing aromatic polycarbonate resins, transitional products are generated during product switching and the like. However, such transitional products are out-of-class products and are usually disposed of as production losses.
但是,从产品的原料利用率和节约资源的方面出发,处理掉这样的生产损耗品是非理想的,希望能够有效地进行利用。然而,如果将这样的生产损耗品循环再利用,则有时产品的热稳定性会变差,商品价值降低。However, it is not ideal to dispose of such production waste products from the viewpoint of raw material utilization rate of products and resource conservation, and it is desirable to utilize them effectively. However, when such production waste products are recycled, the heat stability of the product may deteriorate and the commodity value may decrease.
本发明的目的在于提供一种芳香族聚碳酸酯树脂组合物的制造方法,其中,将热稳定剂等添加剂与芳香族聚碳酸酯树脂均匀混合,制造出品质稳定的芳香族聚碳酸酯树脂组合物。The object of the present invention is to provide a method for producing an aromatic polycarbonate resin composition, wherein additives such as heat stabilizers are uniformly mixed with the aromatic polycarbonate resin to produce a stable quality aromatic polycarbonate resin composition. thing.
为了解决上述课题,本发明人进行了深入的研究,结果发现,如果利用由气力输送配管岔开的支路配管对包含有热稳定剂的芳香族聚碳酸酯颗粒进行气力输送,并向其中添着热稳定剂后,连续地供给到挤出机中,则还能够有效地利用上述生产损耗品,将该生产损耗品对品质的影响降到最低限度,基于这些发现完成了本发明。In order to solve the above-mentioned problems, the inventors of the present invention conducted intensive studies and found that if the aromatic polycarbonate pellets containing a heat stabilizer are pneumatically conveyed using a branch pipe branched from the pneumatic conveying pipe, After the thermal stabilizer is continuously supplied to the extruder, the above-mentioned production loss can be effectively used, and the influence of the production loss on quality can be minimized. Based on these findings, the present invention has been completed.
这样,本发明可以提供一种芳香族聚碳酸酯树脂组合物的制造方法,其是含有热稳定剂的芳香族聚碳酸酯树脂组合物的制造方法,其特征在于包括如下工序:聚碳酸酯供给工序,将熔融状态的芳香族聚碳酸酯连续地供给至挤出机中;挤出工序,利用挤出机将在聚碳酸酯供给工序中供给来的芳香族聚碳酸酯与热稳定剂混合,并由挤出机挤出;造粒工序,将在挤出工序中由挤出机挤出的芳香族聚碳酸酯造粒,形成芳香族聚碳酸酯的颗粒;和颗粒循环供给工序,分取在造粒工序中造粒后的部分芳香族聚碳酸酯的颗粒,连续地将热稳定剂添着于颗粒,同时将添着有热稳定剂的颗粒连续地供给至挤出机中,该挤出机是在聚碳酸酯供给工序中被供给芳香族聚碳酸酯的挤出机。In this way, the present invention can provide a method for producing an aromatic polycarbonate resin composition, which is a method for producing an aromatic polycarbonate resin composition containing a heat stabilizer, which is characterized in that it includes the following steps: polycarbonate supply A process of continuously supplying the aromatic polycarbonate in a molten state to an extruder; an extrusion process of mixing the aromatic polycarbonate supplied in the polycarbonate supply process with a heat stabilizer using an extruder, and extruded by an extruder; the granulation process, the aromatic polycarbonate extruded by the extruder in the extrusion process is granulated to form particles of the aromatic polycarbonate; and the granule circulation supply process is divided into Partially aromatic polycarbonate pellets pelletized in the pelletizing process, the heat stabilizer is continuously added to the pellets, and the pellets with the heat stabilizer added are continuously supplied to the extruder, and the extruder This is an extruder that supplies aromatic polycarbonate in the polycarbonate supply process.
此处,在本发明所适用的芳香族聚碳酸酯树脂组合物的制造方法中,优选还包括通过输送配管对在造粒工序中造粒后的芳香族聚碳酸酯的颗粒进行气力输送的气力输送工序,并通过由输送配管岔开的支路配管对在造粒工序中得到的部分芳香族聚碳酸酯的颗粒进行气力输送。Here, in the method for producing the aromatic polycarbonate resin composition to which the present invention is applied, it is preferable to further include pneumatic conveying of the pellets of the aromatic polycarbonate granulated in the granulation process through the conveying pipe. In the conveying step, the pellets of the partially aromatic polycarbonate obtained in the granulation step are pneumatically conveyed through a branch pipe branched from the conveying pipe.
然后,在本发明所适用的芳香族聚碳酸酯树脂组合物的制造方法中,优选在颗粒循环供给工序中添着于芳香族聚碳酸酯的颗粒的热稳定剂为液态。此处,颗粒循环供给工序中,添着于芳香族聚碳酸酯的颗粒的热稳定剂优选为酸性化合物或其衍生物。而且,热稳定剂优选是液态且可具有碳原子数为1~10的烷基取代基的磺酸或其酯。Then, in the production method of the aromatic polycarbonate resin composition to which the present invention is applied, it is preferable that the heat stabilizer added to the pellets of the aromatic polycarbonate in the pellet circulation supply step is in a liquid state. Here, in the pellet circulation supply step, the heat stabilizer added to the pellets of the aromatic polycarbonate is preferably an acidic compound or a derivative thereof. Furthermore, the heat stabilizer is preferably liquid sulfonic acid or its ester which may have an alkyl substituent having 1 to 10 carbon atoms.
然后,在本发明所适用的芳香族聚碳酸酯树脂组合物的制造方法中,优选在颗粒循环工序中,相对于100重量份芳香族聚碳酸酯的颗粒,使0.001重量份~1重量份的热稳定剂连续地添着于芳香族聚碳酸酯的颗粒。Then, in the production method of the aromatic polycarbonate resin composition to which the present invention is applied, it is preferable to use 0.001 to 1 part by weight of The heat stabilizer is continuously added to the particles of the aromatic polycarbonate.
另外,优选在颗粒循环供给工序中,相对于100重量份供给至挤出机的芳香族聚碳酸酯,将0.5重量份~5重量份添着有热稳定剂的芳香族聚碳酸酯的颗粒供给至挤出机。In addition, it is preferable to supply 0.5 to 5 parts by weight of the pellets of the aromatic polycarbonate to which the heat stabilizer is added with respect to 100 parts by weight of the aromatic polycarbonate supplied to the extruder in the pellet circulation supply process. extruder.
并且,本发明所适用的芳香族聚碳酸酯树脂组合物的制造方法中,优选在造粒工序中造粒后的芳香族聚碳酸酯的粘均分子量(Mv1)不大于在挤出工序中与热稳定剂在挤出机内混合的熔融状态的芳香族聚碳酸酯的粘均分子量(Mv2)(即Mv1≤Mv2)。In addition, in the method for producing an aromatic polycarbonate resin composition to which the present invention is applied, it is preferable that the viscosity-average molecular weight (Mv 1 ) of the aromatic polycarbonate granulated in the granulation step is not greater than that in the extrusion step. Viscosity-average molecular weight (Mv 2 ) of aromatic polycarbonate in a molten state mixed with a heat stabilizer in an extruder (ie Mv 1 ≤ Mv 2 ).
另外,优选在挤出工序中,相对于100重量份芳香族聚碳酸酯,以0.002重量份以下的量混合热稳定剂。In addition, it is preferable to mix a heat stabilizer in an amount of 0.002 parts by weight or less with respect to 100 parts by weight of the aromatic polycarbonate in the extrusion step.
而且,优选在聚碳酸酯供给工序中供给至挤出机的芳香族聚碳酸酯是以碱性化合物为催化剂并通过芳香族二羟基化合物与碳酸二酯的缩聚反应而得到的。Furthermore, it is preferable that the aromatic polycarbonate supplied to the extruder in the polycarbonate supplying step is obtained by polycondensation reaction of an aromatic dihydroxy compound and a carbonic acid diester using a basic compound as a catalyst.
本发明能够制造品质稳定的芳香族聚碳酸酯树脂组合物。并且,还可期待本发明以简便的方法改善原料利用率,有助于节约资源。The present invention can produce an aromatic polycarbonate resin composition with stable quality. In addition, the present invention can also be expected to improve the utilization rate of raw materials by a simple method and contribute to saving resources.
附图说明 Description of drawings
图1表示芳香族聚碳酸酯树脂组合物的制造装置的一例。FIG. 1 shows an example of a production apparatus of an aromatic polycarbonate resin composition.
图2表示使用2台以上搅拌机、添着热稳定剂等添加剂的情况中的芳香族聚碳酸酯树脂组合物的制造装置的一例。FIG. 2 shows an example of an aromatic polycarbonate resin composition manufacturing apparatus in the case of using two or more mixers and adding additives such as heat stabilizers.
符号说明Symbol Description
2a...第1原料制备槽、2b...第2原料制备槽、3a,3b...锚型搅拌桨、4a...原料供给泵、5a...催化剂供给口、6a...第1立式反应器、6b...第2立式反应器、6c...第3立式反应器、7a,7b,7c...Maxblend桨、8a,8b,8c,8d...蒸馏管、9a...第4卧式反应器、10a...栅桨(格子翼)、11a...挤出机、12a,12b,12c...添加剂供给管线、13a...冷却槽(strand bath)、14a...线料切粒机、15a...筛分机、16a,16b,16c...产品贮仓、21a,21b...搅拌机、22a,22b...热稳定剂供给口、81a,81b,81c,81d...冷凝器、82a,82b,82c,82d...连接到减压装置的配管。2a...1st raw material preparation tank, 2b...2nd raw material preparation tank, 3a, 3b...anchor type stirring impeller, 4a...raw material supply pump, 5a...catalyst supply port, 6a.. .1st vertical reactor, 6b...2nd vertical reactor, 6c...3rd vertical reactor, 7a, 7b, 7c...Maxblend paddle, 8a, 8b, 8c, 8d.. .distillation tube, 9a...4th horizontal reactor, 10a...grid paddle (lattice wing), 11a...extruder, 12a, 12b, 12c...additive supply line, 13a... Cooling tank (strand bath), 14a... strand pelletizer, 15a... screening machine, 16a, 16b, 16c... product storage bin, 21a, 21b... mixer, 22a, 22b... The thermal stabilizer supply port, 81a, 81b, 81c, 81d ... condenser, 82a, 82b, 82c, 82d ... are connected to piping of the decompression device.
具体实施方式 Detailed ways
下面,对本发明的具体实施方式(以下称为发明的实施方式)进行详细说明。需要说明的是,本发明并不限于以下的实施方式,可以在其要点的范围内进行各种变形来实施。并且,所使用的附图是为了说明本发明的实施方式,并不表示实际尺寸。Next, specific embodiments of the present invention (hereinafter referred to as embodiments of the invention) will be described in detail. In addition, this invention is not limited to the following embodiment, It can implement various deformation|transformation within the range of the summary. In addition, the drawings used are for describing embodiments of the present invention, and do not show actual dimensions.
(聚碳酸酯树脂)(polycarbonate resin)
本发明中,聚碳酸酯树脂是通过基于芳香族二羟基化合物与碳酸二酯的酯交换反应的熔融缩聚而制造的。In the present invention, the polycarbonate resin is produced by melt polycondensation based on a transesterification reaction between an aromatic dihydroxy compound and a carbonic acid diester.
下面,对通过使用芳香族二羟基化合物和碳酸二酯作为原料,在酯交换催化剂的存在下连续地进行熔融缩聚反应来制造聚碳酸酯树脂的方法进行说明。Next, a method for producing a polycarbonate resin by continuously performing a melt polycondensation reaction in the presence of a transesterification catalyst using an aromatic dihydroxy compound and a diester carbonate as raw materials will be described.
(芳香族二羟基化合物)(aromatic dihydroxy compound)
作为在本发明的实施方式中使用的芳香族二羟基化合物,可以举出下述通式(1)所示的化合物。Examples of the aromatic dihydroxy compound used in the embodiment of the present invention include compounds represented by the following general formula (1).
通式(1)Formula (1)
此处,通式(1)中,A为单键或者具有取代基亦可的碳原子数为1~10的直链状、支链状或环状的2价烃基,或者是以-O-、-S-、-CO-或-SO2-表示的2价基团。X和Y各自独立地是卤原子或碳原子数为1~6的烃基。p和q各自独立地是0~2的整数。需要说明的是,X与Y可以相同也可以不同,p与q可以相同也可以不同。Here, in the general formula (1), A is a single bond or a linear, branched or cyclic divalent hydrocarbon group with 1 to 10 carbon atoms that may have a substituent, or a -O- , -S-, -CO- or a divalent group represented by -SO 2 -. X and Y are each independently a halogen atom or a hydrocarbon group having 1 to 6 carbon atoms. p and q are integers of 0-2 each independently. It should be noted that X and Y may be the same or different, and p and q may be the same or different.
作为芳香族二羟基化合物的具体例,例如可以举出双(4-羟基二苯基)甲烷、2,2-双(4-羟基苯基)丙烷、2,2-双(4-羟基-3-甲基苯基)丙烷、2,2-双(4-羟基-3-叔丁基苯基)丙烷、2,2-双(4-羟基-3,5-二甲基苯基)丙烷、2,2-双(4-羟基-3,5-二溴苯基)丙烷、4,4-双(4-羟基苯基)庚烷、1,1-双(4-羟基苯基)环己烷等双酚类;4,4’-二羟基联苯、3,3’,5,5’-四甲基-4,4’-二羟基联苯等联苯酚类;双(4-羟基苯基)砜、双(4-羟基苯基)硫醚、双(4-羟基苯基)醚、双(4-羟基苯基)酮等。Specific examples of aromatic dihydroxy compounds include bis(4-hydroxydiphenyl)methane, 2,2-bis(4-hydroxyphenyl)propane, 2,2-bis(4-hydroxy-3 -methylphenyl)propane, 2,2-bis(4-hydroxy-3-tert-butylphenyl)propane, 2,2-bis(4-hydroxy-3,5-dimethylphenyl)propane, 2,2-bis(4-hydroxy-3,5-dibromophenyl)propane, 4,4-bis(4-hydroxyphenyl)heptane, 1,1-bis(4-hydroxyphenyl)cyclohexyl Bisphenols such as alkanes; 4,4'-dihydroxybiphenyl, 3,3',5,5'-tetramethyl-4,4'-dihydroxybiphenyl and other biphenols; bis(4-hydroxybenzene base) sulfone, bis(4-hydroxyphenyl)sulfide, bis(4-hydroxyphenyl)ether, bis(4-hydroxyphenyl)ketone, etc.
这些之中,优选2,2-双(4-羟基苯基)丙烷(“双酚A”,以下有时简称为BPA)。这些芳香族二羟基化合物可以单独使用,或者可以混合两种以上来使用。Among these, 2,2-bis(4-hydroxyphenyl)propane ("bisphenol A", hereinafter sometimes abbreviated as BPA) is preferable. These aromatic dihydroxy compounds may be used alone or in combination of two or more.
(碳酸二酯)(dicarbonate)
作为在本发明的实施方式中使用的碳酸二酯,可以举出下述通式(2)所示的化合物。Examples of the diester carbonate used in the embodiment of the present invention include compounds represented by the following general formula (2).
通式(2)Formula (2)
此处,通式(2)中,A’为具有取代基亦可的碳原子数为1~10的直链状、支链状或环状的1价烃基。2个A’可以相同,也可以不同。Here, in the general formula (2), A' is a linear, branched or cyclic monovalent hydrocarbon group having 1 to 10 carbon atoms which may have a substituent. The two A's may be the same or different.
需要说明的是,作为A’上的取代基,可以举出卤原子、碳原子数为1~10的烷基、碳原子数为1~10的烷氧基、苯基、苯氧基、乙烯基、氰基、酯基、酰胺基、硝基等。In addition, examples of the substituent on A' include a halogen atom, an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, a phenyl group, a phenoxy group, and an ethylene group. group, cyano group, ester group, amido group, nitro group, etc.
作为碳酸二酯的具体例,例如可以举出碳酸二苯酯、碳酸二苄酯等带取代基的碳酸二苯酯;碳酸二甲酯、碳酸二乙酯、碳酸二叔丁酯等碳酸二烷基酯。As specific examples of carbonic diesters, for example, substituted diphenyl carbonates such as diphenyl carbonate and dibenzyl carbonate; dialkyl carbonates such as dimethyl carbonate, diethyl carbonate and di-tert-butyl carbonate; base ester.
这些之中,优选碳酸二苯酯(以下有时简称为DPC)、带取代基的碳酸二苯酯。这些碳酸二酯可以单独使用,或者可以混合两种以上来使用。Among these, diphenyl carbonate (hereinafter sometimes abbreviated as DPC) and substituted diphenyl carbonate are preferable. These carbonic diesters may be used alone or in combination of two or more.
并且,可以用二羧酸或二羧酸酯替换优选50摩尔%以下、进一步优选30摩尔%以下的量的上述碳酸二酯。In addition, the above-mentioned carbonic acid diester may be replaced with a dicarboxylic acid or a dicarboxylic acid ester in an amount of preferably 50 mol % or less, more preferably 30 mol % or less.
作为代表性的二羧酸或二羧酸酯,例如可以举出对苯二甲酸、间苯二甲酸、对苯二甲酸二苯酯、间苯二甲酸二苯酯等。以这样的二羧酸或二羧酸酯进行替换的情况下,可以得到聚酯碳酸酯。As typical dicarboxylic acid or dicarboxylic acid ester, terephthalic acid, isophthalic acid, diphenyl terephthalate, diphenyl isophthalate, etc. are mentioned, for example. When substituting such dicarboxylic acid or dicarboxylic acid ester, polyester carbonate can be obtained.
这些碳酸二酯(包括上述替换后的二羧酸或二羧酸酯。以下相同)相对于二羟基化合物过量地使用。These carbonic acid diesters (including the above-mentioned substituted dicarboxylic acid or dicarboxylic acid ester; the same applies hereinafter) are used in excess relative to the dihydroxy compound.
即,相对于芳香族二羟基化合物,所使用的碳酸二酯的摩尔比优选为1.01以上,特别优选为1.02以上,并且优选为1.30以下,特别优选为1.20以下。所述摩尔比小于1.01时,所得到的聚碳酸酯树脂的末端OH基变多,树脂的热稳定性趋于恶化。并且,所述摩尔比大于1.30时,酯交换的反应速度降低,生产具有所期望的分子量的聚碳酸酯树脂趋于困难,而且树脂中的碳酸二酯的残存量变多,有时会在成形加工时或制成成形品时导致异味,因而不优选。That is, the molar ratio of the diester carbonate to be used is preferably 1.01 or more, particularly preferably 1.02 or more, and preferably 1.30 or less, particularly preferably 1.20 or less, relative to the aromatic dihydroxy compound. When the said molar ratio is less than 1.01, the polycarbonate resin obtained will have many terminal OH groups, and thermal stability of a resin will tend to deteriorate. And, when the molar ratio is greater than 1.30, the reaction rate of transesterification decreases, and the production of polycarbonate resin with desired molecular weight tends to be difficult, and the residual amount of carbonic acid diester in the resin becomes large, and sometimes it is difficult to Or it causes an odor when it is made into a molded product, so it is not preferable.
(酯交换催化剂)(transesterification catalyst)
对本发明的实施方式中使用的酯交换催化剂没有特别限定,可以举出通常利用酯交换法制造芳香族聚碳酸酯时使用的催化剂。一般来说,例如可以举出碱金属化合物、铍或镁化合物、碱土金属化合物、碱性硼化合物、碱性磷化合物、碱性铵化合物或胺系化合物等碱性化合物。The transesterification catalyst used in the embodiment of the present invention is not particularly limited, and examples thereof include catalysts generally used for producing aromatic polycarbonates by a transesterification method. In general, basic compounds such as alkali metal compounds, beryllium or magnesium compounds, alkaline earth metal compounds, basic boron compounds, basic phosphorus compounds, basic ammonium compounds, or amine compounds can be mentioned, for example.
这些酯交换催化剂中,从本发明实施方式的目的——将少量的热稳定剂均匀分散在芳香族聚碳酸酯树脂组合物中的方面考虑,碱金属化合物或者碱土金属化合物的效果较好。这些酯交换催化剂可以使用一种,也可以组合两种以上来使用。Among these transesterification catalysts, alkali metal compounds or alkaline earth metal compounds are more effective from the viewpoint of uniformly dispersing a small amount of heat stabilizer in the aromatic polycarbonate resin composition, which is the object of the embodiment of the present invention. These transesterification catalysts may be used individually by 1 type, and may use it in combination of 2 or more types.
关于酯交换催化剂的用量,通常相对于1摩尔芳香族二羟基化合物,酯交换催化剂优选使用1×10-9摩尔以上,特别优选1×10-7摩尔以上,并且,优选使用1×10-1摩尔以下,特别优选1×10-2摩尔以下。With regard to the amount of the transesterification catalyst used, it is generally preferred to use 1×10 -9 mol or more, particularly preferably 1×10 -7 mol or more, and preferably 1×10 -1 mol with respect to 1 mol of the aromatic dihydroxy compound. Mole or less, particularly preferably 1×10 -2 mole or less.
作为碱金属化合物,可以举出碱金属的氢氧化物、碳酸盐、碳酸氢化合物等无机碱金属化合物;碱金属与醇类、苯酚类、有机羧酸类的盐等有机碱金属化合物等。此处,作为碱金属,例如可以举出锂、钠、钾、铷、铯。Examples of the alkali metal compound include inorganic alkali metal compounds such as hydroxides, carbonates, and bicarbonates of alkali metals; organic alkali metal compounds such as salts of alkali metals and alcohols, phenols, and organic carboxylic acids; and the like. Here, examples of the alkali metal include lithium, sodium, potassium, rubidium, and cesium.
这些碱金属化合物之中,优选铯化合物,特别优选碳酸铯、碳酸氢铯、氢氧化铯。Among these alkali metal compounds, cesium compounds are preferable, and cesium carbonate, cesium bicarbonate, and cesium hydroxide are particularly preferable.
作为铍或镁化合物和碱土金属化合物,例如可以举出铍、镁、碱土类金属的氢氧化物、碳酸盐等无机碱土金属化合物;这些金属与醇类、酚类、有机羧酸类的盐等。此处,作为碱土金属,可以举出钙、锶、钡。Examples of beryllium or magnesium compounds and alkaline earth metal compounds include inorganic alkaline earth metal compounds such as beryllium, magnesium, and alkaline earth metal hydroxides and carbonates; salts of these metals with alcohols, phenols, and organic carboxylic acids wait. Here, examples of alkaline earth metals include calcium, strontium, and barium.
作为碱性硼化合物,可以举出硼化合物的钠盐、钾盐、锂盐、钙盐、镁盐、钡盐、锶盐等。此处,作为硼化合物,例如可以举出四甲基硼、四乙基硼、四丙基硼、四丁基硼、三甲基乙基硼、三甲基苄基硼、三甲基苯基硼、三乙基甲基硼、三乙基苄基硼、三乙基苯基硼、三丁基苄基硼、三丁基苯基硼、四苯基硼、苄基三苯基硼、甲基三苯基硼、丁基三苯基硼等。Examples of basic boron compounds include sodium salts, potassium salts, lithium salts, calcium salts, magnesium salts, barium salts, and strontium salts of boron compounds. Here, examples of the boron compound include tetramethylboron, tetraethylboron, tetrapropylboron, tetrabutylboron, trimethylethylboron, trimethylbenzylboron, trimethylphenylboron Boron, triethylmethylboron, triethylbenzylboron, triethylphenylboron, tributylbenzylboron, tributylphenylboron, tetraphenylboron, benzyltriphenylboron, methyl Triphenylboron, butyltriphenylboron, etc.
作为碱性磷化合物,例如可以举出三乙基膦、三正丙基膦、三异丙基膦、三正丁基膦、三苯基膦、三丁基膦等3价磷化合物或者由这些化合物衍生的季鏻盐等。As the basic phosphorus compound, for example, trivalent phosphorus compounds such as triethylphosphine, tri-n-propylphosphine, triisopropylphosphine, tri-n-butylphosphine, triphenylphosphine, tributylphosphine, or trivalent phosphorus compounds derived from these Compound-derived quaternary phosphonium salts, etc.
作为碱性铵化合物,例如可以举出氢氧化四甲基铵、氢氧化四乙基铵、氢氧化四丙基铵、氢氧化四丁基铵、氢氧化三甲基乙基铵、氢氧化三甲基苄基铵、氢氧化三甲基苯基铵、氢氧化三乙基甲基铵、氢氧化三乙基苄基铵、氢氧化三乙基苯基铵、氢氧化三丁基苄基铵、氢氧化三丁基苯基铵、氢氧化四苯基铵、氢氧化苄基三苯基铵、氢氧化甲基三苯基铵、氢氧化丁基三苯基铵等。As basic ammonium compounds, for example, tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetrapropylammonium hydroxide, tetrabutylammonium hydroxide, trimethylethylammonium hydroxide, trimethylammonium hydroxide, Methylbenzylammonium, Trimethylphenylammonium Hydroxide, Triethylmethylammonium Hydroxide, Triethylbenzylammonium Hydroxide, Triethylphenylammonium Hydroxide, Tributylbenzylammonium Hydroxide , Tributylphenylammonium hydroxide, tetraphenylammonium hydroxide, benzyltriphenylammonium hydroxide, methyltriphenylammonium hydroxide, butyltriphenylammonium hydroxide, etc.
作为胺系化合物,例如可以举出4-氨基吡啶、2-氨基吡啶、N,N-二甲基-4-氨基吡啶、4-二乙基氨基吡啶、2-羟基吡啶、2-甲氧基吡啶、4-甲氧基吡啶、2-二甲氨基咪唑、2-甲氧基咪唑、咪唑、2-巯基咪唑、2-甲基咪唑、氨基喹啉等。Examples of amine compounds include 4-aminopyridine, 2-aminopyridine, N,N-dimethyl-4-aminopyridine, 4-diethylaminopyridine, 2-hydroxypyridine, 2-methoxy Pyridine, 4-methoxypyridine, 2-dimethylaminoimidazole, 2-methoxyimidazole, imidazole, 2-mercaptoimidazole, 2-methylimidazole, aminoquinoline, etc.
(芳香族聚碳酸酯的制造方法)(Manufacturing method of aromatic polycarbonate)
下面对芳香族聚碳酸酯的制造方法进行说明。Next, the production method of the aromatic polycarbonate will be described.
芳香族聚碳酸酯的制造如下进行:制备包含原料芳香族二羟基化合物和原料碳酸二酯的混合物(原料配制工序),在酯交换反应催化剂的存在下,使用2个以上的反应器,以熔融状态使这些化合物的混合物以多阶段方式发生缩聚反应(缩聚工序)。反应方式可以是分批式、连续式、或者分批式与连续式的组合中的任一种,从生产率和品质稳定性的方面出发优选连续式。连续式的情况下,反应器一般由2台以上串联设置的反应器构成,优选使用2台以上立式反应器和接在其后的至少1台卧式反应器。The production of the aromatic polycarbonate is carried out by preparing a mixture containing the raw material aromatic dihydroxy compound and the raw material carbonic acid diester (raw material preparation process), and using two or more reactors in the presence of a transesterification catalyst to melt The state causes the mixture of these compounds to polycondense in a multi-stage manner (polycondensation process). The reaction system may be a batch type, a continuous type, or a combination of a batch type and a continuous type, and the continuous type is preferable from the viewpoint of productivity and quality stability. In the case of a continuous type, the reactor generally consists of two or more reactors arranged in series, preferably two or more vertical reactors followed by at least one horizontal reactor.
本发明的实施方式中,为了在缩聚工序后添加热稳定剂而使用挤出机,优选使用具有能够将反应液中的未反应原料和反应副产物脱挥除去的排气口的双螺杆型挤出机。In the embodiment of the present invention, an extruder is used to add a heat stabilizer after the polycondensation step, and it is preferable to use a twin-screw extruder having a vent port capable of devolatilizing and removing unreacted raw materials and reaction by-products in the reaction liquid. Exit.
接着,对芳香族聚碳酸酯的制造方法的各工序进行说明。Next, each step of the production method of the aromatic polycarbonate will be described.
(原料配制工序)(Raw material preparation process)
通常在氮气、氩等惰性气体的气氛下,使用分批式、半间歇式或连续式的搅拌槽型的装置,将用作芳香族聚碳酸酯的原料的芳香族二羟基化合物和碳酸二酯制备成熔融混合物。例如,在使用双酚A作为芳香族二羟基化合物、使用碳酸二苯酯作为碳酸二酯的情况下,熔融混合的温度选自优选为120℃以上、特别优选为125℃以上并且优选为180℃以下、特别优选为160℃以下的范围。Usually, under the atmosphere of inert gas such as nitrogen or argon, using a batch, semi-batch or continuous stirred tank type device, the aromatic dihydroxy compound and carbonic acid diester used as raw materials for aromatic polycarbonate Prepare a molten mixture. For example, in the case of using bisphenol A as the aromatic dihydroxy compound and diphenyl carbonate as the diester carbonate, the temperature of melt mixing is selected from preferably 120° C. or higher, particularly preferably 125° C. or higher and preferably 180° C. Below, especially preferably, it is the range of 160 degreeC or less.
此时,对芳香族二羟基化合物与碳酸二酯的混合比例进行调整以使碳酸二酯过量,并调整到相对于1摩尔芳香族二羟基化合物,使碳酸二酯的比例为优选1.01摩尔以上、特别优选1.02摩尔以上且优选1.30摩尔以下、特别优选1.20摩尔以下。At this time, the mixing ratio of the aromatic dihydroxy compound and the carbonic acid diester is adjusted so that the carbonic acid diester is excessive, and adjusted so that the ratio of the carbonic acid diester is preferably 1.01 mol or more, based on 1 mol of the aromatic dihydroxy compound. It is particularly preferably 1.02 moles or more and preferably 1.30 moles or less, particularly preferably 1.20 moles or less.
(缩聚工序)(polycondensation process)
基于芳香族二羟基化合物与碳酸二酯的酯交换反应的缩聚以通常为2阶段以上、优选为3段~7段的多段方式连续进行。The polycondensation by the transesterification reaction of an aromatic dihydroxy compound and a carbonic acid diester is performed continuously in the multi-stage system of two or more stages normally, Preferably it is 3-7 stages.
作为具体的反应条件,范围如下:温度为150℃~320℃,压力为常压~0.01Torr(1.3Pa),1个阶段的平均停留时间为5分钟~150分钟。Specific reaction conditions range from 150°C to 320°C in temperature, from normal pressure to 0.01 Torr (1.3Pa) in pressure, and from 5 minutes to 150 minutes in average residence time in one stage.
以多段进行缩聚工序时的各反应器中,为了将随着缩聚反应的进行而作为副产物生成的苯酚更有效地排出,通常在上述的反应条件内逐步地设定为更高温、更高真空。需要说明的是,为了防止所得到的芳香族聚碳酸酯树脂的色调等品质的降低,优选尽可能设定为低温、短停留时间。When the polycondensation process is carried out in multiple stages, in order to more effectively discharge the phenol produced as a by-product as the polycondensation reaction progresses, the temperature and vacuum are generally set step by step within the above-mentioned reaction conditions. . In addition, in order to prevent the fall of quality, such as the color tone of the aromatic polycarbonate resin obtained, it is preferable to set it as low temperature as possible and short residence time.
以多段方式进行缩聚工序的情况下,优选设置2台以上立式反应器和接在其后的至少1台薄膜蒸发性能优异的反应器,以使芳香族聚碳酸酯树脂的平均分子量增大。反应器通常设置3台~6台,优选为4台~5台。When carrying out the polycondensation step in a multi-stage system, it is preferable to install two or more vertical reactors followed by at least one reactor with excellent thin film evaporation performance to increase the average molecular weight of the aromatic polycarbonate resin. Usually, 3 to 6 reactors are installed, preferably 4 to 5 reactors.
此处,作为薄膜蒸发性能优异的反应器,例如可以使用薄膜反应器、离心式薄膜蒸发反应器、表面更新型双螺杆混炼反应器、双螺杆卧式搅拌反应器、湿壁式反应器、自由落下的同时进行聚合的多孔板型反应器、沿着金属丝落下的同时进行聚合的带金属丝的多孔板型反应器等。Here, as a reactor excellent in thin film evaporation performance, for example, a thin film reactor, a centrifugal thin film evaporation reactor, a surface renewal type twin-screw kneading reactor, a twin-screw horizontal stirring reactor, a wetted wall reactor, A perforated plate reactor in which polymerization is performed while free falling, a perforated plate reactor with a wire in which polymerization is performed while falling along a wire, etc.
作为立式反应器的搅拌桨的形式,例如可以举出涡轮桨、叶轮桨、三叶后弯式(Pfaudler)桨、锚桨、泛能式(full zone)桨(株式会社KOBELCOECO-SOLUTIONS制造)、SANMELER桨(三菱重工业株式会社制造)、Maxblend桨(住重机器系统株式会社制造)、螺带桨、螺旋栅桨(株式会社日立工业设备技术制造)等。As the form of the stirring paddle of the vertical reactor, for example, a turbo paddle, an impeller paddle, a three-blade backward curved (Pfaudler) paddle, an anchor paddle, and a full zone (full zone) paddle (manufactured by KOBELCOECO-SOLUTIONS Co., Ltd.) , SANMELER propeller (manufactured by Mitsubishi Heavy Industries, Ltd.), Maxblend propeller (manufactured by Sumiju Machinery Systems Co., Ltd.), propeller belt propeller, and propeller grid propeller (manufactured by Hitachi Industrial Equipment Technology Co., Ltd.), etc.
并且,卧式反应器是指搅拌桨的旋转轴为卧式(水平方向)的反应器。作为卧式反应器的搅拌桨,例如可以举出圆板型、叶轮型等单轴型搅拌桨;HVR、SCR、N-SCR(三菱重工业株式会社制造)、Bivolac(住重机器系统株式会社制造)、或者眼镜形桨、栅桨(株式会社日立工业设备技术制造)等双轴型搅拌桨。In addition, a horizontal reactor refers to a reactor in which the rotation axis of the stirring blade is horizontal (horizontal direction). As the stirring impeller of the horizontal reactor, for example, single-shaft stirring impellers such as disc type and impeller type; ), or spectacle-shaped paddles, grid paddles (manufactured by Hitachi Industrial Equipment Technology Co., Ltd.) and other biaxial stirring paddles.
需要说明的是,用于芳香族二羟基化合物和碳酸二酯的缩聚的酯交换催化剂通常预先制备成水溶液。对催化剂水溶液的浓度没有特别限定,根据催化剂在水中的溶解度调整为任意的浓度。并且,也可以使用丙酮、醇、甲苯、苯酚等其他的有机溶剂代替水。It should be noted that the transesterification catalyst used for the polycondensation of aromatic dihydroxy compounds and carbonic acid diesters is usually prepared in advance as an aqueous solution. The concentration of the aqueous catalyst solution is not particularly limited, and may be adjusted to any concentration according to the solubility of the catalyst in water. In addition, other organic solvents such as acetone, alcohol, toluene, and phenol may be used instead of water.
对用于溶解催化剂的水没有特别限定,只要所含有的杂质的种类以及浓度恒定即可,通常优选使用蒸馏水、去离子水等。The water used for dissolving the catalyst is not particularly limited as long as the type and concentration of impurities contained therein are constant, and distilled water, deionized water, etc. are usually preferably used.
(制造装置)(manufacturing device)
接下来,基于附图对本发明的实施方式所适用的芳香族聚碳酸酯树脂组合物的制造方法的一例进行具体说明。Next, an example of the manufacturing method of the aromatic polycarbonate resin composition to which the embodiment of this invention is applied is demonstrated concretely based on drawing.
图1是显示芳香族聚碳酸酯树脂组合物的制造装置的一例的示意图。图1所示的制造装置中,芳香族聚碳酸酯的制造经过如下工序:制备原料芳香族二羟基化合物和原料碳酸二酯的原料配制工序;使用2个以上反应器使这些原料在熔融状态下发生缩聚反应的缩聚工序。FIG. 1 is a schematic diagram showing an example of a production apparatus of an aromatic polycarbonate resin composition. In the production device shown in Figure 1, the production of aromatic polycarbonate goes through the following steps: the raw material preparation process of preparing the raw material aromatic dihydroxy compound and the raw material carbonic acid diester; using two or more reactors to make these raw materials in a molten state Polycondensation process in which polycondensation reaction occurs.
然后,停止反应,经过将聚合反应液中的未反应原料和反应副产物脱挥除去的工序;添加热稳定剂、防粘剂、着色剂等的工序;使芳香族聚碳酸酯树脂形成为预定粒径的颗粒的工序后,成型为芳香族聚碳酸酯树脂组合物的颗粒。Then, stop the reaction, go through the process of devolatilizing and removing unreacted raw materials and reaction by-products in the polymerization reaction solution; add heat stabilizers, anti-sticking agents, colorants, etc.; make the aromatic polycarbonate resin into a predetermined After the step of reducing the size of the pellets, pellets of the aromatic polycarbonate resin composition are molded.
原料配制工序中,设有串联连接的第1原料制备槽2a、第2原料制备槽2b以及用于将制备好的原料供给至缩聚工序的原料供给泵4a。第1原料制备槽2a和第2原料制备槽2b中分别设有例如锚型搅拌桨3a、3b。In the raw material preparation step, a first raw
并且,向第1原料制备槽2a中,由DPC供给口1a-1以熔融状态供给DPC,由BPA供给口1b以粉末状态供给作为芳香族二羟基化合物的双酚A(以下有时记为BPA),双酚A溶解在熔融后的碳酸二苯酯中。Then, to the first raw
接着,在缩聚工序中,设有串联连接的第1立式反应器6a、第2立式反应器6b和第3立式反应器6c、以及串联连接在第3立式反应器6c的后段的第4卧式反应器9a。在第1立式反应器6a、第2立式反应器6b和第3立式反应器6c中分别设有Maxblend桨7a、7b、7c。并且,在第4卧式反应器9a中设有栅桨10a。Next, in the polycondensation step, the first
需要说明的是,4台反应器上分别安装有用于将缩聚反应生成的副产物等排出的蒸馏管8a、8b、8c、8d。蒸馏管8a、8b、8c、8d分别与冷凝器81a、81b、81c、81d连接,并且,利用与减压装置相连的连接配管82a、82b、82c、82d使各反应器保持在预定的减压状态。It should be noted that
图1所示的芳香族聚碳酸酯树脂组合物的制造装置中,将氮气气氛下于预定的温度制备的DPC熔融液和氮气气氛下称量后的BPA粉末分别从DPC供给口1a-1和BPA供给口1b连续地供给到第1原料制备槽2a中。当第1原料制备槽2a的液面超过与输送配管中的最高位相同的高度时,原料混合物被输送到第2原料制备槽2b。In the production apparatus of the aromatic polycarbonate resin composition shown in FIG. 1 , the DPC melt prepared at a predetermined temperature under a nitrogen atmosphere and the BPA powder weighed under a nitrogen atmosphere are supplied from the
接着,将原料混合物经由原料供给泵4a连续地供给到第1立式反应器6a中。另外,由原料混合物的输送配管途中的催化剂供给口5a连续地供给作为催化剂的碳酸铯水溶液。Next, the raw material mixture is continuously supplied to the first
第1立式反应器6a中,在氮气气氛下,在例如温度220℃、压力13.33kPa(100Torr)的条件下,保持Maxblend桨7a的转速为160rpm,从蒸馏管8a蒸馏除去副产物苯酚的同时,保持液面高度恒定,以使平均停留时间为60分钟,进行缩聚反应。然后,从第1立式反应器6a排出的聚合反应液接着依次连续地供给到第2立式反应器6b、第3立式反应器6c、第4卧式反应器9a中,进行缩聚反应。对于各反应器中的反应条件,通常随着缩聚反应的进行而分别设定为高温、高真空、低搅拌速度,可以根据所要求的性能(例如,所期望的分子量等)进行适当调整。在缩聚反应期间,控制液面高度,以使各反应器中的平均停留时间为例如60分钟左右,另外,在各反应器中,由蒸馏管8b、8c、8d蒸馏出副产物苯酚。In the first
需要说明的是,本发明的实施方式中,从分别安装于第1立式反应器6a和第2立式反应器6b的冷凝器81a、81b连续地液化回收苯酚等副产物。并且,在分别安装于第3立式反应器6c和第4卧式反应器9a的冷凝器81c、81d和与减压装置相连的连接配管82c、82d之间设有冷阱(未图示),连续地冷凝-固化回收副产物。In addition, in embodiment of this invention, by-products, such as phenol, are liquefied and recovered continuously from the
然后,将从第4卧式反应器9a抽出的芳香族聚碳酸酯保持熔融状态供给至具有3段排气口的双螺杆型挤出机11a中。从添加剂供给管线12a、12b、12c分别将如下各种添加剂供给至挤出机11a中:例如,热稳定剂、抗氧化剂、耐候剂、防粘剂、润滑剂、抗静电剂、增塑剂、颜料、染料、填充剂、增强剂、阻燃剂、其他树脂或橡胶等聚合物、等等。Then, the aromatic polycarbonate extracted from the fourth
此处,作为热稳定剂,例如可以举出磷系稳定剂、受阻酚系稳定剂、硫系稳定剂、环氧系稳定剂、受阻胺系稳定剂等。优选的热稳定剂的具体例见后述。Here, examples of the heat stabilizer include phosphorus-based stabilizers, hindered phenol-based stabilizers, sulfur-based stabilizers, epoxy-based stabilizers, hindered amine-based stabilizers, and the like. Specific examples of preferable thermal stabilizers are described later.
热稳定剂可以单独使用,也可以组合使用。对添加量没有特别限定,但通常相对于100重量份芳香族聚碳酸酯使用0.0001重量份~0.5重量份、优选0.001重量份~0.2重量份的热稳定剂。其中以液态供给热稳定剂情况下,用量为0.005重量份以下,优选为0.002重量份以下,更优选为0.001重量份以下。Heat stabilizers may be used alone or in combination. The addition amount is not particularly limited, but usually 0.0001 to 0.5 parts by weight, preferably 0.001 to 0.2 parts by weight of the heat stabilizer is used per 100 parts by weight of the aromatic polycarbonate. Wherein, when the thermal stabilizer is supplied in a liquid state, the amount used is not more than 0.005 parts by weight, preferably not more than 0.002 parts by weight, more preferably not more than 0.001 parts by weight.
此处,本发明的实施方式中,如后述那样,热稳定剂连续地添着于芳香族聚碳酸酯颗粒,再由添加剂供给管线12a连续地供给至挤出机11a中。Here, in the embodiment of the present invention, as will be described later, the thermal stabilizer is continuously added to the aromatic polycarbonate pellets, and is then continuously supplied to the extruder 11a from the
芳香族聚碳酸酯和热稳定剂在挤出机11a的内部熔融混合,由出口部挤出。芳香族聚碳酸酯在由挤出机11a挤出时,通过设于出口部的孔(未图示)挤出成线料状。The aromatic polycarbonate and the thermal stabilizer are melt-mixed inside the extruder 11a and extruded from the outlet. When the aromatic polycarbonate is extruded from the extruder 11a, it is extruded into a strand form through a hole (not shown) provided in the outlet portion.
并且,线料状的芳香族聚碳酸酯经由冷却槽13a被冷却水冷却,利用线料切粒机14a造粒,通过筛分机15a除去水分后,导入产品贮仓16a、16b。Then, the strand-shaped aromatic polycarbonate is cooled by cooling water through the cooling tank 13a, granulated by the strand pelletizer 14a, dehydrated by the sieving machine 15a, and introduced into the
并且,本发明的优选实施方式中,该最终生成物(即作为产品的芳香族聚碳酸酯树脂组合物(芳香族聚碳酸酯颗粒))的一部分还通过由气力输送配管岔开的支路配管导入产品贮仓16c。In addition, in a preferred embodiment of the present invention, a part of the final product (that is, the aromatic polycarbonate resin composition (aromatic polycarbonate pellets) as a product) also passes through a branch pipe branched from the pneumatic conveying pipe.
通过未图示的压缩机向该气力输送配管供给经压缩的空气或氮气等惰性气体,从而能够对芳香族聚碳酸酯颗粒进行气力输送。The aromatic polycarbonate pellets can be pneumatically conveyed by supplying compressed air or an inert gas such as nitrogen to the pneumatic conveying pipe by a compressor (not shown).
(热稳定剂的连续添着)(continuous addition of heat stabilizer)
本发明的实施方式中,储藏于产品贮仓16c中的芳香族聚碳酸酯颗粒通过气力输送配管,以适当方式供给至搅拌机21a中,优选连续地进行供给。为了稳定地向搅拌机21a中连续供给,也可以配备用于供给芳香族聚碳酸酯颗粒的料斗和定量加料器,由产品贮仓16c间断地向料斗进行供给,使用定量加料器由料斗连续地将芳香族聚碳酸酯颗粒供给至搅拌机21a,这在图1中没有显示出。In the embodiment of the present invention, the aromatic polycarbonate pellets stored in the
热稳定剂通过热稳定剂供给口22a连续地供给至搅拌机21a中。然后,在搅拌机21a中,连续地将热稳定剂添着于芳香族聚碳酸酯颗粒。搅拌时间优选为1分钟~20分钟,进一步优选为5分钟~10分钟。搅拌时间过长时,则装置往往变得过大,搅拌时间过短时,则向芳香族聚碳酸酯颗粒整体的添着趋于不充分。The thermal stabilizer is continuously supplied to the
这种情况下,对在搅拌机21a中连续地添着于芳香族聚碳酸酯颗粒的热稳定剂的量没有特别限定,通常相对于100重量份芳香族聚碳酸酯的颗粒,热稳定剂为0.001重量份~1重量份,优选为0.005重量份~0.5重量份,进一步优选为0.01重量份~0.2重量份。In this case, the amount of the thermal stabilizer continuously added to the aromatic polycarbonate pellets in the
添着于芳香族聚碳酸酯颗粒的热稳定剂的量过多时,则热稳定剂在挤出机11a内的分散性降低,具有作为产品获得的芳香族聚碳酸酯出现色调恶化和品质不均等的倾向。并且,添着于芳香族聚碳酸酯颗粒的热稳定剂的量过少时,则为了确保热稳定剂的规定量而使供给至挤出机11a内的颗粒的供给量趋于增大。这种情况下,导致在挤出机11a内供给大量的之前已有热历史的芳香族聚碳酸酯颗粒。结果不仅会导致作为产品获得的芳香族聚碳酸酯的色调恶化,还会导致挤出机11a的运转变得不稳定,具有使搅拌机21a承受过重负担的倾向。When the amount of the thermal stabilizer added to the aromatic polycarbonate pellets is too large, the dispersibility of the thermal stabilizer in the extruder 11a decreases, and the aromatic polycarbonate obtained as a product may suffer from poor color tone and uneven quality. tendency. Furthermore, when the amount of the heat stabilizer added to the aromatic polycarbonate pellets is too small, the feed amount of the pellets supplied into the extruder 11a tends to increase in order to secure a predetermined amount of the heat stabilizer. In this case, a large amount of aromatic polycarbonate pellets having a previous heat history are fed into the extruder 11a. As a result, not only the color tone of the aromatic polycarbonate obtained as a product deteriorates, but also the operation of the extruder 11a becomes unstable, which tends to place an excessive load on the
(芳香族聚碳酸酯颗粒的连续添加)(continuous addition of aromatic polycarbonate pellets)
然后,如上所述,在搅拌机21a中连续地添着了热稳定剂的芳香族聚碳酸酯颗粒通过添加剂供给管线12a连续地循环供给至挤出机11a中,与挤出机11a内的熔融芳香族聚碳酸酯混合在一起。Then, as described above, the aromatic polycarbonate pellets to which the heat stabilizer is continuously added in the
需要说明的是,在此,添着是指,通过混合使热稳定剂附着在芳香族聚碳酸酯颗粒上这种程度的状态。In addition, here, "attachment" refers to a state in which the heat stabilizer is attached to the aromatic polycarbonate pellets by mixing.
对搅拌机21a没有特别限定,只要是能够连续地进行混合的机器即可,例如可以举出螺带搅拌机等。并且,由于将芳香族聚碳酸酯颗粒供给至挤出机11a时夹带的氧气会导致产品品质降低,因而优选在氮气等惰性气体气氛下进行操作。特别是在搅拌机21a中导入氮气有效地抑制了产品的热劣化。The
并且,可以向搅拌机21a供给2种以上的热稳定剂,还可以同时供给热稳定剂以外的添加剂,例如防粘剂、着色剂、紫外线吸收剂等。In addition, two or more types of thermal stabilizers may be supplied to the
另外,由添加剂供给管线12b、12c供给的添加剂也可以用与添加剂供给管线12a同样的方法来供给。In addition, the additive supplied from the
当设由第4卧式反应器9a供给至挤出机11a中的芳香族聚碳酸酯为100重量份时,向挤出机11a中连续地循环供给的芳香族聚碳酸酯树脂组合物的量通常为0.1重量份~10重量份,优选为0.5重量份~5重量份,更优选为1重量份~4重量份。向挤出机11a中循环供给的芳香族聚碳酸酯树脂组合物的量过少时,不易产生本发明的效果,而过多时,则产品的热稳定性易于恶化。When the aromatic polycarbonate supplied to the extruder 11a from the fourth
并且,对芳香族聚碳酸酯颗粒的大小、形状等没有特别限定,颗粒通常优选加工成最大长度为20mm以下的尺寸。并且,可以使用粒状、无定形状、平板状、圆柱状等形状的颗粒,其中从易于获得的方面考虑优选粒状、圆柱状,特别优选圆柱状。Furthermore, the size, shape, etc. of the aromatic polycarbonate pellets are not particularly limited, and the pellets are generally preferably processed to have a maximum length of 20 mm or less. In addition, granular, amorphous, tabular, and cylindrical particles can be used, and among them, granular and cylindrical shapes are preferable from the viewpoint of easy availability, and cylindrical shapes are particularly preferable.
如上所述,本发明的实施方式中,将部分作为产品的造粒后的芳香族聚碳酸酯的颗粒取出,向其中连续地添着热稳定剂,然后,将添着在颗粒上的热稳定剂连续地供给到挤出机中。因此能够在挤出机中使热稳定剂与熔融状态的芳香族聚碳酸酯树脂均匀地混合。另外,通过将添着有热稳定剂的颗粒连续地供给至挤出机中,能够获得品质稳定的芳香族聚碳酸酯树脂组合物,而不会导致热稳定剂的变质和分离。As described above, in the embodiment of the present invention, a part of the granulated aromatic polycarbonate pellets as a product is taken out, a heat stabilizer is continuously added thereto, and then the heat stabilizer attached to the pellets is continuously added to the pellets. supplied to the extruder. Therefore, it is possible to uniformly mix the thermal stabilizer and the molten aromatic polycarbonate resin in the extruder. In addition, by continuously supplying the heat stabilizer-added pellets to the extruder, an aromatic polycarbonate resin composition with stable quality can be obtained without causing deterioration and separation of the heat stabilizer.
并且,本发明的实施方式中,由产品贮仓16c供给出的芳香族聚碳酸酯颗粒本身就含有热稳定剂,在此基础上进一步添着热稳定剂供给至挤出机11a中。因此,所得到的芳香族聚碳酸酯树脂的热稳定性显著地改善,大幅抑制了最终产品的品质降低。Furthermore, in the embodiment of the present invention, the aromatic polycarbonate pellets supplied from the
本发明的实施方式中,通过采用上述的方法,即使热稳定剂的量较少,也能够使热稳定剂充分地分散到芳香族聚碳酸酯树脂组合物中。特别是本发明的实施方式中,即使在热稳定剂的量相对于100重量份在挤出机11a内的熔融芳香族聚碳酸酯树脂为0.002重量份以下的情况下,也能够稳定地将热稳定剂供给到芳香族聚碳酸酯树脂中。In an embodiment of the present invention, by adopting the above method, even if the amount of the heat stabilizer is small, the heat stabilizer can be sufficiently dispersed in the aromatic polycarbonate resin composition. In particular, in the embodiment of the present invention, even when the amount of the heat stabilizer is 0.002 parts by weight or less with respect to 100 parts by weight of the molten aromatic polycarbonate resin in the extruder 11a, it is possible to stably transfer heat A stabilizer is supplied to the aromatic polycarbonate resin.
本发明的实施方式中,所使用的热稳定剂为液态的情况以及为酸性化合物或其衍生物的情况下是特别有效的。In the embodiment of the present invention, it is particularly effective when the heat stabilizer to be used is liquid or an acidic compound or a derivative thereof.
此处,对用作热稳定剂的酸性化合物没有特别限制,例如可以举出通常对在缩聚反应中使用的碱性酯交换催化剂进行中和的化合物(所谓被称为反应终止剂和失活剂的化合物)。Here, the acidic compound used as a heat stabilizer is not particularly limited, and examples thereof include compounds that usually neutralize a basic transesterification catalyst used in a polycondensation reaction (so-called reaction terminators and deactivators). compound of).
具体地说,可以举出盐酸、硝酸、硼酸、硫酸、亚硫酸、磷酸、亚磷酸、次磷酸、多磷酸、己二酸、抗坏血酸、天冬氨酸、壬二酸、磷酸腺苷、苯甲酸、甲酸、戊酸、柠檬酸、乙醇酸、谷氨酸、戊二酸、肉桂酸、琥珀酸、乙酸、酒石酸、草酸、对甲苯亚磺酸、对甲苯磺酸、萘磺酸、烟酸、苦味酸、吡啶甲酸、邻苯二甲酸、对苯二甲酸、丙酸、苯亚磺酸、苯磺酸、丙二酸、马来酸等布朗斯台德酸及其酯类、酰卤化物、盐等。这些可以单独使用,也可以组合2种以上使用。Specifically, hydrochloric acid, nitric acid, boric acid, sulfuric acid, sulfurous acid, phosphoric acid, phosphorous acid, hypophosphorous acid, polyphosphoric acid, adipic acid, ascorbic acid, aspartic acid, azelaic acid, adenosine phosphate, benzoic acid , formic acid, valeric acid, citric acid, glycolic acid, glutamic acid, glutaric acid, cinnamic acid, succinic acid, acetic acid, tartaric acid, oxalic acid, p-toluenesulfinic acid, p-toluenesulfonic acid, naphthalenesulfonic acid, nicotinic acid, Picric acid, picolinic acid, phthalic acid, terephthalic acid, propionic acid, benzenesulfinic acid, benzenesulfonic acid, malonic acid, maleic acid and other Bronsted acids and their esters, acid halides, salt etc. These may be used individually or in combination of 2 or more types.
这些酸性化合物之中,优选是液态且可具有碳原子数为1~10的烷基取代基的磺酸或其酯。作为磺酸,例如可以举出苯磺酸、甲苯磺酸、萘磺酸。作为磺酸的酯,可以举出磺酸的甲基酯、磺酸的乙基酯、磺酸的丁基酯、磺酸的辛基酯、磺酸的苯基酯等。这些之中,特别优选对甲苯磺酸丁酯。Among these acidic compounds, liquid sulfonic acid or its ester which may have an alkyl substituent having 1 to 10 carbon atoms is preferred. Examples of the sulfonic acid include benzenesulfonic acid, toluenesulfonic acid and naphthalenesulfonic acid. Examples of esters of sulfonic acid include methyl sulfonic acid, ethyl sulfonic acid, butyl sulfonic acid, octyl sulfonic acid, and phenyl sulfonic acid. Among these, butyl p-toluenesulfonate is particularly preferred.
本发明的实施方式中,优选待添着热稳定剂的芳香族聚碳酸酯颗粒中的芳香族聚碳酸酯的粘均分子量(Mv1)不大于挤出机11a内的熔融芳香族聚碳酸酯的粘均分子量(Mv2)。即优选Mv1≤Mv2。其中,粘均分子量的差(Mv2-Mv1)以5,000以下为宜,优选为3,000以下,特别优选为2,000以下。In the embodiment of the present invention, it is preferable that the viscosity-average molecular weight (Mv 1 ) of the aromatic polycarbonate in the aromatic polycarbonate pellets to be added with a heat stabilizer is not greater than that of the molten aromatic polycarbonate in the extruder 11a. Viscosity average molecular weight (Mv 2 ). That is, it is preferable that Mv 1 ≤ Mv 2 . Among them, the difference in viscosity average molecular weight (Mv 2 -Mv 1 ) is preferably 5,000 or less, preferably 3,000 or less, particularly preferably 2,000 or less.
待添着热稳定剂的芳香族聚碳酸酯颗粒中的芳香族聚碳酸酯的粘均分子量(Mv1)过度大于挤出机11a内的熔融芳香族聚碳酸酯的粘均分子量(Mv2)时,或者粘均分子量(Mv2)与粘均分子量(Mv1)的差(Mv2-Mv1)过大时,则热稳定剂的分散性趋于降低。When the viscosity-average molecular weight (Mv 1 ) of the aromatic polycarbonate in the aromatic polycarbonate pellets to which the heat stabilizer is added is excessively larger than the viscosity-average molecular weight (Mv 2 ) of the molten aromatic polycarbonate in the extruder 11a , or when the difference (Mv 2 −Mv 1 ) between the viscosity average molecular weight (Mv 2 ) and the viscosity average molecular weight (Mv 1 ) is too large, the dispersibility of the heat stabilizer tends to decrease.
并且,本发明的实施方式中,将使用挤出机11a制造出的芳香族聚碳酸酯树脂组合物作为待添着热稳定剂的芳香族聚碳酸酯颗粒进行利用,使其再次返回挤出机11a中,通过采用这样的生产流程,在芳香族聚碳酸酯树脂的制造的最终阶段产生的残品(カツトミス品)、因产品切换而产生的生产损耗品等也能够作为待添着热稳定剂的颗粒进行使用。并且,这对于稳定热稳定剂的供给量、确保在熔融聚合物中的分散性、防止再循环品的热劣化、以及维持产品品质方面亦是有效的。其结果,能够实现产品的原料利用率的改善、资源的节约与产品品质的稳定化的兼顾。In addition, in the embodiment of the present invention, the aromatic polycarbonate resin composition produced by using the extruder 11a is used as the aromatic polycarbonate pellets to which the heat stabilizer is added, and it is returned to the extruder 11a again. Among them, by adopting such a production process, residual products (kattomisu products) generated in the final stage of the production of aromatic polycarbonate resins, production loss products caused by product switching, etc. can also be used as pellets to be added with heat stabilizers. to use. Also, it is effective in stabilizing the supply amount of the heat stabilizer, securing the dispersibility in the molten polymer, preventing thermal deterioration of recycled products, and maintaining product quality. As a result, improvement of raw material utilization rate of products, resource saving, and stabilization of product quality can be achieved at the same time.
图2表示使用2台以上搅拌机、添着热稳定剂等添加剂的情况中的芳香族聚碳酸酯树脂组合物的制造装置的其他实例。对于与图1相同的构成使用了相同的符号,在此省略其说明。FIG. 2 shows another example of the production apparatus of the aromatic polycarbonate resin composition in the case of using two or more mixers and adding additives such as heat stabilizers. The same reference numerals are used for the same configuration as in FIG. 1 , and description thereof will be omitted here.
图2所示的芳香族聚碳酸酯树脂组合物的制造装置中,在图1所示的芳香族聚碳酸酯树脂组合物的制造装置上新设置了搅拌机21b。并且,另外设置了热稳定剂供给口22b。In the production apparatus of the aromatic polycarbonate resin composition shown in FIG. 2, the
通过使气力输送配管分出支路配管,能够与搅拌机21a同样地向搅拌机21b供给芳香族聚碳酸酯颗粒。并且,能够由热稳定剂供给口22b供给热稳定剂和其他的添加剂,并能够在搅拌机21b中将它们添着于芳香族聚碳酸酯颗粒。The aromatic polycarbonate pellets can be supplied to the agitator 21b similarly to the
搅拌机21b中,添着了热稳定剂和其他的添加剂后,通过添加剂供给管线12b,循环供给至挤出机11a中。After the heat stabilizer and other additives are added to the
实施例 Example
下面通过实施例来说明本发明的具体方式,只要不超出其要点,本发明就不限于这些实施例。The specific forms of the present invention will be described below through examples, but the present invention is not limited to these examples unless the gist thereof is exceeded.
需要说明的是,以下的实施例以及比较例中的芳香族聚碳酸酯树脂组合物按照以下的方法进行分析。In addition, the aromatic polycarbonate resin composition in the following examples and comparative examples was analyzed by the following method.
(1)粘均分子量(Mv)(1) Viscosity average molecular weight (Mv)
将芳香族聚碳酸酯树脂组合物溶解在二氯甲烷中,使用乌氏粘度计测定在20℃的二氯甲烷中的特性粘度[η],根据以下的数学式(1)求出粘均分子量(Mv)。The aromatic polycarbonate resin composition was dissolved in dichloromethane, and the intrinsic viscosity [η] in dichloromethane at 20°C was measured using an Ubbelohde viscometer, and the viscosity average molecular weight was obtained from the following mathematical formula (1) (Mv).
需要说明的是,本实施例中,由于芳香族聚碳酸酯树脂组合物中除芳香族聚碳酸酯树脂以外的成分为微量,因此将芳香族聚碳酸酯树脂组合物中的芳香族聚碳酸酯树脂的粘均分子量(Mv)视为与芳香族聚碳酸酯树脂组合物的粘均分子量(Mv)相同。It should be noted that, in this example, since the components other than the aromatic polycarbonate resin in the aromatic polycarbonate resin composition are trace amounts, the aromatic polycarbonate in the aromatic polycarbonate resin composition The viscosity average molecular weight (Mv) of the resin is considered to be the same as the viscosity average molecular weight (Mv) of the aromatic polycarbonate resin composition.
[η]=1.23×10-4(Mv)0.83 数学式(1)[η]=1.23×10 -4 (Mv) 0.83 Mathematical formula (1)
(2)初期色调(2) Initial tone
在氮气气氛下于120℃干燥芳香族聚碳酸酯树脂组合物6小时后,使用日本制钢所株式会社制造的J75EII型注射成型机,以树脂温度360℃、成型周期30秒的条件反复进行成型出60mm×60mm×3mm厚的注射成型片的操作。After drying the aromatic polycarbonate resin composition at 120°C for 6 hours in a nitrogen atmosphere, molding was repeated using a J75EII injection molding machine manufactured by Nippon Steel Works Co., Ltd. at a resin temperature of 360°C and a molding cycle of 30 seconds. The operation of producing 60mm×60mm×3mm thick injection molding sheet.
然后用色度分析仪(柯尼卡美能达株式会社制造的CM-3700d)对第6次~第15次注射得到的注射成型品的黄色指数(YI)值进行测定,计算出平均值和标准偏差。YI值越小,说明色调越好,品质越优异;标准偏差越小,说明颜色不均越较少,品质越稳定。Then use a chromaticity analyzer (CM-3700d manufactured by Konica Minolta Co., Ltd.) to measure the yellowness index (YI) value of the injection molded product obtained from the 6th to 15th injection, and calculate the average value and standard value. deviation. The smaller the YI value, the better the color tone and the better the quality; the smaller the standard deviation, the less uneven the color and the more stable the quality.
(3)热停留试验后的色调(3) Color tone after heat retention test
上述(2)中,从第16次注射起将成型周期改为10分钟,重复注射成型的操作,得到直至第22次注射的注射成型品。In the above (2), the molding cycle was changed to 10 minutes from the 16th injection, and the injection molding operation was repeated to obtain injection molded products up to the 22nd injection.
用色度分析仪(柯尼卡美能达株式会社制造的CM-3700d)对第20次~第22次注射得到的60mm×60mm×3mm厚的注射成型品的YI值进行测定,计算出平均值。值越小,说明色调越好,品质越优异。The YI value of the 60 mm x 60 mm x 3 mm thick injection molded product obtained from the 20th to 22nd injection was measured with a colorimeter (CM-3700d manufactured by Konica Minolta Co., Ltd.), and the average value was calculated. . The smaller the value, the better the tone and the better the quality.
(实施例1)(Example 1)
作为芳香族聚碳酸酯树脂组合物的制造装置,使用图2所示的装置。As the production apparatus of the aromatic polycarbonate resin composition, the apparatus shown in FIG. 2 was used.
图2中,在氮气气氛下,以恒定的摩尔比(DPC/BPA=1.050)将DPC和BPA连续地供给到内温调整为140℃的第1原料制备槽2a中,形成均匀的熔融状态,其中,由DPC供给口1a-1供给DPC,由BPA供给口1b供给BPA。In Fig. 2, under a nitrogen atmosphere, DPC and BPA are continuously supplied to the first raw
然后,经过同样地调整为140℃的第2原料制备槽2b,使用原料供给泵4a在单位时间的供给量达到恒定的条件下连续地供给到第1立式反应器6a中。接着,从催化剂供给口5a以相对于1摩尔BPA为0.5×10-6摩尔的量连续地供给作为催化剂的碳酸铯水溶液。Then, through the second raw
将第1立式反应器6a的内温调整为220℃、压力调整为13.3kPa,调节设于槽底部的排出管线的阀门(未图示)的开度以使平均停留时间为1.5小时,并保持液面高度恒定。The internal temperature of the first
由第1立式反应器6a排出的聚合液接着依次连续供给至第2立式反应器6b、第3立式反应器6c、第4卧式反应器9a。第2立式反应器6b的内温为260℃、压力为4kPa、平均停留时间为1.5小时。第3立式反应器6c的内温为270℃、压力为70Pa、平均停留时间为1小时;第4卧式反应器9a的内温为270℃、压力为200Pa、平均停留时间为1.5小时。The polymerization solution discharged from the first
将该芳香族聚碳酸酯保持熔融状态供给至双螺杆型挤出机11a,每单位时间供给97重量份。此时,在产品贮仓16c中预先储藏有利用与下述方法相同的方法制造出的含热稳定剂的芳香族聚碳酸酯颗粒(平均长度3mm、平均径3mm、Mv=15,000),以每单位时间1.5重量份供给至搅拌机21a。需要说明的是,搅拌机21a使用连续型的螺带搅拌机,并流通了氮气。并且,搅拌机21a中的搅拌时间为8分钟。This aromatic polycarbonate was supplied to the twin-screw extruder 11a in a molten state at a rate of 97 parts by weight per unit time. At this time, heat stabilizer-containing aromatic polycarbonate pellets (average length 3 mm, average diameter 3 mm, Mv=15,000) manufactured by the same method as described below were previously stored in the
并且,从热稳定剂供给口22a用小型定量泵(未图示)以每单位时间0.0005重量份供给作为热稳定剂的对甲苯磺酸丁酯,连续地添着于芳香族聚碳酸酯颗粒上。然后由添加剂供给管线12a连续地供给至挤出机11a中。Then, 0.0005 parts by weight of butyl p-toluenesulfonate as a heat stabilizer was supplied from the heat
进而,与上述同样地将芳香族聚碳酸酯颗粒由产品贮仓16c以每单位时间1.5重量份供给至搅拌机21b(与搅拌机21a同样地使用了连续型的螺带搅拌机),并流通了氮气。另外,在搅拌机21b中的搅拌时间为8分钟。Further, the aromatic polycarbonate pellets were supplied from the
此处,由供给口22b以如下速度连续地将下述物质供给至搅拌机21b:以每单位时间0.005重量份供给作为热稳定剂的三(2,4-二叔丁基苯基)磷酸酯,以每单位时间0.03重量份供给作为防粘剂的硬脂酸单甘油酯。然后,使它们连续地添着于芳香族聚碳酸酯颗粒上,再由添加剂供给管线12b连续地供给至挤出机11a中。Here, the following substances are continuously supplied to the
在熔融状态下由双螺杆型挤出机11a以线料状排出的聚碳酸酯树脂组合物在冷却槽13a中冷却固化,用线料切粒机14a造粒后,用筛分机15a除去大小不合规格的颗粒,适当储藏于产品贮仓16a~16c中。The polycarbonate resin composition discharged in the form of strands from the twin-screw extruder 11a in a molten state is cooled and solidified in the cooling tank 13a, and after being pelletized with the strand pelletizer 14a, the size of the polycarbonate resin composition is removed with a sieving machine 15a. The granules of the specifications are properly stored in the
所得到的聚碳酸酯树脂组合物的粘均分子量(Mv)为15000,初期的YI=1.28、标准偏差为0.015,停留热稳定性试验后的YI=3.21。The obtained polycarbonate resin composition had a viscosity average molecular weight (Mv) of 15,000, an initial YI=1.28, a standard deviation of 0.015, and a YI after the dwell thermal stability test of 3.21.
(实施例2)(Example 2)
除了储藏于产品贮仓16c中的芳香族聚碳酸酯颗粒的粘均分子量(Mv)为14500以外,与实施例1同样地制造芳香族聚碳酸酯树脂组合物。An aromatic polycarbonate resin composition was produced in the same manner as in Example 1 except that the viscosity average molecular weight (Mv) of the aromatic polycarbonate pellets stored in the
所得到的芳香族聚碳酸酯树脂组合物的粘均分子量(Mv)为15,000,初期色调YI=1.25、标准偏差为0.013,停留热稳定性试验后的YI=3.20。The obtained aromatic polycarbonate resin composition had a viscosity average molecular weight (Mv) of 15,000, an initial color tone YI=1.25, a standard deviation of 0.013, and YI=3.20 after the dwell heat stability test.
(实施例3)(Example 3)
除了储藏于产品贮仓16c中的芳香族聚碳酸酯颗粒的粘均分子量(Mv)为27000以外,与实施例1同样地制造芳香族聚碳酸酯树脂组合物。An aromatic polycarbonate resin composition was produced in the same manner as in Example 1 except that the viscosity average molecular weight (Mv) of the aromatic polycarbonate pellets stored in the
所得到的芳香族聚碳酸酯树脂组合物的粘均分子量(Mv)为15,400,初期色调YI=1.37、标准偏差为0.031,停留热稳定性试验后的YI=3.43。The obtained aromatic polycarbonate resin composition had a viscosity average molecular weight (Mv) of 15,400, an initial color tone YI=1.37, a standard deviation of 0.031, and YI=3.43 after the dwell heat stability test.
(实施例4)(Example 4)
除了供给至搅拌机21a、21b的芳香族聚碳酸酯颗粒分别以每单位时间3重量份进行供给外,与实施例1同样地制造芳香族聚碳酸酯树脂组合物。搅拌时间分别为4分钟。An aromatic polycarbonate resin composition was produced in the same manner as in Example 1, except that the aromatic polycarbonate pellets supplied to the
所得到的芳香族聚碳酸酯树脂组合物的粘均分子量(Mv)为15,000,初期色调YI=1.40、标准偏差为0.012,停留热稳定性试验后的YI=3.65。The obtained aromatic polycarbonate resin composition had a viscosity average molecular weight (Mv) of 15,000, an initial color tone YI=1.40, a standard deviation of 0.012, and YI=3.65 after the dwell heat stability test.
(比较例1)(comparative example 1)
除了将不含有热稳定剂的芳香族聚碳酸酯颗粒储藏于产品贮仓16c中进行供给外,与实施例1同样地制造芳香族聚碳酸酯树脂组合物。An aromatic polycarbonate resin composition was produced in the same manner as in Example 1, except that aromatic polycarbonate pellets not containing a thermal stabilizer were stored and supplied in the
所得到的芳香族聚碳酸酯树脂组合物的粘均分子量(Mv)为15,000,初期色调YI=1.55、标准偏差为0.017,停留热稳定性试验后的YI=3.90,结果劣于上述各实施例。The viscosity-average molecular weight (Mv) of the obtained aromatic polycarbonate resin composition was 15,000, the initial color tone YI=1.55, the standard deviation was 0.017, and the YI=3.90 after the dwell heat stability test, the results were inferior to those of the above-mentioned examples. .
(比较例2)(comparative example 2)
除了不向搅拌机21a、21b流通氮气以外,与比较例1同样地制造芳香族聚碳酸酯树脂组合物。An aromatic polycarbonate resin composition was produced in the same manner as in Comparative Example 1 except that nitrogen gas was not passed through the
所得到的芳香族聚碳酸酯树脂组合物的粘均分子量(Mv)为15,000,初期色调YI=1.59、标准偏差为0.024,停留热稳定性试验后的YI=4.05,结果劣于上述各实施例。The viscosity-average molecular weight (Mv) of the obtained aromatic polycarbonate resin composition was 15,000, the initial color tone YI=1.59, the standard deviation was 0.024, and the YI=4.05 after the dwell heat stability test, the results were inferior to those of the above-mentioned examples. .
(比较例3)(comparative example 3)
将6重量份储藏于产品贮仓16c中的芳香族聚碳酸酯颗粒投入亨舍尔混合机,添加0.002重量份对甲苯磺酸丁酯后,充分混合10分钟。将如此以分批方式制备的颗粒以每单位时间1.5重量份供给至搅拌机21a中。需要说明的是,除了没有使用与实施例1相同的连续型螺带搅拌机由热稳定剂供给口22a向搅拌机21a供给对甲苯磺酸丁酯以外,与实施例1同样地实施。6 parts by weight of the aromatic polycarbonate pellets stored in the
所得到的聚碳酸酯树脂组合物的粘均分子量(Mv)为15,000,初期色调YI=1.49、标准偏差为0.157,停留热稳定性试验后的YI=3.77。The obtained polycarbonate resin composition had a viscosity average molecular weight (Mv) of 15,000, an initial color tone YI=1.49, a standard deviation of 0.157, and YI=3.77 after the residence heat stability test.
(比较例4)(comparative example 4)
在比较例3中,预先用亨舍尔混合机将储藏在产品贮仓16c中的芳香族聚碳酸酯颗粒6重量份与0.02重量份三(2,4-二叔丁基苯基)磷酸酯、0.12重量份硬脂酸单甘油酯充分混合10分钟,以分批方式制备,将该颗粒以每单位时间1.5重量份连续地供给至搅拌机21b。需要说明的是,除了没有使用与实施例1相同的连续型螺带搅拌机由供给口22b向搅拌机21b供给三(2,4-二叔丁基苯基)磷酸酯和硬脂酸单甘油酯以外,与比较例3同样地实施。所得到的聚碳酸酯树脂组合物的粘均分子量(Mv)为15,000,初期色调YI=1.53、标准偏差为0.170,停留热稳定性试验后的YI=3.84。In Comparative Example 3, 6 parts by weight of aromatic polycarbonate particles and 0.02 parts by weight of tris(2,4-di-tert-butylphenyl)phosphate stored in the
工业实用性Industrial Applicability
本发明能够制造产品的原料利用率得以改善、有助于节约资源、热稳定性等品质稳定的芳香族聚碳酸酯树脂组合物,因此本发明在工业上是有用的。The present invention can produce an aromatic polycarbonate resin composition having improved raw material utilization rate of products, contributing to resource saving, and stable quality such as thermal stability, so the present invention is industrially useful.
需要说明的是,本申请在此引用了2007年4月27日提交的日本专利申请2007-120090号的说明书、权利要求书、附图和摘要的全部内容,以参考的形式将其引入本发明的说明书。It should be noted that this application refers to the Japanese patent application No. 2007-120090 submitted on April 27, 2007, including the specification, claims, drawings and the entire contents of the abstract, which are incorporated into the present invention in the form of reference. manual.
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