CN101658290B - Method for extracting crabapple polyphenols from crabapple skin dregs - Google Patents
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Abstract
本发明涉及一种从沙果皮渣中提取制备沙果多酚的方法,其组成包括将干燥、粉碎的沙果皮渣用乙醇溶液浸泡、超声波提取、柱层析分离纯化、旋转蒸发浓缩和真空干燥等程序,用乙醇溶液浸泡的沙果皮渣是在超声波提取设备中提取多酚的,超声波功率为250W;分离纯化采用AB-8大孔树脂柱层析方法。所得沙果多酚为粉末状制品,其多酚含量为65%~80%。采用这种方法提取沙果多酚所用的原料是沙果皮渣,这不仅把废弃物得以利用,而且减少了环境污染,这种方法还具有省时、节省能源、多酚提取率高、无溶剂残留的优点,大大提高了农副产品的附加值及综合利用效率。解决了常规方法提取时间长、纯度低的问题,易于工业化生产。The invention relates to a method for extracting and preparing sago polyphenols from sago peel residue, which comprises the following steps: soaking dried and crushed sago peel residue with ethanol solution, ultrasonic extraction, column chromatography separation and purification, rotary evaporation concentration and vacuum drying and other procedures, the polyphenols were extracted from the sand fruit peel residue soaked in ethanol solution in an ultrasonic extraction equipment, and the ultrasonic power was 250W; the separation and purification adopted the AB-8 macroporous resin column chromatography method. The obtained sargo polyphenol is a powdery product, and its polyphenol content is 65% to 80%. The raw material used to extract polyphenols in this method is sand fruit peel residue, which not only makes use of the waste, but also reduces environmental pollution. This method also has the advantages of time saving, energy saving, high polyphenol extraction rate, and no solvent. The advantages of residues have greatly improved the added value and comprehensive utilization efficiency of agricultural and sideline products. The method solves the problems of long extraction time and low purity in conventional methods, and is easy for industrialized production.
Description
一、技术领域1. Technical field
本发明涉及的是沙果皮渣的开发利用,特别涉及的是用沙果浓缩汁生产过程中的副产物沙果皮渣为原料,提取制备沙果多酚的方法。The invention relates to the development and utilization of sand fruit peel residue, in particular to a method for extracting and preparing sand fruit polyphenols by using sand fruit peel residue as a raw material in the production process of sand fruit concentrated juice.
二、背景技术2. Background technology
沙果皮渣是沙果果汁加工中的副产物,含有丰富的多酚类物质。目前沙果浓缩汁加工中大量的果渣被当作垃圾抛弃,既浪费资源又污染环境。沙果多酚作为一类具有生物活性的天然化合物,对人类的健康起着举足轻重的作用。许多研究表明多酚具有多种保健功能,如预防龋齿、预防高血压、抗肿瘤、抗突变、抑菌、清除自由基、抗氧化作用和抗衰老等,特别是其抗氧化能力是维生素C的50倍、维生素E的20倍。多酚还具有消臭、保鲜、保香、护色、防止维生素损失等作用,可以防止食品品质的劣变。国内外对植物多酚的研究较多,专利主要集中在茶多酚、苹果多酚和葡萄籽多酚的制备及应用上。但尚未见到有关沙果皮渣多酚的专利和相关产品研究报道。沙果皮渣中富含多酚物质,利用沙果多酚易溶于乙醇的性质,通过超声波提取,采用柱层析纯化,从沙果皮渣中提取沙果多酚,具有提取率高,避免了活性成分的损失,无溶剂残留的优点,解决了常规方法提取时间长、纯度低的问题,易于工业化生产。Shaguo pomace is a by-product in the processing of Shaguo juice, which is rich in polyphenols. At present, a large amount of pomace in the processing of shaguo concentrated juice is discarded as garbage, which not only wastes resources but also pollutes the environment. Sargolin, as a class of biologically active natural compounds, plays a pivotal role in human health. Many studies have shown that polyphenols have a variety of health functions, such as preventing dental caries, preventing high blood pressure, anti-tumor, anti-mutation, antibacterial, scavenging free radicals, anti-oxidation and anti-aging, etc., especially its anti-oxidation ability is vitamin C. 50 times, 20 times of vitamin E. Polyphenols also have the functions of deodorization, preservation, fragrance preservation, color protection, and prevention of vitamin loss, which can prevent the deterioration of food quality. There are many studies on plant polyphenols at home and abroad, and the patents mainly focus on the preparation and application of tea polyphenols, apple polyphenols and grape seed polyphenols. However, there are no patents and related product research reports on the polyphenols of the fruit pomace residue. Sand fruit pods are rich in polyphenols. Utilizing the property that the sand fruit polyphenols are easily soluble in ethanol, ultrasonic extraction and column chromatography purification are used to extract the sand fruit polyphenols from the sand fruit pods, which has a high extraction rate and avoids the The loss of active ingredients and the advantages of no solvent residue solve the problems of long extraction time and low purity in conventional methods, and are easy for industrial production.
三、发明内容3. Contents of the invention
发明内容:Invention content:
本发明的目的是提供一种从沙果皮渣中提取制备沙果多酚的方法。The purpose of the present invention is to provide a method for extracting and preparing sago polyphenols from sago peel residue.
上述的目的通过以下的技术方案实现:Above-mentioned purpose realizes by following technical scheme:
沙果多酚的制备方法,其组成包括:取沙果皮渣,晒干或50~55℃下烘干,所述的干燥工序之后,粉碎成80~100目,将沙果皮渣送入超声波提取机中,在250W下提取沙果多酚,萃取溶剂为50%~75%的乙醇,提取时间20~30min,提取温度50~55℃,料液比1∶5~1∶10,提取1~2次。收集浸出液体,初步浓缩。分离纯化采用AB-8大孔树脂柱层析方法,所得洗脱液再经旋转蒸发浓缩、真空干燥,即可得到沙果多酚粉末,其沙果多酚含量65%~80%。The preparation method of sand fruit polyphenols comprises: taking sand fruit peel residue, drying in the sun or drying at 50-55°C, after the drying process, crushing into 80-100 mesh, sending sand fruit peel residue into ultrasonic extraction In the machine, under 250W, extract sago polyphenols, the extraction solvent is 50% to 75% ethanol, the extraction time is 20 to 30min, the extraction temperature is 50 to 55°C, the ratio of solid to liquid is 1:5 to 1:10, and the extraction time is 1 to 30 minutes. 2 times. Collect the leach liquid and concentrate it initially. AB-8 macroporous resin column chromatography is used for separation and purification, and the obtained eluate is then concentrated by rotary evaporation and vacuum-dried to obtain the sago polyphenol powder, the sago polyphenol content of which is 65% to 80%.
所述的沙果多酚的制备方法,所述AB-8大孔树脂柱层析方法,采用湿法装柱(1.0×40cm),柱床高度30cm,以1mL/min的流速加入沙果多酚的浸出液,吸附饱和后,用2BV(柱床体积)蒸馏水洗涤,以除去树脂所吸附的糖和水溶性半纤维素等杂质。然后用60%乙醇溶液洗脱至无色为止,洗脱流速为0.5mL/min,收集洗脱液,采用旋转蒸发仪回收乙醇。The preparation method of the described sago polyphenols, the AB-8 macroporous resin column chromatography method adopts wet packing (1.0×40cm), the height of the column bed is 30cm, and sago polyphenols are added at a flow rate of 1mL/min The leachate of phenol, after adsorption saturation, washes with 2BV (column bed volume) distilled water, to remove impurities such as sugar and water-soluble hemicellulose adsorbed by the resin. Then, it was eluted with 60% ethanol solution until it was colorless, and the elution flow rate was 0.5 mL/min. The eluate was collected, and the ethanol was recovered by a rotary evaporator.
所述的沙果多酚的制备方法,所述的浓缩参数为:真空度0.075~0.09MPa,蒸发温度50~55℃。In the preparation method of the sargo polyphenol, the concentration parameters are: vacuum degree 0.075-0.09MPa, evaporation temperature 50-55°C.
所述的沙果多酚的制备方法,所述的真空干燥参数为:真空度0.09MPa,温度50~55℃。In the preparation method of the sargo polyphenol, the vacuum drying parameters are: vacuum degree 0.09MPa, temperature 50-55°C.
这个技术方案有以下有益效果:This technical solution has the following beneficial effects:
1.本发明采取超声波提取,超声提取法与常规溶剂提取相比,具有提取时间短、产率高、条件温和等优点,有利于工业化生产。1. The present invention adopts ultrasonic extraction. Compared with conventional solvent extraction, the ultrasonic extraction method has the advantages of short extraction time, high yield, and mild conditions, which is beneficial to industrial production.
2.本技术对沙果皮渣中多酚的提取、纯化和浓缩全过程均在低温下进行,对多酚的化学结构无破坏。2. The whole process of extracting, purifying and concentrating polyphenols in sand fruit pomace is carried out at low temperature without damaging the chemical structure of polyphenols.
3.本发明的技术可获得较高纯度沙果多酚产品。在分离纯化过程中采用了大孔树脂AB-8对沙果多酚的粗提物进行分离纯化,其具有选择性好,吸附速度快,易于解析,再生处理简单,产品纯度高等特点。本发明中还包括了最佳分离条件参数:在常温下吸附和洗脱,以1mL/min的流速加入沙果多酚的浸出液,吸附饱和后,用2BV(柱床体积)蒸馏水洗涤。然后用60%乙醇洗脱,洗脱流速为0.5mL/min。经过数百次的摸索实验和改进,本发明采用的特定工艺参数使沙果多酚的纯度大大提高。3. The technology of the present invention can obtain higher purity sargo polyphenols products. In the process of separation and purification, the macroporous resin AB-8 is used to separate and purify the crude extract of sargassum polyphenols, which has the characteristics of good selectivity, fast adsorption speed, easy analysis, simple regeneration treatment, and high product purity. The present invention also includes optimal separation condition parameters: adsorption and elution at normal temperature, adding the leaching solution of sargo polyphenols at a flow rate of 1mL/min, and washing with 2BV (column bed volume) distilled water after adsorption saturation. Then it was eluted with 60% ethanol at a flow rate of 0.5 mL/min. After hundreds of exploration experiments and improvements, the specific process parameters adopted in the present invention greatly improve the purity of the sargo polyphenols.
4.本发明的技术成本较低,所使用溶剂可以全部回收,且产品无溶剂残留,为沙果多酚的工业化生产提供了可供实施的工艺路线。4. The technical cost of the present invention is relatively low, all solvents used can be recovered, and the product has no solvent residue, which provides an operational route for the industrialized production of sago polyphenols.
5.本发明提取多酚所用的原料是沙果皮渣,这些沙果皮渣通常只能作为饲料或者肥料,其更高的附加值没有发挥出来。本发明为沙果皮渣的利用提供了新途径,不仅使废弃物得以充分利用,而且减少了环境污染,还会给相关加工企业带来更大的经济效益。5. The raw material used for the extraction of polyphenols in the present invention is the pomace residue, which can only be used as feed or fertilizer usually, and its higher added value has not been brought into play. The invention provides a new way for the utilization of sand fruit peel residue, not only makes full use of the waste, but also reduces environmental pollution and brings greater economic benefits to related processing enterprises.
四、具体实施方式4. Specific implementation
实施例1:以沙果皮渣为原料制备沙果多酚。Example 1: Preparing sago polyphenols with sago peel residue as raw material.
取80目干沙果皮渣,在超声波提取机中,于250W超声波功率下提取沙果多酚,萃取溶剂为50%乙醇,提取时间30min,提取温度50℃,料液比1∶5,提取2次。收集浸出液体,初步浓缩。Get 80 mesh dry sand fruit peel residues, in an ultrasonic extractor, extract sand fruit polyphenols under 250W ultrasonic power, the extraction solvent is 50% ethanol, the extraction time is 30min, the extraction temperature is 50°C, the ratio of solid to liquid is 1:5, and the extraction time is 2 Second-rate. Collect the leach liquid and concentrate it initially.
分离纯化采用AB-8大孔树脂柱层析方法,采用湿法装柱(1.0×40cm),柱床高度30cm,以1mL/min的流速加入沙果多酚的浸出液,吸附饱和后,用2Separation and purification adopt the AB-8 macroporous resin column chromatography method, adopt wet packing (1.0 × 40cm), column bed height 30cm, add the leaching solution of sargo polyphenols at a flow rate of 1mL/min, after adsorption saturation, use 2
BV(柱床体积)蒸馏水洗涤,以除去树脂所吸附的糖和水溶性半纤维素等杂质。然后用60%乙醇溶液洗脱至无色为止,洗脱流速为0.5mL/min,收集洗脱液。BV (column bed volume) was washed with distilled water to remove impurities such as sugar and water-soluble hemicellulose adsorbed by the resin. Then, it was eluted with 60% ethanol solution until it was colorless, and the elution flow rate was 0.5 mL/min, and the eluate was collected.
所得洗脱液再经真空度0.09MPa,蒸发温度50℃旋转蒸发浓缩后,采用真空度0.09MPa,温度50℃真空干燥,即可得到沙果多酚粉末,其沙果多酚含量为65%。The obtained eluate is concentrated by rotary evaporation at a vacuum degree of 0.09MPa and an evaporation temperature of 50°C, and then vacuum-dried at a vacuum degree of 0.09MPa and a temperature of 50°C to obtain sargopolyphenol powder, which has a sagopolyphenol content of 65%. .
实施例2:以沙果皮渣为原料制备沙果多酚。Example 2: Preparing sago polyphenols with sago peel residue as raw material.
取100目干沙果皮渣,在超声波提取机中,于250W超声波功率下提取沙果多酚,萃取溶剂为60%乙醇,提取时间25min,提取温度55℃,料液比1∶8,提取2次。收集浸出液体,初步浓缩。Get 100 mesh dry sand fruit peel residues, in an ultrasonic extractor, extract sand fruit polyphenols under 250W ultrasonic power, the extraction solvent is 60% ethanol, the extraction time is 25min, the extraction temperature is 55°C, the ratio of solid to liquid is 1:8, and the extraction time is 25 minutes. Second-rate. Collect the leach liquid and concentrate it initially.
分离纯化同实施例1。Separation and purification are the same as in Example 1.
所得洗脱液再经真空度0.09MPa,蒸发温度55℃旋转蒸发浓缩后,采用真空度0.09MPa,温度55℃真空干燥,即可得到沙果多酚粉末,其沙果多酚含量为72%。The obtained eluate is concentrated by rotary evaporation at a vacuum degree of 0.09MPa and an evaporation temperature of 55°C, and then vacuum-dried at a vacuum degree of 0.09MPa and a temperature of 55°C to obtain sargopolyphenol powder, which has a sagopolyphenol content of 72%. .
实施例3:以沙果皮渣为原料制备沙果多酚。Example 3: Preparing sago polyphenols with sago peel residue as raw material.
取80目干沙果皮渣,在超声波提取机中,于250W超声波功率下提取沙果多酚,萃取溶剂为75%乙醇,提取时间30min,提取温度50℃,料液比1∶10,提取1次。收集浸出液体,初步浓缩。Take 80 mesh dry sand fruit peel residues, in an ultrasonic extractor, extract sand fruit polyphenols under 250W ultrasonic power, the extraction solvent is 75% ethanol, the extraction time is 30min, the extraction temperature is 50°C, the ratio of solid to liquid is 1:10, and the extraction time is 1 Second-rate. Collect the leach liquid and concentrate it initially.
分离纯化同实施例1。Separation and purification are the same as in Example 1.
所得洗脱液再经真空度0.075MPa,蒸发温度55℃旋转蒸发浓缩后,采用真空度0.09MPa,温度50℃真空干燥,即可得到沙果多酚粉末,其沙果多酚含量为80%。The obtained eluate is concentrated by rotary evaporation at a vacuum degree of 0.075MPa and an evaporation temperature of 55°C, and then vacuum-dried at a vacuum degree of 0.09MPa and a temperature of 50°C to obtain sago polyphenol powder, which has a sago polyphenol content of 80%. .
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