CN101631841A - adhesive tape - Google Patents
adhesive tape Download PDFInfo
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- CN101631841A CN101631841A CN200880008011A CN200880008011A CN101631841A CN 101631841 A CN101631841 A CN 101631841A CN 200880008011 A CN200880008011 A CN 200880008011A CN 200880008011 A CN200880008011 A CN 200880008011A CN 101631841 A CN101631841 A CN 101631841A
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- Prior art keywords
- adhesive tape
- weight
- base material
- substrate
- thickness
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000002390 adhesive tape Substances 0.000 title claims abstract description 87
- 229920005672 polyolefin resin Polymers 0.000 claims abstract description 49
- 239000003063 flame retardant Substances 0.000 claims abstract description 31
- 229910052736 halogen Inorganic materials 0.000 claims abstract description 31
- 150000002367 halogens Chemical class 0.000 claims abstract description 31
- 239000000463 material Substances 0.000 claims description 56
- 229920005989 resin Polymers 0.000 claims description 40
- 239000011347 resin Substances 0.000 claims description 40
- 238000004132 cross linking Methods 0.000 claims description 18
- 230000005865 ionizing radiation Effects 0.000 claims description 5
- DEIGXXQKDWULML-UHFFFAOYSA-N 1,2,5,6,9,10-hexabromocyclododecane Chemical compound BrC1CCC(Br)C(Br)CCC(Br)C(Br)CCC1Br DEIGXXQKDWULML-UHFFFAOYSA-N 0.000 claims description 4
- 239000004709 Chlorinated polyethylene Substances 0.000 claims description 4
- CAYGQBVSOZLICD-UHFFFAOYSA-N hexabromobenzene Chemical compound BrC1=C(Br)C(Br)=C(Br)C(Br)=C1Br CAYGQBVSOZLICD-UHFFFAOYSA-N 0.000 claims description 4
- GVYLCNUFSHDAAW-UHFFFAOYSA-N mirex Chemical compound ClC12C(Cl)(Cl)C3(Cl)C4(Cl)C1(Cl)C1(Cl)C2(Cl)C3(Cl)C4(Cl)C1(Cl)Cl GVYLCNUFSHDAAW-UHFFFAOYSA-N 0.000 claims description 4
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 2
- 239000005977 Ethylene Substances 0.000 claims description 2
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims 3
- 239000004793 Polystyrene Substances 0.000 claims 1
- 239000011230 binding agent Substances 0.000 claims 1
- 239000002184 metal Substances 0.000 claims 1
- 125000000951 phenoxy group Chemical group [H]C1=C([H])C([H])=C(O*)C([H])=C1[H] 0.000 claims 1
- 125000005543 phthalimide group Chemical class 0.000 claims 1
- 229920006389 polyphenyl polymer Polymers 0.000 claims 1
- 229920002223 polystyrene Polymers 0.000 claims 1
- 239000000758 substrate Substances 0.000 abstract description 65
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 abstract description 56
- 239000011342 resin composition Substances 0.000 abstract description 56
- 239000012790 adhesive layer Substances 0.000 abstract description 20
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 48
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 34
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 34
- 229910052794 bromium Inorganic materials 0.000 description 34
- 230000035939 shock Effects 0.000 description 34
- 230000000052 comparative effect Effects 0.000 description 31
- BZQKBFHEWDPQHD-UHFFFAOYSA-N 1,2,3,4,5-pentabromo-6-[2-(2,3,4,5,6-pentabromophenyl)ethyl]benzene Chemical compound BrC1=C(Br)C(Br)=C(Br)C(Br)=C1CCC1=C(Br)C(Br)=C(Br)C(Br)=C1Br BZQKBFHEWDPQHD-UHFFFAOYSA-N 0.000 description 30
- 229920001971 elastomer Polymers 0.000 description 30
- 238000011156 evaluation Methods 0.000 description 30
- 238000010894 electron beam technology Methods 0.000 description 29
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 26
- 239000001301 oxygen Substances 0.000 description 26
- 229910052760 oxygen Inorganic materials 0.000 description 26
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 24
- 239000000806 elastomer Substances 0.000 description 22
- 238000002156 mixing Methods 0.000 description 20
- -1 polypropylene Polymers 0.000 description 19
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 18
- 238000002844 melting Methods 0.000 description 16
- 230000008018 melting Effects 0.000 description 16
- 229920001155 polypropylene Polymers 0.000 description 15
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 14
- 239000004800 polyvinyl chloride Substances 0.000 description 14
- 238000012360 testing method Methods 0.000 description 14
- 229920000915 polyvinyl chloride Polymers 0.000 description 13
- 239000004743 Polypropylene Substances 0.000 description 12
- 230000001133 acceleration Effects 0.000 description 12
- 239000003963 antioxidant agent Substances 0.000 description 12
- DYIZJUDNMOIZQO-UHFFFAOYSA-N 4,5,6,7-tetrabromo-2-[2-(4,5,6,7-tetrabromo-1,3-dioxoisoindol-2-yl)ethyl]isoindole-1,3-dione Chemical compound O=C1C(C(=C(Br)C(Br)=C2Br)Br)=C2C(=O)N1CCN1C(=O)C2=C(Br)C(Br)=C(Br)C(Br)=C2C1=O DYIZJUDNMOIZQO-UHFFFAOYSA-N 0.000 description 11
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 11
- 230000003078 antioxidant effect Effects 0.000 description 11
- 239000000853 adhesive Substances 0.000 description 10
- 230000001070 adhesive effect Effects 0.000 description 10
- 229920001577 copolymer Polymers 0.000 description 10
- 239000010410 layer Substances 0.000 description 10
- 229920000642 polymer Polymers 0.000 description 10
- 238000003490 calendering Methods 0.000 description 9
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 239000005060 rubber Substances 0.000 description 8
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 7
- 239000000460 chlorine Substances 0.000 description 7
- 229910052801 chlorine Inorganic materials 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 6
- 229920002725 thermoplastic elastomer Polymers 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 5
- 239000005038 ethylene vinyl acetate Substances 0.000 description 5
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 5
- OKKRPWIIYQTPQF-UHFFFAOYSA-N Trimethylolpropane trimethacrylate Chemical compound CC(=C)C(=O)OCC(CC)(COC(=O)C(C)=C)COC(=O)C(C)=C OKKRPWIIYQTPQF-UHFFFAOYSA-N 0.000 description 4
- 239000003522 acrylic cement Substances 0.000 description 4
- 229920000092 linear low density polyethylene Polymers 0.000 description 4
- 239000004707 linear low-density polyethylene Substances 0.000 description 4
- 229920001684 low density polyethylene Polymers 0.000 description 4
- 239000004702 low-density polyethylene Substances 0.000 description 4
- 229920003048 styrene butadiene rubber Polymers 0.000 description 4
- DGZQEAKNZXNTNL-UHFFFAOYSA-N 1-bromo-4-butan-2-ylbenzene Chemical class CCC(C)C1=CC=C(Br)C=C1 DGZQEAKNZXNTNL-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 3
- 229920000265 Polyparaphenylene Polymers 0.000 description 3
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 3
- 239000004020 conductor Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Natural products C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 3
- 229920001519 homopolymer Polymers 0.000 description 3
- 238000004898 kneading Methods 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 239000012188 paraffin wax Substances 0.000 description 3
- 229920005673 polypropylene based resin Polymers 0.000 description 3
- YMIUHIAWWDYGGU-UHFFFAOYSA-N 1,2,3,4,5-pentabromo-6-[2,3,5,6-tetrabromo-4-(2,3,4,5,6-pentabromophenoxy)phenoxy]benzene Chemical compound BrC1=C(Br)C(Br)=C(Br)C(Br)=C1OC(C(=C1Br)Br)=C(Br)C(Br)=C1OC1=C(Br)C(Br)=C(Br)C(Br)=C1Br YMIUHIAWWDYGGU-UHFFFAOYSA-N 0.000 description 2
- 229920000181 Ethylene propylene rubber Polymers 0.000 description 2
- 244000043261 Hevea brasiliensis Species 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical class C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000003851 corona treatment Methods 0.000 description 2
- 239000003431 cross linking reagent Substances 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 229920006244 ethylene-ethyl acrylate Polymers 0.000 description 2
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229920003052 natural elastomer Polymers 0.000 description 2
- 229920001194 natural rubber Polymers 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 150000003505 terpenes Chemical class 0.000 description 2
- 235000007586 terpenes Nutrition 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- KOMNUTZXSVSERR-UHFFFAOYSA-N 1,3,5-tris(prop-2-enyl)-1,3,5-triazinane-2,4,6-trione Chemical compound C=CCN1C(=O)N(CC=C)C(=O)N(CC=C)C1=O KOMNUTZXSVSERR-UHFFFAOYSA-N 0.000 description 1
- HGUFODBRKLSHSI-UHFFFAOYSA-N 2,3,7,8-tetrachloro-dibenzo-p-dioxin Chemical compound O1C2=CC(Cl)=C(Cl)C=C2OC2=C1C=C(Cl)C(Cl)=C2 HGUFODBRKLSHSI-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- UPZFLZYXYGBAPL-UHFFFAOYSA-N 2-ethyl-2-methyl-1,3-dioxolane Chemical compound CCC1(C)OCCO1 UPZFLZYXYGBAPL-UHFFFAOYSA-N 0.000 description 1
- QRFTXHFUNIFHST-UHFFFAOYSA-N 4,5,6,7-tetrabromoisoindole-1,3-dione Chemical compound BrC1=C(Br)C(Br)=C2C(=O)NC(=O)C2=C1Br QRFTXHFUNIFHST-UHFFFAOYSA-N 0.000 description 1
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- 229920012753 Ethylene Ionomers Polymers 0.000 description 1
- 239000004831 Hot glue Substances 0.000 description 1
- AVXURJPOCDRRFD-UHFFFAOYSA-N Hydroxylamine Chemical compound ON AVXURJPOCDRRFD-UHFFFAOYSA-N 0.000 description 1
- 229920002633 Kraton (polymer) Polymers 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- 229920000459 Nitrile rubber Polymers 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- 231100000987 absorbed dose Toxicity 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 125000005250 alkyl acrylate group Chemical group 0.000 description 1
- 125000000278 alkyl amino alkyl group Chemical group 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- QYMGIIIPAFAFRX-UHFFFAOYSA-N butyl prop-2-enoate;ethene Chemical compound C=C.CCCCOC(=O)C=C QYMGIIIPAFAFRX-UHFFFAOYSA-N 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007606 doctor blade method Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920006242 ethylene acrylic acid copolymer Polymers 0.000 description 1
- 229920006229 ethylene acrylic elastomer Polymers 0.000 description 1
- 229920005648 ethylene methacrylic acid copolymer Polymers 0.000 description 1
- 229920006245 ethylene-butyl acrylate Polymers 0.000 description 1
- 229920006225 ethylene-methyl acrylate Polymers 0.000 description 1
- 229920005680 ethylene-methyl methacrylate copolymer Polymers 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 229920003049 isoprene rubber Polymers 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 229910000000 metal hydroxide Inorganic materials 0.000 description 1
- 150000004692 metal hydroxides Chemical class 0.000 description 1
- 239000012968 metallocene catalyst Substances 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 239000003209 petroleum derivative Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920013716 polyethylene resin Polymers 0.000 description 1
- 229920001228 polyisocyanate Polymers 0.000 description 1
- 239000005056 polyisocyanate Substances 0.000 description 1
- 229920001195 polyisoprene Polymers 0.000 description 1
- 239000003505 polymerization initiator Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- 229920001862 ultra low molecular weight polyethylene Polymers 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- UKRDPEFKFJNXQM-UHFFFAOYSA-N vinylsilane Chemical compound [SiH3]C=C UKRDPEFKFJNXQM-UHFFFAOYSA-N 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/08—Macromolecular additives
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/22—Plastics; Metallised plastics
- C09J7/24—Plastics; Metallised plastics based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C09J7/241—Polyolefin, e.g.rubber
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2433/00—Presence of (meth)acrylic polymer
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Adhesive Tapes (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Laminated Bodies (AREA)
Abstract
粘合带(3)具备:具有50~200μm厚度的基材(5)、和具有10~50μm厚度且设置在基材(5)的至少一个面(5a)上的粘合剂层(6)。基材(5)由含有聚烯烃树脂和卤素类阻燃剂的树脂组合物构成,并且以树脂组合物总量的15重量%~35重量%的比例含有卤元素。由此,提供阻燃性、柔软性和机械强度优良的粘合带。
An adhesive tape (3) comprising: a substrate (5) having a thickness of 50 to 200 μm, and an adhesive layer (6) having a thickness of 10 to 50 μm and provided on at least one surface (5a) of the substrate (5) . The substrate (5) is composed of a resin composition containing a polyolefin resin and a halogen-based flame retardant, and contains a halogen element in a ratio of 15% by weight to 35% by weight of the total amount of the resin composition. Thereby, an adhesive tape excellent in flame retardancy, flexibility, and mechanical strength is provided.
Description
技术领域 technical field
本发明涉及汽车用等线束中使用的粘合带,特别是兼具阻燃性、柔软性和机械强度的粘合带。The present invention relates to an adhesive tape used in wire harnesses for automobiles and the like, particularly an adhesive tape having flame retardancy, flexibility, and mechanical strength.
背景技术 Background technique
目前,在汽车中,作为用于将各种电子、电气部件及设备电连接的内部配线,多使用线束。该线束包含将与各种电路中流通的电流相适应的导体尺寸的绝缘电线捆缚而成的电线束。该电线束穿过套管、或者使用粘合带或片缠缚而汇集。电线束与汽车的电动系统连接,在该电线束的端末安装有连接器等各种部件。Currently, in automobiles, wiring harnesses are often used as internal wiring for electrically connecting various electronic and electrical components and devices. This wire harness includes a bundle of wires in which insulated wires having a conductor size suitable for the current flowing in various circuits are bundled. The bundle of wires is brought together by being threaded through a sleeve, or bound using an adhesive tape or sheet. The wire harness is connected to the electric system of the car, and various components such as connectors are attached to the ends of the wire harness.
线束中使用的绝缘电线包含退火铜的绞合导体或压缩导体、和包覆该导体的树脂组合物。作为树脂组合物,使用聚氯乙烯(PVC)树脂组合物、或者在聚丙烯(PP)、聚乙烯(PE)等聚烯烃树脂中混合溴类阻燃剂等卤素类阻燃剂或金属氢氧化物等非卤素类阻燃剂而阻燃化的聚烯烃树脂组合物。The insulated wire used in the wire harness contains a stranded or compressed conductor of annealed copper, and a resin composition covering the conductor. As the resin composition, use a polyvinyl chloride (PVC) resin composition, or mix a halogen-based flame retardant such as a brominated flame retardant or a metal hydroxide with a polyolefin resin such as polypropylene (PP) or polyethylene (PE). A polyolefin resin composition that is flame-retardant by using non-halogen flame retardants such as chemicals.
通常,对于配设在发动机室内或发动机附近的线束特别要求耐热性。因此,使用通过对绝缘电线照射加速电子束等的方法对上述绝缘体进行交联处理而提高耐热性的线束。In general, heat resistance is particularly required for wire harnesses arranged in the engine room or near the engine. Therefore, wire harnesses in which heat resistance is improved by subjecting the above-mentioned insulator to cross-linking treatment by irradiating an accelerated electron beam to the insulated wire or the like are used.
在此,使用粘合带缠缚电线束时,通过手动操作,在拉伸粘合带的同时卷绕成电线束。因此,要求粘合带具有柔软性(拉伸性)和机械强度。另外,还要求粘合带具有阻燃性。更具体而言,通过极限氧指数(LOI值)评价阻燃性,该极限氧指数通过基于JIS K-7201的与塑料可燃性相关的氧指数的试验方法测定。该试验方法中,将粘合带点燃,要求4秒以内熄灭的氧浓度为23.5以上。氧浓度由下式表示。Here, when using the adhesive tape to bind the electric wire bundle, the electric wire bundle is wound while stretching the adhesive tape by manual operation. Therefore, the adhesive tape is required to have flexibility (stretchability) and mechanical strength. In addition, the adhesive tape is also required to have flame retardancy. More specifically, the flame retardancy was evaluated by the limiting oxygen index (LOI value) measured by the test method of oxygen index related to the flammability of plastics based on JIS K-7201. In this test method, the adhesive tape is ignited, and the oxygen concentration required to be extinguished within 4 seconds is 23.5 or more. The oxygen concentration is represented by the following formula.
氧浓度=(氧分压/(氧分压+氮分压))×100Oxygen concentration = (oxygen partial pressure / (oxygen partial pressure + nitrogen partial pressure)) × 100
配设在发动机室内或发动机附近的线束中使用的粘合带,除了上述特性,还要求初始拉伸强度为29.4N(19mm宽度)以上、初始伸长率为125%以上的特性。另外,要求在120℃热老化7天后的拉伸强度为29.4N(19mm宽度)以上、伸长率为100%以上的特性。另外,还要求在200℃进行30分钟热冲击后不发生熔融的抗热冲击性。Adhesive tapes used in wiring harnesses placed in the engine compartment or near the engine require, in addition to the above characteristics, an initial tensile strength of 29.4N (19mm width) or higher and an initial elongation of 125% or higher. In addition, the tensile strength after heat aging at 120° C. for 7 days is required to be 29.4 N (19 mm width) or more, and the elongation is 100% or more. In addition, thermal shock resistance that does not cause melting after thermal shock at 200° C. for 30 minutes is also required.
于是,作为满足这些特性的粘合带,提出了在以包含聚氯乙烯树脂的树脂组合物为主成分的膜状基材的一个面上设有粘合剂层的粘合带(例如,参照专利文献1)。另外,作为配设在发动机室内或发动机附近的线束中使用的粘合带的基材,通常使用对以包含聚氯乙烯树脂的树脂组合物为主成分的膜状基材照射加速电子束而进行交联处理、从而提高耐热性的基材(例如,参照专利文献2)。Then, as an adhesive tape satisfying these characteristics, an adhesive tape in which an adhesive layer is provided on one side of a film-shaped base material mainly composed of a resin composition containing a polyvinyl chloride resin (for example, refer to Patent Document 1). In addition, as the base material of the adhesive tape used for the wiring harness arranged in the engine room or near the engine, a film-shaped base material mainly composed of a resin composition containing a polyvinyl chloride resin is irradiated with an accelerated electron beam. A base material that is cross-linked to improve heat resistance (for example, refer to Patent Document 2).
但是,现有粘合带中,以聚氯乙烯树脂为主成分,由于聚氯乙烯树脂的分子中含有大量氯,因此废弃时如果焚烧则产生二噁烯,存在对环境负荷大的问题。特别是近年来,在提高对环境问题的关心的背景下,正在研究削减聚氯乙烯树脂的使用量,需要作为以聚氯乙烯树脂为主成分的粘合带替代品的、使用以非氯类树脂为主成分的基材的粘合带。但是,存在下述问题:还没有进行具有与以聚氯乙烯树脂为主成分的粘合带同等以上的阻燃性、柔软性及机械强度的非氯类粘合带的开发。However, the conventional pressure-sensitive adhesive tape mainly contains polyvinyl chloride resin, and since the polyvinyl chloride resin contains a large amount of chlorine in its molecules, it generates dioxin when it is incinerated when it is discarded, and there is a problem that it has a large environmental load. Especially in recent years, under the background of increasing concern for environmental issues, the reduction of the amount of polyvinyl chloride resin used is being studied, and non-chlorine-based adhesive tapes are required as substitutes for adhesive tapes mainly composed of polyvinyl chloride resin. Adhesive tape for substrates with resin as the main component. However, there is a problem that the development of a non-chlorine adhesive tape having flame retardancy, flexibility, and mechanical strength equal to or higher than that of an adhesive tape mainly composed of polyvinyl chloride resin has not been carried out.
专利文献1:日本特开平11-205945号公报Patent Document 1: Japanese Patent Application Laid-Open No. 11-205945
专利文献2:日本特开平8-259909号公报Patent Document 2: Japanese Patent Application Laid-Open No. 8-259909
发明内容Contents of the invention
因此,本发明是鉴于上述问题而进行的,其目的在于提供与以聚氯乙烯树脂为主成分的粘合带同等以上的阻燃性、柔软性及机械强度优良的粘合带。Therefore, the present invention has been made in view of the above problems, and an object of the present invention is to provide an adhesive tape excellent in flame retardancy, flexibility, and mechanical strength equal to or higher than an adhesive tape mainly composed of polyvinyl chloride resin.
为了实现上述目的,根据本发明的实施方式,能够提供一种粘合带,具备:具有50~200μm厚度的基材、和具有10~50μm厚度且设置于所述基材的至少一个面上的粘合剂层。其特征在于,粘合带的基材由含有聚烯烃树脂和卤素类阻燃剂的树脂组合物构成,并且以所述树脂组合物总量的15重量%~35重量%的比例含有卤元素。In order to achieve the above object, according to an embodiment of the present invention, there can be provided an adhesive tape comprising: a substrate having a thickness of 50 to 200 μm; and a substrate having a thickness of 10 to 50 μm provided on at least one surface of the substrate. Adhesive layer. It is characterized in that the base material of the adhesive tape is composed of a resin composition containing a polyolefin resin and a halogen flame retardant, and contains a halogen element in a ratio of 15% to 35% by weight of the total amount of the resin composition.
根据上述结构,基材由含有聚烯烃树脂和卤素类阻燃剂的树脂组合物构成。因此,基材由非氯类树脂代替现有的聚氯乙烯树脂构成,能够提供与以聚氯乙烯树脂为主成分的粘合带同等以上的柔软性、机械强度优良的粘合带。According to the above configuration, the base material is composed of a resin composition containing a polyolefin resin and a halogen-based flame retardant. Therefore, the base material is made of a non-chlorine resin instead of the conventional polyvinyl chloride resin, and it is possible to provide an adhesive tape having flexibility equal to or higher than that of an adhesive tape mainly composed of polyvinyl chloride resin and excellent mechanical strength.
另外,基材具有含有卤素类阻燃剂、且含有树脂组合物总量15重量%~35重量%的卤元素的构成。因此,粘合带中,能够将根据JISK-7201测定的极限氧指数(LOI值)设定为23.5以上,从而能够提供阻燃性优良的粘合带。In addition, the base material has a structure including a halogen-based flame retardant and a halogen element of 15% by weight to 35% by weight of the total amount of the resin composition. Therefore, in the pressure-sensitive adhesive tape, the limiting oxygen index (LOI value) measured in accordance with JISK-7201 can be set to 23.5 or more, and an pressure-sensitive adhesive tape excellent in flame retardancy can be provided.
优选所述树脂组合物还含有苯乙烯类弹性体,并且苯乙烯类弹性体的含量多于聚烯烃树脂的含量。此时,通过共混苯乙烯类弹性体来提高粘合带的柔软性。Preferably, the resin composition further contains a styrene-based elastomer, and the content of the styrene-based elastomer is greater than that of the polyolefin resin. At this time, the flexibility of the adhesive tape is improved by blending a styrene-based elastomer.
所述树脂组合物优选仅含有聚烯烃树脂作为卤素类阻燃剂的母材。此时,树脂组合物中仅含有聚烯烃树脂,因此能够廉价地制造耐油性提高的粘合带。The resin composition preferably contains only polyolefin resin as a base material of the halogen-based flame retardant. In this case, since only polyolefin resin is contained in a resin composition, the pressure-sensitive adhesive tape improved in oil resistance can be manufactured inexpensively.
卤素类阻燃剂优选为选自氯化石蜡、氯化聚乙烯、氯化聚苯、全氯五环癸烷、十溴二苯乙烷、乙撑双四溴邻苯二甲酰亚胺、溴化聚苯乙烯、溴化二苯醚、六溴苯、六溴环十二烷、十四溴二苯氧基苯中的至少1种。此时,通过廉价且具有通用性的卤素类阻燃剂,能够提高粘合带的阻燃性。The halogen flame retardant is preferably selected from chlorinated paraffin, chlorinated polyethylene, chlorinated polyphenylene, perchloropentacyclodecane, decabromodiphenylethane, ethylene bistetrabromophthalimide, At least one of brominated polystyrene, brominated diphenyl ether, hexabromobenzene, hexabromocyclododecane, and tetradecabromodiphenoxybenzene. In this case, the flame retardancy of the pressure-sensitive adhesive tape can be improved by using an inexpensive and general-purpose halogen-based flame retardant.
树脂组合物优选进行了交联处理。此时,能够提高粘合带的耐热性。The resin composition is preferably subjected to a crosslinking treatment. In this case, the heat resistance of the adhesive tape can be improved.
交联处理优选通过电离放射线的照射来进行。此时,能够对作为基材成分的树脂组合物进行迅速的交联处理。The crosslinking treatment is preferably performed by irradiation with ionizing radiation. In this case, rapid crosslinking treatment can be performed on the resin composition as the base material component.
附图说明 Description of drawings
图1是表示使用本发明实施方式的粘合带的线束的结构的示意图。FIG. 1 is a schematic view showing the structure of a wire harness using an adhesive tape according to an embodiment of the present invention.
图2是表示本发明实施方式的粘合带的截面图。Fig. 2 is a cross-sectional view showing an adhesive tape according to an embodiment of the present invention.
图3是用于说明本发明实施方式的粘合带的变形例的截面图。Fig. 3 is a cross-sectional view illustrating a modified example of the pressure-sensitive adhesive tape according to the embodiment of the present invention.
具体实施方式 Detailed ways
下面,对本发明的优选实施方式进行说明。图1是表示使用本发明实施方式的粘合带的线束的结构的示意图,图2是表示本发明实施方式的粘合带的截面图。Next, preferred embodiments of the present invention will be described. FIG. 1 is a schematic diagram showing the structure of a wire harness using an adhesive tape according to an embodiment of the present invention, and FIG. 2 is a cross-sectional view showing the adhesive tape according to an embodiment of the present invention.
图1所示的线束1,在汽车中,作为用于将各种电子、电动部件或设备电连接的内部配线而使用。该线束1中,捆缚多条绝缘电线2而形成电线束,该电线束周围由粘合带3缠绕。在多条绝缘电线2的电线束的端部连接有连接器4,并通过该连接器4与汽车的电动系统进行连接。A wire harness 1 shown in FIG. 1 is used as internal wiring for electrically connecting various electronic and electric components or devices in an automobile. In this wire harness 1 , a plurality of insulated wires 2 are bundled to form a wire bundle, and an
如图2所示,粘合带3由膜状基材5和设置在该基材5的一个面5a上的粘合剂层6构成。粘合带3的总厚度可以设定为60μm~250μm。As shown in FIG. 2 , the
作为基材5,使用以非氯类树脂为主成分即母材的基材,本实施方式中,使用以包含聚烯烃树脂的树脂组合物为母材的基材5、或以包含苯乙烯类弹性体的树脂组合物为母材的基材5。As the
作为聚烯烃树脂,可以使用例如:聚丙烯类树脂(均聚物、嵌段聚合物、无规聚合物)、用茂金属催化剂聚合而成的聚丙烯类树脂、聚丙烯类热塑性弹性体、反应器型聚丙烯类热塑性弹性体、动态硫化型聚丙烯类热塑性弹性体、聚乙烯树脂(高密度聚乙烯树脂、直链低密度聚乙烯树脂、低密度聚乙烯树脂、超低密度聚乙烯树脂)、乙烯-醋酸乙烯酯共聚物、乙烯-丙烯酸甲酯共聚物、乙烯-甲基丙烯酸甲酯共聚物、乙烯-丙烯酸乙酯共聚物、乙烯-丙烯酸丁酯共聚物、乙烯-丙烯橡胶、乙烯-丙烯酸橡胶、乙烯-缩水甘油基甲基丙烯酸酯共聚物、乙烯-丙烯酸甲酯-缩水甘油基甲基丙烯酸酯共聚物、乙烯-丙烯酸共聚物、乙烯-甲基丙烯酸共聚物、乙烯离聚物、以及这些树脂由马来酸酐等改性而成的聚合物。As polyolefin resins, for example, polypropylene-based resins (homopolymers, block polymers, random polymers), polypropylene-based resins polymerized with metallocene catalysts, polypropylene-based thermoplastic elastomers, reactive Device type polypropylene thermoplastic elastomer, dynamically vulcanized polypropylene thermoplastic elastomer, polyethylene resin (high density polyethylene resin, linear low density polyethylene resin, low density polyethylene resin, ultra low density polyethylene resin) , ethylene-vinyl acetate copolymer, ethylene-methyl acrylate copolymer, ethylene-methyl methacrylate copolymer, ethylene-ethyl acrylate copolymer, ethylene-butyl acrylate copolymer, ethylene-propylene rubber, ethylene- Acrylic rubber, ethylene-glycidyl methacrylate copolymer, ethylene-methyl acrylate-glycidyl methacrylate copolymer, ethylene-acrylic acid copolymer, ethylene-methacrylic acid copolymer, ethylene ionomer, And these resins are modified by maleic anhydride and other polymers.
作为苯乙烯类弹性体,可以列举:苯乙烯-乙烯丁烯-苯乙烯共聚物、苯乙烯-乙烯丁烯共聚物、苯乙烯-乙烯丁烯-烯烃共聚物、苯乙烯-异戊二烯共聚物、苯乙烯-乙烯-异戊二烯共聚物、苯乙烯-异戊二烯-苯乙烯共聚物、苯乙烯-乙烯-异戊二烯-苯乙烯共聚物、苯乙烯-丁二烯橡胶等,并可以例示它们的氢化聚合物、部分氢化聚合物、以及它们的马来酸酐改性物或环氧改性物等化学改性聚合物。另外,还可以例示它们的马来酸酐改性物或环氧改性物,这些物质可以单独使用,此外也可以多种组合使用。Examples of styrene-based elastomers include: styrene-ethylene-butylene-styrene copolymer, styrene-ethylene-butylene copolymer, styrene-ethylene-butylene-olefin copolymer, styrene-isoprene copolymer styrene-ethylene-isoprene copolymer, styrene-isoprene-styrene copolymer, styrene-ethylene-isoprene-styrene copolymer, styrene-butadiene rubber, etc. , and chemically modified polymers such as their hydrogenated polymers, partially hydrogenated polymers, and their maleic anhydride-modified or epoxy-modified products can be exemplified. In addition, maleic anhydride-modified products or epoxy-modified products of these can also be exemplified, and these can be used alone or in combination of multiple types.
通过以包含此类聚烯烃树脂或苯乙烯类弹性体的树脂组合物为母材形成基材5,能够得到具有与基材以包含聚氯乙烯树脂的树脂组合物为主成分的上述现有粘合带同等以上的柔软性(拉伸性)及机械强度(拉伸强度)的粘合带3。另外,根据粘合带3所要求的柔软性及机械强度,这些树脂可以单独或以2种以上混合物的形式使用。另外,从进一步提高各种特性的观点考虑,包含聚烯烃树脂或苯乙烯类弹性体的树脂组合物中可以混合上述以外的树脂成分例如热塑性弹性体、乙烯-丙烯橡胶而使用,也可以合金化后使用。By forming the
从提高粘合带3卷绕时的操作性的观点考虑,采用粘合带3的总厚度为50μm~200μm的构成。From the viewpoint of improving the operability when the
作为粘合剂层6,可以使用橡胶类、热熔胶类、丙烯酸类、乳胶类等已知粘合剂。其中,作为橡胶类、热熔胶类粘合剂层6的材料,可以使用例如:天然橡胶、硅橡胶、异戊二烯橡胶、苯乙烯丁二烯橡胶、聚异戊二烯及丁腈橡胶等。另外,从提高粘合剂层6的粘合性能的观点考虑,粘合剂层6可以含有增粘剂,作为该增粘剂,可以使用松香酯类增粘剂、萜烯类增粘剂、脂肪族石油烃类增粘剂及加氢化合物等。另外,通过混合热反应性酚树脂而引入交联结构,能够控制粘合性能。粘合剂层6中可以添加油、蜡、抗氧化剂等添加剂。As the
作为丙烯酸类粘合剂,可以列举:(甲基)丙烯酸酯的均聚物、或与可共聚单体的共聚物。作为该(甲基)丙烯酸酯或可共聚单体,可以列举例如:(甲基)丙烯酸烷基酯、(甲基)丙烯酸缩水甘油酯、(甲基)丙烯酸、衣康酸、马来酸酐、(甲基)丙烯酰胺、(甲基)丙烯酸N-羟基酰胺、(甲基)丙烯酸烷基氨基烷基酯、醋酸乙烯酯、苯乙烯、丙烯腈等。其中,作为主成分的树脂,优选使用均聚物的玻璃化转变温度为-50℃以下的丙烯酸烷基酯。这些聚合物通过添加多官能异氰酸酯等的方法,能够调节交联度,控制粘合力。As an acrylic adhesive, the homopolymer of (meth)acrylate, or the copolymer with a copolymerizable monomer is mentioned. Examples of the (meth)acrylates or copolymerizable monomers include alkyl (meth)acrylates, glycidyl (meth)acrylates, (meth)acrylic acid, itaconic acid, maleic anhydride, (Meth)acrylamide, N-hydroxylamide (meth)acrylate, alkylaminoalkyl (meth)acrylate, vinyl acetate, styrene, acrylonitrile, etc. Among them, it is preferable to use an alkyl acrylate having a homopolymer glass transition temperature of -50° C. or lower as the main component resin. These polymers can adjust the degree of crosslinking and control the adhesive force by adding polyfunctional isocyanate or the like.
作为在基材5的一个面5a上形成粘合剂层6的方法,可以使用下述方法:首先,将作为粘合剂层6的材料的上述粘合剂溶解于甲苯等有机溶剂中,然后,通过流延法、辊涂法、逆向涂布法及刮板法等涂布到基材5的一个面5a上,在干燥炉中挥发除去。粘合剂层6的厚度从提高操作性的观点考虑,优选为10~50μm,进一步优选为15~40μm。As a method for forming the
从提高粘合带3的阻燃性的观点考虑,本实施方式中,使以包含聚烯烃树脂或苯乙烯类弹性体的树脂组合物为主成分即母材的基材5中含有卤素类阻燃剂。作为该卤素类阻燃剂,可以列举例如:氯化石蜡、氯化聚乙烯、氯化聚苯、全氯五环癸烷等氯类阻燃剂、或十溴二苯乙烷、乙撑双四溴邻苯二甲酰亚胺、溴化聚苯乙烯、溴化二苯醚、六溴苯、六溴环十二烷、十四溴二苯氧基苯等溴类阻燃剂。From the viewpoint of improving the flame retardancy of the pressure-sensitive
从使粘合带3满足上述根据JIS K-7201测定的极限氧指数(LOI值)为23.5以上的条件、从而提高阻燃性的观点考虑,本实施方式中,粘合带3的基材5以包含上述聚烯烃树脂的树脂组合物总量的15重量%~35重量%的比例含有卤元素。其理由在于,当阻燃剂的含量小于15重量%时,极限氧指数小于23.5,因此有时难以提高粘合带3的阻燃性,另外,大于30重量%时,也同样有时难以提高粘合带3的阻燃性。From the viewpoint of making the
从进一步提高粘合带3的耐热性的观点考虑,优选对构成基材5的包含聚烯烃树脂的树脂组合物进行交联处理。作为交联方法,可以采用例如进行下述交联的方法,即:由电子束或γ射线等电离放射线的照射引起的交联、或在构成基材5的包含聚烯烃树脂的树脂组合物中预先添加过氧化二异丙苯或乙烯基类硅烷等交联剂、然后利用加压水蒸气等进行处理的热交联或硅烷交联。From the viewpoint of further improving the heat resistance of the pressure-sensitive
这些交联方法中,从进行迅速交联处理的观点考虑,优选由电离放射线照射引起的交联。此时,电子束的加速电压可以根据基材5的厚度适当设定。例如,基材5的厚度为上述50~200μm时,照射加速电压为200kV~1MeV的电子束即可。此时,照射量优选为60~480kGy的吸收剂量。Among these crosslinking methods, crosslinking by irradiation with ionizing radiation is preferred from the viewpoint of rapid crosslinking treatment. At this time, the acceleration voltage of the electron beam can be appropriately set according to the thickness of the
使用聚丙烯类树脂作为构成基材5的包含聚烯烃树脂的树脂组合物时,从提高交联性的观点考虑,优选添加三羟甲基丙烷三甲基丙烯酸酯或三烯丙基异氰尿酸酯等多官能单体。When using a polypropylene-based resin as the resin composition comprising a polyolefin resin constituting the
根据以上说明的本实施方式,能够得到下述效果。According to the present embodiment described above, the following effects can be obtained.
(1)本实施方式中,粘合带3具备:具有50~200μm厚度的基材5、和具有10~50μm厚度且设置在基材5的一个面5a上的粘合剂层6。并且,基材5以包含聚烯烃树脂或苯乙烯类弹性体的树脂组合物为母材。因此,能够提供粘合带3,其含有非氯类树脂代替现有的聚氯乙烯树脂、并具有与以聚氯乙烯树脂为主成分的粘合带同等以上的柔软性及机械强度。另外,基材5含有卤素类阻燃剂,并且以树脂组合物总量的15重量%~35重量%的比例含有卤元素。因此,粘合带3中,能够将根据JISK-7201测定的极限氧指数设定为23.5以上,从而能够提供阻燃性优良的粘合带3。(1) In the present embodiment, the pressure-sensitive
(2)本实施方式中,基材5中含有的卤素类阻燃剂为选自氯化石蜡、氯化聚乙烯、氯化聚苯、全氯五环癸烷、十溴二苯乙烷、乙撑双四溴邻苯二甲酰亚胺、溴化聚苯乙烯、溴化二苯醚、六溴苯、六溴环十二烷、十四溴二苯氧基苯中的至少一种。因此,通过廉价且具有通用性的卤素类阻燃剂,能够提高粘合带3的阻燃性。(2) In this embodiment, the halogen-based flame retardant contained in the
(3)本实施方式中,对构成基材5的包含聚烯烃树脂或苯乙烯类弹性体的树脂组合物进行交联处理。因此,能够提高粘合带3的耐热性。(3) In the present embodiment, a resin composition comprising a polyolefin resin or a styrene-based elastomer constituting the
(4)本实施方式中,对构成基材5的包含聚烯烃树脂或苯乙烯类弹性体的树脂组合物进行利用电离放射线照射的交联处理。因此,能够对该树脂组合物进行迅速的交联处理。(4) In the present embodiment, a crosslinking treatment by irradiation of ionizing radiation is performed on a resin composition comprising a polyolefin resin or a styrene-based elastomer constituting the
另外,上述实施方式可以进行如下变更。In addition, the above-described embodiment may be modified as follows.
上述实施方式中,在膜状基材5的一个面5a上设置粘合剂层6,如图3所示,可以在基材5的另一个面5b上也设置粘合剂层6,从而在基材5的双面上设置该粘合剂层6。In the above-described embodiment, an
根据需要,在构成基材5的树脂组合物中可以添加已知的稳定剂、着色剂、增强材料、填充剂、发泡剂及抗氧化剂等。此时,进行树脂组合物的熔融混合时,可以使用开炼机、班伯里混合机、加压捏合机、单螺杆混合机及双螺杆混合机等已知的混合机。Known stabilizers, colorants, reinforcing materials, fillers, foaming agents, antioxidants, and the like may be added to the resin composition constituting the
实施例Example
下面,基于实施例、比较例对本发明进行说明。另外,本发明不限于这些实施例,可以基于本发明的主旨对这些实施例进行变形、变更。Hereinafter, the present invention will be described based on Examples and Comparative Examples. In addition, this invention is not limited to these Examples, These Examples can be modified and changed based on the summary of this invention.
(实施例1)(Example 1)
(基材的制作)(Making of base material)
作为聚烯烃树脂,使用(1)直链低密度聚乙烯树脂(日本尤尼卡株式会社制、商品名DFDJ7540、MFR(熔体质量流动速率)=0.6g/10分钟(190℃、载荷2.16kg)、密度0.92g/cm3)、(2)低密度聚乙烯树脂(住友化学株式会社制、商品名スミカセンC215、MFR=1.4g/10分钟(190℃、载荷2.16kg)、密度0.92g/cm3)、及(3)乙烯-醋酸乙烯酯共聚物(三井-杜邦聚合化学株式会社制、商品名Evaflex EV360、MFR=3g/10分钟(190℃、载荷2.16kg)、醋酸乙烯酯含量=25重量%)。As the polyolefin resin, (1) linear low-density polyethylene resin (manufactured by Japan Unica Co., Ltd., trade name DFDJ7540, MFR (melt mass flow rate) = 0.6 g/10 minutes (190° C., load 2.16 kg ), density 0.92g/cm 3 ), (2) low-density polyethylene resin (manufactured by Sumitomo Chemical Co., Ltd., trade name Sumikasen C215, MFR=1.4g/10min (190°C, load 2.16kg), density 0.92g/ cm 3 ), and (3) ethylene-vinyl acetate copolymer (manufactured by Mitsui-DuPont Polychemical Co., Ltd., trade name Evaflex EV360, MFR=3g/10min (190°C, load 2.16kg), vinyl acetate content= 25% by weight).
使用(4)溴类阻燃剂十溴二苯乙烷(アルベマ一ル日本株式会社制、商品名Saytex8010)作为卤素类阻燃剂。另外,使用(5)抗氧化剂(汽巴精化株式会社制、商品名IRGANOX1010)、(6)三氧化锑(山中产业株式会社制)及(7)硬脂酸锌。然后,将上述成分(1)~(7)以重量比计按照30/20/50/28/1/20/2的比例混合,利用混炼机(开炼机)熔融及混炼后,用设定为135℃的压延辊进行压延加工,制作具有70μm厚度的膜状基材。另外,溴元素的含量为包含聚烯烃树脂的树脂组合物总量的15.1重量%。另外,对制作的膜状基材照射加速电压为300kV的电子束至120kGy,使基材交联。(4) Brominated flame retardant Decabromodiphenylethane (manufactured by Albemar Japan Co., Ltd., trade name Saytex 8010) was used as a halogen flame retardant. In addition, (5) antioxidant (manufactured by Ciba Seika Co., Ltd., brand name IRGANOX 1010), (6) antimony trioxide (manufactured by Yamanaka Sangyo Co., Ltd.), and (7) zinc stearate were used. Then, the above-mentioned components (1)-(7) are mixed according to the ratio of 30/20/50/28/1/20/2 in terms of weight ratio, and after melting and kneading by a kneader (open mill), use A calender roll set at 135° C. was calendered to produce a film-like substrate having a thickness of 70 μm. In addition, the content of the bromine element was 15.1% by weight of the total amount of the resin composition containing the polyolefin resin. In addition, an electron beam at an acceleration voltage of 300 kV up to 120 kGy was irradiated to the prepared film-shaped substrate to crosslink the substrate.
(粘合剂的制作)(making of adhesive)
将天然橡胶50重量份、苯乙烯类弹性体(クレイトンジヤパン株式会社制、商品名Kraton D)40重量份、萜烯酚树脂(ヤスハラケミカル株式会社制、商品名YS Polyster2100)10重量份及抗氧化剂(汽巴精化株式会社制、商品名IRGANOX1010)1重量份在甲苯溶剂中混合,制作固体成分浓度为20%的橡胶类粘合剂。50 parts by weight of natural rubber, 40 parts by weight of styrene-based elastomer (manufactured by Clayton Japan Co., Ltd., trade name Kraton D), 10 parts by weight of terpene phenol resin (manufactured by Yasuhara Chemical Co., Ltd., trade name YS Polyster 2100) and antioxidant ( Ciba Specialty Chemicals Co., Ltd., trade name IRGANOX 1010) 1 part by weight was mixed with a toluene solvent to prepare a rubber-based adhesive having a solid content concentration of 20%.
(粘合带的制作)(Production of Adhesive Tape)
对制作的基材的一个面进行电晕处理,同时在基材的该面上用反向涂料器涂布上述粘合剂,使其在100℃的恒温槽内干燥3分钟,在基材的一个面上形成厚度30μm的橡胶类粘合剂层,制作总厚度为100μm的粘合带。Corona treatment is carried out on one side of the prepared substrate, and at the same time, the above-mentioned adhesive is coated with a reverse coater on the surface of the substrate, and it is dried in a constant temperature bath at 100°C for 3 minutes. A rubber-based adhesive layer with a thickness of 30 μm was formed on one surface to produce an adhesive tape with a total thickness of 100 μm.
(阻燃性评价)(Evaluation of Flame Retardancy)
对于制作的粘合带,根据JIS K7201测定极限氧指数(LOI值),进行阻燃性评价。更具体而言,准备制作的粘合带作为试验片,试验片上部以距离燃烧圆筒的上端部100mm以上的方式安装到金属丝上,以该金属丝为支撑体,垂直地安装到测定工具上。然后,使用点火器使试验片的上端部接触火焰,接触火焰15秒或明显开始燃烧后停止接触火焰,立即测定到火焰熄灭的时间。另外,当到火焰熄灭的时间超过4秒时,降低氧浓度来重复火焰熄灭时间的测定,当着火后立即熄灭或短于4秒熄灭时,提高氧浓度来重复火焰熄灭时间的测定。然后,确定在4秒以内熄灭火焰的最大氧流量,使用下述(式1)求出极限氧指数(LOI值),将该极限氧指数为23.5以上的作为合格。以上结果示于表1。For the produced adhesive tape, the limiting oxygen index (LOI value) was measured according to JIS K7201, and the flame retardancy was evaluated. More specifically, the prepared adhesive tape is used as a test piece, and the upper part of the test piece is attached to a wire at a distance of 100 mm or more from the upper end of the combustion cylinder, and the wire is used as a support body, and is vertically attached to the measuring tool. superior. Then, the upper end of the test piece was brought into contact with the flame using an igniter, and the contact with the flame was stopped for 15 seconds or after the burning started obviously, and the time until the flame was extinguished was measured immediately. In addition, when the time until the flame is extinguished exceeds 4 seconds, reduce the oxygen concentration to repeat the measurement of the flame extinguishment time, and when the flame is extinguished immediately or less than 4 seconds after ignition, increase the oxygen concentration and repeat the measurement of the flame extinguishment time. Then, determine the maximum oxygen flow rate to extinguish the flame within 4 seconds, use the following (Formula 1) to obtain the limiting oxygen index (LOI value), and the limiting oxygen index is 23.5 or more as a pass. The above results are shown in Table 1.
LOI值=(氧流量)×100/(氧流量+氮流量)…(式1)LOI value = (oxygen flow rate) × 100/(oxygen flow rate + nitrogen flow rate)...(Formula 1)
(柔软性评价、机械强度评价)(flexibility evaluation, mechanical strength evaluation)
由制作的粘合带准备3个长150mm、宽19mm的试验片,在各试验片的中央部,以50mm的间隔设定评价点。然后,使用恒速张紧型拉伸试验机(岛津制作所株式会社制、商品名AGS-1kNJ)以300mm/分钟的速度对这些试验片进行拉伸,测定试验片断裂时的伸长率,计算3个试验片的平均值,评价柔软性。另外,测定直到试验片断裂的最大拉伸强度,计算3个试验片的平均值,评价机械强度。将以上结果示于表1。另外,将拉伸强度为29.4N以上时评价为具有机械强度,另外将伸长率为125%以上时评价为具有柔软性。另外,试验片的宽度不同于19mm时,按比例换算成19mm宽度。Three test pieces with a length of 150 mm and a width of 19 mm were prepared from the produced adhesive tape, and evaluation points were set at intervals of 50 mm in the center of each test piece. Then, these test pieces were stretched at a speed of 300 mm/min using a constant-speed tension type tensile testing machine (manufactured by Shimadzu Corporation, trade name AGS-1kNJ), and the elongation at the time of fracture of the test piece was measured. , calculate the average value of three test pieces, and evaluate the softness. In addition, the maximum tensile strength until the test piece was broken was measured, and the average value of three test pieces was calculated to evaluate the mechanical strength. Table 1 shows the above results. In addition, when the tensile strength is 29.4 N or more, it is evaluated that it has mechanical strength, and when the elongation is 125% or more, it is evaluated that it has flexibility. In addition, when the width of the test piece is different from 19 mm, it is converted into a width of 19 mm on a proportional basis.
(耐热性评价)(Heat resistance evaluation)
由制作的粘合带准备3个长150mm、宽19mm的试验片,将各试验片在120±2℃保存168小时后,在常温自然冷却30分钟以上。然后,通过与上述同样的方法测定试验片的伸长率及最大拉伸强度,评价耐热性。将以上结果示于表1。另外,拉伸强度为29.4N以上、伸长率为100%以上时,评价为具有耐热性。Three test pieces with a length of 150 mm and a width of 19 mm were prepared from the prepared adhesive tape, and each test piece was stored at 120±2° C. for 168 hours, and then naturally cooled at room temperature for more than 30 minutes. Then, the elongation and maximum tensile strength of the test piece were measured by the same method as above, and the heat resistance was evaluated. Table 1 shows the above results. In addition, when the tensile strength is 29.4 N or more and the elongation is 100% or more, it is evaluated as having heat resistance.
(抗热冲击性评价)(Evaluation of thermal shock resistance)
作为另外的耐热性评价,通过将制作的粘合带在200±3℃的恒温槽中保存30分钟后,考察有无熔融来评价抗热冲击性。另外,将未发生熔融时作为合格,将发生熔融时作为不合格。将以上结果示于表1。As another heat resistance evaluation, thermal shock resistance was evaluated by examining whether or not melting was observed after storing the produced adhesive tape in a thermostat at 200±3° C. for 30 minutes. In addition, when melting did not occur, it was judged to be acceptable, and when melting was made, it was judged to be unacceptable. Table 1 shows the above results.
(实施例2)(Example 2)
改变上述溴类阻燃剂十溴二苯乙烷的混合量,将实施例1中说明的成分(1)~(7)以重量比计按照30/20/50/40/1/20/2的比例混合,并将溴元素的含量变更为包含聚烯烃树脂的树脂组合物总量的20重量%。除此以外,与上述实施例1同样操作,制作具有70μm厚度的膜状基材。Change the mixing amount of the above-mentioned brominated flame retardant decabromodiphenylethane, and the components (1) to (7) described in Example 1 are calculated according to the weight ratio of 30/20/50/40/1/20/2 The ratio is mixed, and the content of the bromine element is changed to 20% by weight of the total amount of the resin composition comprising the polyolefin resin. Except for this, it carried out similarly to the said Example 1, and produced the film-form base material which has a thickness of 70 micrometers.
(粘合剂的制作)(making of adhesive)
在具备冷却管、氮气导入管、温度计及搅拌装置的反应容器中,向甲苯溶剂中加入丙烯酸-2-乙基己酯100重量份、丙烯酸2重量份、作为聚合引发剂的过氧化苯甲酰0.2重量份,使其在60℃反应8小时,得到聚合物溶液。然后,在该聚合物溶液中相对于聚合物固体成分100重量份添加多异氰酸酯类交联剂(日本聚氨酯工业株式会社制、商品名CORONATE L)3重量份,制作丙烯酸类粘合剂。In a reaction vessel equipped with a cooling pipe, a nitrogen introduction pipe, a thermometer, and a stirring device, 100 parts by weight of 2-ethylhexyl acrylate, 2 parts by weight of acrylic acid, and benzoyl peroxide as a polymerization initiator were added to a toluene solvent. 0.2 parts by weight, it was made to react at 60 degreeC for 8 hours, and the polymer solution was obtained. Then, 3 parts by weight of a polyisocyanate crosslinking agent (manufactured by Nippon Polyurethane Industry Co., Ltd., trade name CORONATE L) was added to the polymer solution with respect to 100 parts by weight of the polymer solid content to prepare an acrylic adhesive.
(粘合带的制作)(Production of Adhesive Tape)
对制作的基材的一个面进行电晕处理,同时在基材的该面上用反向涂料器涂布上述丙烯酸类粘合剂,使其在100℃的恒温槽内干燥3分钟,在基材的一个面上形成厚度30μm的丙烯酸类粘合剂层,制作总厚度为100μm的粘合带。Corona treatment was carried out on one side of the base material produced, and at the same time, the above-mentioned acrylic adhesive was coated with a reverse coater on the side of the base material, and dried in a constant temperature bath at 100° C. for 3 minutes. An acrylic adhesive layer with a thickness of 30 μm was formed on one surface of the material to produce an adhesive tape with a total thickness of 100 μm.
然后,利用与上述实施例1相同的条件进行阻燃性评价、柔软性评价、机械强度评价、耐热性评价及抗热冲击性评价。将以上结果示于表1。Then, flame retardancy evaluation, flexibility evaluation, mechanical strength evaluation, heat resistance evaluation, and thermal shock resistance evaluation were performed under the same conditions as in Example 1 above. Table 1 shows the above results.
(实施例3)(Example 3)
改变上述溴类阻燃剂十溴二苯乙烷的混合量,将实施例1中说明的成分(1)~(7)以重量比计按照30/20/50/60/1/20/2的比例混合,并将溴元素的含量变更为包含聚烯烃树脂的树脂组合物总量的26.8重量%。除此以外,与上述实施例1同样操作,制作总厚度为100μm的粘合带。然后,利用与上述实施例1相同的条件进行阻燃性评价、柔软性评价、机械强度评价、耐热性评价及抗热冲击性评价。将以上结果示于表1。Change the mixing amount of the above-mentioned brominated flame retardant decabromodiphenylethane, and the components (1) to (7) described in Example 1 are calculated according to the weight ratio of 30/20/50/60/1/20/2 The proportion of mixed, and the content of the bromine element was changed to 26.8% by weight of the total amount of the resin composition comprising polyolefin resin. Except for this, it carried out similarly to the said Example 1, and produced the adhesive tape whose total thickness was 100 micrometers. Then, flame retardancy evaluation, flexibility evaluation, mechanical strength evaluation, heat resistance evaluation, and thermal shock resistance evaluation were performed under the same conditions as in Example 1 above. Table 1 shows the above results.
(实施例4)(Example 4)
改变上述溴类阻燃剂十溴二苯乙烷的混合量,将实施例1中说明的成分(1)~(7)以重量比计按照30/20/50/90/1/20/2的比例混合,并将溴元素的含量变更为包含聚烯烃树脂的树脂组合物总量的34.5重量%。另外,对制作的膜上的基材照射加速电压为300kV的电子束至60kGy,使基材交联。除这些以外,与上述实施例2同样操作,制作总厚度为100μm的粘合带。然后,利用与上述实施例1相同的条件进行阻燃性、柔软性、机械强度、耐热性及抗热冲击性的评价。将以上结果示于表1。Change the mixing amount of the above-mentioned brominated flame retardant decabromodiphenylethane, and the components (1) to (7) described in Example 1 are calculated according to the weight ratio of 30/20/50/90/1/20/2 The proportion of mixed, and the content of the bromine element was changed to 34.5% by weight of the total amount of the resin composition comprising polyolefin resin. In addition, an electron beam at an acceleration voltage of 300 kV up to 60 kGy was irradiated to the base material on the prepared film to cross-link the base material. Except for these, it carried out similarly to the said Example 2, and produced the adhesive tape whose total thickness was 100 micrometers. Then, evaluations of flame retardancy, flexibility, mechanical strength, heat resistance, and thermal shock resistance were performed under the same conditions as in Example 1 above. Table 1 shows the above results.
(实施例5)(Example 5)
使用乙撑双四溴邻苯二甲酰亚胺(アルベマ一ル日本株式会社制、商品名SaytexBT93)代替十溴二苯乙烷作为实施例1中说明的溴类阻燃剂。除此以外,与上述实施例1同样操作,制作具有70μm厚度的膜状基材。然后,与实施例2同样,在基材的一个面上形成厚度30μm的丙烯酸类粘合剂层,制作总厚度为100μm的粘合带。然后,利用与上述实施例1相同的条件进行阻燃性、柔软性、机械强度、耐热性及抗热冲击性的评价。将以上结果示于表1。As the brominated flame retardant described in Example 1, ethylene bistetrabromophthalimide (manufactured by Albemar Japan Co., Ltd., trade name Saytex BT93) was used instead of decabromodiphenylethane. Except for this, it carried out similarly to the said Example 1, and produced the film-form base material which has a thickness of 70 micrometers. Then, in the same manner as in Example 2, an acrylic pressure-sensitive adhesive layer with a thickness of 30 μm was formed on one surface of the substrate to produce an adhesive tape with a total thickness of 100 μm. Then, evaluations of flame retardancy, flexibility, mechanical strength, heat resistance, and thermal shock resistance were performed under the same conditions as in Example 1 above. Table 1 shows the above results.
(实施例6)(Example 6)
作为聚烯烃树脂,使用(1)直链低密度聚乙烯树脂(日本尤尼卡株式会社制、商品名DFDJ7540、MFR=0.6g/10分钟(190℃、载荷2.16kg)、密度0.92g/cm3)、(2)低密度聚乙烯树脂(住友化学株式会社制、商品名スミカセンCH5、MFR=1.4g/10分钟(190℃、载荷2.16kg)、密度0.92g/cm3)、及(3)乙烯-醋酸乙烯酯共聚物(三井-杜邦聚合化学株式会社制、商品名Evaflex EV360、MFR=3g/10分钟(190℃、载荷2.16kg)、醋酸乙烯酯含量=25重量%)。另外,使用(4)溴类阻燃剂乙撑双四溴邻苯二甲酰亚胺(アルベマ一ル日本株式会社制、商品名SaytexBT93)作为卤素类阻燃剂。另外,使用(5)抗氧化剂(汽巴精化株式会社制、商品名IRGANOX1010)、(6)三氧化锑(山中产业株式会社制)及(7)硬脂酸锌。然后,将上述成分(1)~(7)以重量比计按照30/20/50/80/1/20/2的比例混合,利用混炼机(开炼机)将它们熔融及混炼后,用设定为135℃的压延辊进行压延加工,制作具有70μm厚度的膜状基材。另外,溴元素的含量为包含聚烯烃树脂的树脂组合物总量的26.3重量%。As the polyolefin resin, (1) linear low-density polyethylene resin (manufactured by Japan Unica Co., Ltd., trade name DFDJ7540, MFR=0.6g/10min (190°C, load 2.16kg), density 0.92g/cm 3 ), (2) low-density polyethylene resin (manufactured by Sumitomo Chemical Co., Ltd., trade name Sumikasen CH5, MFR=1.4g/10min (190°C, load 2.16kg), density 0.92g/cm 3 ), and (3 ) ethylene-vinyl acetate copolymer (manufactured by Mitsui-DuPont Polychemical Co., Ltd., trade name Evaflex EV360, MFR = 3 g/10 minutes (190° C., load 2.16 kg), vinyl acetate content = 25% by weight). In addition, (4) bromine-based flame retardant ethylene bistetrabromophthalimide (manufactured by Albemar Japan Co., Ltd., trade name Saytex BT93) was used as a halogen-based flame retardant. In addition, (5) antioxidant (manufactured by Ciba Seika Co., Ltd., brand name IRGANOX 1010), (6) antimony trioxide (manufactured by Yamanaka Sangyo Co., Ltd.), and (7) zinc stearate were used. Then, the above-mentioned components (1) to (7) were mixed in a weight ratio of 30/20/50/80/1/20/2, and they were melted and kneaded by a mixer (open mixer). , was calendered with a calender roll set at 135° C. to produce a film-like substrate having a thickness of 70 μm. In addition, the content of the bromine element was 26.3% by weight of the total amount of the resin composition containing the polyolefin resin.
对制作的膜上的基材照射加速电压为300kV的电子束至60kGy,使基材交联。然后,与上述实施例2同样操作,在基材的一个面上形成厚度30μm的丙烯酸类粘合剂层,制作总厚度为100μm的粘合带。然后,利用与上述实施例1相同的条件进行阻燃性、柔软性、机械强度、耐热性及抗热冲击性的评价。将以上结果示于表1。The substrate on the produced film was irradiated with an electron beam at an accelerating voltage of 300 kV to 60 kGy to crosslink the substrate. Then, in the same manner as in Example 2 above, an acrylic pressure-sensitive adhesive layer with a thickness of 30 μm was formed on one surface of the substrate to produce an adhesive tape with a total thickness of 100 μm. Then, evaluations of flame retardancy, flexibility, mechanical strength, heat resistance, and thermal shock resistance were performed under the same conditions as in Example 1 above. Table 1 shows the above results.
(实施例7)(Example 7)
作为聚烯烃树脂,使用(1)直链低密度聚乙烯树脂(日本尤尼卡株式会社制、商品名DFDJ7540、MFR=0.6g/10分钟(190℃、载荷2.16kg)、密度0.92g/cm3)、(2)低密度聚乙烯树脂(住友化学株式会社制、商品名スミカセンCH5、MFR=1.4g/10分钟(190℃、载荷2.16kg)、密度0.92g/cm3)、及(3)乙烯-醋酸乙烯酯共聚物(三井-杜邦聚合化学株式会社制、商品名Evaflex EV360、MFR=3g/10分钟(190℃、载荷2.16kg)、醋酸乙烯酯含量=25重量%)。As the polyolefin resin, (1) linear low-density polyethylene resin (manufactured by Japan Unica Co., Ltd., trade name DFDJ7540, MFR=0.6g/10min (190°C, load 2.16kg), density 0.92g/cm 3 ), (2) low-density polyethylene resin (manufactured by Sumitomo Chemical Co., Ltd., trade name Sumikasen CH5, MFR=1.4g/10min (190°C, load 2.16kg), density 0.92g/cm 3 ), and (3 ) ethylene-vinyl acetate copolymer (manufactured by Mitsui-DuPont Polychemical Co., Ltd., trade name Evaflex EV360, MFR = 3 g/10 minutes (190° C., load 2.16 kg), vinyl acetate content = 25% by weight).
另外,使用(4)溴类阻燃剂乙撑双四溴邻苯二甲酰亚胺(アルベマ一ル日本株式会社制、商品名SaytexBT93)作为卤素类阻燃剂。使用(5)抗氧化剂(汽巴精化株式会社制、商品名IRGANOX1010)、(6)三氧化锑(山中产业株式会社制)及(7)硬脂酸锌。然后,将上述成分(1)~(7)以重量比计按照30/20/50/135/1/20/2的比例混合,利用混炼机(开炼机)将它们熔融及混炼后,用设定为135℃的压延辊进行压延加工,制作具有70μm厚度的膜状基材。另外,溴元素的含量为包含聚烯烃树脂的树脂组合物总量的35重量%。In addition, (4) bromine-based flame retardant ethylene bistetrabromophthalimide (manufactured by Albemar Japan Co., Ltd., trade name Saytex BT93) was used as a halogen-based flame retardant. (5) antioxidant (manufactured by Ciba Seika Co., Ltd., brand name IRGANOX 1010), (6) antimony trioxide (manufactured by Yamanaka Sangyo Co., Ltd.), and (7) zinc stearate were used. Then, the above-mentioned components (1) to (7) are mixed in a ratio of 30/20/50/135/1/20/2 in terms of weight ratio, and they are melted and kneaded by a kneader (open kneader) , was calendered with a calender roll set at 135° C. to produce a film-like substrate having a thickness of 70 μm. In addition, the content of the bromine element was 35% by weight of the total amount of the resin composition containing the polyolefin resin.
对制作的膜上的基材照射加速电压为300kV的电子束至60kGy,使基材交联。然后,与上述实施例2同样操作,在基材的一个面上形成厚度30μm的丙烯酸类粘合剂层,制作总厚度为100μm的粘合带。然后,利用与上述实施例1相同的条件进行阻燃性、柔软性、机械强度、耐热性及抗热冲击性的评价。将以上结果示于表1。The substrate on the produced film was irradiated with an electron beam at an accelerating voltage of 300 kV to 60 kGy to crosslink the substrate. Then, in the same manner as in Example 2 above, an acrylic pressure-sensitive adhesive layer with a thickness of 30 μm was formed on one surface of the substrate to produce an adhesive tape with a total thickness of 100 μm. Then, evaluations of flame retardancy, flexibility, mechanical strength, heat resistance, and thermal shock resistance were performed under the same conditions as in Example 1 above. Table 1 shows the above results.
(实施例8)(Embodiment 8)
作为聚烯烃树脂,使用(1)聚丙烯类热塑性弹性体(SunAllomer株式会社制、商品名Adflex Q100F、MFR=0.45g/10分钟(230℃、载荷2.16kg)、熔点142℃)、(2)无规聚丙烯树脂(住友化学株式会社制、商品名ノ一ブレンS131、MFR=1.2g/10分钟(230℃、载荷2.16kg)、密度0.89g/cm3)、及(3)乙烯-醋酸乙烯酯共聚物(三井-杜邦聚合化学株式会社制、商品名Evaflex EV360、MFR=3g/10分钟(190℃、载荷2.16kg)、醋酸乙烯酯含量=25重量%)。As the polyolefin resin, (1) polypropylene-based thermoplastic elastomer (manufactured by SunAllomer Co., Ltd., trade name Adflex Q100F, MFR = 0.45 g/10 minutes (230° C., load 2.16 kg), melting point 142° C.), (2) Atactic polypropylene resin (manufactured by Sumitomo Chemical Co., Ltd., trade name Noblen S131, MFR=1.2g/10min (230°C, load 2.16kg), density 0.89g/cm 3 ), and (3) ethylene-acetic acid Vinyl ester copolymer (manufactured by Mitsui-DuPont Polychemical Co., Ltd., trade name Evaflex EV360, MFR = 3 g/10 minutes (190° C., load 2.16 kg), vinyl acetate content = 25% by weight).
另外,使用(4)溴类阻燃剂十溴二苯乙烷(アルベマ一ル日本株式会社制、商品名Saytex8010)作为卤素类阻燃剂。使用(5)抗氧化剂(汽巴精化株式会社制、商品名IRGANOX1010)、(6)三氧化锑(山中产业株式会社制)及(7)硬脂酸锌。然后,将上述成分(1)~(7)以重量比计按照40/40/20/28/1/20/2的比例混合,利用混炼机(开炼机)将它们熔融及混炼后,用设定为135℃的压延辊进行压延加工,制作具有110μm厚度的膜状基材。另外,溴元素的含量为包含聚烯烃树脂的树脂组合物总量的15.1重量%。In addition, (4) brominated flame retardant decabromodiphenylethane (manufactured by Albemar Japan Co., Ltd., trade name Saytex 8010) was used as a halogen flame retardant. (5) antioxidant (manufactured by Ciba Seika Co., Ltd., brand name IRGANOX 1010), (6) antimony trioxide (manufactured by Yamanaka Sangyo Co., Ltd.), and (7) zinc stearate were used. Then, the above-mentioned components (1) to (7) were mixed in a weight ratio of 40/40/20/28/1/20/2, and they were melted and kneaded by a mixer (open mixer). , was calendered with a calender roll set at 135° C. to produce a film-like substrate having a thickness of 110 μm. In addition, the content of the bromine element was 15.1% by weight of the total amount of the resin composition containing the polyolefin resin.
对制作的膜上的基材照射加速电压为300kV的电子束至120kGy,使基材交联。然后,与上述实施例2同样操作,在基材的一个面上形成厚度30μm的丙烯酸类粘合剂层,制作总厚度为140μm的粘合带。然后,利用与上述实施例1相同的条件进行阻燃性、柔软性、机械强度、耐热性及抗热冲击性的评价。将以上结果示于表2。An electron beam at an acceleration voltage of 300 kV up to 120 kGy was irradiated to the base material on the produced film to cross-link the base material. Then, in the same manner as in Example 2 above, an acrylic pressure-sensitive adhesive layer with a thickness of 30 μm was formed on one surface of the substrate to produce an adhesive tape with a total thickness of 140 μm. Then, evaluations of flame retardancy, flexibility, mechanical strength, heat resistance, and thermal shock resistance were performed under the same conditions as in Example 1 above. The above results are shown in Table 2.
(实施例9)(Example 9)
改变上述溴类阻燃剂十溴二苯乙烷的混合量,将实施例8中说明的成分(1)~(7)以重量比计按照40/40/20/50/1/20/2的比例混合,并将溴元素的含量变更为包含聚烯烃树脂的树脂组合物总量的23.6重量%。除此以外,与上述实施例8同样操作,制作具有110μm厚度的膜状基材。然后,与实施例1同样,在基材的一个面上形成厚度30μm的橡胶类粘合剂层,制作总厚度为140μm的粘合带。然后,利用与上述实施例1相同的条件进行阻燃性、柔软性、机械强度、耐热性及抗热冲击性的评价。将以上结果示于表2。Change the mixing amount of the above-mentioned brominated flame retardant decabromodiphenylethane, and the components (1) to (7) described in Example 8 are calculated according to the weight ratio of 40/40/20/50/1/20/2 The proportion of mixed, and the content of the bromine element was changed to 23.6% by weight of the total amount of the resin composition comprising polyolefin resin. Except for this, it carried out similarly to the said Example 8, and produced the film-form base material which has a thickness of 110 micrometers. Then, in the same manner as in Example 1, a rubber-based adhesive layer with a thickness of 30 μm was formed on one surface of the substrate to produce an adhesive tape with a total thickness of 140 μm. Then, evaluations of flame retardancy, flexibility, mechanical strength, heat resistance, and thermal shock resistance were performed under the same conditions as in Example 1 above. The above results are shown in Table 2.
(实施例10)(Example 10)
作为聚烯烃树脂,使用(1)聚丙烯类热塑性弹性体(SunAllomer株式会社制、商品名Adflex Q100F、MFR=0.45g/10分钟(230℃、载荷2.16kg)、熔点142℃)、(2)用茂金属聚合而成的无规聚丙烯(日本聚丙烯株式会社制、商品名WINTEC WFX6、MFR=2.0g/10分钟(230℃、载荷2.16kg)、密度0.9g/cm3)、及(3)乙烯-醋酸乙烯酯共聚物(三井-杜邦聚合化学株式会社制、商品名Evaflex EV360、MFR=3g/10分钟(190℃、载荷2.16kg)、醋酸乙烯酯含量=25重量%)。As the polyolefin resin, (1) polypropylene-based thermoplastic elastomer (manufactured by SunAllomer Co., Ltd., trade name Adflex Q100F, MFR = 0.45 g/10 minutes (230° C., load 2.16 kg), melting point 142° C.), (2) Atactic polypropylene polymerized by metallocene (manufactured by Nippon Polypropylene Co., Ltd., trade name WINTEC WFX6, MFR=2.0g/10min (230°C, load 2.16kg), density 0.9g/cm 3 ), and ( 3) Ethylene-vinyl acetate copolymer (manufactured by Mitsui-DuPont Polychemical Co., Ltd., trade name Evaflex EV360, MFR = 3 g/10 minutes (190° C., load 2.16 kg), vinyl acetate content = 25% by weight).
使用(4)溴类阻燃剂十溴二苯乙烷(アルベマ一ル日本株式会社制、商品名Saytex8010)作为卤素类阻燃剂。另外,使用(5)抗氧化剂(汽巴精化株式会社制、商品名IRGANOX1010)、(6)三氧化锑(山中产业)及(7)硬脂酸锌。然后,将上述成分(1)~(7)以重量比计按照40/40/20/30/1/20/2的比例混合,利用混炼机(开炼机)将它们熔融及混炼后,用设定为135℃的压延辊进行压延加工,制作具有110μm厚度的膜状基材。另外,溴元素的含量为包含聚烯烃树脂的树脂组合物总量的16重量%。(4) Brominated flame retardant Decabromodiphenylethane (manufactured by Albemar Japan Co., Ltd., trade name Saytex 8010) was used as a halogen flame retardant. In addition, (5) antioxidant (manufactured by Ciba Seika Co., Ltd., brand name IRGANOX 1010), (6) antimony trioxide (Yamanaka Sangyo) and (7) zinc stearate were used. Then, the above-mentioned components (1) to (7) were mixed in a ratio of 40/40/20/30/1/20/2 in terms of weight ratio, and they were melted and kneaded by a mixer (open mixer). , was calendered with a calender roll set at 135° C. to produce a film-like substrate having a thickness of 110 μm. In addition, the content of the bromine element was 16% by weight of the total amount of the resin composition containing the polyolefin resin.
对制作的膜上的基材照射加速电压为300kV的电子束至120kGy,使基材交联。然后,与上述实施例2同样操作,在基材的一个面上形成厚度30μm的丙烯酸类粘合剂层,制作总厚度为140μm的粘合带。然后,利用与上述实施例1相同的条件进行阻燃性、柔软性、机械强度、耐热性及抗热冲击性的评价。将以上结果示于表2。An electron beam at an acceleration voltage of 300 kV up to 120 kGy was irradiated to the base material on the produced film to cross-link the base material. Then, in the same manner as in Example 2 above, an acrylic pressure-sensitive adhesive layer with a thickness of 30 μm was formed on one surface of the substrate to produce an adhesive tape with a total thickness of 140 μm. Then, evaluations of flame retardancy, flexibility, mechanical strength, heat resistance, and thermal shock resistance were performed under the same conditions as in Example 1 above. The above results are shown in Table 2.
(实施例11)(Example 11)
改变上述溴类阻燃剂十溴二苯乙烷的混合量,将实施例10中说明的成分(1)~(7)以重量比计按照40/40/20/70/1/20/2的比例混合,将溴元素的含量变更为包含聚烯烃树脂的树脂组合物总量的29.6重量%,以及对制作的膜上的基材照射加速电压为300kV的电子束至60kGy,使基材交联,除这些以外,与上述实施例10同样操作,制作总厚度为140μm的粘合带。然后,利用与上述实施例1相同的条件进行阻燃性、柔软性、机械强度、耐热性及抗热冲击性的评价。将以上结果示于表2。Change the mixing amount of the above-mentioned brominated flame retardant decabromodiphenylethane, and the components (1) to (7) explained in Example 10 are calculated according to the weight ratio of 40/40/20/70/1/20/2 The ratio of mixing, the content of the bromine element is changed to 29.6% by weight of the total amount of the resin composition comprising the polyolefin resin, and the substrate on the film made is irradiated with an electron beam with an accelerating voltage of 300kV to 60kGy, so that the substrate is exchanged Except for these, it was carried out in the same manner as in Example 10 above to produce an adhesive tape with a total thickness of 140 μm. Then, evaluations of flame retardancy, flexibility, mechanical strength, heat resistance, and thermal shock resistance were performed under the same conditions as in Example 1 above. The above results are shown in Table 2.
(实施例12)(Example 12)
作为聚烯烃树脂,使用(1)乙烯-丙烯酸乙酯共聚物(日本尤尼卡株式会社制、商品名NUC6510、MFR=0.5g/10分钟(190℃、载荷2.16kg)、丙烯酸乙酯含量=23重量%)、及(2)苯乙烯类弹性体(可乐丽株式会社制、商品名SEPTON 4033、MFR=0.1g/10分钟(230℃、载荷2.16kg)、苯乙烯含量=30重量%)。另外,使用(3)溴类阻燃剂十溴二苯乙烷(アルベマ一ル日本株式会社制、商品名Saytex8010)作为卤素类阻燃剂。另外,使用(4)抗氧化剂(汽巴精化株式会社制、商品名IRGANOX1010)、(5)三氧化锑(山中产业株式会社制)及(6)硬脂酸锌。然后,将上述成分(1)~(6)以重量比计按照60/40/40/1/20/2的比例混合,利用混炼机(开炼机)将它们熔融及混炼后,用设定为135℃的压延辊进行压延加工,制作具有110μm厚度的膜状基材。另外,溴元素的含量为包含聚烯烃树脂的树脂组合物总量的20重量%。As the polyolefin resin, (1) ethylene-ethyl acrylate copolymer (manufactured by Japan Unica Co., Ltd., trade name NUC6510, MFR = 0.5 g/10 minutes (190°C, load 2.16 kg), ethyl acrylate content = 23% by weight), and (2) styrene-based elastomer (manufactured by Kuraray Co., Ltd., trade name SEPTON 4033, MFR=0.1g/10min (230°C, load 2.16kg), styrene content=30% by weight) . In addition, as a halogen-based flame retardant, (3) brominated flame retardant decabromodiphenylethane (manufactured by Albemar Japan Co., Ltd., trade name Saytex 8010) was used. In addition, (4) antioxidant (manufactured by Ciba Seika Co., Ltd., brand name IRGANOX 1010), (5) antimony trioxide (manufactured by Yamanaka Sangyo Co., Ltd.), and (6) zinc stearate were used. Then, the above-mentioned components (1)-(6) were mixed according to the ratio of 60/40/40/1/20/2 in weight ratio, and after they were melted and kneaded by a kneader (open kneader), they were mixed with A calender roll set at 135° C. was calendered to produce a film-shaped substrate having a thickness of 110 μm. In addition, the content of the bromine element was 20% by weight of the total amount of the resin composition containing the polyolefin resin.
对制作的膜上的基材照射加速电压为300kV的电子束至120kGy,使基材交联。然后,与上述实施例2同样操作,在基材的一个面上形成厚度30μm的丙烯酸类粘合剂层,制作总厚度为140μm的粘合带。然后,利用与上述实施例1相同的条件进行阻燃性、柔软性、机械强度、耐热性及抗热冲击性的评价。将以上结果示于表2。An electron beam at an acceleration voltage of 300 kV up to 120 kGy was irradiated to the base material on the produced film to cross-link the base material. Then, in the same manner as in Example 2 above, an acrylic pressure-sensitive adhesive layer with a thickness of 30 μm was formed on one surface of the substrate to produce an adhesive tape with a total thickness of 140 μm. Then, evaluations of flame retardancy, flexibility, mechanical strength, heat resistance, and thermal shock resistance were performed under the same conditions as in Example 1 above. The above results are shown in Table 2.
(实施例13)(Example 13)
改变上述溴类阻燃剂十溴二苯乙烷的混合量,将实施例12中说明的成分(1)~(6)以重量比计按照60/40/90/1/20/2的比例混合,将溴元素的含量变更为包含聚烯烃树脂的树脂组合物总量的34.5重量%。另外,对制作的膜上的基材照射加速电压为300kV的电子束至60kGy,使基材交联。除这些以外,与上述实施例12同样操作,制作总厚度为140μm的粘合带。然后,利用与上述实施例1相同的条件进行阻燃性、柔软性、机械强度、耐热性及抗热冲击性的评价。将以上结果示于表2。Change the mixing amount of the above-mentioned brominated flame retardant decabromodiphenylethane, and the components (1)-(6) described in Example 12 are in the ratio of 60/40/90/1/20/2 by weight Mixing was performed to change the content of the bromine element to 34.5% by weight of the total amount of the resin composition containing the polyolefin resin. In addition, an electron beam at an acceleration voltage of 300 kV up to 60 kGy was irradiated to the base material on the prepared film to cross-link the base material. Except for these, it carried out similarly to the said Example 12, and produced the adhesive tape whose total thickness was 140 micrometers. Then, evaluations of flame retardancy, flexibility, mechanical strength, heat resistance, and thermal shock resistance were performed under the same conditions as in Example 1 above. The above results are shown in Table 2.
(实施例14)(Example 14)
使用(1)苯乙烯-乙烯丁烯-苯乙烯共聚物(旭化成化学株式会社制、商品名Tuftec H1041,MFR=5.0g/10分钟(230℃、载荷2.16kg))作为苯乙烯类弹性体,使用(2)无规聚丙烯树脂(住友化学制、商品名NOBRENES131,MFR=1.2g/10分钟(230℃、载荷2.16kg)、密度0.89g/cm3)作为苯乙烯类弹性体中共混的聚烯烃树脂。另外,使用(3)溴类阻燃剂十溴二苯乙烷(アルベマ一ル日本株式会社制、商品名Saytex8010)作为卤素类阻燃剂。(1) Styrene-ethylene-butylene-styrene copolymer (manufactured by Asahi Kasei Chemical Co., Ltd., trade name Tuftec H1041, MFR=5.0g/10min (230°C, load 2.16kg)) as a styrene-based elastomer, (2) Atactic polypropylene resin (manufactured by Sumitomo Chemical, trade name NOBRENES131, MFR=1.2g/10min (230°C, load 2.16kg), density 0.89g/cm 3 ) blended as a styrene-based elastomer polyolefin resin. In addition, as a halogen-based flame retardant, (3) brominated flame retardant decabromodiphenylethane (manufactured by Albemar Japan Co., Ltd., trade name Saytex 8010) was used.
使用(4)抗氧化剂(汽巴精化株式会社制、商品名IRGANOX1010)、(5)三氧化锑(山中产业株式会社制)、(6)硬脂酸锌、及(7)三羟甲基丙烷三甲基丙烯酸酯。然后,将上述成分(1)~(7)以重量比计按照60/40/40/1/20/2/2的比例混合,利用混炼机(开炼机)将它们熔融及混炼后,用设定为135℃的压延辊进行压延加工,制作具有110μm厚度的膜状基材。另外,溴元素的含量为树脂组合物总量的19.1重量%。(4) antioxidant (manufactured by Ciba Seika Co., Ltd., trade name IRGANOX1010), (5) antimony trioxide (manufactured by Yamanaka Sangyo Co., Ltd.), (6) zinc stearate, and (7) trimethylol Propane trimethacrylate. Then, the above-mentioned components (1) to (7) were mixed in a ratio of 60/40/40/1/20/2/2 in terms of weight ratio, and they were melted and kneaded by a mixer (open mixer). , was calendered with a calender roll set at 135° C. to produce a film-like substrate having a thickness of 110 μm. In addition, content of bromine element was 19.1 weight% of the resin composition whole quantity.
对制作的膜状基材照射加速电压为300kV的电子束至240kGy,使基材交联。然后,在基材的一个面上形成厚度30μm的丙烯酸类粘合剂层,制作总厚度为140μm的粘合带。然后,利用与上述相同的条件进行阻燃性、柔软性、机械强度、耐热性及抗热冲击性的评价。将该结果示于表3。Electron beams with an acceleration voltage of 300 kV up to 240 kGy were irradiated to the prepared film-like substrate to crosslink the substrate. Then, an acrylic pressure-sensitive adhesive layer with a thickness of 30 μm was formed on one surface of the substrate to produce an adhesive tape with a total thickness of 140 μm. Then, flame retardancy, flexibility, mechanical strength, heat resistance, and thermal shock resistance were evaluated under the same conditions as above. The results are shown in Table 3.
(实施例15)(Example 15)
改变上述溴类阻燃剂十溴二苯乙烷的混合量,将实施例14中说明的成分(1)~(7)以重量比计按照60/40/70/1/20/2/2的比例混合,将溴元素的含量变更为包含苯乙烯类弹性体的树脂组合物总量的29.5重量%。除此以外,与实施例14同样,制作具有110μm厚度的膜状基材。但是,电子束照射量为120kGy。然后,与实施例1同样,在基材的一个面上形成厚度30μm的橡胶类粘合剂层,制作总厚度为140μm的粘合带。然后,在与上述条件相同的条件下进行阻燃性、柔软性、机械强度、耐热性及抗热冲击性的评价。将该结果示于表3。Change the mixing amount of the above-mentioned brominated flame retardant decabromodiphenylethane, and the components (1) to (7) described in Example 14 are 60/40/70/1/20/2/2 in weight ratio Mixed in the ratio of the bromine element to change the content of the bromine element to 29.5% by weight of the total amount of the resin composition containing the styrene-based elastomer. Except for this, in the same manner as in Example 14, a film-shaped base material having a thickness of 110 μm was produced. However, the amount of electron beam irradiation was 120 kGy. Then, in the same manner as in Example 1, a rubber-based adhesive layer with a thickness of 30 μm was formed on one surface of the substrate to produce an adhesive tape with a total thickness of 140 μm. Then, flame retardancy, flexibility, mechanical strength, heat resistance, and thermal shock resistance were evaluated under the same conditions as those described above. The results are shown in Table 3.
(实施例16)(Example 16)
使用(1)氢化苯乙烯-丁二烯共聚物(旭化成化学株式会社制、商品名SOE-SS9000、MFR=2.7g/10分钟(230℃、载荷2.16kg))作为苯乙烯类弹性体,使用(2)用茂金属聚合而成的无规聚丙烯树脂(日本聚丙烯株式会社制、商品名WINTEC WFX6、MFR=2.0g/10分钟(230℃、载荷2.16kg)、密度0.9g/cm3)作为苯乙烯类弹性体中共混的聚烯烃树脂。Using (1) hydrogenated styrene-butadiene copolymer (manufactured by Asahi Kasei Chemical Co., Ltd., trade name SOE-SS9000, MFR=2.7g/10min (230°C, load 2.16kg)) as a styrene-based elastomer, use (2) Atactic polypropylene resin polymerized by metallocene (manufactured by Nippon Polypropylene Co., Ltd., trade name WINTEC WFX6, MFR=2.0g/10min (230°C, load 2.16kg), density 0.9g/ cm3 ) as a polyolefin resin blended with a styrene-based elastomer.
另外,使用(3)溴类阻燃剂十溴二苯乙烷(アルベマ一ル日本株式会社制、商品名Saytex8010)作为卤素类阻燃剂。并使用(4)抗氧化剂(汽巴精化株式会社制、商品名IRGANOX1010)、(5)三氧化锑(山中产业株式会社制)、(6)硬脂酸锌及(7)三羟甲基丙烷三甲基丙烯酸酯。然后,将上述成分(1)~(7)以重量比计按照70/30/28/1/20/2/2的比例混合,利用混炼机(开炼机)熔融及混炼后,用设定为135℃的压延辊进行压延加工,制作具有110μm厚度的膜状基材。另外,溴元素的含量为15.0重量%。In addition, as a halogen-based flame retardant, (3) brominated flame retardant decabromodiphenylethane (manufactured by Albemar Japan Co., Ltd., trade name Saytex 8010) was used. In addition, (4) antioxidant (manufactured by Ciba Seika Co., Ltd., trade name IRGANOX1010), (5) antimony trioxide (manufactured by Yamanaka Sangyo Co., Ltd.), (6) zinc stearate, and (7) trimethylol Propane trimethacrylate. Then, the above-mentioned components (1)-(7) are mixed according to the ratio of 70/30/28/1/20/2/2 in terms of weight ratio, and after melting and kneading by a mixer (open mill), use A calender roll set at 135° C. was calendered to produce a film-shaped substrate having a thickness of 110 μm. In addition, the content of bromine element was 15.0% by weight.
对制作的膜状基材照射加速电压为300kV的电子束至240kGy,使基材交联。然后,在基材的一个面上形成厚度30μm的丙烯酸类粘合剂层,制作总厚度为140μm的粘合带。然后,在与上述条件相同的条件下进行阻燃性、柔软性、机械强度、耐热性及抗热冲击性的评价。将该结果示于表3。Electron beams with an acceleration voltage of 300 kV up to 240 kGy were irradiated to the prepared film-like substrate to crosslink the substrate. Then, an acrylic pressure-sensitive adhesive layer with a thickness of 30 μm was formed on one surface of the substrate to produce an adhesive tape with a total thickness of 140 μm. Then, flame retardancy, flexibility, mechanical strength, heat resistance, and thermal shock resistance were evaluated under the same conditions as those described above. The results are shown in Table 3.
(实施例17)(Example 17)
改变上述溴类阻燃剂十溴二苯乙烷的混合量,将实施例16中说明的成分(1)~(7)以重量比计按照70/30/70/1/20/2/2的比例混合,将溴元素的含量变更为包含苯乙烯类弹性体的树脂组合物总量的32重量%。除此以外,与实施例16同样,制作具有110μm厚度的膜状基材。但是,电子束照射量为120kGy。然后,与实施例1同样,在基材的一个面上形成厚度30μm的橡胶类粘合剂层,制作总厚度为140μm的粘合带。然后,在与上述条件相同的条件下进行阻燃性、柔软性、机械强度、耐热性及抗热冲击性的评价。将该结果示于表3。Change the mixing amount of the above-mentioned brominated flame retardant decabromodiphenylethane, and the components (1) to (7) described in Example 16 are calculated according to the weight ratio of 70/30/70/1/20/2/2 The ratio of mixing, the content of the bromine element was changed to 32% by weight of the total amount of the resin composition containing the styrene-based elastomer. Except for this, in the same manner as in Example 16, a film-shaped base material having a thickness of 110 μm was produced. However, the amount of electron beam irradiation was 120 kGy. Then, in the same manner as in Example 1, a rubber-based adhesive layer with a thickness of 30 μm was formed on one surface of the substrate to produce an adhesive tape with a total thickness of 140 μm. Then, flame retardancy, flexibility, mechanical strength, heat resistance, and thermal shock resistance were evaluated under the same conditions as those described above. The results are shown in Table 3.
(比较例1)(comparative example 1)
改变上述溴类阻燃剂十溴二苯乙烷的混合量,将实施例1中说明的成分(1)~(7)以重量比计按照30/20/50/25/1/20/2的比例混合,将溴元素的含量变更为包含聚烯烃树脂的树脂组合物总量的13.8重量%,并且将基材的厚度变更为80μm。除此以外,与实施例2同样操作,制作总厚度为110μm的粘合带。然后,利用与实施例1相同的条件进行阻燃性、柔软性、机械强度、耐热性及抗热冲击性的评价。将以上结果示于表4。Change the mixing amount of the above-mentioned brominated flame retardant decabromodiphenylethane, and the components (1) to (7) described in Example 1 are calculated according to the weight ratio of 30/20/50/25/1/20/2 The proportion of mixed, the content of the bromine element was changed to 13.8% by weight of the total amount of the resin composition containing the polyolefin resin, and the thickness of the substrate was changed to 80 μm. Except for this, it carried out similarly to Example 2, and produced the adhesive tape whose total thickness was 110 micrometers. Then, flame retardancy, flexibility, mechanical strength, heat resistance, and thermal shock resistance were evaluated under the same conditions as in Example 1. The above results are shown in Table 4.
(比较例2)(comparative example 2)
改变上述溴类阻燃剂十溴二苯乙烷的混合量,将实施例1中说明的成分(1)~(7)以重量比计按照30/20/50/95/1/20/2的比例混合,将溴元素的含量变更为包含聚烯烃树脂的树脂组合物总量的35.6重量%。另外,对制作的膜上的基材照射加速电压为300kV的电子束至60kGy,使基材交联,并且将基材的厚度变更为80μm。除这些以外,与实施例2同样操作,制作总厚度为110μm的粘合带。然后,利用与实施例1相同的条件进行阻燃性、柔软性、机械强度、耐热性及抗热冲击性的评价。将以上结果示于表4。Change the mixing amount of the above-mentioned brominated flame retardant decabromodiphenylethane, and the components (1) to (7) described in Example 1 are calculated according to the weight ratio of 30/20/50/95/1/20/2 Mixed in the ratio of the bromine element to change the content of the bromine element to 35.6% by weight of the total amount of the resin composition comprising the polyolefin resin. In addition, the substrate on the prepared film was irradiated with an electron beam at an acceleration voltage of 300 kV up to 60 kGy to crosslink the substrate and change the thickness of the substrate to 80 μm. Except for these, it carried out similarly to Example 2, and produced the adhesive tape whose total thickness was 110 micrometers. Then, flame retardancy, flexibility, mechanical strength, heat resistance, and thermal shock resistance were evaluated under the same conditions as in Example 1. The above results are shown in Table 4.
(比较例3)(comparative example 3)
使用乙撑双四溴邻苯二甲酰亚胺(アルベマ一ル日本株式会社制、商品名SaytexBT93)代替实施例10中使用的作为溴类阻燃剂的十溴二苯乙烷,将实施例10中说明的成分(1)~(7)以重量比计按照40/40/20/30/1/20/2的比例混合,将溴元素的含量变更为包含聚烯烃树脂的树脂组合物总量的13重量%,将基材的厚度变更为80μm。除此以外,与实施例10同样操作,制作总厚度为110μm的粘合带。然后,利用与实施例1相同的条件,进行阻燃性、柔软性、机械强度、耐热性及抗热冲击性的评价。将以上结果示于表4。Using ethylene bistetrabromophthalimide (manufactured by Albemar Japan Co., Ltd., trade name SaytexBT93) instead of decabromodiphenylethane as a brominated flame retardant used in Example 10, the Example Components (1) to (7) described in 10 were mixed at a ratio of 40/40/20/30/1/20/2 by weight, and the content of bromine element was changed to the total amount of the resin composition containing polyolefin resin. 13% by weight of the amount, the thickness of the substrate was changed to 80 μm. Except for this, it carried out similarly to Example 10, and produced the adhesive tape whose total thickness was 110 micrometers. Then, under the same conditions as in Example 1, evaluations of flame retardancy, flexibility, mechanical strength, heat resistance, and thermal shock resistance were performed. The above results are shown in Table 4.
(比较例4)(comparative example 4)
改变上述比较例3中说明的溴类阻燃剂乙撑双四溴邻苯二甲酰亚胺的混合量,将比较例3中说明的成分(1)~(7)以重量比计按照30/20/50/140/1/20/2的比例混合,将溴元素的含量变更为包含聚烯烃树脂的树脂组合物总量的35.6重量%,对制作的膜上的基材照射加速电压为300kV的电子束至60kGy,使基材交联。除此以外,与比较例3同样操作,制作总厚度为110μm的粘合带。然后,利用与实施例1相同的条件进行阻燃性、柔软性、机械强度、耐热性及抗热冲击性的评价。将以上结果示于表4。Change the mixing amount of the brominated flame retardant ethylene bis-tetrabromophthalimide described in the above comparative example 3, and the components (1) to (7) described in the comparative example 3 are adjusted to 30% by weight. /20/50/140/1/20/2 are mixed, the content of bromine element is changed to 35.6% by weight of the total amount of the resin composition comprising polyolefin resin, and the acceleration voltage is irradiated to the base material on the film made Electron beam at 300kV to 60kGy to crosslink the substrate. Except for this, it carried out similarly to the comparative example 3, and produced the adhesive tape whose total thickness was 110 micrometers. Then, flame retardancy, flexibility, mechanical strength, heat resistance, and thermal shock resistance were evaluated under the same conditions as in Example 1. The above results are shown in Table 4.
(比较例5)(comparative example 5)
改变上述比较例3中说明的溴类阻燃剂乙撑双四溴邻苯二甲酰亚胺的混合量,将比较例3中说明的成分(1)~(7)以重量比计按照30/20/50/98/1/20/2的比例混合,将溴元素的含量变更为包含聚烯烃树脂的树脂组合物总量的35.6重量%,不对制作的膜上的基材照射电子束因而基材不交联。除此以外,与比较例3同样操作,制作总厚度为110μm的粘合带。然后,利用与实施例1相同的条件进行阻燃性、柔软性、机械强度、耐热性、及抗热冲击性的评价。将以上结果示于表4。Change the mixing amount of the brominated flame retardant ethylene bis-tetrabromophthalimide described in the above comparative example 3, and the components (1) to (7) described in the comparative example 3 are adjusted to 30% by weight. /20/50/98/1/20/2 were mixed, the content of bromine was changed to 35.6% by weight of the total amount of the resin composition containing polyolefin resin, and electron beams were not irradiated to the base material on the produced film. The substrate is not crosslinked. Except for this, it carried out similarly to the comparative example 3, and produced the adhesive tape whose total thickness was 110 micrometers. Then, flame retardancy, flexibility, mechanical strength, heat resistance, and thermal shock resistance were evaluated under the same conditions as in Example 1. The above results are shown in Table 4.
(比较例6)(comparative example 6)
使用(1)氢化苯乙烯-丁二烯共聚物(旭化成化学株式会社制、商品名SOE-SS9000、MFR=2.7g/10分钟(230℃、载荷2.16kg))作为苯乙烯类弹性体,使用(2)用茂金属聚合而成的无规聚丙烯树脂(日本聚丙烯株式会社制、商品名WINTEC WFX6、MFR=2.0g/10分钟(230℃、载荷2.16kg)、密度0.9g/cm3)作为苯乙烯类弹性体中共混的聚烯烃树脂。Using (1) hydrogenated styrene-butadiene copolymer (manufactured by Asahi Kasei Chemical Co., Ltd., trade name SOE-SS9000, MFR=2.7g/10min (230°C, load 2.16kg)) as a styrene-based elastomer, use (2) Atactic polypropylene resin polymerized by metallocene (manufactured by Nippon Polypropylene Co., Ltd., trade name WINTEC WFX6, MFR=2.0g/10min (230°C, load 2.16kg), density 0.9g/ cm3 ) as a polyolefin resin blended with a styrene-based elastomer.
另外,使用(3)溴类阻燃剂十溴二苯乙烷(アルベマ一ル日本株式会社制、商品名Saytex8010)作为卤素类阻燃剂。并使用(4)抗氧化剂(汽巴精化株式会社制、商品名IRGANOX1010)、(5)三氧化锑(山中产业株式会社制)、(6)硬脂酸锌及(7)三羟甲基丙烷三甲基丙烯酸酯。然后,将上述成分(1)~(7)以重量比计按照70/30/25/1/20/2/2的比例混合,利用混炼机(开炼机)熔融及混炼后,用设定为135℃的压延辊进行压延加工,制作具有110μm厚度的膜状基材。溴元素的含量为13.7重量%。In addition, as a halogen-based flame retardant, (3) brominated flame retardant decabromodiphenylethane (manufactured by Albemar Japan Co., Ltd., trade name Saytex 8010) was used. In addition, (4) antioxidant (manufactured by Ciba Seika Co., Ltd., trade name IRGANOX1010), (5) antimony trioxide (manufactured by Yamanaka Sangyo Co., Ltd.), (6) zinc stearate, and (7) trimethylol Propane trimethacrylate. Then, the above-mentioned components (1)-(7) are mixed according to the ratio of 70/30/25/1/20/2/2 in terms of weight ratio, and after melting and kneading by a kneader (open mill), use A calender roll set at 135° C. was calendered to produce a film-shaped substrate having a thickness of 110 μm. The content of bromine element was 13.7% by weight.
对制作的膜状基材照射加速电压为300kV的电子束至240kGy,使基材交联。然后,在基材的一个面上形成厚度30μm的丙烯酸类粘合剂层,制作总厚度为140μm的粘合带。然后,在与上述条件相同的条件下进行阻燃性、柔软性、机械强度、耐热性及抗热冲击性的评价。将该结果示于表5。Electron beams with an acceleration voltage of 300 kV up to 240 kGy were irradiated to the prepared film-like substrate to crosslink the substrate. Then, an acrylic pressure-sensitive adhesive layer with a thickness of 30 μm was formed on one surface of the substrate to produce an adhesive tape with a total thickness of 140 μm. Then, flame retardancy, flexibility, mechanical strength, heat resistance, and thermal shock resistance were evaluated under the same conditions as those described above. The results are shown in Table 5.
(比较例7)(comparative example 7)
改变上述溴类阻燃剂十溴二苯乙烷的混合量,将实施例16中说明的成分(1)~(7)以重量比计按照70/30/95/1/20/2/2的比例混合,将溴元素的含量变更为包含苯乙烯类弹性体的树脂组合物总量的35.4重量%。除此以外,与比较例6同样,制作具有110μm厚度的膜状基材。但是,电子束的照射量为120kGy。然后,与实施例1同样,在基材的一个面上形成厚度30μm的橡胶类粘合剂层,制作总厚度为140μm的粘合带。然后,在与上述条件相同的条件下进行阻燃性、柔软性、机械强度、耐热性及抗热冲击性的评价。将该结果示于表5。Change the mixing amount of the above-mentioned brominated flame retardant decabromodiphenylethane, and the components (1) to (7) explained in Example 16 are calculated according to the weight ratio of 70/30/95/1/20/2/2 Mixed in the ratio of the bromine element to change the content of the bromine element to 35.4% by weight of the total amount of the resin composition containing the styrene-based elastomer. Except for this, in the same manner as in Comparative Example 6, a film-shaped base material having a thickness of 110 μm was produced. However, the irradiation amount of the electron beam was 120 kGy. Then, in the same manner as in Example 1, a rubber-based adhesive layer with a thickness of 30 μm was formed on one surface of the substrate to produce an adhesive tape with a total thickness of 140 μm. Then, flame retardancy, flexibility, mechanical strength, heat resistance, and thermal shock resistance were evaluated under the same conditions as those described above. The results are shown in Table 5.
表1Table 1
表2Table 2
表3table 3
表4Table 4
表5table 5
如表1至表3所示,实施例1~17的粘合带中任何一种情况下,极限氧指数(LOI值)为23.5以上,判断阻燃性优良。另外,实施例1~17的粘合剂带中任何一种情况下,拉伸强度为29.4N以上,并且伸长率为125%以上,判断机械强度及柔软性优良。另外,实施例1~17的粘合剂带中任何一种情况下,在120±2℃保存168小时后,在常温自然冷却30分以上后的拉伸强度为29.4N以上,伸长率为100%以上,并且,在抗热冲击性评价中未发生熔融,判断具有优良的耐热性。As shown in Tables 1 to 3, the limiting oxygen index (LOI value) in any of the adhesive tapes of Examples 1 to 17 was 23.5 or more, and it was judged that the flame retardancy was excellent. In addition, in any of the pressure-sensitive adhesive tapes of Examples 1 to 17, the tensile strength was 29.4 N or more, and the elongation was 125% or more, and it was judged that the mechanical strength and flexibility were excellent. In addition, in any case of the adhesive tapes of Examples 1 to 17, after storage at 120±2° C. for 168 hours, the tensile strength after natural cooling at room temperature for 30 minutes or more was 29.4 N or more, and the elongation was 100% or more, and no melting occurred in the thermal shock resistance evaluation, and it was judged to have excellent heat resistance.
另一方面,表4所示的比较例1~4的粘合带及表5所示的比较例6、7的粘合带中任何一种情况下,极限氧指数(LOI值)均小于23.5,判断阻燃性差。另外,比较例2、4中任何一种情况下,拉伸强度小于29.4N,并且伸长率小于125%,判断机械强度及柔软性差。另外,比较例2、4中任何一种情况下,在120±2℃保存168小时后,在常温自然冷却30分以上后的伸长率小于100%,判断耐热性差。另外,如表4所示,比较例5的粘合带的拉伸强度小于29.4N,判断机械强度差。另外,比较例5的粘合带在抗热冲击性评价中发生熔融,判断耐热性差。对于比较例1~4及比较例6、7而言,考虑是因为任何一种情况下溴元素相对于包含聚烯烃树脂或苯乙烯类弹性体的树脂组合物总量的含量在15重量%~35重量%范围外,对于比较例5而言,考虑是因为未对制作的膜状基材照射电子束因而基材未交联。On the other hand, in any of the adhesive tapes of Comparative Examples 1 to 4 shown in Table 4 and the adhesive tapes of Comparative Examples 6 and 7 shown in Table 5, the limiting oxygen index (LOI value) was less than 23.5. , it is judged that the flame retardancy is poor. In addition, in either of Comparative Examples 2 and 4, the tensile strength was less than 29.4N, and the elongation was less than 125%, and it was judged that the mechanical strength and flexibility were poor. In addition, in either of Comparative Examples 2 and 4, after storage at 120±2° C. for 168 hours, the elongation after natural cooling at room temperature for 30 minutes or more was less than 100%, and the heat resistance was judged to be poor. Moreover, as shown in Table 4, the tensile strength of the pressure-sensitive adhesive tape of Comparative Example 5 was less than 29.4N, and it was judged that the mechanical strength was inferior. In addition, the pressure-sensitive adhesive tape of Comparative Example 5 melted in the thermal shock resistance evaluation, and was judged to be poor in heat resistance. For Comparative Examples 1 to 4 and Comparative Examples 6 and 7, it is considered that the content of bromine element relative to the total amount of the resin composition containing polyolefin resin or styrene-based elastomer is 15% by weight to 10% by weight in any case. In Comparative Example 5, the range outside the range of 35% by weight is considered to be because the produced film-shaped base material was not irradiated with electron beams and the base material was not crosslinked.
产业上的利用可能性Industrial Utilization Possibility
作为本发明的活用例,可以列举在汽车用等的线束中使用的兼具阻燃性、柔软性及机械强度的粘合带。An example of an application of the present invention includes an adhesive tape having flame retardancy, flexibility, and mechanical strength used in a wire harness for automobiles and the like.
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JP2012056284A (en) * | 2010-09-13 | 2012-03-22 | Sumitomo Electric Ind Ltd | Wear-resistant flame retardant tape, wear-resistant flame retardant adhesive tape, and wire harness |
JP5503710B2 (en) * | 2012-10-11 | 2014-05-28 | 古河電気工業株式会社 | Flame retardant insulating waterproof cover for wire connection |
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