A kind of manufacturing process of respiratory ventilation shoes
Technical field
What the present invention relates to is the daily footwear that wear of people, particularly has the manufacture craft of the breathing and ventilation shoe of ventilation and perspiration functions.
Background technology
The structure of traditional footwear such as leather shoes, sport footwear and the polyurethane continuous-upper injection footwear that came out afterwards generally comprises upper of a shoe, the interior end, the middle end and outer bottom, upper of a shoe and the outer bottom formation shoes body that links into an integrated entity.And the middle end of polyurethane continuous-upper injection footwear and upper of a shoe place it on the special mould after sewing up, and polyurethane (PU) expanding foam solution material is injected the mould foaming and is shaped as shoes body.But because existing footwear structure compactness, when wearing, the footwear intracoelomic cavity often forms the space of relative closure, the air of footwear intracoelomic cavity almost can't exchange with outside air, the position be close to of pin and shoe lining face particularly, gas fluidity as positions such as soles is just poorer, the sweat and the heat that cause pin to be discharged can't in time be got rid of outside the footwear, form moist, sultry in-shoe environment, not only make the people feel the breeding of very uncomfortable (so-called " sealing pin ") but also very suitable certain micro-organisms (as fungi), cause " pin is smelly " and various pin disease easily, bring inconvenience for people's life, the situation of continuous-upper injection footwear is especially serious.The key that addresses the above problem is to manage to allow the interior air of footwear flow, and realizes the exchange with outside air.Therefore, people developed subsequently multiple such as the perspire footwear, breathe footwear and ventilation footwear etc. and have the new-type health shoes that the inner chamber that can realize footwear and outside air carry out function of exchange.The basic structure of these class footwear all is to comprise upper of a shoe, the interior end and outer bottom usually, and what have also is provided with the end in one deck.Upper of a shoe and the outer bottom formation shoes body that fuses, the heel part surface of inner outer bottom is provided with air bag storage chamber and air guide tube seat in the footwear chamber, the air guide tube seat extends to foot palm part, air bag is located in the air bag storage chamber, wireway is embedded in the air guide tube seat, the air admission hole of one end and air bag is connected to form inlet channel, be provided with breather check valve in the inlet channel, interior end forward foot in a step metacarpus is provided with ventilative through hole, shoes lumen is through ventilative through hole, connection air flue and breather check valve are communicated with air bag at middle the end, the steam vent that outer bottom heel part side also is provided with exhaust passage and air bag connects the air bag and the external world, is provided with exhaust check valve in the exhaust passage.These class footwear utilize in user's gait processes heel to the extruding of air bag, and the foul smell in the footwear is sucked in the air bag earlier, discharge outside the footwear again, keep the footwear inner air flow, reach the antibacterial smelly purpose that disappears.But the present leather shoes with respiratory function are generally first with Mold Making sole (being outer bottom) according to the pattern of design in advance, mold air bag storage chamber, exhaust passage and air guide tube seat simultaneously, air bag and wireway are installed in respectively in air bag storage chamber and the air guide tube seat, and be bonding or sew up and form shoes body through brush coating with upper of a shoe again.And the preparation method of polyurethane continuous-upper injection health shoes generally be adopt the mode of injection mo(u)lding make in the end and on air slot and ventilative groove and heel place air feed capsule outstanding push the hole, going out ventilative through hole with special equipment or instrument at interior end forward foot in a step metacarpus links together the middle end and upper of a shoe and be fixed on the mould shoe last or hat block by clip pack or with the mode of drawing bag then, sew up or be bonded in air bag on the bottom surface at the middle end again, to have the middle end of air bag and upper of a shoe again links together and is fixed on the mould shoe last or hat block by clip pack or with the mode of drawing bag, conduit on the air bag air inlet is embedded in the air slot, breather check valve is arranged in the conduit, connect air chamber and air bag with wireway, breather check valve is arranged in the wireway, and forward foot in a step metacarpus in the end in being fixed in, the upper of a shoe and the middle end of sewing it up, are enclosed within on the shoe last of continuous-upper injection mould together with air bag or with air chamber, polyurethane (PU) expanding foam solution is injected mould, matched moulds, curing back die sinking to be formed is taken off to connect and is helped footwear, deburring, outward appearance is handled, and unidirectional air outlet valve is installed in the relevant position of footwear, the end in placing, and the spray of carrying out footwear is adornd, join sign indicating number, packing is handled at last.From above-mentioned introduction as can be known, the production of all size of existing all kinds of breathing and ventilation shoes all need plan sth. ahead, and have a corresponding mould, and the situation in market is difficult to prediction, and the city shoe that therefore might cause certain specification overstocks and the breathing and ventilation shoe of this specification has situation in short supply, otherwise or, the variation of style also is restricted, formulate to the production schedule and to cause difficulty, can not be with the flexible strain of market situation, and mould drops into huge.
Summary of the invention
The objective of the invention is to provides a kind of manufacturing process of respiratory ventilation shoes for overcoming the deficiencies in the prior art, and this technology can reduce the input of mould widely, and can provide greater flexibility to production schedule formulation.
For achieving the above object, the characteristics of manufacturing process of respiratory ventilation shoes provided by the invention are to finish the making of air bag, wireway, breather check valve, exhaust check valve and shoes body earlier, process air bag storage chamber, air guide tube seat and exhaust check valve with the mode of boring and mill again the duct is installed, these parts specifically are installed then.
For leather shoes class breathing and ventilation shoe, comprise air bag, wireway, breather check valve, exhaust check valve, upper of a shoe, the ventilative interior end and outer bottom, manufacturing process of respiratory ventilation shoes provided by the invention may further comprise the steps:
1) bonds or sew up upper of a shoe and outer bottom, constitute shoes body;
2) get out air bag storage chamber on the heel part surface of the inner outer bottom of shoes body;
3) mill out an air guide tube seat on the heel part surface of the inner outer bottom of shoes body to the forefoot direction;
4) be drilled with a slotted hole that is communicated with the shoes body inner chamber in outer bottom heel part side;
5) outlet side with breather check valve is inserted on the air admission hole of air bag, and wireway is inserted on the inlet end of breather check valve;
6) air bag is store in the chamber as for air bag, wireway embeds in the air guide tube seat;
7) with the outlet side of exhaust check valve after the shoes body outside penetrates slotted hole be inserted in the steam vent of air bag;
8) place at the interior end.
For continuous-upper injection class breathing and ventilation shoe, comprise air bag, wireway, breather check valve, exhaust check valve, upper of a shoe, the middle end, the ventilative interior end and outer bottom, manufacturing process of respiratory ventilation shoes provided by the invention may further comprise the steps:
1) will the middle end and upper of a shoe place it on the mould after sewing up, polyurethane expanding foam solution material injected the mould foaming and be shaped as the shoes body of continuous-upper injection footwear;
2) the heel part surface of the end and outer bottom gets out air bag storage chamber in shoes body inside;
3) the heel part surface at the end mills out an air guide tube seat to the forefoot direction in shoes body inside;
4) be drilled with a slotted hole that is communicated with the shoes body inner chamber in outer bottom heel part side;
5) outlet side with breather check valve is inserted on the air admission hole of air bag, and wireway is inserted on the inlet end of breather check valve;
6) air bag is store in the chamber as for air bag, wireway embeds in the air guide tube seat;
7) with the outlet side of exhaust check valve after the shoes body outside penetrates slotted hole be inserted in the steam vent of air bag;
8) place at the interior end.
Compared with prior art, because the characteristics of manufacturing process of respiratory ventilation shoes provided by the invention are to finish the making of air bag, wireway, breather check valve, exhaust check valve and shoes body earlier, process air bag storage chamber, air guide tube seat and exhaust check valve with the mode of boring and mill again the duct is installed, these parts specifically are installed then.Therefore can separately consider the quantity of city shoe and breathing and ventilation shoe when formulating the production schedule, also needn't drop into special-purpose Mold Making air bag storage chamber, air guide tube seat etc., style can reduce product inventory and mould input with the flexible strain of market situation.
The invention will be further described below in conjunction with the drawings and specific embodiments.
Description of drawings
Accompanying drawing 1 is respiratory ventilation leather shoes specific embodiment schematic appearance of the present invention;
Accompanying drawing 2 is a respiratory ventilation leather shoes structure cutaway view;
Accompanying drawing 3 is respiratory ventilation leather shoes STRUCTURE DECOMPOSITION figure;
Accompanying drawing 4 is respiratory ventilation continuous-upper injection health shoes specific embodiment STRUCTURE DECOMPOSITION figure of the present invention;
The embodiment schematic diagram of the interior end that accompanying drawing 5 forms for ventilative expanded material cutting.
The specific embodiment
As shown in Figure 1, polyurethane continuous-upper injection health shoes with respiratory ventilation function still comprises upper of a shoe 1, the interior end 2, the middle end 3 and polyurethane outer bottom 4, upper of a shoe 1 is made by skin or leather, the interior end 2, also can be made by skin, leather or fabric, the forward foot in a step metacarpus of the interior ends 2 is provided with ventilative through hole 5 and constitutes the ventilative interior end, and ventilative through hole 5 diameters are advisable with 1~1.5mm.As shown in Figure 5, the interior end 2, also can be formed by ventilative expanded material cutting; The middle end 3, made by one of materials such as TPR, rubber PU, TPU or TR.The hollow member of air bag 6 for making with high resilient material such as rubber, and be provided with inlet, outlet, the low bubble of built-in compression spring or high resilience (as sponge) material, foam material is hanged down in preferred high resilience, and main body is the flattened cylindrical body substantially, to make things convenient for the making in air bag storage chamber 7.Air admission hole 8, steam vent 9 are arranged on the cylindrical side, and phase phasic difference 90 degree can make exhaust check valve 10 be placed in the inboard (on promptly relative with the another footwear side) of heel, reduce the influence to outward appearance as far as possible.The middle end 3, link together by clip pack or with the mode of drawing bag with upper of a shoe 1, and upper of a shoe 1 is injection molded into integrally formed shoes body with outer bottom 4 by polyurethane.The mode of drawing bag after being fixed on the middle end 3 on the mould shoe last or hat block, puts the footwear bag just in design, blanking, when doing bag, car bag, make binding foot than the long 5~10mm that binds foot that sews up of footwear bag, and sew up a firm movable stay cord at group's foot, tightens up stay cord and fastens.The shoes body of moulding is fixed on the operating desk with anchor clamps, get out air bag storage chamber 7, the countersinking bit that target drill adopts rotating diameter and air bag 6 main diameters to match on the heel part surface of the inner outer bottom 4 of shoes body with target drill again; Heel part surface with milling cutter end 3 in shoes body inside mills out an air guide tube seat 11 to the forefoot direction then, can also further mill out many air slots 12 at forward foot in a step metacarpus with milling cutter and be communicated with air guide tube seat 11, is dendroid, to strengthen ventilation effect.Air slot 12 degree of depth generally get final product at 1~2mm.Level is drilled with a slotted hole 13 that is communicated with the shoes body inner chamber on outer bottom 4 heel part medial surfaces, and the steam vent 9 on the rear gasbag 6 of packing into will be aimed in the position of slotted hole 13; Outlet side with breather check valve 14 is inserted on the air admission hole 8 of air bag 6 again, wireway 15 is inserted on the inlet end of breather check valve 14, in air bag storage chamber 7 and air guide tube seat 11, brush adhesive, air bag 6 is store in the chamber 7 as for air bag, it is fixing that wireway 15 embeds in the air guide tube seats 11 bonding, then again the inlet end of exhaust check valve 10 is inserted in the steam vent 9 of air bag 6 end 2 in inserting after the shoes body outside penetrates slotted hole 13 in the footwear chamber, and sign indicating number is adornd, joined to the spray of carrying out footwear, packing processing at last.Wherein all require to be tightly connected between wireway 15 and breather check valve 14, breather check valve 14 and air bag 6 and exhaust check valve 10 and the air bag 6, in addition, after air bag storage chamber 7 is with slotted hole 13, can increase the operation on unhairing limit,, improve assembly quality to keep attractive in appearance.As for breather check valve 14 and exhaust check valve 10 existing a lot of data introductions, repeat no more herein.
As shown in Figure 2, health-care leather shoes with respiratory ventilation function still comprises air bag 6, wireway 15, breather check valve 14, exhaust check valve 10, upper of a shoe 1, the ventilative interior end 2 and outer bottom 4, upper of a shoe 1 is made by skin or leather, and upper of a shoe 1 and outer bottom 4 can adopt the traditional handicraft formation shoes body that links into an integrated entity; The interior end 2, also can be made by skin, leather or fabric, and forward foot in a step metacarpus is provided with ventilative through hole 5, and ventilative through hole 5 diameters are advisable with 1~1.5mm; The hollow member of air bag 6 for making with high resilient material such as rubber, and be provided with inlet, outlet, the low bubble of built-in compression spring or high resilience (as sponge) material, foam material is hanged down in preferred high resilience, main body is the flattened cylindrical body substantially, and inlet and outlet hole 9 is arranged on the cylindrical side, phase phasic difference 90 degree, can make exhaust check valve 10 be placed in the inboard (on the promptly relative side) of heel, reduce influence as far as possible outward appearance with the another footwear.The shoes body of moulding is fixed on the operating desk with anchor clamps, get out air bag storage chamber 7, the countersinking bit that target drill adopts rotating diameter and air bag 6 main diameters to match on the heel part surface of the inner outer bottom 4 of shoes body with target drill again; Mill out an air guide tube seat 11 on the heel part surface of the inner outer bottom 4 of shoes body to the forefoot direction with milling cutter then, can also further mill out dendritic air slot 12 and be communicated with to strengthen ventilation effect with milling cutter at forward foot in a step metacarpus, air slot 12 degree of depth generally get final product at 1~2mm.Level is drilled with a slotted hole 13 that is communicated with the shoes body inner chamber on outer bottom 4 heel part medial surfaces, and the steam vent 9 on the rear gasbag 6 of packing into will be aimed in the position of slotted hole 13; Again the outlet side of breather check valve 14 is inserted on the air admission hole 8 of air bag 6, wireway 15 is inserted on the inlet end of breather check valve 14, in air bag storage chamber 7 and air guide tube seat 11, brush adhesive, air bag 6 is store in the chamber 7 as for air bag, it is fixing that wireway 15 embeds in the air guide tube seats 11 bonding, then again the inlet end of exhaust check valve 10 is inserted in the steam vent 9 of air bag 6 end 2 in inserting after the shoes body outside penetrates slotted hole 13 in the footwear chamber, and sign indicating number is adornd, joined to the spray of carrying out footwear, packing processing at last.