CN101595939A - A kind of fish protein powder and preparation method thereof - Google Patents
A kind of fish protein powder and preparation method thereof Download PDFInfo
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- 239000000843 powder Substances 0.000 title claims abstract description 55
- 108010028690 Fish Proteins Proteins 0.000 title claims abstract description 43
- 238000002360 preparation method Methods 0.000 title claims abstract description 25
- 241000251468 Actinopterygii Species 0.000 claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 17
- 235000013305 food Nutrition 0.000 claims abstract description 6
- 235000019465 surimi Nutrition 0.000 claims description 42
- 238000000034 method Methods 0.000 claims description 18
- 230000007071 enzymatic hydrolysis Effects 0.000 claims description 10
- 238000006047 enzymatic hydrolysis reaction Methods 0.000 claims description 10
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- 239000012535 impurity Substances 0.000 claims description 9
- 239000002893 slag Substances 0.000 claims description 9
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 8
- 239000012141 concentrate Substances 0.000 claims description 8
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- 102000004190 Enzymes Human genes 0.000 claims description 7
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- 210000002816 gill Anatomy 0.000 claims description 6
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- 108091005804 Peptidases Proteins 0.000 claims description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 4
- 108091005658 Basic proteases Proteins 0.000 claims description 4
- 239000004155 Chlorine dioxide Substances 0.000 claims description 4
- 108090000526 Papain Proteins 0.000 claims description 4
- 102100037486 Reverse transcriptase/ribonuclease H Human genes 0.000 claims description 4
- 102000004142 Trypsin Human genes 0.000 claims description 4
- 108090000631 Trypsin Proteins 0.000 claims description 4
- 235000019398 chlorine dioxide Nutrition 0.000 claims description 4
- 229940055729 papain Drugs 0.000 claims description 4
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- 235000019419 proteases Nutrition 0.000 claims description 4
- 238000001694 spray drying Methods 0.000 claims description 4
- 239000008223 sterile water Substances 0.000 claims description 4
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- 238000001035 drying Methods 0.000 claims description 3
- 238000001291 vacuum drying Methods 0.000 claims description 3
- 208000010392 Bone Fractures Diseases 0.000 claims description 2
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- 239000003899 bactericide agent Substances 0.000 claims description 2
- 230000000855 fungicidal effect Effects 0.000 claims description 2
- 239000000417 fungicide Substances 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 229910052757 nitrogen Inorganic materials 0.000 claims description 2
- 238000009777 vacuum freeze-drying Methods 0.000 claims description 2
- 238000004659 sterilization and disinfection Methods 0.000 claims 1
- 102000004169 proteins and genes Human genes 0.000 abstract description 14
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- 241000276707 Tilapia Species 0.000 description 2
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- 229920001184 polypeptide Polymers 0.000 description 2
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Abstract
Description
技术领域 technical field
本发明涉及蛋白粉生产技术,特别涉及一种鱼蛋白粉及其制备方法。The invention relates to protein powder production technology, in particular to a fish protein powder and a preparation method thereof.
背景技术 Background technique
蛋白水解物制备的蛋白粉类产品不但在吸收机制上优于氨基酸,而且它还具有多种氨基酸及原蛋白质都不可比拟的生理功能。同时,蛋白粉的物化性质、感官特性等相对原蛋白质而言均有不同程度的改善。Protein powder products prepared from protein hydrolyzate are not only superior to amino acids in absorption mechanism, but also have a variety of physiological functions that are incomparable to amino acids and original proteins. At the same time, the physical and chemical properties and sensory properties of protein powder have been improved to varying degrees compared with the original protein.
近年来,随着蛋白粉制品的兴起,人们越来越认识到肽的重要性。鱼肉中粗蛋白含量高达15%以上,且所含的必须氨基酸齐全。在鱼蛋白的多肽链内部普遍存在着功能区,选择合适的蛋白酶水解这些多肽链,通过限制性酶解再干燥的方法,就有可能通过鱼蛋白制备出含有各种各样生理活性肽段的鱼蛋白粉产品。In recent years, with the rise of protein powder products, people are increasingly aware of the importance of peptides. The crude protein content in fish meat is as high as 15%, and the essential amino acids contained in it are complete. There are functional regions commonly found inside the polypeptide chains of fish proteins. By selecting suitable proteases to hydrolyze these polypeptide chains, and by restrictive enzymatic hydrolysis and then drying, it is possible to prepare various physiologically active peptides from fish proteins. Fish protein powder product.
目前市场上虽然已有一些蛋白粉类产品,但已不能满足广大消费者对产品种类和质量的要求,所以新种类的蛋白粉有待开发。Although there are some protein powder products on the market at present, they can no longer meet the requirements of consumers for product variety and quality, so new types of protein powder need to be developed.
发明内容 Contents of the invention
本发明的目的在于克服现有技术的缺点和不足,提供一种健康、易消化、易吸收的鱼蛋白粉。The purpose of the present invention is to overcome the shortcomings and deficiencies of the prior art and provide a healthy, easily digestible and easily absorbed fish protein powder.
本发明的另一目的在于提供这种鱼蛋白粉的制备方法。Another object of the present invention is to provide the preparation method of this fish protein powder.
本发明通过以下技术方案实现:一种鱼蛋白粉的制备方法,包括以下步骤:The present invention is realized through the following technical solutions: a preparation method of fish protein powder, comprising the following steps:
包括以下具体步骤:Include the following specific steps:
(1)制备鱼糜浆:(1) Prepare surimi paste:
鱼体经预处理后,绞碎成鱼糜;取鱼糜,加入质量为其1~5倍的水,然后磨成鱼糜浆;After the fish body is pretreated, mince it into surimi; take the surimi, add water 1 to 5 times its mass, and then grind it into surimi pulp;
(2)制备酶解液:(2) Preparation of enzymolysis solution:
(2-1)将(1)所得鱼糜浆加热至40~60℃,保温5~20min,然后调节其pH值为6.0~8.0;(2-1) Heat the surimi paste obtained in (1) to 40-60°C, keep it warm for 5-20 minutes, and then adjust its pH value to 6.0-8.0;
(2-2)在调节好的鱼糜浆中加入蛋白酶,其质量为鱼糜质量的0.1%~1.0%,在40~60℃下水解3~8h,然后升温至100℃并保温15~25min灭酶,最后冷却至室温以下得到酶解液;(2-2) Add protease to the adjusted surimi pulp, the mass of which is 0.1%~1.0% of the mass of surimi, hydrolyze at 40~60°C for 3~8h, then raise the temperature to 100°C and keep it warm for 15~25min Inactivate the enzyme, and finally cool down to below room temperature to obtain the enzymatic hydrolysis solution;
(3)制备鱼蛋白粉:(3) Prepare fish protein powder:
(3-1)采用离心的方法除去酶解液中的渣和杂质,取其澄清滤液;(3-1) adopt centrifugation to remove slag and impurities in the enzymolysis solution, and get its clarified filtrate;
(3-2)将澄清滤液进行浓缩,得到浓缩液;(3-2) Concentrating the clarified filtrate to obtain a concentrate;
(3-3)将浓缩液进行干燥,得到鱼蛋白粉。(3-3) Dry the concentrate to obtain fish protein powder.
为更好地实现本发明的方法:For realizing the method of the present invention better:
步骤(1)所述预处理包括将鱼体去鳞、去腮和内脏,并使用食品杀菌剂对鱼体进行杀菌和消毒处理,再用无菌水对鱼体进行漂洗。此处涉及的食品杀菌剂可以为食品级二氧化氯或食品级双氧水。The pretreatment in step (1) includes removing scales, gills and viscera of the fish body, sterilizing and disinfecting the fish body with a food fungicide, and rinsing the fish body with sterile water. The food bactericide involved here can be food-grade chlorine dioxide or food-grade hydrogen peroxide.
步骤(2-2)中蛋白酶优选为木瓜蛋白酶、胰蛋白酶和碱性蛋白酶中任一种或两种以上的混合物。In step (2-2), the protease is preferably any one or a mixture of two or more of papain, trypsin and alkaline protease.
步骤(3-1)中离心的条件优选为3000~6000r/min,离心时间优选为20~40min;所述渣和杂质主要为鱼鳞、碎骨及鱼油;步骤(3-2)中浓缩的方法优选为超滤或真空浓缩;步骤(3-3)中干燥的方法优选为喷雾干燥、真空干燥或冷冻干燥。The centrifugation condition in step (3-1) is preferably 3000~6000r/min, and the centrifugation time is preferably 20~40min; the slag and impurities are mainly fish scales, broken bones and fish oil; the method of concentrating in step (3-2) Ultrafiltration or vacuum concentration is preferred; the drying method in step (3-3) is preferably spray drying, vacuum drying or freeze drying.
本发明还提供了上述方法制备的一种鱼蛋白粉,该鱼蛋白粉产品为易溶于水的淡黄色至棕黄色粉状物,蛋白质含量在80%以上(干基)。所述蛋白质含量通过凯氏定氮法测得。The present invention also provides a fish protein powder prepared by the above method. The fish protein powder product is light yellow to brown yellow powder easily soluble in water, and the protein content is above 80% (dry basis). The protein content was measured by the Kjeldahl method.
本发明相对于现有技术具有如下优点和有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:
1、本发明提供的鱼蛋白粉,是一种可以补充人体所需优质蛋白质的产品,具有易消化、易吸收、低致敏性等特点,能满足儿童生长、中老年人和病患者手术后伤口愈合需要补充蛋白质的要求。1. The fish protein powder provided by the present invention is a product that can supplement the high-quality protein required by the human body. It has the characteristics of easy digestion, easy absorption, and low allergenicity, and can meet the needs of children's growth, middle-aged and elderly people, and patients after surgery. Wound healing requires supplemental protein requirements.
2、增加了蛋白粉的品种,并改善了现有蛋白粉产品的口感和风味等指标,将成为广大群众一种重要的健康食品,且该产品可用于强化蛋白质类食品,包括运动饮料和粉剂、营养补充饮料和粉剂等。2. The variety of protein powder has been increased, and the taste and flavor of existing protein powder products have been improved. It will become an important health food for the general public, and this product can be used to strengthen protein foods, including sports drinks and powders , nutritional supplement drinks and powders, etc.
3、本发明提供的鱼蛋白粉的制备方法,其工艺简单、生产效率高。该方法可适用杂鱼、罗非鱼及罗非鱼加工下脚料作为原料,有利于节省生产成本和防止资源浪费。3. The preparation method of the fish protein powder provided by the present invention has simple process and high production efficiency. The method is applicable to miscellaneous fish, tilapia and tilapia processing leftovers as raw materials, which is beneficial to saving production costs and preventing waste of resources.
具体实施方式 Detailed ways
下面结合实施例对本发明作进一步详细的说明,但本发明的实施方式不限于此。The present invention will be described in further detail below in conjunction with examples, but the embodiments of the present invention are not limited thereto.
本发明的鱼蛋白粉,为易溶于水的淡黄色至棕黄色粉状物,通过凯氏定氮法进行测量,其干基蛋白质含量在80%以上。The fish protein powder of the present invention is light yellow to brown yellow powder easily soluble in water, measured by the Kjeldahl nitrogen method, and its dry basis protein content is above 80%.
以下各实施例为这种鱼蛋白粉的制备方法。其中,将宰杀后的鱼绞碎成鱼糜采用绞肉机,将鱼糜加水磨浆采用胶体磨,鱼糜酶处理采用可抽真空并带搅拌的专用酶解罐,离心去渣和杂质时分别采用三足式离心机和碟式离心机,过滤时采用板框式过滤机,鱼糜浆的pH通过加入预先配制好的碱或酸溶液来调节。Following each embodiment is the preparation method of this fish protein powder. Among them, a meat grinder is used to grind the slaughtered fish into surimi, a colloid mill is used to refine the surimi with water, and a special enzymolysis tank that can be vacuumed and stirred is used for surimi enzyme treatment. When centrifuging to remove slag and impurities A three-leg centrifuge and a disc centrifuge are used respectively, and a plate-and-frame filter is used for filtration, and the pH of the surimi pulp is adjusted by adding a pre-prepared alkali or acid solution.
实施例1Example 1
本发明一种鱼蛋白粉的制备方法,其步骤如下:A kind of preparation method of fish protein powder of the present invention, its steps are as follows:
(1)制备鱼糜浆:将鱼宰杀,去鳞、去腮和内脏,在得到的鱼体中称取5kg,首先使用食品级二氧化氯对其进行杀菌和消毒处理,接着再使用无菌水进行漂洗处理,然后绞碎成鱼糜;在得到的鱼糜中加入5kg水,然后磨成鱼糜浆。(1) Preparation of surimi paste: slaughter the fish, remove scales, gills and viscera, weigh 5kg in the obtained fish body, first use food-grade chlorine dioxide to sterilize and disinfect it, and then use aseptic The water is rinsed and then minced into surimi; 5 kg of water is added to the obtained surimi, and then ground into surimi pulp.
(2)制备酶解液:将步骤(1)得到的鱼糜浆加热至60℃,保温20min,然后调节其pH值至6.0;在调节好的鱼糜浆中加入5.0g木瓜蛋白酶,在60℃下水解5h,升温至100℃后保温25min左右灭酶,然后冷却至室温以下,得到酶解液。(2) Preparation of enzymatic hydrolysis solution: heat the surimi pulp obtained in step (1) to 60°C, keep it warm for 20 minutes, and then adjust its pH value to 6.0; add 5.0 g of papain to the adjusted surimi pulp, It was hydrolyzed at ℃ for 5 hours, heated to 100℃ and kept for about 25 minutes to inactivate the enzyme, and then cooled to below room temperature to obtain the enzymatic hydrolysis solution.
(3)制备鱼蛋白粉:将步骤(2)得到的酶解液离心除去鱼油、碎骨等杂质和渣,然后取其上清液采用超滤的方法将得到的澄清滤液进行浓缩,得到约2.0kg的浓缩液;采用喷雾干燥的方法将浓缩液进行干燥,得到约600g的鱼蛋白粉。(3) Prepare fish protein powder: centrifuge the enzymatic hydrolyzate obtained in step (2) to remove impurities and slag such as fish oil and bone fragments, then take the supernatant and concentrate the obtained clarified filtrate by ultrafiltration to obtain about 2.0kg of concentrated solution; the concentrated solution is dried by spray drying to obtain about 600g of fish protein powder.
实施例2Example 2
本发明一种鱼蛋白粉的制备方法,其步骤如下:A kind of preparation method of fish protein powder of the present invention, its steps are as follows:
(1)制备鱼糜浆:将鱼宰杀,去鳞、去腮和内脏,在得到的鱼体中称取10kg,首先使用食品级双氧水对其进行杀菌和消毒处理,接着再使用无菌水进行漂洗处理,然后绞碎成鱼糜;在得到的鱼糜中加入20kg水,然后磨成鱼糜浆。(1) Preparation of surimi paste: slaughter the fish, remove scales, gills and viscera, weigh 10kg in the obtained fish body, first use food-grade hydrogen peroxide to sterilize and disinfect it, and then use sterile water to carry out After rinsing and processing, mince into surimi; add 20kg of water to the obtained surimi, and then grind into surimi pulp.
(2)制备酶解液:将步骤(1)得到的鱼糜浆加热至50℃,保温5min,然后调节其pH值至8.0;在调节好的鱼糜浆中加入100g胰蛋白酶,在50℃下水解3h,升温至100℃后保温15min左右灭酶,然后冷却至室温以下,得到酶解液。(2) Preparation of enzymatic hydrolysis solution: heat the surimi pulp obtained in step (1) to 50°C, keep it warm for 5 minutes, and then adjust its pH value to 8.0; add 100 g of trypsin to the adjusted surimi pulp, It was hydrolyzed for 3 hours, heated to 100°C and kept for about 15 minutes to inactivate the enzyme, and then cooled to below room temperature to obtain the enzymatic hydrolysis solution.
(3)制备鱼蛋白粉:将步骤(2)得到的酶解液离心除去鱼油、碎骨等杂质和渣,然后取其上清液采用超滤的方法将得到的澄清滤液进行浓缩,得到约4.8kg的浓缩液;采用真空干燥的方法将浓缩液进行干燥,粉碎得到约1.2kg的鱼蛋白粉。(3) Prepare fish protein powder: centrifuge the enzymatic hydrolyzate obtained in step (2) to remove impurities and slag such as fish oil and bone fragments, then take the supernatant and concentrate the obtained clarified filtrate by ultrafiltration to obtain about 4.8kg of concentrated solution; the concentrated solution is dried by vacuum drying method, and pulverized to obtain about 1.2kg of fish protein powder.
实施例3Example 3
本发明一种鱼蛋白粉的制备方法,其步骤如下:A kind of preparation method of fish protein powder of the present invention, its steps are as follows:
(1)制备鱼糜浆:将鱼宰杀,去鳞、去腮和内脏,在得到的鱼体中称取5kg,首先使用食品级双氧水对其进行杀菌和消毒处理,接着再使用无菌水进行漂洗处理,然后绞碎成鱼糜;在得到的鱼糜中加入25kg水,然后磨成鱼糜浆。(1) Preparation of surimi paste: slaughter the fish, remove scales, gills and viscera, weigh 5kg in the obtained fish body, first use food-grade hydrogen peroxide to sterilize and disinfect it, and then use sterile water to carry out After rinsing and processing, mince into surimi; add 25 kg of water to the obtained surimi, and then grind into surimi pulp.
(2)制备酶解液:将步骤(1)得到的鱼糜浆加热至40℃,保温10min,然后调节其pH值至8.0;在调节好的鱼糜浆中加入25g碱性蛋白酶,在40℃下水解8h,升温至100℃后保温20min左右灭酶,然后冷却至室温以下,得到酶解液。(2) Preparation of enzymatic hydrolysis solution: heat the surimi pulp obtained in step (1) to 40°C, keep it warm for 10 minutes, and then adjust its pH value to 8.0; add 25 g of alkaline protease to the adjusted surimi pulp, It was hydrolyzed at ℃ for 8 hours, heated to 100℃ and kept for about 20 minutes to inactivate the enzyme, and then cooled to below room temperature to obtain the enzymatic hydrolysis solution.
(3)制备鱼蛋白粉:将步骤(2)得到的酶解液离心除去鱼油、碎骨等杂质和渣,然后取其上清液采用真空浓缩的方法将得到的澄清滤液进行浓缩,得到约5.0kg的浓缩液;采用冷冻干燥的方法将浓缩液进行干燥,得到约700g的鱼蛋白粉。(3) Prepare fish protein powder: centrifuge the enzymatic hydrolyzate obtained in step (2) to remove impurities and slag such as fish oil and bone fragments, then take the supernatant and concentrate the obtained clarified filtrate by vacuum concentration to obtain about 5.0kg of concentrated solution; the concentrated solution is dried by freeze-drying method to obtain about 700g of fish protein powder.
实施例4Example 4
本发明一种鱼蛋白粉的制备方法,其步骤如下:A kind of preparation method of fish protein powder of the present invention, its steps are as follows:
(1)制备鱼糜浆:将鱼宰杀,去鳞、去腮和内脏,在得到的鱼体中称取5kg,首先使用食品级二氧化氯对其进行杀菌和消毒处理,接着再使用无菌水进行漂洗处理,然后绞碎成鱼糜;在得到的鱼糜中加入20kg水,然后磨成鱼糜浆。(1) Preparation of surimi paste: slaughter the fish, remove scales, gills and viscera, weigh 5kg in the obtained fish body, first use food-grade chlorine dioxide to sterilize and disinfect it, and then use aseptic The water is rinsed and then minced into surimi; 20kg of water is added to the obtained surimi, and then ground into surimi pulp.
(2)制备酶解液:将步骤(1)得到的鱼糜浆加热至55℃,保温15min,然后调节其pH值至7.0;在调节好的鱼糜浆中加入15g木瓜蛋白酶、15g胰蛋白酶和15g碱性蛋白酶,在55℃下水解4h,升温至100℃后保温20min左右灭酶,然后冷却至室温以下,得到酶解液。(2) Preparation of enzymatic solution: heat the surimi pulp obtained in step (1) to 55°C, keep it warm for 15 minutes, and then adjust its pH value to 7.0; add 15g of papain and 15g of trypsin to the adjusted surimi pulp and 15g of alkaline protease, hydrolyze at 55°C for 4 hours, heat up to 100°C and keep warm for about 20 minutes to inactivate the enzyme, then cool to below room temperature to obtain an enzymatic hydrolysis solution.
(3)制备鱼蛋白粉:将步骤(2)得到的酶解液离心除去鱼油、碎骨等杂质和渣,然后取其上清液采用真空浓缩的方法将得到的澄清滤液进行浓缩,得到约4kg的浓缩液;采用喷雾干燥的方法将浓缩液进行干燥,得到约600g的鱼蛋白粉。(3) Prepare fish protein powder: centrifuge the enzymatic hydrolyzate obtained in step (2) to remove impurities and slag such as fish oil and bone fragments, then take the supernatant and concentrate the obtained clarified filtrate by vacuum concentration to obtain about 4kg of concentrated solution; the concentrated solution is dried by spray drying to obtain about 600g of fish protein powder.
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiment is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above-mentioned embodiment, and any other changes, modifications, substitutions, combinations, Simplifications should be equivalent replacement methods, and all are included in the protection scope of the present invention.
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