CN101659114B - Filling machine integrating embryo manufacturing, bottle blowing, bulking and sealing into a whole - Google Patents
Filling machine integrating embryo manufacturing, bottle blowing, bulking and sealing into a whole Download PDFInfo
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- CN101659114B CN101659114B CN200910176690.5A CN200910176690A CN101659114B CN 101659114 B CN101659114 B CN 101659114B CN 200910176690 A CN200910176690 A CN 200910176690A CN 101659114 B CN101659114 B CN 101659114B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/56—Opening, closing or clamping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C49/06—Injection blow-moulding
- B29C49/061—Injection blow-moulding with parison holding means displaceable between injection and blow stations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C2049/023—Combined blow-moulding and manufacture of the preform or the parison using inherent heat of the preform, i.e. 1 step blow moulding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/07—Preforms or parisons characterised by their configuration
- B29C2949/0715—Preforms or parisons characterised by their configuration the preform having one end closed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C49/06—Injection blow-moulding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4273—Auxiliary operations after the blow-moulding operation not otherwise provided for
- B29C49/428—Joining
- B29C49/42802—Joining a closure or a sealing foil to the article or pincing the opening
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4273—Auxiliary operations after the blow-moulding operation not otherwise provided for
- B29C49/42808—Filling the article
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/64—Heating or cooling preforms, parisons or blown articles
- B29C49/6409—Thermal conditioning of preforms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C2003/227—Additional apparatus related to blow-moulding of the containers, e.g. a complete production line forming filled containers from preforms
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Apparatus Associated With Microorganisms And Enzymes (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Abstract
本发明提供了一种集制胚、吹瓶、灌装、封口为一体的灌装机,包括:制胚系统;加热系统;吹瓶系统;灌装系统;封口系统;上盖系统;传送系统,其将制胚系统、加热系统、吹瓶系统、灌装系统、封口系统、上盖系统,顺次连接在一起,且传送系统负责瓶胚、夹具、瓶及瓶盖的传送。采用根据本发明的集制胚、吹瓶、灌装、封口为一体的灌装机,克服了由于罗姆来格公司
生产的“吹瓶-灌装-封口”三合一灌装机的制瓶工艺具有挤出机的共性,即缺少专门的制胚工艺,会产生占产品重量(不包括外加瓶盖及灌装的液体)约20%的工艺废料等问题,进而达到了降低成本的效果。The invention provides a filling machine integrating embryo making, bottle blowing, filling and sealing, including: embryo making system; heating system; bottle blowing system; filling system; sealing system; , which connects the preform system, heating system, blowing system, filling system, sealing system, and capping system in sequence, and the transfer system is responsible for the transfer of preforms, fixtures, bottles and caps. Adopting the filling machine integrating embryo making, bottle blowing, filling and sealing according to the present invention overcomes the
The "blowing-filling-sealing" three-in-one filling machine produced The advanced bottle-making process has the commonality of extruders, that is, the lack of a special embryo-making process will produce about 20% of the product weight (excluding the added bottle cap and filling liquid) Process waste and other problems, thereby achieving cost reduction Effect.Description
技术领域 technical field
本发明涉及一种集制胚、吹瓶、灌装、封口为一体的灌装机。The invention relates to a filling machine integrating embryo making, bottle blowing, filling and sealing.
背景技术 Background technique
现有的塑料瓶包装领域内性能相类似的设备为罗姆来格公司生产的“吹瓶-灌装-封口”三合一灌装机其生产工艺为:把塑料颗粒通过加热料筒和挤料螺杆把塑料颗粒加热并塑化,再通过挤出模头把塑化的塑料制成铅垂的筒状,吹瓶模合上后,移到另一工位先后进行吹瓶、灌装、封口、去废料等工艺。其吹瓶模合上时,筒状的塑料被吹瓶模封住下端,上端则留有一小开口,用于向里面吹气并制成瓶口,再从瓶口进行灌装液体,再进行封口。The existing equipment with similar performance in the field of plastic bottle packaging is Rommelag The "blowing-filling-sealing" three-in-one filling machine produced The production process is as follows: the plastic particles are heated and plasticized through the heating barrel and the extruding screw, and then the plasticized plastic is made into a vertical cylinder through the extrusion die. After the blowing mold is closed, Move to another station for bottle blowing, filling, sealing, waste removal and other processes. When the bottle blowing mold is closed, the lower end of the tubular plastic is sealed by the blowing mold, and a small opening is left at the upper end for blowing air inside to form the mouth of the bottle, and then the liquid is filled from the mouth of the bottle, and then seal.
发明人发现现有技术中至少存在如下问题:由于罗姆来格公司生产的“吹瓶-灌装-封口”三合一灌装机的制瓶工艺具有挤出机的共性,即缺少专门的制胚工艺,因此,会产生占产品重量(不包括外加瓶盖及灌装的液体)约20%的工艺废料。The inventor finds that there are at least the following problems in the prior art: due to the The "blowing-filling-sealing" three-in-one filling machine produced The current bottle making process has the commonality of the extruder, that is, it lacks a special embryo making process, so it will produce about 20% of the product weight (excluding the added bottle cap and filling liquid).
发明内容 Contents of the invention
本发明旨在提供一种集制胚、吹瓶、灌装、封口为一体的灌装机,能够解决由于罗姆来格公司生产的“吹瓶-灌装-封口”三合一灌装机的制瓶工艺具有挤出机的共性,即缺少专门的制胚工艺,因此,会产生约占产品重量(不包括外加瓶盖及灌装的液体)约20%的工艺废料等问题。The present invention aims to provide a filling machine integrating embryo making, bottle blowing, filling and sealing, which can solve the problems caused by Rommelag The "blowing-filling-sealing" three-in-one filling machine produced The current bottle making process has the commonality of extruders, that is, it lacks a special embryo making process. Therefore, problems such as process waste that account for about 20% of the product weight (excluding external bottle caps and filling liquids) will occur.
在本发明的实施例中,提供了一种集制胚、吹瓶、灌装、封口为一体的灌装机,包括:制胚系统,用于制造瓶胚;加热系统,用于对制胚系统制造出来的瓶胚进行再加热;吹瓶系统,用于把加热后的瓶胚进行拉伸吹制成瓶;灌装系统,用于对清洗好的瓶进行液体灌装;封口系统,用于对已灌装好液体的瓶进行加盖密封;上盖系统,用于提供封口系统对瓶封口所用的瓶盖;传送系统,其将制胚系统、加热系统、吹瓶系统、灌装系统、封口系统、上盖系统,顺次连接在一起,且传送系统负责瓶胚、夹具、瓶及瓶盖的传送。In an embodiment of the present invention, a filling machine integrating preform making, bottle blowing, filling and sealing is provided, including: a preform making system for making preforms; a heating system for The preforms manufactured by the system are reheated; the blowing system is used to stretch and blow the heated preforms into bottles; the filling system is used to fill the cleaned bottles with liquid; the sealing system is used to It is used to cap and seal the bottle that has been filled with liquid; the capping system is used to provide the bottle cap used by the sealing system to seal the bottle; , sealing system, and capping system are connected together in sequence, and the conveying system is responsible for the conveying of preforms, fixtures, bottles and caps.
优选地,制胚系统包括:注射系统,具有连续挤出功能,设置有向下的注嘴;多条第一注射流道,其水平设置,且注射系统的注嘴位于多条第一注射流道的交汇处;加热件,设置在多条第一注射流道周围;瓶胚成型模,设置在第一注射流道的下方,且呈圆周分布,其包括,瓶胚型腔,夹具,瓶胚型芯;第二注射流道,连接于第一注射流道与瓶胚型腔之间;注射开关,设置在第一注射流道与第二注射流道组成的流道上。Preferably, the embryo making system includes: an injection system with a continuous extrusion function, provided with downward nozzles; a plurality of first injection channels, which are arranged horizontally, and the nozzles of the injection system are located in the plurality of first injection streams The intersection of the channels; the heating element is arranged around a plurality of first injection runners; the preform forming mold is arranged under the first injection runners and is distributed in a circle, which includes a preform cavity, a clamp, a bottle The blank core; the second injection channel, connected between the first injection channel and the preform cavity; the injection switch, arranged on the channel formed by the first injection channel and the second injection channel.
优选地,注射开关设置在第一注射流道上或注射开关设置在第二注射流道上。Preferably, the injection switch is set on the first injection flow channel or the injection switch is set on the second injection flow channel.
优选地,注射系统铅垂设置或水平设置。Preferably, the injection system is arranged vertically or horizontally.
优选地,加热系统包括:多层加热管,其中每层加热管均可单独控制;通风系统,设置在多层加热管周围,用于调节瓶胚表层的温度。Preferably, the heating system includes: multi-layer heating tubes, wherein each layer of heating tubes can be individually controlled; a ventilation system, arranged around the multi-layer heating tubes, is used to adjust the temperature of the surface layer of the preform.
优选地,吹瓶系统由多组吹瓶单元组成,多组吹瓶单元呈圆周分布,其中,吹瓶单元包括:开合模系统;底膜;吹瓶型腔;夹具;拉伸吹气系统,吹瓶系统负责把瓶胚吹制成瓶,其中,吹瓶型腔是单腔或多腔。Preferably, the bottle blowing system is composed of multiple groups of bottle blowing units, and the multiple groups of bottle blowing units are distributed in a circle, wherein, the bottle blowing unit includes: opening and closing mold system; bottom film; bottle blowing cavity; clamp; stretch blowing system , The blowing system is responsible for blowing the preforms into bottles, wherein the blowing cavity is single or multi-cavity.
优选地,携持瓶胚的夹具,在制胚时,参与瓶胚的制作,在加热时,用于携持瓶胚经过加热系统,在吹瓶时,参与拉伸吹气系统工作。Preferably, the clamp for carrying the preform participates in the preform making during preform making, and is used to carry the preform through the heating system during heating, and participates in the stretching and blowing system during bottle blowing.
优选地,灌装系统由多个灌装单元组成,多个灌装单元呈圆周分布;且封口系统由多个封口单元组成,多个封口单元呈圆周分布。Preferably, the filling system is composed of a plurality of filling units distributed in a circle; and the sealing system is composed of a plurality of sealing units distributed in a circle.
优选地,封口系统采用焊盖式封口系统或旋盖式封口系统或塞盖式封口系统。Preferably, the sealing system adopts a welding cap type sealing system or a screw cap type sealing system or a plug type sealing system.
优选地,传送系统包括:第一过渡转盘,其与制胚系统相连接,用于传出制胚系统携持着瓶胚的夹具;第一传动链,与第一过渡转盘相连,并穿过加热系统,第一传动链穿过加热系统的部分设置有链条,当第一传动链从第一过渡转盘接过携持着瓶胚的夹具经过加热系统时,链条驱动携持瓶胚的夹具旋转,瓶胚被均匀加热,第一传动链还具有改变夹具间距的作用;第二过渡转盘,连接于第一传动链与吹瓶系统之间,第二过渡转盘从第一传动链上接过携持着瓶胚的夹具,并将其送入吹瓶系统;第三过渡转盘,与吹瓶系统相连,其从吹瓶系统传出携持着瓶的夹具;第四过渡转盘,与第三过渡转盘相连,并从第三过渡转盘处接过携持着瓶的夹具,且瓶与夹具在第四过渡转盘上分离;第二传动链,与第四过渡转盘相连,并从其上传出空的夹具,第二传动链还具有改变夹具间距的作用;第五过渡转盘,与第二传动链相连,并从其上传出空的夹具;第六过渡转盘,连接于第五过渡转盘与制胚系统之间,把第五过渡转盘中空的夹具传出并再传回制胚系统;第七过渡转盘,与第四过渡转盘相连,并从第四过渡转盘上接过与夹具分离的瓶;第八过渡转盘,连接于第七过渡转盘与灌装系统之间,从第七过渡转盘上接过瓶,并传送给灌装系统;第九过渡转盘,连接于灌装系统与封口系统之间,把灌装系统中灌装好液体的瓶传出并传送给封口系统;出瓶转盘,与封口系统相连,出瓶转盘为双层转盘,其下层转盘把封好口的瓶从封口系统传出并送出本设备,其上层转盘则把封口用的盖传送给封口系统。Preferably, the conveying system includes: a first transitional turntable, which is connected with the preform making system, and is used to transfer out the gripper carrying the preform from the preform making system; a first transmission chain, which is connected with the first transitional turntable, and passes through Heating system, the part of the first transmission chain passing through the heating system is provided with a chain, when the first transmission chain takes over the clamp carrying the preform from the first transition turntable and passes through the heating system, the chain drives the clamp carrying the preform to rotate , the preform is evenly heated, and the first transmission chain also has the function of changing the distance between the clamps; the second transition turntable is connected between the first transmission chain and the blowing system, and the second transition turntable connects the carrying The clamp that holds the preform and sends it into the blowing system; the third transitional turntable, connected to the blowing system, passes out the clamp that holds the bottle from the blowing system; the fourth transitional turntable, and the third transitional The turntables are connected, and the fixture holding the bottle is taken over from the third transition turntable, and the bottle and fixture are separated on the fourth transition turntable; the second transmission chain is connected with the fourth transition turntable, and the empty bottle is released from it. Fixtures, the second transmission chain also has the function of changing the distance between the clamps; the fifth transitional turntable is connected with the second transmission chain, and the empty fixtures are released from it; the sixth transitional turntable is connected with the fifth transitional turntable and the embryo making system Between the fifth transitional turntable, the hollow jig is passed out and then returned to the embryo-making system; the seventh transitional turntable is connected with the fourth transitional turntable, and the bottle separated from the fixture is taken over from the fourth transitional turntable; the eighth transitional turntable The transitional turntable is connected between the seventh transitional turntable and the filling system, and the bottle is received from the seventh transitional turntable and sent to the filling system; the ninth transitional turntable is connected between the filling system and the sealing system, and the Bottles filled with liquid in the filling system are sent out and sent to the sealing system; the bottle output carousel is connected with the sealing system, and the bottle output carousel is a double-layer carousel, and the lower carousel transfers the sealed bottles from the sealing system to the sealing system. When the equipment is sent out, the upper turntable transfers the caps for sealing to the sealing system.
因为采用根据本发明的集制胚、吹瓶、灌装、封口为一体的灌装机,其具有特殊的结构,所以克服了由于罗姆来格公司生产的“吹瓶-灌装-封口”三合一灌装机的制瓶工艺具有挤出机的共性,即缺少专门的制胚工艺,因此,会产生占产品重量(不包括外加瓶盖及灌装的液体)约20%的工艺废料等问题,进而达到了降低成本的效果。Because adopt the filling machine that integrates preform making, bottle blowing, filling and sealing according to the present invention, it has special structure, so overcome the problem caused by Rommelag company The "blowing-filling-sealing" three-in-one filling machine produced The current bottle making process has the commonality of extruders, that is, it lacks a special embryo making process. Therefore, problems such as process waste that account for about 20% of the product weight (excluding the added bottle cap and filling liquid) will be generated, and then reached The effect of reducing costs.
附图说明 Description of drawings
此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings described here are used to provide a further understanding of the present invention and constitute a part of the application. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations to the present invention. In the attached picture:
图1示出了本制瓶机工艺流程示意图;Fig. 1 has shown this bottle making machine technological process schematic diagram;
图2示出了本制瓶机制胚系统工作示意图;Fig. 2 shows the schematic diagram of the embryo system work of this bottle making mechanism;
图3示出了本制瓶机制胚系统合模制胚时示意图;Fig. 3 shows the schematic diagram when the preform system of this bottle making mechanism is molded and preformed;
图4示出了本制瓶机制胚系统制好胚并打开合模时示意图;Fig. 4 shows the schematic diagram when the embryo system of this bottle making mechanism makes the embryo and opens the mold clamping;
图5示出了本制瓶机加热炉的工作示意图;Fig. 5 shows the working schematic diagram of this bottle making machine heating furnace;
图6示出了本制瓶机拉伸吹瓶系统拉伸吹瓶时示意图;Fig. 6 shows the schematic diagram during stretch blow molding of the stretch blow molding system of the bottle making machine;
图7示出了本制瓶机拉伸吹瓶系统制瓶结束时示意图。Fig. 7 shows a schematic diagram of the end of bottle making by the stretch blow molding system of the bottle making machine.
具体实施方式 Detailed ways
下面将参考附图并结合实施例,来详细说明本发明。The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.
图1示出了本发明工艺流程及工作示意图。如图1所示,在本发明的实施例中,提供了一种集制胚、吹瓶、灌装、封口为一体的灌装机,其包括:制胚系统1,用于制造瓶胚90;加热系统2,制成的瓶胚90通过加热系统2时,瓶胚90得到适当的加热,以适于把瓶胚90吹制成瓶91;吹瓶系统3,用于把加热后的瓶胚90吹制成瓶91;灌装系统4,用于对瓶91进行液体灌装;封口系统5,用于对灌装好液体的瓶91进行封口;上盖系统6,包括理盖装置与送盖导轨,用于把瓶盖整理有序,并对封口系统5提供封口用的瓶盖;传送系统,其将制胚系统1、加热系统2、吹瓶系统3、灌装系统4、封口系统5、上盖系统6,顺次连接在一起,且传送系统负责瓶胚90、夹具18、瓶91及瓶盖的传送。采用根据本发明的集制胚、吹瓶、灌装、封口为一体的灌装机,克服了由于罗姆来格公司生产的“吹瓶-灌装-封口”三合一灌装机的制瓶工艺具有挤出机的共性,即缺少专门的制胚工艺,会产生占产品重量(不包括外加瓶盖及灌装的液体)约20%的工艺废料等问题,进而达到了降低成本的效果。Fig. 1 has shown technological process and working schematic diagram of the present invention. As shown in Fig. 1, in the embodiment of the present invention, a kind of filling machine integrating preform making, bottle blowing, filling and sealing is provided, which includes: preform making
如图1所示,优选地,传送系统包括第一过渡转盘71、第一传动链72、第二过渡转盘73、第三过渡转盘74、第四过渡转盘75、第二传动链77、第五过渡转盘78、第六过渡转盘79、第七过渡转盘76、第八过渡转盘80、第九过渡转盘81及出瓶转盘82,传动系统把制胚系统1、加热系统2、吹瓶系统3、灌装系统4、上盖系统6、封口系统5有机地连接起来,成为一个有机的整体。传送系统包括:第一过渡转盘71,其与制胚系统1相连接,用于传出制胚系统1携持着瓶胚90的夹具18;第一传动链72,与第一过渡转盘71相连,并穿过加热系统2,第一传动链72穿过加热系统2的部分设置有链条721,当第一传动链72从第一过渡转盘71接过携持着瓶胚90的夹具18经过加热系统2时,链条721驱动携持瓶胚90的夹具18旋转,瓶胚90被均匀加热,第一传动链72还具有改变夹具18间距的作用;第二过渡转盘73,连接于第一传动链72与吹瓶系统3之间,第二过渡转盘73从第一传动链72上接过携持着瓶胚90的夹具18,并将其送入吹瓶系统3;第三过渡转盘74,与吹瓶系统3相连,其从吹瓶系统3传出携持着瓶91的夹具18;第四过渡转盘75,与第三过渡转盘74相连,并从第三过渡转盘74处接过携持着瓶91的夹具18,且瓶与夹具18在第四过渡转盘75上分离;第二传动链77,与第四过渡转盘75相连,并从其上传出空的夹具18,第二传动链77还具有改变夹具18间距的作用;第五过渡转盘78,与第二传动链77相连,并从其上传出空的夹具18;第六过渡转盘79,连接于第五过渡转盘78与制胚系统1之间,把第五过渡转盘79中空的夹具18传出并再传回制胚系统1;第七过渡转盘76,与第四过渡转盘75相连,并从第四过渡转盘75上接过与夹具18分离的瓶91;第八过渡转盘80,连接于第七过渡转盘76与灌装系统4之间,从第七过渡转盘79上接过瓶91,并传送给灌装系统4;第九过渡转盘81,连接于灌装系统4与封口系统5之间,把灌装系统4中灌装好液体的瓶91传出并传送给封口系统5;出瓶转盘82,与封口系统5相连,出瓶转盘82为双层转盘,其下层转盘把封好口的瓶91从封口系统5传出并送出本设备,其上层转盘则把封口用的盖传送给封口系统5。As shown in Figure 1, preferably, the transmission system includes a
如图1所示,优选地,封口系统5由多个封口单元组成,多个封口单元呈圆周分布;且灌装系统4由多个灌装单元组成,多个灌装单元呈圆周分布。优选地,封口系统5采用焊盖式封口系统或旋盖式封口系统或塞盖式封口系统,这样,可以根据需要选择不同类型的封口,实用性好。As shown in FIG. 1 , preferably, the
结合参见图1,制胚系统1连续生产出瓶胚90,第一过渡转盘71把携带瓶胚90的夹具18传给第一传动链72,当携带瓶胚90的夹具18经过加热系统2时,瓶胚90被均匀地加热,第二过渡转盘73从第一传动链72上接过携带瓶胚90的夹具18,再旋转送入吹瓶系统1,吹瓶系统1把瓶胚90吹制成瓶91,第三过渡转盘74从吹瓶系统3上接过携带瓶91的夹具18,再旋转送给第四过渡转盘75,在第四过渡转盘上75,瓶91与夹具18分离。空的夹具18通过第二传动链77、第五过渡转盘78及第六过渡转盘79进入制胚系1统重新参与生产瓶胚90,而瓶91则通过第七过渡转盘76和第八过渡转盘80进入灌装系统4,在灌装系统4上,瓶91内被灌入适当容积的液体。灌好液体的瓶91通过第九过渡转盘81从灌装系统4传送到封口系统5,封口系统5则对装好液体的瓶91进入加盖密封,封口用的盖则是上盖系统6把整理有序的盖通过出瓶转盘82的上层转盘向封口系统5提供。加盖密封的瓶91则传送到出瓶转盘82上,出瓶转盘82的下层转盘把加盖密封的瓶91送出本设备。这样,整个生产工艺完成。Referring to FIG. 1 , the
结合参见图2、图3和图4,优选地,制胚系统1包括:注射系统11,具有朝下设置的注嘴12;多条第一注射流道15,其水平设置,且注射系统的注嘴12位于多条第一注射流道15的交汇处;加热棒13,设置在多条第一注射流道14周围;瓶胚成型模,设置在第一注射流道14的下方,且呈圆周分布,其包括,瓶胚型腔17,夹具18,瓶胚型芯19;第二注射流道15,设置在第一注射流道14与瓶胚型腔17之间;注射开关16,设置在设置在第一注射流道14与第二注射流道15组成的流道上。注射系统12为圆周均布的多组由瓶胚型腔17、夹具18、瓶胚型芯19组成的瓶胚模逐个注射塑料。塑料的第一注射流道14为设置有加热棒13的热流道,可以让塑料在第一注射流道14中保持合适的温度。单个瓶胚90制作的过程中有一个注射开关装置16,根据制胚系统1的需要注射或停止注射。单个瓶胚90制作过程由合模、注塑、冷却、开模等四个阶段组成,这四个阶段是在连续旋转中完成的。Referring to Fig. 2, Fig. 3 and Fig. 4, preferably, the
优选地,注射系统11铅垂设置或水平设置。如图2、图3和图4所示,连续旋转式制胚系统1的注射系统11铅垂设置,注嘴12向下,呈放射状的多条第一注射流道14为水平设置,且注射系统11的注嘴12位于第一注射流道14的交汇处。在第一注射流道14的附近,设置有加热棒13,在每条第一注射流道14的外端下方,对应设置有由瓶胚型腔17、夹具18、瓶胚型芯19等组成的瓶胚成型模,在第一注射流道14与瓶胚型腔17间设有第二注射流道16,在第二注射流道16上,设置有注射开关16,当然注射开关16也可以设置在第一注射流道14上。注射系统11、第一注射流道14与瓶胚成型模等各部件同步旋转。当没有瓶胚90的夹具18被第六过渡转盘79送入制胚系统1时,瓶胚型芯19、夹具18上升,与瓶胚型腔17组成封闭的型腔时,注射开关16打开,注射系统11把融化的塑料通过第一注射流道14、第二注射流道15注入由瓶胚型芯19、夹具18、瓶胚型腔17组成封闭的型腔,在经过设定时间保压降温后,注射开关16关闭,瓶胚型芯19与夹具18以不同的速度下降,制好的瓶胚90随夹具18离开瓶胚型腔17,瓶胚型芯19也与瓶胚90脱离,瓶胚90留在夹具18上,被第一过渡转盘71带出制胚系统1。由于整个制胚系统1是连续旋转的,周而复始,圆周分布的多个瓶胚型腔便源源不断地制出大量的瓶胚90。Preferably, the
如图5所示,优选地,加热系统2包括:通风系统21,用于均衡瓶胚90外表与内在的温度;多层加热管22,其中每层加热管22均可单独控制,保证瓶胚90上下适度加热,瓶胚90在输送的途中设置有适当数量的加热系统2。制作好的瓶胚90在第一传送链72的输送下,从加热系统2中穿过,让瓶胚90得到设定的加热效果。携持瓶胚90的夹具18在通过加热系统2时,夹具18的轴芯部分是连续旋转的,能保证其所携持的瓶胚90圆周均匀加热。优选地,携持瓶胚90的夹具18,在制胚时,参与瓶胚90的制作,在加热时,用于携持瓶胚90经过加热系统2,在吹瓶时,参与拉伸吹气系统30工作。As shown in Figure 5, preferably, the heating system 2 includes: a ventilation system 21, which is used to balance the external and internal temperatures of the
如图6和图7所示,优选地,吹瓶系统3的多组吹瓶单元呈圆周分布,其吹瓶单元包括:开合模系统30;底膜31;吹瓶型腔32;夹具18;拉伸吹气系统33。优选地,携持瓶胚90的夹具18,在制胚时,参与瓶胚90的制作,在加热时,用于夹持瓶胚90经过加热系统2,在吹瓶时,参与吹瓶系统3工作。优选地,单组吹瓶模32可以是单腔,也可以是多腔。As shown in Figures 6 and 7, preferably, multiple groups of blowing units of the
如图6、图7所示,第二过渡转盘73将携持瓶胚90的夹具18从第一传送链72上取出再送入连续旋转运行的吹瓶系统3的吹瓶单元,底模31下行,开合模系统30合上,拉伸吹气系统33工作,对加热的瓶胚90拉伸并吹气,经保压冷却定型后,吹瓶型腔32打开,底模31上行,夹具18携着制好的瓶91被第三过渡转盘74带走。这个吹瓶单元再转到与第二过渡转盘73相接的位置,开始新的制瓶周期。As shown in Figures 6 and 7, the
从以上的描述中,可以看出,本发明上述的实施例实现了如下技术效果:From the above description, it can be seen that the above-mentioned embodiments of the present invention have achieved the following technical effects:
因为采用根据本发明的集制胚、吹瓶、灌装、封口为一体的灌装机,其具有专门的制胚功能,所以克服了由于罗姆来格公司生产的“吹瓶-灌装-封口”三合一灌装机的制瓶工艺具有挤出机的共性,即缺少专门的制胚工艺,因此,会产生占产品重量(不包括外加瓶盖及灌装的液体)约20%的工艺废料等问题,进而达到了降低成本的效果。Due to the adoption of the filling machine integrating embryo making, bottle blowing, filling and sealing according to the present invention, it has a special function of embryo making, so it overcomes the problems caused by Rommelag. The "blowing-filling-sealing" three-in-one filling machine produced The current bottle making process has the commonality of extruders, that is, it lacks a special embryo making process. Therefore, problems such as process waste that account for about 20% of the product weight (excluding the added bottle cap and filling liquid) will be generated, and then reached The effect of reducing costs.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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| CN200910176690.5A CN101659114B (en) | 2009-09-25 | 2009-09-25 | Filling machine integrating embryo manufacturing, bottle blowing, bulking and sealing into a whole |
| PCT/CN2009/074904 WO2011035503A1 (en) | 2009-09-25 | 2009-11-11 | Filling machine |
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