Summary of the invention
To the deficiency that exists in the prior art; The object of the present invention is to provide a kind of modified polyurethane waterproof seal glue and preparation method; Further improve urethane urethane waterproof gasket cement mechanical property; Satisfying continuation reduction price under the request for utilization, solve the not high problem of conventional waterproof sealer sexual valence through modification.
Proportioning raw materials of the present invention is following: the polyether glycol consumption is 65 parts, moulds a particle diameter and is controlled in the 10mm; The polybutadiene polyurethane consumption is 35 parts; The dicyclopentadiene petroleum resin consumption is 60 parts; Chainextender adopts Viscotrol C or glycerine; Consumption is 2.5 parts; Skimmer adopts the organosilicon flow agent, and consumption is 0.5 part; Flow agent adopts fluorine carbon flow agent, and consumption is 0.5 part; Softening agent adopts the PVC softening agent, and consumption is 1 part; Catalyzer adopts manganese naphthenate, and consumption is 0.2 part; Filler adopts filler to adopt lime carbonate, calcium hydroxide, silicon-dioxide, and consumption is 35 parts.
Making step of the present invention comprises:
(1) polyether glycol decompression dehydration
Polyether glycol is added whisking appliance, agitator and vacuum pump, and temperature risen to 110 ℃, 2h dewaters under the vacuum tightness of about 20mmHg.
(2) add the polybutadiene polyurethane reaction
Be cooled to 85 ℃, material added polybutadiene polyurethane stir 4h, obtain base polyurethane prepolymer for use as.
(3) dicyclopentadiene petroleum resin is carried out drying.
(4) adding chainextender, skimmer, flow agent, softening agent, catalyzer carry out the stirring first time.
(5) add filler and carry out the stirring second time.
Mechanical property of the present invention is good, and production cost is low.
Embodiment
Embodiment prepares modified polyurethane waterproof seal glue with the following methods:
Proportioning raw materials of the present invention is following: the polyether glycol consumption is 65 parts; The polybutadiene polyurethane consumption is 35 parts; The dicyclopentadiene petroleum resin consumption is 60 parts; Chainextender adopts Viscotrol C or glycerine; Consumption is 2.5 parts; Skimmer adopts the organosilicon flow agent, and consumption is 0.5 part; Flow agent adopts fluorine carbon flow agent, and consumption is 0.5 part; Softening agent adopts the PVC softening agent, and consumption is 1 part; Catalyzer adopts manganese naphthenate, and consumption is 0.2 part; Filler adopts filler to adopt lime carbonate, calcium hydroxide, silicon-dioxide, and consumption is 35 parts.
Each raw material effect and batching are according to as follows:
Table 2 is polybutadiene polyurethane content and waterproof gasket cement mechanical property relation, shows the increase along with polybutadiene polyurethane content in the table, and the sealer tensile strength increases gradually, and elongation at break diminishes, and elongation at break reduces gradually.This mainly is that the soft segment in the performed polymer reduces because polybutadiene polyurethane content increases, and hydrogen bond is easy to form, and secondary is crosslinked to be increased, and intermolecular forces strengthens.But along with the increase of polybutadiene polyurethane content, the performed polymer molecular weight reduces, and is easy to chain extending reaction more, makes to be easy to reaction system lost of life in container become sticky, and makes troubles to pouring operation.Table 2 shows that polybutadiene polyurethane content is at 35 o'clock, the better performances of waterproof gasket cement.
Table 2 polybutadiene polyurethane content and waterproof gasket cement mechanical property relation
Polybutadiene polyurethane |
Tensile strength/MPa |
Young's modulus/MPa |
Breaking tenacity/MPa |
Elongation at break |
45 |
1.3 |
1.3 |
1.31 |
182.2% |
40 |
1.19 |
1.17 |
1.11 |
222.5% |
35 |
1.13 |
1.06 |
1.01 |
245.5% |
30 |
1.05 |
0.97 |
0.96 |
295.3% |
25 |
0.72 |
0.46 |
0.77 |
325.5% |
20 |
0.52 |
0.32 |
0.64 |
395.3% |
Table 3 is dicyclopentadiene petroleum resin content and waterproof gasket cement mechanical property relation.Table 3 shows the increase along with petroleum resin content, and the tensile strength and the breaking tenacity of waterproof gasket cement have a declining tendency, and the then reduction then of rising earlier of elongation at break and Young's modulus.The comprehensive mechanical property of dicyclopentadiene petroleum resin content prepared waterproof gasket cement in the time of 60 parts is better.
Table 3 dicyclopentadiene petroleum resin content and waterproof gasket cement mechanical property relation
Petroleum resin content |
Tensile strength/MPa |
Young's modulus/MPa |
Breaking tenacity/MPa |
Elongation at break |
40 |
1.21 |
1.18 |
1.21 |
172.2% |
50 |
1.16 |
1.27 |
1.11 |
178.5% |
60 |
1.13 |
1.46 |
1.08 |
226.5% |
70 |
0.98 |
1.97 |
0.86 |
235.3% |
80 |
0.74 |
2.46 |
0.77 |
255.5% |
90 |
0.51 |
2.62 |
0.64 |
267.3% |
Table 4 is chainextender consumption and waterproof gasket cement mechanical property relation; Show in the table that tensile strength reduces with the increase of chainextender consumption gradually; This is owing to when chainextender is used quantity not sufficient, can not make the abundant cross-linking reaction of ammonia ester root in the performed polymer, causes degree of crosslinking low; Macromolecular network structure in the system forms insufficient, causes tensile strength low; When increasing with the chainextender consumption, the excessive value of ammonia ester root diminishes, and intermolecular hydrogen bond reduces, and also can cause the reduction of tensile strength.When too many, can make the short chain molecule content in the system too much, cause occurring not solidifying under the normal temperature, become the waste product of viscous state., the mass fraction of chainextender obtains crosslinked comparatively ideal waterproof gasket cement when being 2.5.
Table 4 chainextender consumption and waterproof gasket cement mechanical property relation
The chainextender consumption |
Tensile strength/MPa |
Young's modulus/MPa |
Breaking tenacity/MPa |
Elongation at break |
1.5 |
1.29 |
1.21 |
1.27 |
192.2% |
2 |
1.24 |
1.32 |
1.17 |
201.3% |
2.5 |
1.19 |
1.48 |
1.13 |
236.5% |
3 |
0.86 |
1.96 |
0.81 |
242.1% |
3.5 |
0.69 |
2.43 |
0.77 |
257.4% |
4 |
0.57 |
2.62 |
0.66 |
269.5% |
Consider the chemical reaction of ammonia ester root, can produce a large amount of bubbles, and the generation of bubble can make glued membrane pore occur, have a strong impact on the performance of waterproof gasket cement.So we select proper quantity of defoaming agent for use, improve the performance of waterproof gasket cement.
Because the viscosity of mixture is very big, so in reaction product, need to add flow agent, flow agent can make the waterproof gasket cement surface tension descend, and improves its wettability to coated article, reduces the waterproof sealing adhesive capacity.
Softening agent can reduce the intermolecular forces of polymkeric substance in the waterproof gasket cement; Increase the reactivity of polymer molecular chain; Reduce the crystallinity of polymer molecular chain; Thereby the hardness of film, modulus, fragility of waterproof gasket cement are reduced, and elongation, scratch rate in the wrong, snappiness improves, thereby improve the physical and mechanical properties of waterproof gasket cement.
In modified polyurethane waterproof gasket cement solidified process, the effect of catalyzer mainly is the reaction that promotes urethane root and chainextender, shortens the reaction times, increases the intensity of glued membrane.
Table 5 is amount of filler and waterproof gasket cement mechanical property relation, and table 5 shows the increase with amount of filler, and breaking tenacity, tensile strength and Young's modulus are all progressively increasing, and elongation at break raises to some extent.When amount of filler is between 35 parts, prepared waterproof gasket cement better performances.Filler too much can't make filler fully disperse; And make the part filler phenomenon that taken place to unite; Physical bond has taken place in the macromole in lip-deep filler of the group of having only and the waterproof gasket cement; Make waterproof gasket cement surface and inside form bubble, the concentrated thing of pin hole equal stress, thereby cause the stress concentration phenomenon in the sample drawing process, finally cause elongation at break to descend greatly.
Table 5 amount of filler and waterproof gasket cement mechanical property relation
Amount of filler |
Tensile strength/MPa |
Young's modulus/MPa |
Breaking tenacity/MPa |
Elongation at break |
45 |
1.35 |
1.19 |
1.28 |
157.8% |
40 |
1.26 |
1.28 |
1.18 |
178.1% |
35 |
1.21 |
1.52 |
1.15 |
238.3% |
30 |
0.82 |
2.01 |
0.78 |
243.5% |
25 |
0.71 |
2.37 |
0.70 |
262.5% |
20 |
0.60 |
2.75 |
0.64 |
287.4% |
Making step of the present invention comprises:
(1) polyether glycol decompression dehydration
Polyether glycol is added whisking appliance, agitator and vacuum pump, and temperature risen to 110 ℃, 2h dewaters under the vacuum tightness of about 20mmHg.
(2) add the polybutadiene polyurethane reaction
Be cooled to 85 ℃, material added polybutadiene polyurethane stir 4h, obtain base polyurethane prepolymer for use as.
Table 6 is ammonia ester radical content and reaction times relation.Can find out that by table 1 along with the prolongation in reaction times, the ammonia ester radical content in the performed polymer is and reduces trend; At this is because along with the carrying out that reacts, ammonia ester root and hydroxide radical reaction generate due to the urethane, in 1~3h; Reaction is very fast, and polyurethane content changes not quite behind the 3h, generally when 4~5h, reaches set(ting)value; Ammonia ester radical content tends to balance constant, so according to this trend, the reaction times of performed polymer fixes on 4h and is advisable.
Table 6 ammonia ester radical content and reaction times relation
Time |
1h |
2h |
3h |
4h |
5h |
Ammonia ester radical content |
6.7% |
5.7% |
5.3% |
5.1% |
5% |
(3) dicyclopentadiene petroleum resin is carried out drying.
Dicyclopentadiene petroleum resin carries out modification owing to have undersaturated pair of key to base polyurethane prepolymer for use as.
(4) adding chainextender, skimmer, flow agent, softening agent, catalyzer carry out the stirring first time.
(5) add filler and carry out the stirring second time.
Through test; The modified polyurethane waterproof gasket cement has excellent mechanical property among the embodiment, and tensile strength can reach more than the 1.8MPa, and elongation at break can reach more than 500%; Its surface drying time is less than 24h; Solids content has water tolerance preferably more than 90%, and each item performance index reach premium grads requirement in the modified polyurethane waterproof gasket cement standard (JC482-1992) basically.