CN101650219B - Inside sphere type vector vibration transducer - Google Patents
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Abstract
本发明一种内球式矢量振动传感器在一空心不绝缘球体球形容器设置四个通孔,四个通孔间构成了正四棱锥的四个顶点,四个通孔内分别固定柱形点触式传感器,点触式传感器结构为:六角头螺栓可连接外部引出线触片并悬入点触式传感器,碰撞连杆顶部与连杆支撑弹簧的顶部固定,碰撞连杆底部与碰撞连杆勾环固定,连杆支撑弹簧的底部与点触式传感器的底部固定。球形振子置于球形绝缘外壳内,有四条同长度的振子连线将振子和碰撞连杆勾环相连接。在球形振子上带上合适的电压,振子振动时,四个点触式传感器可直接得到明显的数字信号,信号处理电路简单,且系统防爆性能优越。
An inner ball type vector vibration sensor of the present invention is provided with four through holes in a hollow non-insulating sphere spherical container, and the four through holes form four apexes of a regular quadrangular pyramid, and the four through holes are respectively fixed with cylindrical point-contact Sensor, the structure of the point-touch sensor is: the hexagon head bolt can connect the external lead-out wire contact piece and hang into the point-touch sensor, the top of the collision link is fixed with the top of the link support spring, the bottom of the collision link is connected with the shackle of the collision link Fixed, the bottom of the link support spring is fixed with the bottom of the touch sensor. The spherical vibrator is placed in the spherical insulating shell, and there are four vibrator wires of the same length to connect the vibrator with the shackle of the collision connecting rod. Apply a suitable voltage to the spherical vibrator. When the vibrator vibrates, the four point-touch sensors can directly obtain obvious digital signals. The signal processing circuit is simple, and the system has excellent explosion-proof performance.
Description
技术领域 technical field
本发明属于电气元件传感器领域,涉及一种利用惯性测振原理制造的振动传感器,广泛用于煤炭、电力、石油、化工、冶金、交通、建筑、军事工业等行业中对仪器、设备的长期振动监测和保护,特别用于系统在线自动检测报警系统。The invention belongs to the field of electrical component sensors, and relates to a vibration sensor manufactured by using the principle of inertial vibration measurement, which is widely used for long-term vibration of instruments and equipment in coal, electric power, petroleum, chemical industry, metallurgy, transportation, construction, military industry and other industries Monitoring and protection, especially for system online automatic detection and alarm system.
背景技术 Background technique
测量振动的传感器可分为:振动位移传感器、振动速度传感器和振动加速度传感器。根据测试参考坐标不同,测振传感器又可分为相对式测振传感器和绝对式测振传感器两类。前者用于测量振动体相对其振动参照点的运动,后者用于测量振动体相对于大地或惯性空间的运动。绝对式测振传感器因为内部包含惯性质量块,故又称为惯性式测振传感器。Sensors for measuring vibration can be divided into: vibration displacement sensors, vibration velocity sensors and vibration acceleration sensors. According to different test reference coordinates, vibration sensors can be divided into relative vibration sensors and absolute vibration sensors. The former is used to measure the motion of the vibrating body relative to its vibration reference point, and the latter is used to measure the motion of the vibrating body relative to the ground or inertial space. Absolute vibration sensors are also called inertial vibration sensors because they contain inertial masses inside.
各类惯性式测振传感器尽管原理结构不尽相同,但是它们都有一个共同点,那就是传感器底座都固定在被测振动体上,传感器内部都有一个质量块,质量块都通过弹簧或其他弹性体与传感器底座相连,振动体的绝对运动通过弹簧带动质量块与底座之间产生相对运动,其相对运动受到传感器内阻尼器的阻尼作用。由质量块-弹簧-阻尼器构成了惯性运动系统。Although the principle and structure of various inertial vibration sensors are different, they all have one thing in common, that is, the base of the sensor is fixed on the vibrating body to be measured, and there is a mass block inside the sensor, and the mass block is passed through a spring or other The elastic body is connected with the base of the sensor, and the absolute motion of the vibrating body drives the relative motion between the mass block and the base through the spring, and its relative motion is damped by the damper inside the sensor. The inertial motion system is composed of mass block-spring-damper.
下面所述的专利文献1公开了基于磁悬浮原理的振动传感器。在该文献中示出了以下方法:将一块永久磁体悬浮于另一块磁体上方,两块永久磁体的磁场方向相反,将下方磁体固定于被测振动体上并感应外部振动,将线圈固定于振动传感器上,并将该悬浮磁体一个端面置于线圈中间位置。当传感器感应外部振动时磁悬浮的磁体相对于固定于传感器中的磁体发生相对运动,线圈产生随振动速度成正比的感应电动势。Patent Document 1 described below discloses a vibration sensor based on the principle of magnetic levitation. The following method is shown in this document: one permanent magnet is suspended above another magnet, and the magnetic field directions of the two permanent magnets are opposite, the lower magnet is fixed on the vibrating body under test and the external vibration is induced, and the coil is fixed on the vibrating body. On the sensor, and place one end face of the levitating magnet in the middle of the coil. When the sensor senses external vibration, the magnetically suspended magnet moves relative to the magnet fixed in the sensor, and the coil generates an induced electromotive force proportional to the vibration speed.
此外,在下述所示的专利文献2中,示出了以下构成:主要由壳体及其内设的传感元件和控制电路组成,壳体由两个设有半圆形凹槽的柱体相互对接组成,在两个柱体的相互对接面上夹有的传感元件,把壳体分隔为两个半球形腔室,在两个腔室内,各置有数量相等的钢球。振动发生时,通过内设的传感器件可检测振动数据。In addition, in Patent Document 2 shown below, the following structure is shown: it is mainly composed of a housing and its built-in sensing elements and control circuits, and the housing is composed of two cylinders with semicircular grooves It is formed by butting with each other, and the sensing element clamped on the mutual butting surfaces of the two cylinders divides the shell into two hemispherical chambers, and in each of the two chambers, an equal number of steel balls are placed. When vibration occurs, the vibration data can be detected by the built-in sensor device.
专利文献1:中国专利“基于磁悬浮原理的振动传感器”,专利号200520047887.6。Patent document 1: Chinese patent "vibration sensor based on the principle of magnetic levitation", patent number 200520047887.6.
专利文献2:中国专利“万向振动传感器”,专利号97226930.4。Patent Document 2: Chinese Patent "Universal Vibration Sensor", Patent No. 97226930.4.
通过采用上述的构成,可以测量水平或竖直状态下的振动状态,但是振动发生时,传统的惯性电磁式检测方法得到的信号微弱,且为模拟信号,需要经过复杂的放大电路处理后才能得到数据。对于内球检测装置,由于各球滚动时各球位置很难准确的和振动方向相对应,传感器件的数量也对结果准确性有较大的影响。By adopting the above structure, the vibration state in the horizontal or vertical state can be measured, but when the vibration occurs, the signal obtained by the traditional inertial electromagnetic detection method is weak, and it is an analog signal, which needs to be processed by a complex amplifier circuit to obtain data. For the inner ball detection device, since the position of each ball is difficult to accurately correspond to the vibration direction when each ball rolls, the number of sensor devices also has a great influence on the accuracy of the result.
发明内容 Contents of the invention
本发明鉴于上述问题而提出,目的在于提供一种振动传感器,可检测四个方向的振动信号,其不会降低检测振动的灵敏度,而且可以直接得到数字信号,信号处理电路简单。The present invention is proposed in view of the above problems, and the purpose is to provide a vibration sensor that can detect vibration signals in four directions, which will not reduce the sensitivity of detecting vibration, and can directly obtain digital signals, and the signal processing circuit is simple.
为达到上述目的,本发明采用的技术方案是:一种内球式矢量振动传感器在一空心不绝缘球体球形容器设置四个通孔,四个通孔间构成了正四棱锥的四个顶点,四个通孔内分别固定柱形点触式传感器,点触式传感器结构为:六角头螺栓可连接外部引出线触片并悬入点触式传感器,碰撞连杆顶部与连杆支撑弹簧的顶部固定,碰撞连杆底部与碰撞连杆勾环固定,连杆支撑弹簧的底部与点触式传感器的底部固定。球形振子置于球形绝缘外壳内,有四条同长度的振子连线将振子和碰撞连杆勾环相连接。In order to achieve the above object, the technical solution adopted in the present invention is: a kind of inner ball type vector vibration sensor is provided with four through holes in a hollow non-insulated sphere spherical container, four apexes of a regular pyramid are formed between the four through holes, four The cylindrical point-touch sensors are respectively fixed in the two through holes. The structure of the point-touch sensors is as follows: the hexagonal head bolt can connect the external lead wire contacts and hang into the point-touch sensor, and the top of the collision connecting rod is fixed with the top of the supporting spring , the bottom of the collision connecting rod is fixed with the hook ring of the collision connecting rod, and the bottom of the connecting rod support spring is fixed with the bottom of the touch sensor. The spherical vibrator is placed in the spherical insulating shell, and there are four vibrator connecting lines of the same length to connect the vibrator with the shackle of the collision connecting rod.
1、在上述方案中,在碰撞连杆未受拉力时,在连杆支撑弹簧的作用下顶到六角头螺栓底部的触点上,在碰撞连杆受到拉力时,连杆支撑弹簧的弹力大小要保证能离开六角头螺栓底部的触点。1. In the above scheme, when the collision connecting rod is not under tension, it is pushed to the contact point at the bottom of the hexagon head bolt under the action of the connecting rod supporting spring. When the collision connecting rod is under tension, the elastic force of the connecting rod supporting spring Be sure to leave the contact on the bottom of the hex head bolt.
2、在上述方案中,球形振子通过不绝缘球形容器外部引入的导线使振子带电。2. In the above scheme, the spherical vibrator charges the vibrator through the wire introduced from the outside of the non-insulated spherical container.
3、在上述方案中,通过空间四个点触式传感器的16种数字信号的组合,理论上可实现16个方向的检测。3. In the above scheme, through the combination of 16 kinds of digital signals of four point-touch sensors in space, the detection of 16 directions can be realized theoretically.
由于上述技术方案的应用,本发明与现有技术相比具有下列优点:Due to the application of the above-mentioned technical solution, the present invention has the following advantages compared with the prior art:
1、由于本发明的采用,在球形振子上带上合适的电压,振子振动时,四个点触式传感器可直接得到明显的数字信号,使得相应的信号处理电路省去了信号放大部分,从而降低了生产成本,同时也提高了灵敏度,提高了系统的可靠性。1. Due to the adoption of the present invention, a suitable voltage is placed on the spherical vibrator, and when the vibrator vibrates, the four point-touch sensors can directly obtain obvious digital signals, so that the corresponding signal processing circuit omits the signal amplification part, thereby The production cost is reduced, the sensitivity is also improved, and the reliability of the system is improved.
2、由于带电的球形振子振动引起的碰撞连杆的动作都被绝缘外壳所屏蔽,所以系统的防爆性能优越。2. Since the action of the collision connecting rod caused by the vibration of the charged spherical vibrator is shielded by the insulating shell, the explosion-proof performance of the system is superior.
3、本发明结构简单,制造方便。3. The present invention has simple structure and convenient manufacture.
附图说明 Description of drawings
下面基于附图来详细描述本发明的实施方式,附图中:The embodiment of the present invention is described in detail below based on the accompanying drawings, in the accompanying drawings:
附图1是将三个点触式传感器分布在一个平面内的剖面图。Accompanying drawing 1 is a sectional view of three point-touch sensors distributed in a plane.
附图2是点触式传感器的结构图。Accompanying drawing 2 is the structural diagram of point touch sensor.
附图3是四个点触式传感器在球形外壳的空间分布图。Accompanying drawing 3 is the spatial distribution diagram of four point-touch sensors in the spherical shell.
以上附图中:1、六角头螺栓;2、碰撞连杆;3、连杆支撑弹簧;4、绝缘外壳;5、碰撞连杆勾环;7、球形振子;8、振子连线;In the above drawings: 1. Hexagon head bolt; 2. Collision connecting rod; 3. Connecting rod support spring; 4. Insulation shell; 5. Collision connecting rod hook; 7. Spherical vibrator; 8. Vibrator connection;
具体实施方式 Detailed ways
下面结合附图及实施例对本发明作进一步详述:Below in conjunction with accompanying drawing and embodiment the present invention is described in further detail:
参照附图,本实施方式在一空心不绝缘球体球形容器设置四个通孔,四个通孔间构成了正四棱锥的四个顶点,四个通孔内分别固定柱形点触式传感器6,点触式传感器6结构为:六角头螺栓1可连接外部引出线触片(图上未示)并悬入点触式传感器6,碰撞连杆2顶部与连杆支撑弹簧3的顶部固定,碰撞连杆2底部与碰撞连杆勾环5固定,连杆支撑弹簧3的底部与点触式传感器6的底部固定。在碰撞连杆2未受拉力时,在连杆支撑弹簧3的作用下顶到六角头螺栓1底部的触点上,在碰撞连杆2受到拉力时,连杆支撑弹簧3的弹力大小要保证能离开六角头螺栓1底部的触点。球形振子7置于球形绝缘外壳4内,有四条同长度的振子连线8将振子7和碰撞连杆勾环5相连接。球形振子7通过不绝缘球形容器外部引入的导线使振子7带电。With reference to the accompanying drawings, the present embodiment sets four through holes in a hollow non-insulated sphere spherical container, four apexes of a regular quadrangular pyramid are formed between the four through holes, and cylindrical point-
上述实施例只为说明本发明的技术构思和特点,其目的是让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能因此限制本发明的保护范围。凡根据本发明精神实质所做的等效变化或修饰,都涵盖在本发明的保护范围之内。The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present invention, and its purpose is to enable those skilled in the art to understand the content of the present invention and implement it accordingly, and cannot therefore limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention fall within the protection scope of the present invention.
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JP2012221074A (en) * | 2011-04-06 | 2012-11-12 | Sony Corp | Operation device |
CN107143052A (en) * | 2017-07-03 | 2017-09-08 | 大连理工大学 | The space damper that a kind of many power consumption modes are combined |
CN109163798A (en) * | 2018-08-23 | 2019-01-08 | 国网山东省电力公司电力科学研究院 | A kind of route device for monitoring running of power transmission tower |
CN108760039A (en) * | 2018-08-24 | 2018-11-06 | 国网山东省电力公司电力科学研究院 | A kind of power transmission tower vibration monitoring device |
CN114198588A (en) * | 2022-01-14 | 2022-03-18 | 中国海洋石油集团有限公司 | Vibration damping pipe carrier structure with vibration indication function and indication method thereof |
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CN2204417Y (en) * | 1994-04-01 | 1995-08-02 | 王海斌 | Micro-vibration sensor |
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