CN101581850A - Semi-automatic laminating machine and laminating method thereof - Google Patents
Semi-automatic laminating machine and laminating method thereof Download PDFInfo
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- CN101581850A CN101581850A CNA2008100280651A CN200810028065A CN101581850A CN 101581850 A CN101581850 A CN 101581850A CN A2008100280651 A CNA2008100280651 A CN A2008100280651A CN 200810028065 A CN200810028065 A CN 200810028065A CN 101581850 A CN101581850 A CN 101581850A
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Abstract
The invention discloses a semi-automatic laminating machine and a laminating method thereof. The semi-automatic laminating machine is provided with a stand, wherein an operating space for accommodating a laminating device is arranged in the middle part of the stand, an electric component box is placed in the stand and positioned below the laminating device, an air inlet opening is arranged at the top of the stand, an air purifier is placed at the top of the stand and an operating panel is installed on the stand and used for controlling the laminating machine. The material laminating is carried out by material placing, aligning, laminating by pressure roller, laminating completion and returning for standby. The semi-automatic laminating machine adopts various ways of vacuum adsorption, mechanical positioning and pneumatic motion to be provided with a precision fine adjustment device, a limitator, an oil-gas convertor, a linear slide rail and other precision components, thereby ensuring the laminating accuracy, reducing the dependence on the operators, overcoming the phenomenon of inaccurate positioning, low yield, air bubble, gauffer and defects existing in the laminating process of the diaphragm and the base material, reducing the running time due to the overlapped type motion and improving the production efficiency.
Description
Technical field
The present invention relates to a kind of liquid crystal panel production equipment, relate in particular to the applying between a kind of flexible touch screen diaphragm and the diaphragm, and the semi-automatic make-up machine of the upper and lower polaroid applying of liquid crystal panel.
The invention still further relates to the applying method of above-mentioned semi-automatic make-up machine.
Background technology
The artificial laminating type of the many employings of existing liquid crystal polaroid fit body by manually coming to determine position and technological requirement, by operator's experience control laminate pressure size, on the liquid crystal panel substrate of during applying the polaroid level of being affixed on being put, flattens with erasing rubber.Problems such as it is inaccurate that the location appears in this mode easily, produces bubble and dust, and diaphragm is wrinkling, thus the manufacture craft of product influence, being difficult to guarantee the product yield, when production high-end product and large scale product, can't finish at all.And very big to the dependence of operating personnel's skill level, production efficiency is also low.Therefore, this mode undersized liquid crystal panel (as mobile phone, slim calculator articles for use etc.) that is often used for fitting only is suitable for the production of low side and be pilot and is unsuitable for the production of high-end product, is unsuitable for the high-end development of whole industry.
Summary of the invention
The technical problem to be solved in the present invention is in order to overcome technological deficiency recited above, provides a kind of and can solve that the location that base material and diaphragm occur is inaccurate, yield is low in the applying process, the semi-automatic make-up machine and the applying method thereof of problems such as bubble, gauffer and incompleteness.
In order to solve technical matters recited above, the present invention takes following technical scheme:
A kind of semi-automatic make-up machine, has frame, the work space that has ccontaining laminating apparatus at central rack, be placed in the frame and be positioned at the electric elements case of laminating apparatus below, be opened in the air inlet port and the air purifier that is placed in frame top on frame top, be installed in the guidance panel that is used to control make-up machine on the frame, wherein, described laminating apparatus further includes board, be installed in propulsion system and two line slide rails on the board, be installed in the wherein stop at straight line slide rail two ends, be installed on the board and place two straight line cylinders between the line slide rail, be installed in the horizontal stand of the line slip of going forward side by side on two line slide rails, be installed in substrate bears plate and original point position slide block on the horizontal stand, described original point position slide block further includes directions X positioning sliding block and Y direction positioning sliding block, be installed on the board and be positioned at the roller seat in two line slide rails outside, be installed on the roller seat and be positioned at the pressing rubber roll of substrate bears platform top, be installed in the deflection platform that also can carry out vertical rotation on the board, be installed in the diaphragm loading plate on the deflection platform, connect propulsion system and the rotating drive shaft of power output is provided for the deflection platform.
Air purifier three face seals of frame top, be built-in with centrifugal blower, form malleation in the workspace, make air can only form vertical laminar flow from top to bottom, and outside undressed air can't enter work space because of pressure exists, thereby guarantees the clean requirement of work space.
As a kind of preferred version, X eliminator also is installed on described roller seat, described X eliminator is positioned near flattening the rubber roll place.Flatten the rubber roll automatic lifting, adjustable in pressure is applicable to the pressure of different material (base material and diaphragm, down with) thickness and different materials; X eliminator is used for eliminating the static charge that produces because of friction when flattening rubber roll work.
Safe grating also is installed on the side column of central rack, be used to prevent laminating apparatus in the course of the work operating personnel be strayed into work space and be injured.
Described stop is the oil pressure stop, and described base material can be liquid crystal panel or other rigid flat boards.
Also have several vacuum suction holes on described substrate bears plate and the diaphragm loading plate, adopt fixedly material of vacuum (negative pressure) absorption, vacuum is controlled along separate routes, is applicable to the applying requirement of different material size, plays good positioning action.
Described deflection platform upside is equipped with second line slide rail, is mounted with the running fix slide block on second line slide rail, by the running fix slide block, can play the auxiliary positioning effect to diaphragm.
Described deflection platform carries out 0~90 vertical rotation of spending with respect to board, promptly the deflection platform can be rotated into parallel with base plate or vertical with base plate.
Described propulsion system further include oil gas converter and rotation oil hydraulic cylinder.
The present invention also provides a kind of applying method of semi-automatic make-up machine as mentioned above, and unlatching make-up machine power supply has also carried out also comprising the steps: after the air purification
(I) place material: by original point position slide block and vacuum suction hole base material is placed on the substrate bears plate by initial point, diaphragm is placed on the diaphragm loading plate by initial point by running fix slide block and vacuum suction hole;
(II) contraposition: the substrate bears plate is moved to diaphragm loading plate below along the X positive dirction, the diaphragm loading plate is turn to substrate bears plate top be 5 degree angles, and make the substrate bears plate corresponding with the initial point of diaphragm loading plate with the substrate bears plate;
(III) pressure roller is fitted: regulate the pressing rubber roll downwards and be pressed on the Y directional reference line of substrate bears plate and diaphragm loading plate, the substrate bears plate moves along the X negative direction, and diaphragm rotates through the pressing rubber roll and is pressed together on the base material equably;
(IV) the return standby is finished in applying.
In the step (I), the slip by the original point position slide block is with the positioning requirements of the base material that satisfies different size.
As a kind of preferred version, the air purification time after the make-up machine start is generally at 7~15 minutes.
As a kind of preferred version, the moving of the directions X by straight line cylinder control substrate bears plate.Locate the position of substrate bears plate in two line slide rails by stop.
The present invention is at the origin position installing and locating slide block (as the original point position slide block of substrate bears plate, the running fix slide block of diaphragm loading plate) of two material loading plates (base material and diaphragm loading plate), employing is kept to the side to locate initial point and is overlapped, equidirectional positioning sliding block can slide in the same way and satisfy the requirement of different material size, during operation, only need keep to the side material to put and get final product, and are simple to operation.
Semi-automatic make-up machine of the present invention adopts modes such as vacuum suction, mechanical positioning and air pressure motion, be equipped with precise parts such as precision micrometer adjustable device, stop, oil gas converter, linear slide rail, guarantee the precision of fitting, reduced dependence to operating personnel, solved that the location that occurs in diaphragm and the base material applying process is inaccurate, yield is low, phenomenons such as bubble, gauffer and incompleteness, run duration has been shortened in the eclipsed form motion, improve production efficiency, can be suitable for the production of low side and high-end product.Be not only applicable to the liquid crystal panel applying of polaroid up and down of various sizes, also be applicable to the applying of storerooms such as all flexible diaphragms and rigid flat board (as glass, organic material), flexible diaphragm and flexible diaphragm.
Description of drawings
Fig. 1 is the one-piece construction figure of the semi-automatic make-up machine of the present invention.
Fig. 2 is the structural drawing of laminating apparatus of the present invention.
Embodiment
See also Fig. 1 and Fig. 2, Fig. 1 is the one-piece construction figure of semi-automatic make-up machine, and Fig. 2 is the structural drawing of laminating apparatus.As shown in the figure, semi-automatic make-up machine has frame 1; The work space that has ccontaining laminating apparatus 4 at frame 1 middle part; Be installed in the frame 1 and be positioned at the electric elements case 8 of laminating apparatus 4 belows; Be opened in the air inlet port 2 and the air purifier 3 that is placed in frame 1 top on frame 1 top; Be installed in the guidance panel 7 that is used to control make-up machine on the frame 1; Laminating apparatus further includes board 11, is installed in propulsion system and two line slide rails 16 on the board 11; Propulsion system further include oil gas converter 24 and rotation oil hydraulic cylinder 15; Be installed in the wherein stop 19 at straight line slide rail two ends, this stop is selected the oil pressure stop for use; Be installed on the board 11 and place two straight line cylinders 17 between the line slide rail 16; Be installed in the horizontal stand 21 of the line slip of going forward side by side on two line slide rails 16; Be installed in substrate bears plate 12 and original point position slide block on the horizontal stand 21, this original point position slide block further includes directions X positioning sliding block 23 and Y direction positioning sliding block 22; Be installed on the board 11 and be positioned at the roller seat 6 in two line slide rail 16 outsides; Be installed on the roller seat 6 and be positioned at the pressing rubber roll 9 of substrate bears platform 12 tops; Be installed in the deflection platform that also can carry out vertical rotation on the board 11; Be installed in the diaphragm loading plate 13 on the deflection platform; Connect propulsion system and the rotating drive shaft 18 of power output is provided for the deflection platform.In addition, X eliminator 10 is installed also on roller seat 6, described X eliminator 10 is positioned near flattening rubber roll 9 places; Safe grating 5 also is installed on the side column at frame 1 middle part; Also have several vacuum suction holes on substrate bears plate 12 and the diaphragm loading plate 13; Deflection platform upside is equipped with second line slide rail 20, is mounted with running fix slide block 14 on second line slide rail 20.
The applying method of semi-automatic make-up machine of the present invention is as follows: unlatching make-up machine power supply has also carried out also comprising the steps: after the air purification
(I) place material: by original point position slide block and vacuum suction hole base material is placed on the substrate bears plate 12 by initial point, diaphragm is placed on the diaphragm loading plate 13 by initial point by running fix slide block 14 and vacuum suction hole;
(II) contraposition: substrate bears plate 12 is moved to diaphragm loading plate 13 belows along the X positive dirction, diaphragm loading plate 13 is turn to substrate bears plate 12 tops and substrate bears plate 12 be 5 degree angles, and make substrate bears plate 12 corresponding with the initial point of diaphragm loading plate 13;
(III) pressure roller is fitted: the downward pressing rubber roll 9 of regulating is pressed on the Y directional reference line of substrate bears plate 12 and diaphragm loading plate 13, and substrate bears plate 12 moves along the X negative direction, and diaphragm is pressed together on the base material through flattening rubber roll 9 rotations equably;
(IV) the return standby is finished in applying.
In the above-mentioned applying method process, the moving of the directions X by straight line cylinder control substrate bears plate; Locate the position of substrate bears plate in two line slide rails by stop.
Although the present invention has done to describe in detail and quoted embodiment as proof, for those of ordinary skill in the art, obviously various schemes, modification and the change that can make according to above-mentioned explanation all should be included within the scope of claim.
Claims (10)
1, a kind of semi-automatic make-up machine, has frame (1), the work space that has ccontaining laminating apparatus (4) at frame (1) middle part, be placed in the frame (1) and be positioned at the electric elements case (8) of laminating apparatus (4) below, be opened in the air inlet port (2) on frame (1) top and be placed in the air purifier (3) at frame (1) top, be installed in the guidance panel (7) that is used to control make-up machine on the frame (1), it is characterized in that: described laminating apparatus (4) further includes board (11), be installed in propulsion system and two line slide rails (16) on the board (11), be installed in the wherein stop at straight line slide rail two ends (19), be installed in board (11) and go up and place straight line cylinder (17) between two line slide rails (16), be installed in the horizontal stand (21) of the line slip of going forward side by side on two line slide rails (16), be installed in substrate bears plate (12) and original point position slide block on the horizontal stand (21), described original point position slide block further includes directions X positioning sliding block (23) and Y direction positioning sliding block (22), be installed in board (11) and go up and be positioned at the roller seat (6) in two line slide rails (16) outside, be installed in roller seat (6) and go up and be positioned at the pressing rubber roll (9) of substrate bears platform (12) top, be installed in board (11) and go up and can carry out the deflection platform of vertical rotation, be installed in the diaphragm loading plate (13) on the deflection platform, connect propulsion system and the rotating drive shaft (18) of power output is provided for the deflection platform.
2, semi-automatic make-up machine according to claim 1 is characterized in that: X eliminator (10) also is installed on described roller seat (6), and described X eliminator (10) is positioned near flattening rubber roll (9) to be located.
3, semi-automatic make-up machine according to claim 1 is characterized in that: on the side column at frame (1) middle part safe grating (5) is installed also.
4, semi-automatic make-up machine according to claim 1 is characterized in that: also have several vacuum suction holes on described substrate bears plate (12) and the diaphragm loading plate (13).
5, semi-automatic make-up machine according to claim 1 is characterized in that: described deflection platform upside is equipped with second line slide rail (20), is mounted with running fix slide block (14) on second line slide rail (20).
6, semi-automatic make-up machine according to claim 1 is characterized in that: described deflection platform carries out the vertical rotation of 0~90 degree with respect to board (11).
7, semi-automatic make-up machine according to claim 1 is characterized in that: described stop (19) is the oil pressure stop.
8, semi-automatic make-up machine according to claim 1 is characterized in that: described propulsion system further include oil gas converter (24) and rotation oil hydraulic cylinder (15).
9, a kind of as claim 1-8 arbitrary as described in the applying method of semi-automatic make-up machine, it is characterized in that: open the make-up machine power supply and also carried out also comprising the steps: after the air purification
(I) place material: by original point position slide block and vacuum suction hole base material is placed on the substrate bears plate (12) by initial point, diaphragm is placed on the diaphragm loading plate (13) by initial point by running fix slide block (14) and vacuum suction hole;
(II) contraposition: substrate bears plate (12) is moved to diaphragm loading plate (13) below along the X positive dirction, diaphragm loading plate (13) is turn to substrate bears plate (12) top be 5 degree angles, and make substrate bears plate (12) corresponding with the initial point of diaphragm loading plate (13) with substrate bears plate (12);
(III) pressure roller is fitted: downward adjusting flattens rubber roll (9) and is pressed on the Y directional reference line of substrate bears plate (12) and diaphragm loading plate (13), and substrate bears plate (12) moves along the X negative direction, and diaphragm is pressed together on the base material through flattening rubber roll (9) rotation equably;
(IV) the return standby is finished in applying.
10, applying method according to claim 9 is characterized in that: in the step (I), the slip by the original point position slide block is with the positioning requirements of the base material that satisfies different size.
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CNA2008100280651A CN101581850A (en) | 2008-05-13 | 2008-05-13 | Semi-automatic laminating machine and laminating method thereof |
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CNA2008100280651A CN101581850A (en) | 2008-05-13 | 2008-05-13 | Semi-automatic laminating machine and laminating method thereof |
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CNA2008100280651A Pending CN101581850A (en) | 2008-05-13 | 2008-05-13 | Semi-automatic laminating machine and laminating method thereof |
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