CN101660654A - Multi-purpose automatic control oil-injection machine - Google Patents
Multi-purpose automatic control oil-injection machine Download PDFInfo
- Publication number
- CN101660654A CN101660654A CN200910187370A CN200910187370A CN101660654A CN 101660654 A CN101660654 A CN 101660654A CN 200910187370 A CN200910187370 A CN 200910187370A CN 200910187370 A CN200910187370 A CN 200910187370A CN 101660654 A CN101660654 A CN 101660654A
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- oil
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- fuel
- valve
- injection machine
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- 238000002347 injection Methods 0.000 title claims abstract description 14
- 239000007924 injection Substances 0.000 title claims abstract description 14
- 239000007788 liquid Substances 0.000 claims abstract description 11
- 230000001050 lubricating effect Effects 0.000 claims abstract description 10
- 230000006835 compression Effects 0.000 claims abstract description 6
- 238000007906 compression Methods 0.000 claims abstract description 6
- 238000000889 atomisation Methods 0.000 claims abstract description 3
- 239000002828 fuel tank Substances 0.000 claims description 19
- 239000000446 fuel Substances 0.000 claims description 12
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 3
- 239000000969 carrier Substances 0.000 claims description 2
- 239000000314 lubricant Substances 0.000 description 6
- 238000001816 cooling Methods 0.000 description 3
- 239000004519 grease Substances 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
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Abstract
The invention relates to a multi-purpose automatic control oil-injection machine which is composed of an air inlet switch, a solenoid valve, a voltage regulator, a pressure gauge, an oil box, a one-way valve, an upper level switch, a lower liquid level switch, an oil box solenoid valve, a throttle, an oil mass distributor, a nozzle, a speed control valve, a nozzle holder, a timer and a digital standard timer; compression air is taken as power, oil and gas are mixed according to the proportion by a host machine and are output to the nozzle, and the mixed oil gas forms micro fog drops which aresprayed to the lubricating position by fine atomization of the nozzle. The shape of oil fog can be adjusted according to the structure of the nozzle and oil mass can be adjusted steplessly.
Description
Technical field
The invention belongs to oil-injection machine, a kind of specifically multi-purpose automatic control oil-injection machine that relates to the little lubricated and cooling of the atomized lubrication that is applicable to thin oil atomized lubrication, oil resistant and all kinds of stock-removing machine cutters.
Technical background
Chain conveyor will inevitably produce wearing and tearing in long-term continuous running, need periodic maintenance, if it is improper to safeguard, maintain, then can cause fault, cause equipment to shut down, and quicken the wearing and tearing of chain track, and shorten its working life, cause too early the scrapping of equipment.Therefore, need want regularly equipment, quantitatively, fixed point adds lubricant oil and keeps in repair and maintain, and guarantees the normal of chain operation.Oilling machine in the market has multiple, is divided into oil dripping type, oil injection type and jet-propelled etc. several substantially.But, these several oilling machines are the volume read-out of uncontrollable filling-up area all, even the oil dripping phenomenon can occur, not only causes the phenomenon of environmental pollution, waste, and the position that need lubricate of chain can not get lubricatedly fully, and machinery can not get sufficient care and maintenance.Though also occurred the oilling machine of mist of oil formula on the market, superior than other oil-injection machines at aspect of performance, the design of adopting oil gas to mix causes the grease atomizing effect bad or the oil dripping phenomenon is arranged when equipment does not use easily, causes the grease waste; And only be applicable to thin oil lubricant, and the lubricated oilling machine that still need rely on import of high temperature tack coat.The all oilling machines in home and abroad only are applicable to the spraying industry, use single.
Summary of the invention
The object of the present invention is to provide a kind of little lubricated and multi-functional full-automatic oil-injection machine of cooling of thin oil lubricant, high temperature tack coat is lubricated and all kinds of stock-removing machine cutters.
The present invention is realized by following technological scheme:
The present invention is made up of air inlet switch, solenoid valve, pressure governor, pressure gauge, fuel tank, one-way valve, last liquid-level switch, following liquid-level switch, height displaying instrument, fuel tank solenoid valve, throttle valve, fuel-flow divider, nozzle, speed control valve, nozzle carrier, timer, digital standard timer.
Its essential characteristic is the air inlet switch with the air of compression by electromagnetic valve, and a part of pressurized air reaches the intensity of pressure of setting through the pressure governor adjustment, shows its intensity by pressure gauge, its pneumatic working pressure position 0.2~0.5Mpa, and maximum working (operation) pressure (MWP) is 0.8Mpa; Open one-way valve valve in the fuel tank by air pressure, enter into fuel tank (the oil viscosity scope maximum in the fuel tank is to SAE:250), the air that makes compression is a power, by main frame oil gas is mixed according to a certain percentage, through the throttling control of solenoid valve and throttle valve, the outflow of oil mass is reasonably controlled then; Enter into fuel-flow divider, fuel-flow divider carries out oil mass to each fuel feeding point and distributes, the output interface quantity of distributor can design according to lubricating point quantity, is furnished with the fuel-flow control needle-valve on the fuel-flow divider and the oil mass of each fuel feeding branch road is carried out step-less adjustment (each fuel delivery is minimal to 0.005cc); This moment, other a part of pressurized air also entered in the fuel-flow divider after speed controlling valve regulation control, oil gas is mixed and preliminary atomizing, the oil gas of atomizing is advanced to nozzle, nozzle carrier is fixed to lubricated place with nozzle, different delivering chains can be joined different nozzle carriers, nozzle can be regulated to the distance of lubricating point, nozzle can be realized different spray angles according to lubricated area, nozzle further atomizes the oil gas of the preliminary mixing of main frame output, the diameter of its droplet is 20~60um, form uniform and stable trickle droplet and be ejected into lubricating point, connect by transparent oil pipe between main frame and the nozzle.
Liquid-level switch up and down in the fuel tank is to monitor liquid level position, can monitor automatically and output alarm signal the oil mass in the fuel tank, and the oil reserve of fuel tank is 10L, can design as required.
At the control box internal timer supply time is set, it is that Conveying chains starts that timer has 3 stops diverter switch: ON, the continuous oil supply of oil-injection machine, and supply time is not subjected to the control of digital standard timer; AUTO is the set time fuel feeding according to the digital standard timer; OFF is fuel feeding not in any case.The digital standard timer is set supply time.
The present invention has Automatic Control, and is easy to use flexible, simple to operate; Using scope is wide, can do thin oil lubricant, and the high temperature tack coat is lubricated, changes the little lubricated and cooling that promptly can be all kinds of stock-removing machine cutters a little, a tractor serves several purposes; The big lubricant oil of resistant to elevated temperatures viscosity is realized finer atomization, the lubricant oil that viscosity the is big bad problem that can not atomize and atomize.Be mainly used in fields such as spraying industrial, machining.
Description of drawings
Fig. 1 is a working principle sketch of the present invention
Fig. 2 is a plane of the present invention simplified schematic diagram
Embodiment
The present invention is made up of air inlet switch 1, solenoid valve 2, pressure governor 3, pressure gauge 4, one-way valve 5, fuel tank 6, last liquid-level switch 7, following liquid-level switch 8, height displaying instrument 9, fuel tank solenoid valve 10, throttle valve 11, fuel-flow divider 12, nozzle 13, speed control valve 14, nozzle carrier 15, main frame 16, timer 17, digital standard timer 18.Its essential characteristic is an air inlet switch 1 with the air of compression by electromagnetic valve 2, part pressurized air is adjusted the intensity of pressure that reaches setting through pressure governor 3, show its intensity by pressure gauge 4, its pneumatic working pressure position 0.2~0.5Mpa, maximum working (operation) pressure (MWP) is 0.8Mpa; Enter into fuel tank 6 (the oil viscosity scope maximum that fuel tank is 6 li is to SAE:250), open one-way valve 5 in the fuel tank by air pressure, the air that makes compression is a power, by main frame 16 oil gas is mixed according to a certain percentage, through the throttling control of solenoid valve 10 and throttle valve 11, the outflow of oil mass is reasonably controlled then; Enter into fuel-flow divider 12, fuel-flow divider 12 carries out oil mass to each fuel feeding point and distributes, the output interface quantity of distributor 12 can design according to lubricating point quantity, is furnished with the fuel-flow control needle-valve on the fuel-flow divider 12 and the oil mass of each fuel feeding branch road is carried out step-less adjustment (each fuel delivery is minimal to 0.005cc); This moment, other a part of pressurized air also entered in the fuel-flow divider after speed control valve 14 is regulated control, oil gas is mixed and preliminary atomizing, the oil gas of atomizing is advanced to nozzle 13, nozzle carrier 15 is fixed to lubricated place with nozzle 13, different delivering chains can be joined different nozzle carrier 15, nozzle 13 can be regulated to the distance of lubricating point, nozzle 13 can be realized different spray angles according to lubricated area, nozzle 13 further atomizes the oil gas of the preliminary mixing of main frame output, the diameter of its droplet is 20~60um, form uniform and stable trickle droplet and be ejected into lubricating point, connect by transparent oil pipe between main frame 16 and the nozzle 13.
In the fuel tank last 7,8 liquid-level switches are to monitor liquid level position down, can monitor automatically and output alarm signal the oil masses in the fuel tank 6, the oil reserve of fuel tank 6 is 10L, can design as required.
Set at 17 pairs of supply times of control box internal timer, it is that Conveying chains starts that timer has 3 stops diverter switch: ON, the continuous oil supply of oil-injection machine, and supply time is not subjected to the control of digital standard timer; AUTO is the set time fuel feeding according to the digital standard timer; OFF is fuel feeding not in any case.18 pairs of supply times of digital standard timer are set.
Claims (5)
1, multi-purpose automatic control oil-injection machine is made up of air inlet switch, solenoid valve, pressure governor, pressure gauge, fuel tank, one-way valve, last liquid-level switch, following liquid-level switch, fuel tank solenoid valve, throttle valve, fuel-flow divider, nozzle, speed control valve, nozzle carrier, timer, digital standard timer.It is characterized in that: be power with pressurized air, by main frame oil gas mixed according to a certain percentage, and output to nozzle, mixed oil and gas carries out finer atomization through nozzle and forms trickle droplet and be ejected into lubricated place.Shape of oil fog can be adjusted by nozzle arrangements, and oil mass can be carried out step-less adjustment.
2, multi-purpose automatic control oil-injection machine according to claim 1, it is characterized in that: the air inlet switch with the compression air by electromagnetic valve, part pressurized air reaches the intensity of pressure of setting through the pressure governor adjustment, show its intensity by pressure gauge, its pneumatic working pressure position 0.2~0.5Mpa, maximum working (operation) pressure (MWP) is 0.8Mpa.
3, multi-purpose automatic control oil-injection machine according to claim 1 is characterized in that: the oil viscosity scope maximum in the fuel tank is to SAE:250.
4, multi-purpose automatic control oil-injection machine according to claim 1, it is characterized in that: the output interface quantity of fuel-flow divider can design according to lubricating point quantity, is furnished with the fuel-flow control needle-valve on the fuel-flow divider and the oil mass of each fuel feeding branch road is carried out step-less adjustment (each fuel delivery is minimal to 0.005cc).
5, nozzle carrier is fixed to lubricated place with nozzle, different delivering chains can be joined different nozzle carriers, nozzle can be regulated to the distance of lubricating point, nozzle can be realized different spray angles according to lubricated area, nozzle further atomizes the oil gas of the preliminary mixing of main frame output, the diameter of its droplet is 20~60um, forms uniform and stable trickle droplet and is ejected into lubricating point, is connected by transparent oil pipe between main frame and the nozzle.
Priority Applications (1)
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CN200910187370A CN101660654A (en) | 2009-09-15 | 2009-09-15 | Multi-purpose automatic control oil-injection machine |
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CN200910187370A CN101660654A (en) | 2009-09-15 | 2009-09-15 | Multi-purpose automatic control oil-injection machine |
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Cited By (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102374378A (en) * | 2010-08-06 | 2012-03-14 | 德罗普萨股份公司 | Improved minimal lubrication device |
CN102494234A (en) * | 2011-11-24 | 2012-06-13 | 上海康顺润滑科技有限公司 | Main machine of controllable micro-oil lubricating device |
CN103352897A (en) * | 2013-06-24 | 2013-10-16 | 重庆长江造型材料(集团)股份有限公司 | Air cylinder lubricating system |
CN103822073A (en) * | 2014-02-24 | 2014-05-28 | 湖南有色重机工程机械有限公司 | Lubricating dust removing device used for drilling machine |
CN105923353A (en) * | 2016-06-08 | 2016-09-07 | 江苏永钢集团有限公司 | Self-lubricating steel moving machine |
CN106764363A (en) * | 2016-12-14 | 2017-05-31 | 英业达科技有限公司 | Equipment lubrication system |
WO2017185770A1 (en) * | 2016-04-29 | 2017-11-02 | 桂林电器科学研究院有限公司 | Oil-air lubricating device for chain links in film stretching production line |
CN107435808A (en) * | 2017-07-05 | 2017-12-05 | 拓卡奔马机电科技有限公司 | Cutting knife drives refueling device |
CN107511289A (en) * | 2016-06-16 | 2017-12-26 | 上海瓦姆石油天然气管业有限公司 | Petroleum pipeline for Digit Control Machine Tool automates fueling injection equipment with box cupling inner surface |
CN107685253A (en) * | 2017-09-14 | 2018-02-13 | 中信戴卡股份有限公司 | One kind is used for the mach lubricating arrangement of wheel |
CN110630891A (en) * | 2019-09-24 | 2019-12-31 | 王道月 | Thin oil lubrication station with air cooling heat exchanger |
CN110644133A (en) * | 2019-10-17 | 2020-01-03 | 美名格-艾罗(太仓)纺织机械有限公司 | Be applied to intelligent atomizing tanker aircraft of knitting circular knitting machine |
CN110644132A (en) * | 2019-10-17 | 2020-01-03 | 美名格-艾罗(太仓)纺织机械有限公司 | Intelligent control and regulation system of spray type oiling machine |
CN110701472A (en) * | 2019-11-13 | 2020-01-17 | 天津市中重科技工程有限公司 | Oil-gas lubricating system of rolling mill |
CN112879787A (en) * | 2021-01-22 | 2021-06-01 | 包明伦 | Multifunctional automatic oiling machine for pneumatic vibrator |
CN113145659A (en) * | 2021-05-17 | 2021-07-23 | 江苏永钢集团有限公司 | High-speed wire rolling guide oil gas visualization device |
CN113266572A (en) * | 2021-07-01 | 2021-08-17 | 阿特拉斯·科普柯(无锡)压缩机有限公司 | Gas compression system |
CN114054540A (en) * | 2020-07-29 | 2022-02-18 | 宝山钢铁股份有限公司 | A kind of unloading auxiliary device of ball rolling machine for continuous unwinding unit |
-
2009
- 2009-09-15 CN CN200910187370A patent/CN101660654A/en active Pending
Cited By (23)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102374378B (en) * | 2010-08-06 | 2016-08-17 | 德罗普萨股份公司 | The minimal lubrication device improved |
CN102374378A (en) * | 2010-08-06 | 2012-03-14 | 德罗普萨股份公司 | Improved minimal lubrication device |
CN102494234A (en) * | 2011-11-24 | 2012-06-13 | 上海康顺润滑科技有限公司 | Main machine of controllable micro-oil lubricating device |
CN103352897A (en) * | 2013-06-24 | 2013-10-16 | 重庆长江造型材料(集团)股份有限公司 | Air cylinder lubricating system |
CN103352897B (en) * | 2013-06-24 | 2016-09-21 | 重庆长江造型材料(集团)股份有限公司 | Cylinder lubricating system |
CN103822073A (en) * | 2014-02-24 | 2014-05-28 | 湖南有色重机工程机械有限公司 | Lubricating dust removing device used for drilling machine |
WO2017185770A1 (en) * | 2016-04-29 | 2017-11-02 | 桂林电器科学研究院有限公司 | Oil-air lubricating device for chain links in film stretching production line |
CN105923353A (en) * | 2016-06-08 | 2016-09-07 | 江苏永钢集团有限公司 | Self-lubricating steel moving machine |
CN107511289A (en) * | 2016-06-16 | 2017-12-26 | 上海瓦姆石油天然气管业有限公司 | Petroleum pipeline for Digit Control Machine Tool automates fueling injection equipment with box cupling inner surface |
CN106764363A (en) * | 2016-12-14 | 2017-05-31 | 英业达科技有限公司 | Equipment lubrication system |
CN107435808A (en) * | 2017-07-05 | 2017-12-05 | 拓卡奔马机电科技有限公司 | Cutting knife drives refueling device |
CN107685253A (en) * | 2017-09-14 | 2018-02-13 | 中信戴卡股份有限公司 | One kind is used for the mach lubricating arrangement of wheel |
CN110630891A (en) * | 2019-09-24 | 2019-12-31 | 王道月 | Thin oil lubrication station with air cooling heat exchanger |
CN110630891B (en) * | 2019-09-24 | 2020-08-04 | 乐清市智格电子科技有限公司 | Thin oil lubrication station with air cooling heat exchanger |
CN110644132B (en) * | 2019-10-17 | 2024-05-14 | 美名格-艾罗(太仓)纺织机械有限公司 | Intelligent spray type oiling machine control and regulation system |
CN110644133A (en) * | 2019-10-17 | 2020-01-03 | 美名格-艾罗(太仓)纺织机械有限公司 | Be applied to intelligent atomizing tanker aircraft of knitting circular knitting machine |
CN110644132A (en) * | 2019-10-17 | 2020-01-03 | 美名格-艾罗(太仓)纺织机械有限公司 | Intelligent control and regulation system of spray type oiling machine |
CN110644133B (en) * | 2019-10-17 | 2024-05-14 | 美名格-艾罗(太仓)纺织机械有限公司 | Intelligent spray type oiling machine applied to circular knitting machine |
CN110701472A (en) * | 2019-11-13 | 2020-01-17 | 天津市中重科技工程有限公司 | Oil-gas lubricating system of rolling mill |
CN114054540A (en) * | 2020-07-29 | 2022-02-18 | 宝山钢铁股份有限公司 | A kind of unloading auxiliary device of ball rolling machine for continuous unwinding unit |
CN112879787A (en) * | 2021-01-22 | 2021-06-01 | 包明伦 | Multifunctional automatic oiling machine for pneumatic vibrator |
CN113145659A (en) * | 2021-05-17 | 2021-07-23 | 江苏永钢集团有限公司 | High-speed wire rolling guide oil gas visualization device |
CN113266572A (en) * | 2021-07-01 | 2021-08-17 | 阿特拉斯·科普柯(无锡)压缩机有限公司 | Gas compression system |
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Open date: 20100303 |