CN101596422B - Method for preparing polyvinylidene fluoride affinity membrane using amino acid as ligand - Google Patents
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Abstract
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技术领域technical field
本发明涉及以氨基酸为配基的聚偏氟乙烯亲和膜的制备方法,特别涉及通过对聚偏氟乙烯中空纤维膜的亲水化改性和接枝氨基酸配基,制备应用于去除血浆中内毒素的聚偏氟乙烯亲和膜的方法。The invention relates to a preparation method of a polyvinylidene fluoride affinity membrane with amino acid as a ligand, in particular to a method for preparing a polyvinylidene fluoride affinity membrane for removing blood plasma through hydrophilic modification and grafting of an amino acid ligand to a polyvinylidene fluoride hollow fiber membrane Polyvinylidene fluoride affinity membrane method for endotoxin.
背景技术Background technique
当前,内毒素血症存在着患病率高、病死率高、治疗费用高的三高现象,已经构成对人类健康的严重威胁和经济发展的巨大负担。内毒素(endotoxin)是革兰阴性菌细胞壁外膜的结构成分之一,其化学本质为脂多糖(lipopolysaccharide,LPS)。由于LPS所致细胞活化的胞内信号转导极为复杂,LPS与炎症反应细胞相应受体结合后启动的瀑布效应一旦发生,将难以有效地控制。At present, endotoxemia has three high phenomena of high morbidity, high mortality, and high treatment costs, which have constituted a serious threat to human health and a huge burden on economic development. Endotoxin is one of the structural components of the outer membrane of the cell wall of Gram-negative bacteria, and its chemical essence is lipopolysaccharide (LPS). Since the intracellular signal transduction of cell activation induced by LPS is extremely complex, once the cascade effect initiated by the binding of LPS to the corresponding receptors of inflammatory response cells occurs, it will be difficult to effectively control.
近年来虽然大量广谱、高效抗生素的应用为临床治疗感染性疾病提供了有力的措施,但并没有从根本上改变脓毒症患者高病死率的现状。原因在于,抗生素不能遏制由内毒素与机体相互作用引起的全身失控性炎症反应,反有可能在杀灭细菌的同时引起内毒素释放,从而加重炎症反应。同时还存在着用药量大、成本高、毒性大等方面的缺陷,影响了其在临床的进一步应用。In recent years, although the application of a large number of broad-spectrum and high-efficiency antibiotics has provided powerful measures for the clinical treatment of infectious diseases, it has not fundamentally changed the current situation of high mortality in patients with sepsis. The reason is that antibiotics cannot curb the systemic uncontrolled inflammatory response caused by the interaction between endotoxin and the body, and may cause endotoxin release while killing bacteria, thereby aggravating the inflammatory response. At the same time, there are also defects such as large dosage, high cost, and high toxicity, which affect its further clinical application.
国内外很多实验表明,选用具有选择性高、分离速度快、能耗低、易放大等特点的亲和技术来去除内毒素不失为一种有效方法。Romi Lamb等在壳聚糖中加入硅石粒子制备壳聚糖微孔共混膜吸附清除配制的人免疫球蛋白G(IgG)溶液中的内毒素(Machado RL,et al.,Process Biochemistry,41(11):2252-2257(2006))。Sundberg等通过固定化金属亲和层析(层析)技术去除蛋白质中的内毒素(U.S.Pat.20050186218)。亲和膜分离是将亲和色谱与膜分离结合起来的一种分离技术,具有选择性高、分离速度快、产物活性高、易放大等特点,国内外对此技术的应用研究十分活跃,涉及范围很广。以聚偏氟乙烯膜为载体的血液灌流用内毒素吸附剂未见报道。Many experiments at home and abroad have shown that it is an effective method to use affinity technology with the characteristics of high selectivity, fast separation speed, low energy consumption, and easy amplification to remove endotoxin. Romi Lamb et al. added silica particles to chitosan to prepare chitosan microporous blend membranes to absorb and remove endotoxins in prepared human immunoglobulin G (IgG) solutions (Machado RL, et al., Process Biochemistry, 41( 11): 2252-2257 (2006)). Sundberg et al. used immobilized metal affinity chromatography (chromatography) technology to remove endotoxin from proteins (U.S.Pat.20050186218). Affinity membrane separation is a separation technology that combines affinity chromatography and membrane separation. It has the characteristics of high selectivity, fast separation speed, high product activity, and easy scale-up. The application research of this technology is very active at home and abroad, involving The range is wide. The endotoxin adsorbent for hemoperfusion with polyvinylidene fluoride membrane as the carrier has not been reported.
发明内容Contents of the invention
本发明提供了一种以氨基酸为配基的聚偏氟乙烯亲和膜的制备方法,通过对聚偏氟乙烯(PVDF)膜亲水化改性,接枝氨基酸配基,制备出性能稳定,生物相容好,内毒素去除率高的PVDF亲和膜。可用于全血灌流,也可用于血浆灌流。The invention provides a method for preparing a polyvinylidene fluoride affinity membrane with amino acid as a ligand. By hydrophilically modifying a polyvinylidene fluoride (PVDF) membrane and grafting an amino acid ligand, a stable performance is prepared. PVDF affinity membrane with good biocompatibility and high endotoxin removal rate. Can be used for whole blood perfusion, can also be used for plasma perfusion.
一种以氨基酸为配基的聚偏氟乙烯亲和膜的制备方法,其步骤为:A preparation method of a polyvinylidene fluoride affinity membrane with amino acid as ligand, the steps are:
1)基膜的预处理1) Pretreatment of basement membrane
将PVDF中空纤维膜用质量百分浓度为30%的乙醇润洗后,用去离子水浸泡,以洗去膜表面的杂质;After rinsing the PVDF hollow fiber membrane with 30% ethanol by mass percentage, soak it in deionized water to wash away the impurities on the surface of the membrane;
2)亲水化改性2) Hydrophilic modification
将KMnO4和KOH的混合溶液在60-80℃下用恒流泵送入PVDF中空纤维膜组件反应30-90min,然后用H2SO4和NaHSO3的混合溶液还原;Send the mixed solution of KMnO 4 and KOH into the PVDF hollow fiber membrane module with a constant flow pump at 60-80°C to react for 30-90 minutes, and then reduce it with the mixed solution of H 2 SO 4 and NaHSO 3 ;
KMnO4和KOH的混合溶液中KMnO4的浓度为40-80g/l,KOH的浓度为3-5mol/l;H2SO4和NaHSO3的混合溶液中H2SO4的浓度为50-100g/l,NaHSO3的浓度为50-100g/l;The concentration of KMnO 4 in the mixed solution of KMnO 4 and KOH is 40-80g/l, the concentration of KOH is 3-5mol/l; the concentration of H 2 SO 4 in the mixed solution of H 2 SO 4 and NaHSO 3 is 50-100g /l, the concentration of NaHSO3 is 50-100g/l;
3)羟乙基纤维素(HEC)处理3) Hydroxyethyl cellulose (HEC) treatment
还原处理后的PVDF中空纤维膜用NaOH和HEC混合溶液在80-90℃处理10-30min,以增加膜表面的亲水性;然后于80-90℃烘干,干燥后用0.5-2mol/l的Na2CO3溶液在80-90℃条件下冲洗,洗去膜表面未反应的HEC;The PVDF hollow fiber membrane after reduction treatment is treated with a mixed solution of NaOH and HEC at 80-90°C for 10-30min to increase the hydrophilicity of the membrane surface; then dried at 80-90°C, after drying, use 0.5-2mol/l Wash with Na 2 CO 3 solution at 80-90°C to wash off the unreacted HEC on the membrane surface;
NaOH和HEC混合溶液中NaOH的浓度为1-3mol/l,HEC的浓度为10-30g/l;The concentration of NaOH in the mixed solution of NaOH and HEC is 1-3mol/l, and the concentration of HEC is 10-30g/l;
4)第一次活化4) The first activation
经步骤3)处理的PVDF中空纤维膜用环氧氯丙烷(ECH)与NaOH的混合溶液在50-70℃条件下活化,活化后用去离子水冲洗;The PVDF hollow fiber membrane treated in step 3) is activated with a mixed solution of epichlorohydrin (ECH) and NaOH at 50-70° C., and rinsed with deionized water after activation;
所述的环氧氯丙烷与NaOH的混合溶液为按照环氧氯丙烷∶浓度为1mol/l的NaOH溶液的体积比为1∶3~6配制的混合溶液;The mixed solution of epichlorohydrin and NaOH is a mixed solution prepared according to the volume ratio of epichlorohydrin: NaOH solution whose concentration is 1 mol/l;
5)键合己二胺间隔臂5) Bonded hexamethylenediamine spacer
第一次活化后的PVDF中空纤维膜于50-70℃下与40-80g/l的己二胺(HDA)反应2-3h,反应后用去离子水冲洗;After the first activation, the PVDF hollow fiber membrane is reacted with 40-80g/l hexamethylenediamine (HDA) at 50-70°C for 2-3h, and rinsed with deionized water after the reaction;
6)第二次活化6) Second activation
经步骤5)接上间隔臂的PVDF中空纤维膜用环氧氯丙烷(ECH)与NaOH的混合溶液在50-70℃条件下再次活化;After step 5) the PVDF hollow fiber membrane connected with the spacer arm is reactivated with a mixed solution of epichlorohydrin (ECH) and NaOH at 50-70° C.;
所述的环氧氯丙烷与NaOH的混合溶液为按照环氧氯丙烷∶浓度为1mol/l的NaOH溶液的体积比为1∶3~6配制的混合溶液;The mixed solution of epichlorohydrin and NaOH is a mixed solution prepared according to the volume ratio of epichlorohydrin: NaOH solution whose concentration is 1 mol/l;
7)键合氨基酸配基7) Bonded amino acid ligands
第二次活化后的PVDF中空纤维膜与2-8g/l的氨基酸溶液(0.2mol/lpH为7.2的磷酸盐缓冲液为溶剂)在40-50℃条件下反应20-24h,得到接枝氨基酸配基的聚偏氟乙烯亲和膜。The PVDF hollow fiber membrane after the second activation reacts with 2-8g/l amino acid solution (0.2mol/l phosphate buffer with pH 7.2 as solvent) at 40-50°C for 20-24h to obtain grafted amino acid Ligand-based polyvinylidene fluoride affinity membrane.
所述的制备方法中,氨基酸为丝氨酸、天冬酰胺、精氨酸、组氨酸、聚赖氨酸或谷氨酰胺中的一种。内毒素分子由于具有磷酸基团而带负电荷,因此可以用带正电荷的吸附剂来去除。氨基酸的氨基和羧基可以分别结合内毒素分子上的阴离子和疏水基团。In the preparation method, the amino acid is one of serine, asparagine, arginine, histidine, polylysine or glutamine. Endotoxin molecules are negatively charged due to their phosphate groups and can therefore be removed with positively charged sorbents. The amino and carboxyl groups of amino acids can bind to the anion and hydrophobic groups on the endotoxin molecule, respectively.
本发明方法制备的聚偏氟乙烯亲和膜的氨基酸的接枝量为150~250mg/g膜。The amino acid grafting amount of the polyvinylidene fluoride affinity membrane prepared by the method of the invention is 150-250 mg/g membrane.
将用以上方法制备的聚偏氟乙烯亲和膜应用于去除血浆中内毒素,使用该亲和膜的膜组件进行血液灌流,包括下述步骤:室温下,内毒素血症患者的血液泵入膜组件中,流速0.5-2.0mL/min,流出液不循环。The polyvinylidene fluoride affinity membrane prepared by the above method is applied to remove endotoxin in plasma, and the membrane assembly of the affinity membrane is used for hemoperfusion, including the following steps: at room temperature, the blood of patients with endotoxemia is pumped into In the membrane module, the flow rate is 0.5-2.0mL/min, and the effluent is not circulated.
本发明所述的聚偏氟乙烯亲和膜动态吸附内毒素血症患者的血浆,对内毒素的清除率可达61.9%,吸附效率较高。可用于临床全血灌流清除血液中的内毒素,治疗内毒素血症等疾病。The polyvinylidene fluoride affinity membrane of the invention dynamically adsorbs the blood plasma of patients with endotoxemia, and the removal rate of endotoxin can reach 61.9%, and the adsorption efficiency is relatively high. It can be used in clinical whole blood perfusion to remove endotoxin in blood and treat diseases such as endotoxemia.
本发明的优点是:The advantages of the present invention are:
1)使用聚偏氟乙烯为载体,材料的物理化学性质稳定,且具有较好的血液相容性。1) Using polyvinylidene fluoride as a carrier, the material has stable physical and chemical properties and has good blood compatibility.
2)以聚偏氟乙烯中空纤维膜填充至膜组件中,使得膜的改性与接枝配基以及血液灌流的过程简易方便,且由于膜的比表面积大,可以大大的提高配基的接枝率。且由于膜组件自身的优点,工艺易于放大,同时可以串联,满足临床应用需求。2) Fill the membrane module with polyvinylidene fluoride hollow fiber membrane, which makes the process of membrane modification, grafting ligand and hemoperfusion simple and convenient, and because of the large specific surface area of the membrane, the grafting of ligand can be greatly improved. branch rate. And due to the advantages of the membrane module itself, the process is easy to scale up, and at the same time, it can be connected in series to meet the needs of clinical applications.
3)以氨基酸为配基,同时含有胺基和羧基两个官能团,提高了吸附材料对内毒素的特异性吸附。3) Amino acid is used as ligand, and it contains two functional groups of amine group and carboxyl group at the same time, which improves the specific adsorption of endotoxin by the adsorption material.
附图说明Description of drawings
图1氨基酸亲和膜去除血浆中内毒素的实验流程图;Fig. 1 The experimental flow chart of removing endotoxin in blood plasma by amino acid affinity membrane;
其中1-血液;2-泵;3-流量计;4-亲和膜组件;5-恒温水浴;6-收集液;1-blood; 2-pump; 3-flow meter; 4-affinity membrane module; 5-constant temperature water bath; 6-collection solution;
图2实施例1丝氨酸亲和膜吸附内毒素穿透曲线。Fig. 2 is the breakthrough curve of endotoxin adsorbed by serine affinity membrane in Example 1.
具体实施方式Detailed ways
膜组件中含PVDF中空纤维膜16根,膜的质量为0.42g,有效长度16.70cm,有效面积19.93cm2。The membrane module contains 16 PVDF hollow fiber membranes, the mass of the membrane is 0.42g, the effective length is 16.70cm, and the effective area is 19.93cm 2 .
试验所接触到的玻璃仪器于400℃干烤4小时,塑料器皿在30%H2O2中浸泡4小时除热源。亲和膜组件用含20%乙醇的0.1mol/L NaOH,1.5mol/LNaCl,无热原水依次冲洗2小时除热源。The glass instruments touched by the test were dry-baked at 400°C for 4 hours, and the plastic utensils were soaked in 30% H 2 O 2 for 4 hours to remove the heat source. The affinity membrane module was washed with 0.1mol/L NaOH containing 20% ethanol, 1.5mol/L NaCl, and pyrogen-free water for 2 hours to remove the pyrogen.
实施例1Example 1
1)将PVDF中空纤维膜用30%乙醇润洗30min后,用去离子水浸泡1h,以洗去膜表面的杂质。1) Rinse the PVDF hollow fiber membrane with 30% ethanol for 30 minutes, and soak it in deionized water for 1 hour to wash away impurities on the surface of the membrane.
2)将40g/l的KMnO4和3mol/l的KOH混合液在80℃下用恒流泵送入PVDF中空纤维膜组件反应30min,然后用60g/l的H2SO4和60g/l的NaHSO3混合液还原。2) Send 40g/l KMnO 4 and 3mol/l KOH mixed solution into PVDF hollow fiber membrane module at 80°C with a constant flow pump to react for 30min, then use 60g/l H 2 SO 4 and 60g/l NaHSO 3 mixed solution reduction.
3)还原处理后的膜用1mol/lNaOH和10g/l的HEC混合液在90℃处理15min,以增加膜表面的亲水性。置于90℃恒温热风干燥箱内烘干,干燥后用0.5mol/l的Na2CO3溶液在90℃条件下冲洗10min,洗去PVDF膜表面未反应的HEC。3) The membrane after the reduction treatment was treated with a mixture of 1 mol/l NaOH and 10 g/l HEC at 90° C. for 15 min to increase the hydrophilicity of the membrane surface. Put it in a constant temperature hot air drying oven at 90°C and dry it. After drying, wash it with 0.5mol/l Na 2 CO 3 solution at 90°C for 10 minutes to wash off the unreacted HEC on the surface of the PVDF membrane.
4)亲水化改性的膜用环氧氯丙烷(ECH):1mol/lNaOH体积比为1∶4的混合液在60℃条件下活化,并用去离子水冲洗1h。4) The hydrophilized modified membrane was activated at 60° C. with a mixture of epichlorohydrin (ECH): 1 mol/l NaOH with a volume ratio of 1:4, and washed with deionized water for 1 h.
5)然后于50℃下与50g/l的己二胺(HDA)作用2h,并用去离子水冲洗1h。5) Then react with 50 g/l hexamethylenediamine (HDA) at 50° C. for 2 hours, and rinse with deionized water for 1 hour.
6)接上间隔臂的PVDF膜用环氧氯丙烷(ECH)∶1mol/lNaOH体积比为1∶4的混合液在60℃条件下再次活化。6) The PVDF membrane connected with the spacer arm was reactivated at 60° C. with a mixture of epichlorohydrin (ECH): 1 mol/l NaOH with a volume ratio of 1:4.
7)与3g/l的丝氨酸溶液(0.2mol/lpH为7.2的磷酸盐缓冲液为溶剂)在45℃条件下反应24h,得到接枝丝氨酸配基的聚偏氟乙烯亲和膜。7) React with 3g/l serine solution (0.2mol/l phosphate buffer with pH 7.2 as solvent) at 45°C for 24h to obtain a polyvinylidene fluoride affinity membrane grafted with serine ligands.
按照图1所示的方法,人血浆1由泵2经流量计3打入亲和膜组件4中,流速1.0mL/分钟,亲和膜组件4外设有恒温水浴5。每3分钟取收集液6测内毒素的含量,绘制穿透曲线,见图2,流出液不循环。通过测定内毒素的起始浓度和穿透曲线,可以得到内毒素去除效率,如表1所示。According to the method shown in Figure 1,
表1实施例1所制备亲和膜的性能The performance of the prepared affinity membrane of table 1
实施例2Example 2
1)将PVDF中空纤维膜用30%乙醇润洗40min后,用去离子水浸泡1h,以洗去膜表面的杂质。1) Rinse the PVDF hollow fiber membrane with 30% ethanol for 40 minutes, and soak it in deionized water for 1 hour to wash away impurities on the surface of the membrane.
2)将50g/l的KMnO4和3mol/l的KOH混合液在60℃下用恒流泵送入PVDF中空纤维膜组件反应30min,然后用60g/l的H2SO4和60g/l NaHSO3混合液还原。2) Send 50g/l KMnO 4 and 3mol/l KOH mixed liquid into PVDF hollow fiber membrane module with constant flow pump at 60°C for 30min reaction, then use 60g/l H 2 SO 4 and 60g/l NaHSO 3 The mixed solution is restored.
3)还原处理后的膜用1.5mol/lNaOH和15g/l的HEC混合液在80℃处理10min,以增加膜表面的亲水性。置于80℃恒温热风干燥箱内烘干,干燥后用0.5mol/l的Na2CO3溶液在80℃条件下冲洗10min,洗去PVDF膜表面未反应的HEC。3) The membrane after the reduction treatment was treated with a mixture of 1.5 mol/l NaOH and 15 g/l HEC at 80° C. for 10 min to increase the hydrophilicity of the membrane surface. Put it in a constant temperature hot air drying oven at 80°C and dry it. After drying, wash it with 0.5mol/l Na 2 CO 3 solution at 80°C for 10 minutes to wash off the unreacted HEC on the surface of the PVDF membrane.
4)亲水化改性的膜用环氧氯丙烷(ECH)∶1mol/l NaOH体积比为1∶3的混合液在50℃条件下活化,并用去离子水冲洗1h。4) The hydrophilized modified membrane was activated with a mixture of epichlorohydrin (ECH): 1mol/l NaOH with a volume ratio of 1:3 at 50°C, and rinsed with deionized water for 1 h.
5)然后于60℃下与40g/l的己二胺(HDA)作用2h,并用去离子水冲洗1h。5) Then react with 40 g/l hexamethylenediamine (HDA) at 60° C. for 2 hours, and rinse with deionized water for 1 hour.
6)接上间隔臂的PVDF膜用环氧氯丙烷(ECH)∶1mol/lNaOH体积比为1∶3的混合液在50℃条件下再次活化。6) The PVDF membrane connected with the spacer arm was reactivated at 50° C. with a mixture of epichlorohydrin (ECH): 1 mol/l NaOH with a volume ratio of 1:3.
7)与2g/l的丝氨酸溶液(0.2mol/lpH为7.2的磷酸盐缓冲液为溶剂)在40℃条件下反应20h,得到接枝丝氨酸配基的聚偏氟乙烯亲和膜。7) React with 2 g/l serine solution (0.2 mol/l phosphate buffer with pH 7.2 as solvent) at 40° C. for 20 h to obtain a polyvinylidene fluoride affinity membrane grafted with serine ligands.
对血浆中内毒素的去除实验步骤同实施例1,配基接枝密度和内毒素去除效率见表2。The experimental procedure for the removal of endotoxin in plasma is the same as in Example 1, and the graft density and endotoxin removal efficiency of the ligand are shown in Table 2.
表2实施例2所制备亲和膜的性能The performance of the prepared affinity membrane of table 2
实施例3Example 3
步骤1-6同实施例1Step 1-6 is the same as
7)与3g/l的天冬酰胺溶液(0.2mol/lpH为7.2的磷酸盐缓冲液为溶剂)在45℃条件下反应24h,得到接枝天冬酰胺配基的聚偏氟乙烯亲和膜。7) React with 3 g/l asparagine solution (0.2 mol/l phosphate buffer with a pH of 7.2 as solvent) at 45°C for 24 hours to obtain a polyvinylidene fluoride affinity membrane grafted with asparagine ligand .
天冬酰胺配基的聚偏氟乙烯亲和膜对血浆中内毒素的去除实验步骤同实施例1,配基接枝密度和内毒素去除效率见表3。The experimental procedure for the removal of endotoxin in plasma by the polyvinylidene fluoride affinity membrane with asparagine ligand is the same as that in Example 1, and the graft density and endotoxin removal efficiency of the ligand are shown in Table 3.
表3实施例3所制备亲和膜的性能The performance of the prepared affinity membrane of table 3
实施例4Example 4
步骤1-6同实施例1Step 1-6 is the same as
7)与3g/l的精氨酸溶液(0.2mol/lpH为7.2的磷酸盐缓冲液为溶剂)在45℃条件下反应24h,得到接枝精氨酸配基的聚偏氟乙烯亲和膜。7) React with 3 g/l arginine solution (0.2 mol/l phosphate buffer with a pH of 7.2 as solvent) at 45°C for 24 hours to obtain a polyvinylidene fluoride affinity membrane grafted with arginine ligands .
精氨酸配基的聚偏氟乙烯亲和膜对血浆中内毒素的去除实验步骤同实施例1,配基接枝密度和内毒素去除效率见表4。The experimental procedure for the removal of endotoxin in plasma by the polyvinylidene fluoride affinity membrane with arginine ligand is the same as in Example 1, and the graft density and endotoxin removal efficiency of the ligand are shown in Table 4.
表4实施例4所制备亲和膜的性能The performance of the prepared affinity membrane of table 4
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