CN101653779A - Effective hot rolled steel strip production process EHSP and method thereof - Google Patents
Effective hot rolled steel strip production process EHSP and method thereof Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明属于成型技术领域,涉及一种连铸连轧生产热轧宽带钢的工艺方法,特别涉及一种热轧带钢生产工艺-EHSP(Effective Hot Strip Process)及方法。The invention belongs to the technical field of forming, and relates to a process for producing hot-rolled wide strip steel by continuous casting and rolling, in particular to a production process for hot-rolled strip steel—EHSP (Effective Hot Strip Process) and the method.
背景技术 Background technique
薄板坯连铸连轧技术问世以来,经过多年的发展,现主要有德国SMS公司CSP、意大利Danieli公司FTSR、意大利Danieli公司铸机加日本三菱轧机组合而成的DSP、日本住友金属公司QSP等技术,单纯的薄板坯连铸连轧工艺主要问题在于铸坯厚度太薄引起产品表面质量不高及屈强比高供高等级的冷轧原料困难,同时其生产线只能配置2流连铸,生产能力在240万吨左右,轧制线的效率没有得到充分发挥。Since the advent of thin slab continuous casting and rolling technology, after years of development, there are mainly technologies such as CSP of German SMS company, FTSR of Italian Danieli company, DSP combined with casting machine of Italian Danieli company and Japanese Mitsubishi rolling mill, and Japanese Sumitomo Metal Company QSP. , the main problem of the pure thin slab continuous casting and rolling process is that the thickness of the cast slab is too thin, which causes the surface quality of the product to be low and the yield strength ratio is high, so it is difficult to supply high-grade cold-rolled raw materials. The capacity is about 2.4 million tons, and the efficiency of the rolling line has not been fully utilized.
现在已经运用的连铸连轧生产线存在两个明显的不足:其一是只能采用二流连铸,最大产量在240左右万t,轧线的产能不能充分发挥;其二是生产的产品由于工艺本身的缺陷,生产的品种单一、难以提供冷轧原料。至今世界上所有薄板坯连铸连轧生产线均轧制一流或两流薄板坯,尚没有用于厚、薄板坯组合生产的先例,There are two obvious deficiencies in the continuous casting and rolling production line that has been used at present: one is that only two-strand continuous casting can be used, the maximum output is about 2.4 million tons, and the production capacity of the rolling line cannot be fully utilized; the other is that the products produced are due to The defects of the process itself, the variety produced is single, and it is difficult to provide cold-rolled raw materials. So far, all thin slab continuous casting and rolling production lines in the world have rolled first-class or two-strand thin slabs, and there is no precedent for combined production of thick and thin slabs.
发明内容 Contents of the invention
本发明的目的在于提出一种热轧带钢生产工艺-EHSP及方法。采用1流常规连铸(200~230mm)的板坯,2流70/55mm厚的薄板坯,组合成一套连铸连轧生产线的生产工艺路线。本发明既具有薄板坯连铸连轧的生产工艺特色,又具有常规热连轧产品范围广、表面质量高、产品后续加工性能好的特点,而且全线生产能力可高达350万t/a。The purpose of the present invention is to propose a hot-rolled steel strip production process-EHSP and method. Using 1 strand of conventional continuous casting (200-230mm) slab, 2 strands of 70/55mm thick thin slab, combined into a production process route of a continuous casting and rolling production line. The invention not only has the production process characteristics of thin slab continuous casting and rolling, but also has the characteristics of wide range of conventional hot rolling products, high surface quality and good subsequent processing performance of products, and the production capacity of the whole line can be as high as 3.5 million t/a.
它采用1流常规连铸(200~230mm)的板坯,由步进梁式加热炉实现板坯的加热和缓冲,经高压水除鳞后采用强力、高速的可逆式粗轧机往返轧制成70mm的中间带坯,进入可横移的辊底式炉,再根据轧制节凑并线进入7机架连轧机组轧制成成品钢卷;采用2流70/55mm厚的薄板坯,由辊底式加热炉实现板坯的加热和缓冲,进入可横移的辊底式炉,再根据轧制节凑并线进入7机架连轧机组轧制成成品钢卷。It adopts 1-strand conventional continuous casting (200-230mm) slab, and the walking beam heating furnace realizes the heating and buffering of the slab. The 70mm intermediate strip billet enters the horizontally movable roller hearth furnace, and then enters the 7-stand continuous rolling unit according to the rolling section to be rolled into a finished steel coil; two strands of 70/55mm thick thin slab are used, and the The roller hearth heating furnace realizes the heating and buffering of the slab, enters into the horizontally movable roller hearth furnace, and then enters the 7-stand continuous rolling unit according to the rolling schedule to be rolled into finished steel coils.
该方法采用两流70和55mm厚的连铸坯,经过摆动剪剪切成最长42m的铸坯,两流薄板坯分别经过两台辊底式加热炉将板坯温度加热到1050℃~1180℃,然后用可横移式辊底炉并流进入连轧生产线,经过高压水除鳞后由二台不可逆式串列粗轧机轧制成25mm-40mm的中间坯,经过切头尾、高压水除鳞然后经5架精轧机轧制成1.0~12.7mm厚的热轧带钢并经层流冷却装置冷却、卷取机卷取;第三流连铸机生产210mm厚的常规连铸坯,经常规连铸机出坯辊道与入炉辊道送入步进式加热炉,板坯温度加热到1100℃~1250℃后出炉,经过高压水除鳞,进入四辊可逆式粗轧机往返轧制成70mm厚的中间坯,进入可横移式辊底炉后再并流进入前述同一条7机架连轧生产线轧制成热轧钢卷。This method uses two streams of 70mm and 55mm thick continuous casting slabs, which are cut into slabs with a maximum length of 42m by swing shearing. ℃, and then enter the continuous rolling production line in parallel with a horizontally movable roller hearth furnace. After descaling by high-pressure water, it is rolled into an intermediate billet of 25mm-40mm by two irreversible tandem roughing mills. After cutting the head and tail, high-pressure water After descaling, it is rolled into 1.0-12.7mm thick hot-rolled steel strip by 5 finishing mills, cooled by laminar flow cooling device, and coiled by coiler; the third flow continuous casting machine produces 210mm thick conventional continuous casting slab, The slab is sent to the walking heating furnace through the conventional continuous casting machine's exit roller table and furnace entry roller table. The slab is heated to 1100°C-1250°C and then released from the furnace. A 70mm thick intermediate billet is made, and then enters the horizontally movable roller hearth furnace and then flows into the aforementioned same 7-stand continuous rolling production line to be rolled into a hot-rolled steel coil.
该方法由于采用了厚、薄组合的连铸机,且实现了三流并线轧制,显著地提高了连铸连轧的生产能力,整个生产线的年生产能力可以达到350~400万吨,充分发挥出了轧制线的高效生产能力;同时第三流采用常规连铸(200~230mm)的板坯改善了铸坯的表面质量,可以生产比现有薄板坯连铸连轧工艺产品质量要求更高的产品及高等级供冷轧原料钢卷,产品覆盖面广、附加值高、表面质量好;另两流为典型的薄板坯连铸连轧,可以充分发挥出短流程、近终形轧制工艺的优点生产细晶、高强、超薄带钢,也可利用薄板坯连铸连轧铸坯铸态组织的特殊、轧件的温度均匀、变形条件好的优势恒温、恒速轧制附加值高的硅钢产品,最终热轧硅钢卷的再结晶很充分,磁感值得到显著提高。Since the method adopts a continuous casting machine with a combination of thick and thin, and realizes three-strand parallel rolling, the production capacity of continuous casting and rolling is significantly improved. The annual production capacity of the entire production line can reach 3.5 million to 4 million tons, fully The high-efficiency production capacity of the rolling line has been brought into play; at the same time, the third stream uses conventional continuous casting (200-230mm) slabs to improve the surface quality of the casting slabs, and can produce products with higher quality requirements than the existing thin slab continuous casting and rolling processes. Higher products and high-grade cold-rolled raw steel coils have wide product coverage, high added value, and good surface quality; the other two streams are typical thin slab continuous casting and rolling, which can give full play to short-process, near-net-shape rolling Advantages of the manufacturing process to produce fine-grained, high-strength, ultra-thin strip steel, and can also take advantage of the special as-cast structure of the thin slab continuous casting and rolling cast slab, the uniform temperature of the rolled piece, and the advantages of good deformation conditions Constant temperature, constant speed rolling additional For silicon steel products with high value, the recrystallization of the final hot-rolled silicon steel coil is very sufficient, and the magnetic induction value is significantly improved.
当前我国国民经济结构调整重大任务是自主创新,节能降耗减排,建设资源节约型社会。连铸连轧工艺能较大幅度降低燃料消耗、金属消耗和烟气的排放,符合国家关于节能、降耗、减排的发展大方向,因此,创新出一种新型的连铸连轧生产工艺运用于热轧宽带钢生产,既能克服薄板坯连铸连轧产量低、表面差、产品后续加工性能弱的不足,又能充分发挥出薄板坯连铸连轧节能降耗减排、生产细晶高强薄规格产品及硅钢生产方面的传统优势,给已建或拟建的薄板坯连铸连轧注入新的强大的生命力对我国钢铁工业发展有着重大意义。本发明在2流薄板坯连铸连轧生产线中增加一流厚板坯粗轧线,同时实现三流铸坯的并线轧制技术是世界首创。At present, the major tasks of my country's national economic restructuring are independent innovation, energy saving, consumption reduction and emission reduction, and building a resource-saving society. The continuous casting and rolling process can greatly reduce fuel consumption, metal consumption and flue gas emissions, which is in line with the general development direction of the country on energy saving, consumption reduction and emission reduction. Therefore, a new type of continuous casting and rolling production process has been innovated Applied to the production of hot-rolled wide-band steel, it can not only overcome the shortcomings of low output of thin slab continuous casting and rolling, poor surface, and weak subsequent processing performance of products, but also give full play to the energy saving and emission reduction of thin slab continuous casting and rolling. It is of great significance to the development of my country's iron and steel industry to inject new and powerful vitality into the existing or proposed thin slab continuous casting and rolling of the traditional advantages of crystal high-strength thin-gauge products and silicon steel production. The present invention adds a first-class thick-slab rough-rolling line to a two-strand thin-slab continuous casting and rolling production line, and simultaneously realizes the parallel rolling technology of three-strand slabs, which is the first in the world.
本发明所包括的内容为:The content included in the present invention is:
采用1流常规连铸(200~230mm)的板坯,由步进梁式加热炉实现板坯的加热和缓冲,经高压水除鳞后采用带立辊的强力四辊可逆式粗轧机往返轧制成70mm的中间带坯,进入可横移的辊底式炉,再根据轧制节凑并线进入7机架连轧机组轧制成成品钢卷;Adopt 1-strand conventional continuous casting (200-230mm) slab, realize the heating and buffering of the slab by walking beam heating furnace, and use the strong four-roller reversible roughing mill with vertical rollers to reciprocate after descaling by high-pressure water The 70mm intermediate strip billet is made, enters the roller hearth furnace that can move horizontally, and then enters the 7-stand continuous rolling unit according to the rolling schedule to be rolled into finished steel coils;
采用2流70/55mm厚的薄板坯,由辊底式加热炉实现板坯的加热和缓冲,进入可横移的辊底式炉,再根据轧制节凑并线进入7机架连轧机组轧制成成品钢卷;The 2-strand 70/55mm thick thin slab is used, the slab is heated and buffered by the roller hearth heating furnace, enters the horizontally movable roller hearth furnace, and then enters the 7-stand continuous rolling unit according to the rolling schedule. rolled into finished coils;
本发明实现了厚、薄连铸板坯组合而成的3流铸坯并线轧制,也实现了不同品种、规格、用途的产品采用不同连铸板坯生产的合理分工,大大提高了连铸连轧生产线的产能,也充分发挥出了连轧机组的轧制能力。既具有薄板坯连铸连轧的生产工艺特色,又具有常规热连轧产品范围广、表面质量高、产品后续加工性能好的特点。The invention realizes parallel rolling of 3-strand slabs formed by combining thick and thin continuous casting slabs, and also realizes the rational division of labor for the production of products of different varieties, specifications and uses using different continuous casting slabs, greatly improving the efficiency of continuous casting and continuous casting. The production capacity of the rolling production line also gave full play to the rolling capacity of the tandem rolling unit. It not only has the production process characteristics of thin slab continuous casting and rolling, but also has the characteristics of wide range of conventional hot rolling products, high surface quality and good subsequent processing performance of products.
本发明工艺流程顺畅、紧凑,设备组成简单、合理,生产效率高,产品质量好、附加值高。The invention has smooth and compact technological process, simple and reasonable equipment composition, high production efficiency, good product quality and high added value.
附图说明 Description of drawings
附图为EHSP工艺及设备配置平面示意图The attached picture is a schematic diagram of the EHSP process and equipment configuration
图中:件1为连铸机,件2为摆动剪,件3为高压水除鳞箱,件4为两架R1和R2四辊不可逆式粗轧机,件5为切头飞剪,件6为快速冷却装置,件7为高压除鳞箱,件8为F1-F5精轧机组,件9为层流冷却装置,件10为两台地下卷取机,件11为步进梁式加热炉,件12为高压除鳞箱,件13为一架四辊可逆式粗轧机。In the figure:
具体实施方式 Detailed ways
结合附图对本发明作具体说明:The present invention is described in detail in conjunction with accompanying drawing:
合格的钢水通过连铸机1铸造成为70-90mm的连铸板坯并经液芯压下到55-70mm。根据钢种不同,由连铸机1出的板坯以不同的拉坯速度拉出板坯,当铸坯长度达到设定的长度(max.42000mm)时,由摆动剪2进行分切,剪切后的铸坯立即进行升速送至辊底式加热炉内进行加热,达到设定出炉温度(1050-1180℃)后的板坯进入高压水除鳞箱3用高压水清除加热过程中生成的氧化铁皮,然后送入两架R1和R2四辊不可逆式粗轧机4。板坯经过两架R1(带立辊)和R2四辊不可逆式粗轧机4轧制成为20-40mm左右厚度的中间带坯。立辊轧制可以精确控制带钢宽度和提高、改善带钢边部质量。中间带坯随后进入切头飞剪5切除不规则头尾后,对于需要铁素体轧制的带钢进入快速冷却装置6进行快速冷却;对于不进行铁素体轧制的带钢则空过快速冷却装置6,然后带钢进入高压除鳞箱7用高压水清除氧化铁皮后送入F1-F5精轧机组8轧制,经F1-F5精轧机组8连轧后带钢成品厚度达到1.0-12.7mm。成品带钢经过层流冷却装置9进行层流冷却,将带钢冷却到目标温度后经过两台地下卷取机10进行卷取;步进梁式加热炉11为步进梁加热炉,可对常规连铸(200~230mm)的板坯进行加热,达到设定温度后出炉,然后进入高压除鳞箱12用高压水清除加热过程中生成的氧化铁皮,随后进入一架四辊可逆式粗轧机13往复轧制成为70mm厚的中间带坯进入横移式辊底炉均热、保温,并根据2流薄板坯的轧制节凑在轧制间隙并入7机架连轧线进行轧制,进入高压水除鳞箱3以后的工艺流程同上所述。Qualified molten steel is cast by the
本发明实现了厚、薄铸机产能的合理分配及不同品种、规格、用途的产品采用不同连铸板坯生产的合理分工,大大提高了连铸连轧生产线的生产能力。厚的连铸坯改善了铸坯的表面质量,可以生产比现有薄板坯连铸连轧工艺产品质量要求更高的产品及高等级供冷轧原料钢卷,产品覆盖面广、附加值高、表面质量好;另两流充分发挥出薄板坯连铸连轧短流程、近终形轧制工艺的优点生产细晶、高强、超薄带钢,也可利用薄板坯连铸连轧铸坯铸态组织的特殊、轧件的温度均匀、变形条件好的优势恒温、恒速轧制再结晶充分、磁感值高的硅钢产品。The invention realizes the reasonable distribution of production capacity of thick and thin casting machines and the reasonable division of labor for the production of products of different varieties, specifications and uses using different continuous casting slabs, greatly improving the production capacity of the continuous casting and rolling production line. The thick continuous casting slab improves the surface quality of the slab, and can produce products with higher quality requirements than the existing thin slab continuous casting and rolling process, as well as high-grade raw material steel coils for cold rolling, with wide product coverage, high added value, The surface quality is good; the other two streams give full play to the advantages of thin slab continuous casting and rolling short process and near-net shape rolling process to produce fine-grained, high-strength, ultra-thin strip steel, and thin slab continuous casting and rolling can also be used to cast slabs Silicon steel products with special state structure, uniform temperature of the rolled piece, good deformation conditions, constant temperature, constant speed rolling, sufficient recrystallization, and high magnetic induction value.
本发明工艺流程顺畅、紧凑,设备组成简单、合理,生产效率高,产品质量好、附加值高,可广泛应用在热轧带钢生产中。The invention has smooth and compact technological process, simple and reasonable equipment composition, high production efficiency, good product quality and high added value, and can be widely used in the production of hot-rolled strip steel.
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