CN101633184A - Model processor - Google Patents
Model processor Download PDFInfo
- Publication number
- CN101633184A CN101633184A CN200910184007A CN200910184007A CN101633184A CN 101633184 A CN101633184 A CN 101633184A CN 200910184007 A CN200910184007 A CN 200910184007A CN 200910184007 A CN200910184007 A CN 200910184007A CN 101633184 A CN101633184 A CN 101633184A
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- cutter
- frame
- cutter shaft
- linear guides
- fixed
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- 239000011230 binding agent Substances 0.000 claims description 10
- 238000000465 moulding Methods 0.000 claims description 7
- 238000009413 insulation Methods 0.000 claims description 5
- 230000001681 protective effect Effects 0.000 claims description 5
- 239000000428 dust Substances 0.000 abstract description 8
- 239000000463 material Substances 0.000 abstract description 3
- 210000003462 vein Anatomy 0.000 abstract 1
- 238000000034 method Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 4
- FFBHFFJDDLITSX-UHFFFAOYSA-N benzyl N-[2-hydroxy-4-(3-oxomorpholin-4-yl)phenyl]carbamate Chemical compound OC1=C(NC(=O)OCC2=CC=CC=C2)C=CC(=C1)N1CCOCC1=O FFBHFFJDDLITSX-UHFFFAOYSA-N 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 208000019462 Occupational injury Diseases 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000007799 cork Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000011121 hardwood Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
The invention discloses a model processor which comprises a frame, a working platform, a template, a cutter, a cutter drive device and a workpiece fixing device, wherein the working platform is fixed in the position in the front of the upper part of the frame; the template is positioned between the working platform and the frame or position at the rear part of the frame and fixedly connected with the frame; the cutter drive device is positioned in the position at the rear part of the upper surface of the frame and connected with a cutter shaft; and the workpiece fixing device is positioned above the working platform and fixed on the frame by side walls at both sides. The invention only needs manual charge and discharge, and the material clamping, cutter feed and cutting are automatically carried out by the drive device, thereby saving power and having high safety; in addition, the invention fixes the workpiece by air pressure, drives the cutter feed by oil pressure, is stable and even to cut, does not generate reverse choking and cutting veins and is convenient to grind; and because the cutter adopts a spiral disposable cutter head, the invention has high processing quality and speed, improves the working efficiency and has low requirements on operators, low noise and less dust.
Description
Technical field
The present invention relates to a kind of modeling machine, relate to a kind of linear model processor concretely, belong to the woodworking machinery technical field.
Background technology
Being contoured is very important form processing during the carpenter makes, the product that utilizes this kind processing mode to mass-produce to have bending moulding, tangent plane shape more complicated.At present, general processing mode is that Dan Li, two vertical milling are contoured in the carpenter makes, and this kind processing mode is that cutter shaft is fixed, and workpiece shift needs by manually controlling workpiece, processes by manual travelling workpiece and with its cutter near rotation then.There is following defective in this kind mode of operation:
1, physical, the high-risk of expense: because of need artificial hand push workpiece charging cutting in the process of processing, very effort is long owing to processing stroke in addition, operating personnel need walk up and down, and also are easy to fatigue, in addition, owing to be to hold workpiece, be very easy to take place industrial injury near cutter shaft;
2, poor quality, efficient are low: manually the speed of charging has operating personnel to control fully, speed is difficult to average, be easy to generate the phenomenon of knife mark, explosion, and be not easy to sanding, in addition, because stroke is long, personnel's displacement is big, if process 1 meter workpiece, personnel's displacement will reach 2.5 meters, causes efficiency low;
3, technology, experience require high: timber adds man-hour carrying out lonely type, consider rift grain, against the grain situation, the characteristic of the sharp situation of GPRS cutting output, charging rate, planing tool and different timber such as hardwood and cork also, it is accurately smooth just to reach cutting, so operating personnel must have masterful technique and higher processing experience just can be finished processing tasks;
4, high noisy, dust are big: in the process of processing, noise is very big, and be easy to produce the wood chip dust, and the hand push workpiece adds man-hour, people and cutter shaft distance are very near, and being vulnerable to extremely strong noise and the influence of numerous wood chip dust, operating personnel work under the big state of this high noisy, dust for a long time, are easy to generate occupational injury.
Summary of the invention
In order to overcome the deficiencies in the prior art, the object of the present invention is to provide a kind of laborsaving, safety, processing work quality better, high efficiency and operating personnel not to be subject to the model processor of noise and dust pollution.
The present invention is achieved through the following technical solutions:
A kind of model processor, comprise frame, workbench, template, cutter, cutter driving device and Work fixing device, stationary table is in the forward position of frame upper surface, template is between workbench and frame or be positioned at the rear portion of frame, fixedly connected with frame, and cutter driving device is positioned at the rear positions of the upper surface of frame, it is connected with cutter shaft, Work fixing device is positioned at the top of workbench, and its sidewall by both sides is fixed on the frame.
Above-mentioned cutter driving device comprises linear guides a, oil cylinder, base, linear guides b, cylinder, support frame, the cutter shaft seat, motor and cutter shaft, linear guides a is fixed on the rear positions of frame upper surface, base is enclosed within on the linear guides a by the axle sleeve of its underpart, realize its move left and right by oil cylinder, can realize that base is smoothly stable mobile, linear guides b is fixed on the base, vertical mutually with linear guides a, support frame then is enclosed within on the linear guides b by the axle sleeve of its underpart, realize that by cylinder it seesaws, make it can be at work near template, the cutter shaft seat is positioned at the top of support frame, and fixedlys connected with it, and motor and cutter shaft lay respectively at the rear portion and the front portion of cutter shaft seat, surely be connected with the cutter shaft seat, wherein cutter is equipped with in the end of cutter shaft.
Above-mentioned cutter shaft and cutter all are two, and the moulding cutter that cutter adopts the spiral Disposable toolholder bits and moulding is arranged.
Above-mentioned Work fixing device comprises workpiece locating piece, binder cylinder support and pressure cylinder, the workpiece locating piece is fixed on the upper surface of above-mentioned workbench, binder cylinder support is a n type structure, comprise a crossbeam and two sidewalls, it is fixed on the above-mentioned frame by two sidewalls, and the pressure cylinder then is upside down under the above-mentioned crossbeam.
Above-mentioned pressure cylinder and workpiece locating piece are a plurality of, also just can be good at fixation workpiece.
Be provided with the sound insulation protective cover around the above-mentioned cutter driving device.
The invention has the beneficial effects as follows:
1, laborsaving, safe: artificial needs loading and unloading, material folding, feed, cutting are all carried out voluntarily by drive unit, very laborsaving, in addition, after artificial blowing put in place, hand promptly left, only need starting switch then, material folding processing can be finished automatically and since operating personnel not with the cutter shaft close contact, safe and reliable;
2, quality better, efficient height: the present invention adopts the air pressure fixation workpiece, the oil pressure actuated feed, make that cutting is stable, evenly, do not produce and instead choke and knife mark, be convenient to sanding, in addition, because cutter adopts the spiral Disposable toolholder bits, processing quality is good, speed is fast, and workpiece fixes, and cutter shaft is shifted back and forth and makes stroke short, if process 1 meter workpiece, stroke can be finished for about 0.5 meter, has improved operating efficiency;
3, low technical, low experience: all process are by the program control automatic control of PLC, and working stability, processing quality height are manually less demanding to operating;
4, low noise, low dust: operating personnel are away from cutter, and dust shield is equipped with at the cutter shaft place, but the protective cover of attaching sound insulation on every side, and noise is low.
Description of drawings
Fig. 1 is the overall structure schematic diagram of one embodiment of the invention;
Fig. 2 is the side view of one embodiment of the invention;
Fig. 3 is the overall structure schematic diagram of another embodiment of the present invention;
Fig. 4 is the side view of another embodiment of the present invention;
Fig. 5 a, Fig. 5 b, Fig. 5 c, Fig. 5 d and Fig. 5 e are workpiece process cutter shaft and location of workpiece graph of a relation.
Main Reference numeral implication among the figure:
1, frame 2, template 3, workbench 4, linear guides a
5, oil cylinder 6, cutter shaft seat 7 cutter shafts 9, cutter
10, motor 11, support frame 12, base 13, linear guides b
14, cylinder 15, workpiece locating piece 16, binder cylinder support
17, binder cylinder 18, sound insulation protective cover
The specific embodiment
Below in conjunction with accompanying drawing, describe the specific embodiment of the present invention in detail:
Fig. 1 is the overall structure schematic diagram of one embodiment of the invention; Fig. 2 is the side view of one embodiment of the invention; Figure is the side view of another embodiment of the present invention; Fig. 3 is the overall structure schematic diagram of another embodiment of the present invention; Fig. 4 is the side view of another embodiment of the present invention.
As depicted in figs. 1 and 2: a kind of model processor, comprise frame 1, workbench 3, template 2, cutter 9, cutter driving device, sound insulation protective cover 18 and Work fixing device, workbench 3 is fixed on the forward position of frame 1 upper surface, template 2 is between workbench 3 and frame 1, and fixedly connected with frame 1, (in addition, as shown in Figure 3 and Figure 4: template 2 also can be positioned at the rear portion of frame 1, fixedlys connected with frame 1.) and cutter driving device is positioned at the rear positions of the upper surface of frame 1, it is connected with 9 on cutter, and Work fixing device is positioned at the top of workbench 3, and its sidewall by both sides is fixed on the frame 1.
Wherein, cutter driving device comprises linear guides a4, oil cylinder 5, base 12, linear guides b13, cylinder 14, support frame 11, cutter shaft seat 6, motor 10 and cutter shaft 7, linear guides a4 is fixed on the rear positions of frame 1 upper surface, base 12 is enclosed within on the linear guides a4 by the axle sleeve of its underpart, realize its move left and right by oil cylinder 5, linear guides b13 is fixed on the base 12, vertical mutually with linear guides a4, support frame 11 then is enclosed within on the linear guides b13 by the axle sleeve of its underpart, realize that by cylinder 14 it seesaws, cutter shaft seat 6 is positioned at the top of support frame 11, and fixedly connected with it, and motor 10 and cutter shaft 7 lay respectively at the rear portion and the front portion of cutter shaft seat 6, fixedly connected with cutter shaft seat 6, wherein cutter 9 is equipped with in the end of cutter shaft 7, the cutter shaft 7 of present embodiment and stage property 9 everybody two, and the cutter head that cutter 9 adopts is spiral Disposable toolholder bits and the moulding cutter that moulding is arranged.
And Work fixing device comprises workpiece locating piece 15, binder cylinder support 16 and pressure cylinder 17, workpiece locating piece 15 is fixed on the upper surface of above-mentioned workbench 3, binder cylinder support 16 is a n type structure, comprise a crossbeam and two sidewalls, it is fixed on the above-mentioned frame 1 by two sidewalls, and pressure cylinder 17 then is upside down on the above-mentioned crossbeam, and wherein pressure cylinder 17 and workpiece locating piece 15 are a plurality of, the workpiece locating piece 15 of present embodiment is 3, and pressure cylinder 17 is 4.
Fig. 5 a, Fig. 5 b, Fig. 5 c, Fig. 5 d and Fig. 5 e are workpiece process cutter shaft and location of workpiece graph of a relation.
Shown in Fig. 5 a: workpiece to be processed is placed on the workbench 3 by operating personnel, promptly leave workpiece by operating personnel's hand behind locating piece 15 definite location of workpieces, press the processing start button, binder cylinder 17 presses down workpiece, with locating piece 15 workpiece is fixed on the workbench 3, two cutter shaft seats 6 start and under the control of PLC control system, left side cutter shaft 7a under the driving of cylinder 14 near template 2, front and back position by cutter shaft 7a on the left of the shape decision of template 2, it is spacing that right side cutter shaft 7b then falls back on the back, 2 cutter shaft seats 6 are driven by oil cylinder 5, move right, the cutter 9 in left side then moves to the centre position from the left side of workpiece, and at first the left demifacet to workpiece cuts.
Shown in Fig. 5 b: after the left side sweep for the treatment of workpiece machines, left side cutter shaft 7a moves to the centre position of workpiece, and shown in Fig. 5 c: it is spacing that left side cutter shaft 7a falls back on the back, and right side cutter shaft 7b starts working near template 2 under cylinder 14 drives, control by PLC, right positions by workpiece moves to the centre, and workpiece the right sweep is cut by the cutter 9 on the cutter shaft 7b of right side.
Shown in Fig. 5 d, right side cutter shaft 7b moves to the centre position of workpiece, finishes the cutting to workpiece the right sweep.
Shown in Fig. 5 e: right side cutter shaft 7 is spacing after the effect of cylinder 14 is moved to, a process is finished, and binder cylinder 17 unclamps, and takes off workpiece this moment, put the another one workpiece to be processed, press the processing start button after fixing and just enter next cyclic process process.
Below disclose the present invention with preferred embodiment, so it is not in order to restriction the present invention, and all employings are equal to replaces or technical scheme that the equivalent transformation mode is obtained, all drops within protection scope of the present invention.
Claims (7)
1, a kind of model processor, it is characterized in that comprising frame (1), workbench (3), template (2), cutter (9), cutter driving device and Work fixing device, workbench (3) is fixed on the forward position of frame (1) upper surface, template (2) is positioned between workbench (3) and the frame (1) or is positioned at the rear portion of frame (1), fixedly connected with frame (1), and cutter driving device is positioned at the rear positions of the upper surface of frame (1), it is connected with cutter (9) axle, Work fixing device is positioned at the top of workbench (3), and its sidewall by both sides is fixed on the frame (1).
2, model processor according to claim 1, it is characterized in that described cutter driving device comprises linear guides a (4), oil cylinder (5), base (12), linear guides b (13), cylinder (14), support frame (11), cutter shaft seat (6), motor (10) and cutter shaft (7), linear guides a (4) is fixed on the rear positions of frame (1) upper surface, base (12) is enclosed within on the linear guides a (4) by the axle sleeve of its underpart, realize its move left and right by oil cylinder (5), linear guides b (13) is fixed on the base (12), vertical mutually with linear guides a (4), support frame (11) then is enclosed within on the linear guides b (13) by the axle sleeve of its underpart, realize that by cylinder (14) it seesaws, cutter shaft seat (6) is positioned at the top of support frame (11), and fixedly connected with it, and motor (10) and cutter shaft (7) lay respectively at the rear portion and the front portion of cutter shaft seat (6), fixedly connected with cutter shaft seat (6), wherein cutter (9) is equipped with in the end of cutter shaft (7).
3, model processor according to claim 1 and 2 is characterized in that described cutter shaft (7) and cutter (9) all are two.
4, model processor according to claim 3 is characterized in that the moulding cutter that described cutter (9) adopts the spiral Disposable toolholder bits and moulding is arranged.
5, model processor according to claim 1, it is characterized in that described Work fixing device comprises workpiece locating piece (15), binder cylinder support (16) and pressure cylinder (17), workpiece locating piece (15) is fixed on the upper surface of above-mentioned workbench (3), binder cylinder support (16) is a n type structure, comprise a crossbeam and two sidewalls, it is fixed on the above-mentioned frame (1) by two sidewalls, and pressure cylinder (17) then is upside down under the above-mentioned crossbeam.
6, model processor according to claim 5 is characterized in that described pressure cylinder (17) and workpiece locating piece (15) are for a plurality of.
7, model processor according to claim 1, it is characterized in that described cutter driving device around be provided with sound insulation protective cover (18).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN200910184007A CN101633184A (en) | 2009-08-11 | 2009-08-11 | Model processor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN200910184007A CN101633184A (en) | 2009-08-11 | 2009-08-11 | Model processor |
Publications (1)
Publication Number | Publication Date |
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CN101633184A true CN101633184A (en) | 2010-01-27 |
Family
ID=41592602
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN200910184007A Pending CN101633184A (en) | 2009-08-11 | 2009-08-11 | Model processor |
Country Status (1)
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CN (1) | CN101633184A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103264427A (en) * | 2013-06-08 | 2013-08-28 | 厦门理工学院 | Force wood small arc surface processing machine |
CN105252604A (en) * | 2015-09-14 | 2016-01-20 | 黑龙江林科机械设备有限公司 | Lifting device for multiple round rod guide templates |
-
2009
- 2009-08-11 CN CN200910184007A patent/CN101633184A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103264427A (en) * | 2013-06-08 | 2013-08-28 | 厦门理工学院 | Force wood small arc surface processing machine |
CN103264427B (en) * | 2013-06-08 | 2015-05-13 | 厦门理工学院 | Force wood small arc surface processing machine |
CN105252604A (en) * | 2015-09-14 | 2016-01-20 | 黑龙江林科机械设备有限公司 | Lifting device for multiple round rod guide templates |
CN105252604B (en) * | 2015-09-14 | 2018-01-09 | 黑龙江林科机械设备有限公司 | Multiple pole guiding die plate lowering or hoisting gears |
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Application publication date: 20100127 |