A kind of synthetic method of form of spherical particles carbon nano tube compound material
(1) technical field
The present invention relates to a kind of synthetic method of form of spherical particles carbon nano tube compound material.
(2) background technology
Current material with carbon element such as active carbon are very wide in industrial application.Wherein especially with field of environment protection (as drinking water, Industrial Wastewater Treatment) consumption maximum.According to statistics, it is 151000 tons that the U.S. in 2000 is used for the active carbon in the environmental protection, accounts for 65% of active carbon output then, and the amount that wherein is used to handle industrial wastewater is 42000 tons.In the synthetic field of fine chemicals, active carbon also is the catalyst carrier of extensive use.But the micropore character of active carbon and relatively poor mechanical performance have also limited its application in some fields.Be difficult to realize big molecule organic pollutant adsorption in the industrial wastewater as active carbon; The catalyzed conversion that in fine chemicals is synthetic, also is difficult to realize macromolecular compound; The granular active carbon of making is also because of mechanical strength is lower, and generation powder easy to wear causes bed layer pressure to increase in fixed bed.
In recent years, with the synthetic CNT (CNT) of the whole bag of tricks graphite-structure, favorable mechanical performance, unique electric transmission character, suitable specific area and meso-hole structure are arranged.Help macromolecular diffusion, make it can substitute active carbon, have very tempting application prospect in environmental protection and catalytic field.Yet CNT can not have two in the industrial main cause of being applied so far: (1) CNT can't resemble at present and realize technical scale production the active carbon; (2) a little less than the inertia of CNT itself made itself and binding agent interact, the crushing strength of particle was not high after the moulding.
(3) summary of the invention
The technical problem to be solved in the present invention is to provide a kind of synthetic method of form of spherical particles carbon nano tube compound material, and realization simply, extensive synthesizing has definite shape and particle size CNT composite economically.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
A kind of synthetic method of form of spherical particles carbon nano tube compound material, be to be carbon source with the macroporous strong basic resin anion (R.A.), by on the macroporous strong basic resin anion (R.A.), assembling transition metal ions, after drying, place reactor under chemically inactive gas atmosphere, to carry out solid phase reaction, obtain described form of spherical particles carbon nano tube compound material; Described transition metal is Fe, Co or Ni.
Macroporous strong basic resin anion (R.A.) of the present invention uses the commercial goods, and commercially available ion exchange resin is coccoid usually.The macroporous strong basic resin anion (R.A.) of the preferred following model of the present invention: D296, D201, D290 etc.
The form of spherical particles carbon nano tube compound material that the present invention makes has complete spherical morphology, has inherited the shape and the smooth surface (see figure 1) of raw material ion exchange resin bead.The size range of bead is compared volume-diminished at 0.4~0.5mm with the resin before the calcining.Fig. 2 is the stereoscan photograph of sample, sees significantly having generated a large amount of CNTs; Wherein the illustration in the upper left corner is the transmission electron microscope photo of sample, can clearly see the pattern of the CNT of generation.
The present invention recommended described solid phase reaction condition to be: 500~1200 ℃ of reactions 2~20 hours.Preferred solid phase reaction condition was: 600~1000 ℃ of reactions 3~6 hours.
The present invention can be by conventional method assembling metals on ion exchange resin such as ion-exchange or infusion processes.Because ion exchange resin itself just has tradable characteristic, so the present invention recommends to adopt ion-exchange to assemble transition metal ions on ion exchange resin.Concrete recommend described ion-exchange to carry out: the aqueous solution of macroporous strong basic resin anion (R.A.) and the complex anion that contains Fe, Co or Ni to be stirred exchange 2~20 hours, filter the macroporous strong basic resin anion (R.A.) bead that obtains being assembled with Fe, Co or Ni metal according to following.The complex anion of described Fe, Co or Ni is preferably the cyanogen complex ion of Fe, Co or Ni, as Hexacyanoferrate radical ion, six cyanogen close the cobalt acid ion, four cyanogen close nickel acid ion etc.Described macroporous strong basic resin anion (R.A.) can be D296, D201, D290 etc.
Above-mentioned ion-exchange, those skilled in the art can ion exchange resin according to actual needs on the assembling amount of metal determine the raw material rate of charge, concrete metal group loading amount can obtain by the following method: the form of spherical particles carbon nano tube compound material that makes is burned, the residue dissolving with hydrochloric acid carries out quantitatively with atomic absorption spectrum.
Among the present invention, the ratio of corresponding Fe, Co that contains in the aqueous solution of feed intake quality and the complex anion that contains Fe, Co or Ni of described macroporous strong basic resin anion (R.A.) or the quality of Ni is 1: 0.01~0.05, preferred 1: 0.01~0.03.The assembling amount that helps improving metal owing to the concentration of the complex anion of Fe, Co or Ni in the aqueous solution that improves the complex anion that contains Fe, Co or Ni, the molar concentration that the present invention recommends to contain the complex anion of Fe, Co in the aqueous solution of complex anion of Fe, Co or Ni or Ni is 0.02~0.07M, preferred 0.03~0.05M.
Solid phase reaction of the present invention, be under the chemically inactive gas atmosphere, to carry out, " chemically inactive gas " of indication of the present invention is except sense stricto inert gas, comprises that also nitrogen etc. does not participate in the gas of chemical reaction of the present invention, and the present invention is recommended under the nitrogen atmosphere and carries out.
Compared with prior art, beneficial effect of the present invention is:
A) the present invention makes full use of the industrial raw material that are easy to get, and prepares the CNT bead composite of high added value by simple, economic method.This material has high BET specific area (300~550m
2/ g), big mesoporous pore volume (0.3~0.5m
3/ g).Therefore, to be applied to packed bed as adsorbent or catalyst and carrier thereof very suitable industrial for this product.Can be widely used in field of environment protection such as Industrial Wastewater Treatment, air cleaning, and the catalyst or the catalyst carrier field that are used as fine chemicals.Be easy to utilize packed bed to realize producing continuously for the enterprise that uses this product, technical process is simple, equipment investment is few, operating cost is low.Therefore, its economical, societal benefits should be very remarkable.Our previous work shows that this product shows excellent catalytic activity and product selectivity as catalyst in the ethyl benzene dehydrogenation preparation of styrene reaction.
B) synthesis technique of this product is simple, less demanding to equipment, can realize that commercial scale produces in a large number.
(4) description of drawings
The optical microscope photograph of the form of spherical particles carbon nano tube compound material that Fig. 1 makes for the present invention.
Fig. 2 is the stereoscan photograph of sample, can see containing a large amount of CNTs in the sample; Wherein the illustration in the upper left corner is a transmission electron microscope photo, has clearly seen the pattern of the CNT that generates.
(5) specific embodiment
The invention will be further described below in conjunction with experimental subjects, but protection scope of the present invention is not limited to this.
The macroporous strong basic resin anion (R.A.) that the embodiment of the invention is used is the commercial goods, is coccoid.
Experimental example 1
With quality is that the concentration that 4.00g macroporous strong basic resin anion (R.A.) D296 joins 50ml is in the Hexacyanoferrate potassium solution of 0.03M, stirs exchange 2 hours, filter, 80 ℃ dry down, again at N
2In the time of 500 ℃, calcine after 4 hours, in the atmosphere at N
2Be cooled to room temperature in the atmosphere.The specific area that obtains sample is 311m
2/ g, mesoporous pore volume 0.3m
3/ g.
Experimental example 2
With quality is that the concentration that 4.00g macroporous strong basic resin anion (R.A.) D201 joins 50ml is in the potassium hexacyanocobaltate solution of 0.04M, stirs exchange 2 hours, filter, 80 ℃ dry down, again at N
2In the time of 500 ℃, calcine after 5 hours, in the atmosphere at N
2Be cooled to room temperature in the atmosphere.The specific area that obtains sample is 301m
2/ g, mesoporous pore volume 0.31m
3/ g.
Experimental example 3
With quality is that the concentration that 4.00g macroporous strong basic resin anion (R.A.) D290 joins 50ml is in the potassium tetracyanonickelate solution of 0.07M, stirs exchange 2 hours, filter, 80 ℃ dry down, again at N
2In the time of 500 ℃, calcine after 5 hours, in the atmosphere at N
2Be cooled to room temperature in the atmosphere.The specific area that obtains sample is 318m
2/ g, mesoporous pore volume 0.33m
3/ g.
Experimental example 4
With quality is that the concentration that 4.00g macroporous strong basic resin anion (R.A.) D296 joins 50ml is in the Hexacyanoferrate potassium solution of 0.05M, stirs exchange 2 hours, filter, 80 ℃ dry down, again at N
2In the time of 800 ℃, calcine after 3 hours, in the atmosphere at N
2Be cooled to room temperature in the atmosphere.The specific area that obtains sample is 490m
2/ g, mesoporous pore volume 0.38m
3/ g.
Experimental example 5
With quality is that the concentration that 4.00g macroporous strong basic resin anion (R.A.) D201 joins 50ml is in the potassium hexacyanocobaltate solution of 0.03M, stirs exchange 2 hours, filter, 80 ℃ dry down, again at N
2In the time of 800 ℃, calcine after 3 hours, in the atmosphere at N
2Be cooled to room temperature in the atmosphere.The specific area that obtains sample is 486m
2/ g, mesoporous pore volume 0.41m
3/ g.
Experimental example 6
With quality is that the concentration that 4.00g macroporous strong basic resin anion (R.A.) D290 joins 50ml is in the potassium tetracyanonickelate solution of 0.02M, stirs exchange 2 hours, filter, 80 ℃ dry down, again at N
2In the time of 800 ℃, calcine after 6 hours, in the atmosphere at N
2Be cooled to room temperature in the atmosphere.The specific area that obtains sample is 451m
2/ g, mesoporous pore volume 0.32m
3/ g.
Embodiment 7
With quality is that the concentration that 4.00g macroporous strong basic resin anion (R.A.) D296 joins 50ml is in the potassium hexacyanocobaltate solution of 0.05M, stirs exchange 2 hours, filter, 80 ℃ dry down, again at N
2In the time of 1000 ℃, calcine after 2 hours, in the atmosphere at N
2Be cooled to room temperature in the atmosphere.The specific area that obtains sample is 501m
2/ g, mesoporous pore volume 0.44m
3/ g.
Experimental example 8
With quality is that the concentration that 4.00g macroporous strong basic resin anion (R.A.) D201 joins 50ml is in the potassium tetracyanonickelate solution of 0.03M, stirs exchange 2 hours, filter, 80 ℃ dry down, again at N
2In the time of 1000 ℃, calcine after 3 hours, in the atmosphere also at N
2Be cooled to room temperature in the atmosphere.The specific area that obtains sample is 516m
2/ g, mesoporous pore volume 0.45m
3/ g.
Experimental example 9
With quality is that the concentration that 4.00g macroporous strong basic resin anion (R.A.) D296 joins 50ml is in the potassium tetracyanonickelate solution of 0.04M, stirs exchange 2 hours, filter, 80 ℃ dry down, again at N
2In the time of 1200 ℃, calcine after 2 hours, in the atmosphere at N
2Be cooled to room temperature in the atmosphere.The specific area that obtains sample is 552m
2/ g, mesoporous pore volume 0.52m
3/ g.
Experimental example 10
With quality is that the concentration that 4.00g macroporous strong basic resin anion (R.A.) D201 joins 50ml is in the Hexacyanoferrate potassium solution of 0.05M, stirs exchange 2 hours, filter, 80 ℃ dry down, again at N
2In the time of 1200 ℃, calcine after 3 hours, in the atmosphere at N
2Be cooled to room temperature in the atmosphere.The specific area that obtains sample is 534m
2/ g, mesoporous pore volume 0.59m
3/ g.
Experimental example 11
With quality is that the concentration that 4.00g macroporous strong basic resin anion (R.A.) D290 joins 50ml is in the potassium hexacyanocobaltate solution of 0.03M, stirs exchange 2 hours, filter, 80 ℃ dry down, again at N
2In the time of 1200 ℃, calcine after 5 hours, in the atmosphere also at N
2Be cooled to room temperature in the atmosphere.The specific area that obtains sample is 478m
2/ g, mesoporous pore volume 0.42m
3/ g.
Embodiment 12
It is the catalytic performance of catalyst in the ethyl benzene dehydrogenation preparation of styrene reaction that table 1 has provided respectively with the CNT bead composite of the iron content of embodiment 4 preparations, the CNT bead composite that contains cobalt of embodiment 5 preparations, the nickeliferous CNT bead composite of embodiment 6 preparations, in order to compare, also having provided is the load Fe catalyst of preparing carriers with the commercial carbon blacks.Reaction condition: be reflected on the atmospheric fixed bed reactor and carry out, 450 ℃ of reaction temperatures, 100mg catalyst, styrene charge flow are 8ml/h.
Wherein, the preparation method of commercial carbon blacks supported ferric catalyst is: adopt the method preparation of incipient impregnation, the mass fraction of Fe is 5%.
The catalytic performance of each catalyst is as shown in table 1, significantly, is the styrene productive rate height that catalyst obtains with CNT bead composite.
The catalytic performance of the iron catalyst of table 1.CNT bead composite and commercial carbon blacks load in the ethyl benzene dehydrogenation preparation of styrene reaction relatively