CN101571494A - Crack detection system - Google Patents
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- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M11/00—Testing of optical apparatus; Testing structures by optical methods not otherwise provided for
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
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Abstract
提供一种用于检测载荷工程结构(1)中裂缝的裂缝检测系统。该裂缝检测系统包括光源(17)、被引入该结构(1)中的光纤(6),以及用于将光源(17)的光耦合入光纤(6)的机构(19)。光纤(6)具有小于75μm的直径。
A crack detection system for detecting cracks in a load engineered structure (1) is provided. The crack detection system comprises a light source (17), an optical fiber (6) introduced into the structure (1), and means (19) for coupling light from the light source (17) into the optical fiber (6). The optical fiber (6) has a diameter smaller than 75 μm.
Description
本发明涉及一种用于检测载荷工程结构(a loaded engineering structure)中裂缝的裂缝检测系统。载荷工程结构,例如风力涡轮机转子叶片、飞机机翼、螺旋桨、直升机旋翼、车辆结构部件、混凝土建筑物、混凝土水坝等等。The present invention relates to a crack detection system for detecting cracks in a loaded engineering structure. Load engineering structures such as wind turbine rotor blades, aircraft wings, propellers, helicopter rotors, vehicle structural components, concrete buildings, concrete dams, etc.
此类载荷工程结构中的裂缝和故障能造成严重的后果。扩展型裂缝的早期警戒能挽救生命和财产。Cracks and failures in such load-engineered structures can have serious consequences. Early warning of propagating fractures saves lives and property.
WO2006/012927A1公开了可以检测风力涡轮机转子叶片中的裂缝的方法和装置。用于监控风力设备上转子叶片的状态的装置通过布置在转子叶片上的至少一个位移传感器对结构传递噪音进行测量。频谱是由传感器信号确定,并与对应于损伤的定义状态和其它特定状态的参比频谱比较。通过将所确定的频谱与参比频谱进行比较,可确定转子叶片的状态。WO2006/012927A1 discloses a method and a device which can detect cracks in a wind turbine rotor blade. The device for monitoring the state of a rotor blade on a wind power installation measures structure-borne noise by means of at least one displacement sensor arranged on the rotor blade. The spectrum is determined from the sensor signal and compared to a reference spectrum corresponding to the defined state of the lesion and other specific states. By comparing the determined frequency spectrum with a reference frequency spectrum, the state of the rotor blade can be determined.
2004年11月,Niels Preben Immerkaer、Ivan Mortesen、LM Glasfiber A/SLunderskov对检测风力涡轮机转子叶片中的裂缝的另一方法进行了描述。这些作者描述提供与风力涡轮机转子叶片的后缘平行走向的三股光纤。这些光纤与后缘的距离分别为2cm、4cm和6cm。从后缘扩展的裂缝将从最外边的光纤(即,最靠近后缘的光纤)开始破坏光纤。根据裂缝检测系统的破裂的光纤数目,可确定关于裂缝的紧急状态。所使用的光纤为光纤光栅系统(fiber Bragg grating system,FBG)的一部分。此类系统使用直径大约为120μm的单光纤。Another method for detecting cracks in wind turbine rotor blades was described by Niels Preben Immerkaer, Ivan Mortesen, LM Glasfiber A/SLunderskov, November 2004. These authors describe providing three strands of optical fiber running parallel to the trailing edge of a wind turbine rotor blade. The distances of these fibers from the trailing edge were 2 cm, 4 cm and 6 cm, respectively. Cracks propagating from the trailing edge will damage fibers starting with the outermost fiber (ie, the fiber closest to the trailing edge). From the number of cracked optical fibers of the crack detection system, an emergency status regarding cracks can be determined. The fiber used is part of a fiber Bragg grating system (FBG). Such systems use a single optical fiber with a diameter of approximately 120 μm.
从优于目前工艺水平观点来看,本发明的第一个目的是提供一种有利于检测载荷工程结构中裂缝的裂缝检测系统,该裂缝检测系统尤其用于风力涡轮机转子叶片中的裂缝检测。From the point of view of being superior to the state of the art, it is a first object of the present invention to provide a crack detection system which facilitates the detection of cracks in load engineering structures, especially for crack detection in wind turbine rotor blades.
本发明的第二个目的是提供一种有利于检测工程结构中的裂缝的方法。A second object of the present invention is to provide a method that facilitates the detection of cracks in engineering structures.
第一个目的由如权利要求1所要求的用于检测载荷工程结构中的裂缝的裂缝检测系统而实现,而第二个目的由如权利要求12所要求的用于检测裂缝的方法而实现。附属权利要求包含本发明的进一步改进。The first object is achieved by a crack detection system for detecting cracks in load engineering structures as claimed in claim 1 and the second object is achieved by a method for detecting cracks as claimed in claim 12 . The dependent claims contain further developments of the invention.
用于检测载荷工程结构中的裂缝的创造性的裂缝检测系统包括光源、被引入该结构的光纤、以及用于将光源的光线耦合到光纤中的机构。在本创造性的裂缝检测系统中所使用的光纤的直径小于75μm。An inventive crack detection system for detecting cracks in a load engineered structure includes a light source, an optical fiber introduced into the structure, and a mechanism for coupling light from the light source into the optical fiber. The diameter of the optical fiber used in the inventive crack detection system is less than 75 μm.
如上所述,光纤光栅系统中所使用光纤的直径大约为120μm。此外,这些光纤极其易碎。与这些光纤相比,直径小于75μm的光纤较不易碎,并且它们的尺寸也与一般玻璃纤维层压板(fibre laminate)中光纤的尺寸类似。因此,直径小于75μm的光纤比光纤光栅系统中所使用的那些光纤更坚固,并且尤其可用于纤维增强层压结构,例如风力涡轮机转子叶片的壳体。As mentioned above, the diameter of the optical fiber used in the fiber grating system is about 120 μm. Furthermore, these fibers are extremely fragile. Fibers with diameters smaller than 75 μm are less brittle than these fibers, and their dimensions are similar to those found in typical fiberglass laminates. Fibers with diameters smaller than 75 μm are therefore stronger than those used in fiber grating systems and are especially useful in fiber-reinforced laminate structures, such as the casings of wind turbine rotor blades.
为了增大这些光纤传输光的能力,可以以光纤束的形式将这些光纤引入该结构。上述束可由多达几百根的单光纤组成,这样可使得系统更坚固,其原因是较大数量的光纤赋予系统冗余性并因此使其较不易损坏。To increase the ability of these fibers to transmit light, they can be introduced into the structure in the form of fiber bundles. Such bundles can consist of up to a few hundred single fibers, which can make the system more robust, since the larger number of fibers gives the system redundancy and thus makes it less susceptible to damage.
成束光纤的另一优点在于:如果出现裂缝,一束光纤中的所有光纤不会同时破裂。当该束光纤中越来越多的光纤破裂时,穿过光纤束的光线传播就会减少。这是检测工程结构退化的简单而又有效的方法,如果在退化发展缓慢,该方法尤其有用。然而,即便裂缝迅速扩展,确定光纤束中光纤的破裂顺序能提示裂缝的扩展,这对裂缝的评估可能非常有用。Another advantage of bundled fibers is that if a crack occurs, all the fibers in a bundle will not break at the same time. As more and more fibers in the bundle break, the propagation of light through the bundle decreases. This is a simple and effective method for detecting degradation of engineering structures, especially useful if the degradation is slow to develop. However, even if the crack propagates rapidly, determining the fracture sequence of the fibers in the fiber bundle can provide an indication of crack propagation, which can be very useful for crack assessment.
随着使用直径小于75μm,例如直径大约为50μm的单光纤,如果工程结构是由纤维增强层压结构制成,光纤束与周围的光纤相兼容。此外,将光纤捆成束状增加了传输光线的能力,这使得裂缝能用肉眼通过从破裂光纤束出现的光线检测,尤其是在夜晚。因此,因上述结构中的裂缝,在检查工程结构期间通过视觉上检测从断裂光纤束逸出的光线从视觉上发现裂缝成为可能。With the use of single fibers with a diameter of less than 75 μm, for example around 50 μm in diameter, the fiber bundle is compatible with the surrounding fibers if the engineered structure is made of a fiber reinforced laminate. In addition, bundling the fibers into a bundle increases the ability to transmit light, which allows cracks to be detected with the naked eye by light emerging from a broken fiber bundle, especially at night. Thus, due to the cracks in the above-mentioned structure, it becomes possible to visually detect the cracks during the inspection of engineering structures by visually detecting the light rays escaping from the broken optical fiber bundle.
为确保在层压结构中由胶合剂或基体材料适当润湿,可将光纤束装入可渗透软管内,例如塑料纤维(通常为热塑性聚酯)或玻璃纤维的编织软管。可供选择地,可将一股或多股线束缠绕在光纤束周围而形成包体。可对缠绕在光纤束周围的单股线束或多股线束、或者可渗透软管着上浓厚的颜色,以使光纤束易于定位。如果以后在复合层压结构上进行修理或维护工作,此方法可防止光纤的损坏。To ensure proper wetting by the adhesive or matrix material in laminated structures, the fiber optic bundles can be encased in a permeable hose, such as a braided hose of plastic fibers (usually thermoplastic polyester) or glass fibers. Alternatively, one or more strands may be wrapped around the bundle of fibers to form the enclosure. The single or multi-strand wires wrapped around the fiber bundle, or the permeable hose, can be heavily colored to make the fiber bundle easy to locate. This method prevents damage to the fiber optics if repair or maintenance work is later performed on the composite laminate structure.
在制造层压结构时,可以将可选择封入可渗透软管或由一股或多股线束环绕的一束光纤埋入层压结构,或者通过将一纵向槽切入表面、随后将光纤束粘合到该槽中,可以将其埋入例如像风力涡轮机转子叶片的现有结构。可供选择地,可不开槽而将光纤束粘合到上述结构的外部或内部。如果将光纤束胶粘到上述结构的外部,则这些光纤束将不会由涂料覆盖,从而简化逸出光线的视觉检测。A bundle of optical fibers, optionally enclosed in a permeable tube or surrounded by one or more strands, can be embedded in the laminate when fabricating the laminate, or by cutting a longitudinal groove into the surface and subsequently bonding the bundle of fibers Into this slot, it can be embedded eg in existing structures like wind turbine rotor blades. Alternatively, the fiber optic bundles can be glued to the outside or inside of the structure without slotting. If the fiber optic bundles are glued to the outside of the above structure, they will not be covered by paint, simplifying the visual detection of escaping light.
如果不只可视检测是可能的,可将光纤或光纤束连接至光检测器。另外,可存在连接至第一光源而用于调制其光线的调制单元以及连接至检测器而用于接收检测器信号的时间门单元。在这种情况下,来自检测器的信号可经过上述时间门而抑制噪声和任何其它的干扰信号,借此增强灵敏度。此外,相对于来自光源的调制光,可延迟上述时间门,并且可以改变时延。产生最大寄存器信号的时延可用于估计光源距光纤或光纤束中的切口的距离,该距离对应于裂缝距光源的距离。If more than visual detection is possible, an optical fiber or fiber bundle can be connected to the light detector. In addition, there may be a modulation unit connected to the first light source for modulating its light and a time gate unit connected to the detector for receiving the detector signal. In this case, the signal from the detector can be time-gated to suppress noise and any other interfering signals, thereby enhancing sensitivity. Furthermore, the time gates described above can be delayed relative to the modulated light from the light source, and the time delay can be varied. The time delay to produce the maximum register signal can be used to estimate the distance of the light source from the cut in the fiber or fiber bundle, which corresponds to the distance of the slit from the light source.
可供选择地或另外,光检测器可位于光纤或光纤束的末端,这些末端与光被耦合入光纤或光纤束处的末端相对。然后,确定和监控光纤或光纤束的传输系数、尤其是它们各自传输系数的传输系数确定单元可用于检测传输系数的突然减小,传输系数的突然减小就表示在叶片中已开有裂缝。Alternatively or in addition, light detectors may be located at the ends of the optical fiber or fiber bundle opposite the ends where light is coupled into the fiber or fiber bundle. Then, a transmission coefficient determination unit that determines and monitors the transmission coefficients of the optical fibers or fiber bundles, in particular their respective transmission coefficients, can be used to detect a sudden decrease in the transmission coefficient, which indicates that a crack has opened in the blade.
如果裂缝定位在例如风力涡轮机转子叶片中、从而裂缝随着转子旋转由于重力而打开和闭合,则所确定的传输系数将按与转子转动频率相对应的频率周期性地变化。由此,对应于此频率的传输系数时间数列的傅里叶系数指示出损坏的严重程度。可供选择地,可监控在10%到90%量之间的时间数列的相对差。If cracks are located eg in a wind turbine rotor blade such that the cracks open and close due to gravity as the rotor rotates, the determined transmission coefficient will vary periodically at a frequency corresponding to the rotor rotation frequency. Thus, the Fourier coefficients of the transmission coefficient time series corresponding to this frequency indicate the severity of the damage. Alternatively, relative differences in time series between 10% and 90% amounts can be monitored.
为了允许执行所提及的方法,频率检测单元可以存在于裂缝检测系统中,该裂缝检测系统被连接至传输系数确定单元并被设计用来确定传输信号中的频率分量,上述传输系数确定单元用于接收表示光纤或光纤束的传输系数的传输系数信号。In order to allow the implementation of the mentioned method, a frequency detection unit may be present in a crack detection system which is connected to the transmission coefficient determination unit and designed to determine the frequency components in the transmission signal, said transmission coefficient determination unit using for receiving a transmission coefficient signal indicative of the transmission coefficient of an optical fiber or fiber bundle.
在又一个可替代方案中,光源可以是脉冲光,该脉冲光发射脉冲长度在小于500ns范围内的光脉冲。此外,可以存在确定光源发送脉冲到检测器接收相应脉冲之间的时延的时延确定单元。然后,可检测从光纤中的切口扩散回到光源、表示结构裂缝的光线强度。可将反向散射强度的突然增大当作已开有裂缝的指示。从光源发射脉冲到检测反射光的时延可用于确定光纤中切口距光源的距离,并由此确定叶片中裂缝的位置。短脉冲将确定反射脉冲可与原始脉冲分离。In yet another alternative, the light source may be a pulsed light that emits light pulses with a pulse length in the range of less than 500 ns. Furthermore, there may be a time delay determination unit which determines the time delay between the sending of a pulse by the light source and the reception of the corresponding pulse by the detector. The intensity of the light diffused from the cut in the fiber back to the light source, indicating structural cracks, can then be detected. A sudden increase in backscatter intensity can be taken as an indication that a crack has opened. The time delay from the emission of the pulse from the light source to the detection of the reflected light can be used to determine the distance of the cut in the fiber from the light source, and thus the location of the crack in the blade. A short pulse will determine that the reflected pulse can be separated from the original pulse.
本创造性裂缝检测系统中所使用的光源可以是发光二极管(LED)、激光二极管的任意一种或任何其它适用的光源。光检测器可以是光敏电阻、光电二极管或任何其它适用的光检测器。可以将玻璃纤维或塑料纤维,例如PMMA(聚甲基丙烯酸酯)纤维用作光纤。The light source used in the inventive crack detection system may be any one of a light emitting diode (LED), a laser diode or any other suitable light source. The photodetectors can be photoresistors, photodiodes, or any other suitable photodetectors. Glass fibers or plastic fibers such as PMMA (polymethacrylate) fibers can be used as optical fibers.
如果通过肉眼检查到裂缝,即光纤或光纤束中的切口,则可在检查期间切断光源以确保光源更长的使用寿命。另一方面,如果实行连续监控,可间歇性地切断光源以延长光源的使用寿命。If a crack, i.e. a cut in the fiber or fiber bundle, is detected by visual inspection, the light source can be switched off during the inspection to ensure a longer lifetime of the light source. On the other hand, if continuous monitoring is practiced, the light source can be switched off intermittently to prolong the life of the light source.
本创造性裂缝检测系统可用于执行检测工程结构中的裂缝的创造性方法。在此方法中,对射入光纤或光纤束的光的传输和反射进行监控,并通过传输或反射的突然变化来检测裂缝。具体而言,如果诸多光检测器位于光纤或光纤束的相同端,且(多个)光源也位于该端,则可对反射进行监控。另一方面,如果诸多光检测器相对于光源所处的端位于光纤或光纤束的远端,则可对传输进行监控。传输或反射的突然变化可作为工程结构中裂缝的可靠指示。The inventive crack detection system can be used to implement the inventive method of detecting cracks in engineered structures. In this method, the transmission and reflection of light entering an optical fiber or fiber bundle is monitored and cracks are detected by sudden changes in transmission or reflection. In particular, reflections can be monitored if photodetectors are located at the same end of the fiber or fiber bundle, and the light source(s) are also located at that end. On the other hand, if a number of photodetectors are located at the far end of the fiber or fiber bundle relative to the end where the light source is located, the transmission can be monitored. Sudden changes in transmission or reflection can be reliable indicators of cracks in engineered structures.
当光以光脉冲的形式射入光纤或光纤束时,可确定反射光脉冲相对于发射光脉冲的时延,从而估计裂缝距光源的距离。When light is injected into an optical fiber or fiber bundle in the form of optical pulses, the time delay of the reflected optical pulse relative to the emitted optical pulse can be determined, thereby estimating the distance from the crack to the light source.
如果确立传输系数或反射系数的时间数列,并进行时间数列的傅里叶分析,则可估计裂缝的严重程度。如果工程结构为风力涡轮机转子叶片,则上述做法是特别有利的。如果裂缝被定位在转子叶片中、从而其随着转子旋转由于重力而打开和闭合,则传输系数或反射系数将以与转子转动频率相对应的频率周期性地变化。由此,对应于此频率的傅里叶系数指示出损坏的严重程度。傅里叶系数越高,所估计的损坏越大。If the time series of the transmission coefficient or reflection coefficient is established, and the Fourier analysis of the time series is performed, the severity of the crack can be estimated. This is particularly advantageous if the engineering structure is a wind turbine rotor blade. If the cracks are positioned in the rotor blade such that they open and close due to gravity as the rotor rotates, the transmission or reflection coefficient will vary periodically with a frequency corresponding to the frequency of rotation of the rotor. Thus, the Fourier coefficient corresponding to this frequency indicates the severity of the damage. The higher the Fourier coefficient, the greater the estimated damage.
可供选择地,不进行时间数列的傅里叶分析,则可监控10%分位点到90%分位点之间的差值。换言之,将传输系数值或反射系数值的全部范围分为10个相等间隔,其中,分位点表示这些间隔之间的边界。如果一方面10%分位点以下的与另一方面90%分位点以下的数据点数量的差值较大,这就意味着分布较窄。但是,窄的分布范围意味着相对恒定的传输系数或反射系数。如果裂缝由于重力而打开和闭合,则传输系数值或反射系数值的分布范围将扩展,从而减小10%分位点以下和90%分位点以下的数据点数量之间的差距。如果减小量很大,则估计裂缝更严重。Alternatively, instead of performing Fourier analysis of the time series, the difference between the 10% quantile and the 90% quantile can be monitored. In other words, the entire range of transmission or reflection coefficient values is divided into 10 equal intervals, where the quantile points represent the boundaries between these intervals. If there is a large difference in the number of data points below the 10% quantile on the one hand and below the 90% quantile on the other hand, this implies a narrower distribution. However, a narrow distribution range implies a relatively constant transmission or reflection coefficient. If the cracks open and close due to gravity, the distribution of transmission or reflection coefficient values will expand, reducing the gap between the number of data points below the 10% quantile and below the 90% quantile. If the reduction is large, the crack is estimated to be more severe.
通过以下结合附图对本发明实施例进行描述,本发明的其它特征、性质和优点将显而易见。Other features, properties and advantages of the present invention will be apparent through the following description of the embodiments of the present invention in conjunction with the accompanying drawings.
图1示出了在风力涡轮机转子叶片背景下的创造性裂缝检测系统。Figure 1 shows the inventive crack detection system in the context of a wind turbine rotor blade.
图2示出了布置裂缝检测系统的光纤或光纤束的第一替代方案。Figure 2 shows a first alternative for arranging the optical fibers or fiber bundles of the crack detection system.
图3示出了布置裂缝检测系统的光纤或光纤来的第二替代方案。Figure 3 shows a second alternative for arranging the optical fiber or fibers of the crack detection system.
图4示出了布置裂缝检测系统的光纤或光纤束的第三替代方案。Figure 4 shows a third alternative for arranging the optical fibers or fiber bundles of the crack detection system.
图5示出了由软管封装的光纤束。Figure 5 shows a bundle of optical fibers encapsulated by a hose.
图6示出了由线束封装的光纤束,该线束缠绕在光纤束周围。Figure 6 shows a fiber optic bundle encapsulated by a wire bundle that is wrapped around the fiber optic bundle.
图7示出了图1所示裂缝检测系统的细节。FIG. 7 shows details of the crack detection system shown in FIG. 1 .
图8示出了在风力涡轮机转子叶片背景下的创造性裂缝检测系统的第二实施例。Figure 8 shows a second embodiment of the inventive crack detection system in the context of a wind turbine rotor blade.
图9示出了裂缝检测系统第二实施例的细节。Figure 9 shows details of a second embodiment of the crack detection system.
图1示出了在风力涡轮机转子叶片背景下的创造性裂缝检测系统的第一实施例。注意,风力涡轮机转子叶片只是其中可使用裂缝检测系统的工程结构的实例。Figure 1 shows a first embodiment of the inventive crack detection system in the context of a wind turbine rotor blade. Note that a wind turbine rotor blade is only an example of an engineering structure in which a crack detection system may be used.
图1所示的风力涡轮机转子叶片1包括根部3、在叶片的朝外方向上邻接根部的肩部5、以及从该肩部延伸至叶片尖端9的翼部7。The wind turbine rotor blade 1 shown in FIG. 1 comprises a
此外,叶片1包括前缘11和后缘13。Furthermore, the blade 1 comprises a
图1所示的叶片装配有创造性裂缝检测系统。裂缝检测系统包括多根光纤束15、光源17以及机构19,多根光纤束15中单光纤的直径小于75μm,光源17在本实施例中位于叶片1的根部内,且机构19用于将光源的光耦合到光纤束15中。用于将光耦合到光纤束15中的机构在图中表示为块19。用于将光耦合到光纤或光纤束中的适合机构对本领域的技术人员来说为已知的,因而此处不再描述。光源可以是至少一个白炽灯、一个或多个高亮发光二极管、或至少一个激光或激光二极管。The blade shown in Figure 1 is equipped with an inventive crack detection system. The crack detection system includes a plurality of
尽管本实施例中使用了可包含多达几百根单光纤的光纤束15,但光纤束的使用不是强制的。作为替代,原则上也可使用直径小于75μm的单光纤。根据将分别传输通过光纤束或光纤的光量来确定使用延伸通过叶片的光纤束还是单光纤。Although
第一实施例的本创造性裂缝检测系统还包括若干光检测器21,这些光检测器用于检测反射回到光源的光线,在本实施例中,一个光检测器21用于每个光纤束15。但是,也可想到将光检测器21用于光纤束15的子集,即,将超过一个的光纤束连接至一个光检测器。The inventive crack detection system of the first embodiment also includes
尽管光源17、用于将光耦合到光纤束和光检测器21中的机构19显示位于图1中的根部,但它们也可位于不同位置,例如转子叶片所连接的转子轮毂。这将提供好处,即,光源、用于将光耦合到光纤束的机构以及光检测器的单一布置足以满足转子的所有转子叶片。Although the
图2至图4示出了用于将光纤束15或单光纤布置到叶片1中的三种不同选择。图中示出了叶片1从前缘11到后缘13的横截面。2 to 4 show three different options for arranging
在图2中,光纤束15位于叶片壳体23的外部。可通过将这些光纤束粘合至壳体的外表面而使其固定至壳体23。为了最小化光纤束15在空气动力学上对叶片1的影响,光纤束的直径应尽可能小,也就是说,光纤束应仅由几根单光纤组成。如果因其小于75μm的直径防止单光纤对叶片1的空气动力学而特性造成严重影响而使用单光纤代替光纤束15,在叶片壳体23外部粘合是特别合适的。In FIG. 2 the
布置光纤束15或单光纤的另一种选择在图3中示出。与图2一样,将光纤束15被粘合至风力涡轮机转子叶片的壳体23。但是,与图2所示的选择不同的是,图3的光纤束被粘合至壳体23的内表面,从而它们不会对叶片1的空气动力学特性造成任何影响。所述分别与图2所示的光纤束15或光纤有关的其他方面对于图3所示的光纤束或光纤同样有效。Another option for arranging
图4示出了布置光纤束15或单光纤的第三种选择。在此布置中,光纤束15被整合入转子叶片1的壳体23,这通常是纤维增强层压结构。这意味着当形成壳体的层压结构时,可容易地将光纤或光纤束15整合入壳体。单光纤小于75μm,尤其是在大约50μm的范围内,使得这些单光纤与用于制造风力涡轮机转子叶片壳体的一般玻璃纤维层压板周围的光纤相兼容。Figure 4 shows a third option for arranging
为了确保在形成壳体23中使用的的胶合剂或液态聚合物对光纤束或光纤进行适当润湿,可将光纤束装入可渗透软管25,例如塑料纤维(通常为热塑性聚酯)或玻璃纤维的有编织软管。图5以剖面图示出了由软管25包围的多根光纤6组成的光纤束15。可供选择地,可使用缠绕在光纤或光纤束周围的一根或多根线束包裹光纤束15的光纤6,如图6所示。如果需要修正或维修壳体23,则可对上述软管或线束着上浓厚的颜色,以使光纤或光纤束容易定位,从而防止光纤或光纤束的损坏。In order to ensure proper wetting of the fiber bundles or optical fibers by the glue or liquid polymer used in forming the
现在参照图7描述使用图1所示的裂缝检测系统检测裂缝的方法。图7更详细地示出了光源17、光纤束15和光检测器21。为使得图更简单,省略了用于将光耦合到光纤15中的机构。裂缝检测系统包括脉冲发生器29形式的调制单元,该调制单元用于产生将被耦合到光纤15中的光脉冲。在光源17已射出光线后,该光脉冲发生器29能作用于该光线。可例如以如同百叶窗的切碎装置、切割转盘等形式实现上述脉冲发生器。可供选择地,脉冲发生器29自身能作用于光源17,从而以脉冲模式操作光源17,即,使得光源17本身以光脉冲形式发光。在图7所示的实施例中,脉冲发生器29被连接至光源17,从而提供用于以脉冲长度在低于500ns范围的脉冲模式操作光源17的控制信号。A method of detecting cracks using the crack detection system shown in FIG. 1 will now be described with reference to FIG. 7 . Figure 7 shows the
脉冲发生器29被连接至时间门单元32中的窗口生成器31,该时间门单元被连接至光检测器21以用于接收表示已检测到的光线的信号。如果信号到达由窗口生成器31限定的时间窗口,则时间门32将信号传送至分析器33。否则,来自光检测器21的信号不会传到分析器33。窗口产生器31为可调的,从而能调整时间窗口的长度,并能改变发送光脉冲和时间窗口中心之间的时差。因此,时间门单元32被用作时延确定单元。The
在裂缝检测系统的使用过程中,时间窗口31最初足够大以将来自光检测器的每个信号传送至分析器。如果叶片末出现任何裂缝,则来自光源17的光脉冲将经过光纤束15并于光纤束的末梢35离开这些光纤束,从而光检测器21不再检测任何光。然而,如果光纤束或光纤束的一部分出现裂缝切口,这将导致反射而使得光从裂缝反射回到至少一个光检测器21。为了达到此目的,光纤束彼此足够靠近,从而在任何情况下超过给定临界尺寸的裂缝都会切断光纤束。During use of the crack detection system, the
一旦分析器33检测到反射光,时间窗口就缩小,从而该时间窗口的长度足够小于两个光脉冲之间的时差。然后,改变窗口中心相对于发射光脉冲的时间的偏移,并监控光检测器21接收到的强度。当所检测到的光显现最大值时,可从发送光脉冲和时间窗口中心之间的时差估计光纤束15内切口距检测器21的距离。因此,本创造性裂缝检测系统不仅指示裂缝的存在,而且还提示叶片中裂缝的位置。然而,如果只需要检测裂缝的存在,因这种情况下脉冲式发射光是不必要的,则可省去时间门32和脉冲发生器29。As soon as the
可使用具有多达几百根单光纤6(例如400根光纤)的光纤束15,以传递大量的光。如果出现裂缝,则该光的一小部分将被反射至光检测器。剩余的光将分别经由切口和裂缝离开光纤束和转子叶片1。在这种情况下,用户可用肉眼通过光学检验对裂缝进行定位,尤其是在夜里。此时,光检测器仅被用于触发开始上述检查的警报。此外,如果在常规基础上执行检查,由于使用大型光纤束,裂缝检测可完全基于在夜里用肉眼进行的视觉检查,因此完全可省去光检测器21。Fiber bundles 15 with up to several hundred individual fibers 6 (eg 400 fibers) may be used to deliver large amounts of light. If a crack occurs, a small portion of this light will be reflected to the photodetector. The remaining light will leave the fiber optic bundle and the rotor blade 1 via the cut and the slit, respectively. In this case, the user can locate the crack by optical inspection with the naked eye, especially at night. At this point, the light detector is only used to trigger the alarm that starts the above-mentioned check. Furthermore, if inspections are performed on a regular basis, due to the use of large fiber optic bundles, crack detection can be based entirely on visual inspection at night with the naked eye, thus eliminating the need for
另一方面,如果使用如图7所示的裂缝检测系统,可能不需要使用几百根光纤的光纤束,如果光检测器的灵敏度足够大以至于能检测少量光纤或直径小于75μm的单光纤内反射的光线,则甚至完全不需要使用光纤束。然后,根据是需要自动裂缝检测还是需要由常规肉眼检查的裂缝检测,确定是通过较大光纤束而保持简单的裂缝检测系统或者使用较小光纤束或单光纤而保持更复杂的裂缝检测系统。On the other hand, if a crack detection system such as that shown in Figure 7 is used, it may not be necessary to use a fiber bundle of several hundred fibers, if the sensitivity of the photodetector is large enough to detect a small number of fibers or a single fiber with a diameter of less than 75 μm. reflected light, the use of fiber optic bundles is not even required at all. Then, depending on whether automatic crack detection or crack detection by conventional visual inspection is desired, it is determined whether to keep a simple crack detection system with a larger fiber bundle or a more complex crack detection system with a smaller fiber bundle or a single fiber.
但是,不仅仅经由具有多达几百根光纤束的光纤束而传输的大量光线是光纤束的优势,而且光纤一个接一个地不断损坏、换句话说是在定位光纤束的区域内数量上不断增加的损坏也是光纤束的优势。当越来越多的光纤破裂时,可在光源位置检测到反射光强度的增加,或者如果光检测器相对于光源位于光纤束的远端时,可检测到传输量的减少。这是测量退化的简单而有效的方法。当每个破裂的光纤裂缝在转子旋转期间打开和闭合时,信号得以调制(正弦曲线)。但是,单光纤只允许检测二进制信号,如反射截止-反射开始(或传输截止-传输开始)。However, not only the large amount of light transmitted via fiber bundles with up to several hundred fiber bundles is an advantage of fiber bundles, but also the fibers are constantly damaged one by one, in other words constantly in number in the area where the fiber bundles are located. Increased damage is also an advantage of fiber optic bundles. When more and more fibers are broken, an increase in reflected light intensity can be detected at the source location, or a decrease in transmission can be detected if the photodetector is located at the far end of the fiber bundle relative to the source. This is a simple and effective way to measure degradation. The signal is modulated (sinusoidally) as each ruptured fiber optic crack opens and closes during rotor rotation. However, a single fiber only allows detection of binary signals, such as reflection off-reflection on (or transmission off-transmission on).
图8和图9示出了本创造性裂缝检测系统的第二实施例。第二实施例与第一实施例的不同点在于光检测器21的位置。与第一实施例不同,光检测器21位于光纤束15的远端而非光源端。这意味着如果裂缝切断光纤束15,则因裂缝导致传输量的减少,光检测器21不会检测到光的增加,而是检测到光的减少。上述裂缝检测系统可安装有传输系数确定单元37(参见图9),该传输系数确定单元在由各自的光检测器21检测的光强以及光源17已知的光强的基础上经由光纤束15来确定传输系数。时间数列产生器38被连接至传输系数确定单元37以用于接收传输系数和形成传输系数的时间数列。此外,频率检测单元39被连接至时间数列产生器38以用于接收所产生的时间数列。频率检测单元39进行时间数列的傅里叶分析,并获得与转子转动频率相对应的时间数列傅里叶系数。然后,将此传输系数输出到分析单元41,该分析单元被连接至频率检测单元39并基于傅里叶系数进行裂缝严重程度的估计。由于各个光纤束的传输系数会以对应于转子旋转频率的周期性在最大值(当裂缝闭合时)到最小值(当裂缝打开时)之间变化,因此,如果裂缝在旋转周期期间因作用在叶片上的重力而打开和闭合,则上述情况是可能的。Figures 8 and 9 show a second embodiment of the inventive crack detection system. The difference between the second embodiment and the first embodiment lies in the position of the
大傅里叶系数是指裂缝对传输系数产生的较大影响,这使得裂缝被估计为严重的。A large Fourier coefficient refers to the large influence of the fracture on the transmission coefficient, which allows the fracture to be estimated as severe.
时间数列的傅里叶分析可能的替代方案为监控时间数列的传输系数值在10%分位点和90%分位点之间的差值。10%分位点就代表出现的概率小于10%的所有值。另一方面,90%分位点就代表出现的概率为90%的所有值。如果10%分位点与90%分位点的比值会变化,则这意味着存在裂缝。变化程度表示裂缝的严重程度。其原因是由于已提及的重力,高传输系数的数量和低传输系数的数量将增加,以便10%分位点与90%分位点的比值也增加。A possible alternative to the Fourier analysis of the time series is to monitor the difference between the 10% and 90% quantiles of the transmission coefficient values of the time series. The 10% quantile represents all values that occur less than 10% of the time. The 90% quantile, on the other hand, represents all values that occur with 90% probability. If the ratio of the 10% quantile to the 90% quantile changes, it means there is a crack. The degree of change indicates the severity of the crack. The reason for this is that due to the already mentioned force of gravity, the number of high transfer coefficients and the number of low transfer coefficients will increase so that the ratio of the 10% quantile to the 90% quantile also increases.
此时,比率的细微增加就意味着只检测到低于平均值的少量传输系数值。如果出现大裂缝,则可在旋转周期期间检测到低于平均值的更多传输系数值。如此,较之小裂缝,大裂缝将导致10%分位点与90%分位点更大的比值。In this case, a small increase in the ratio means that only a small number of transmission coefficient values below the average value are detected. If large cracks are present, more transmission coefficient values below average can be detected during the spin cycle. Thus, large fractures will result in a larger ratio of 10% quantiles to 90% quantiles than small fractures.
可将本创造性裂缝检测系统中的光纤或光纤束均匀地分布在叶片的横截面上,但也可非均匀地对它们进行分配。具体而言,可在叶片相比其他更易于裂缝的区域增加光纤或光纤束的量。图4示出了示例,其中叶片的后缘13内的光纤束密度相对于叶片的其余区域增大。The optical fibers or optical fiber bundles in the inventive crack detection system can be distributed uniformly over the cross-section of the blade, but they can also be distributed non-uniformly. In particular, the amount of optical fibers or fiber bundles may be increased in areas of the blade that are more prone to cracks than others. Figure 4 shows an example where the fiber bundle density within the trailing
所描述的裂缝检测系统不仅考虑到检测工程结构中的裂缝,尤其像风力涡轮机转子叶片中的裂缝,而且还考虑到定位和估计损坏严重程度。如果应当将系统保持尽可能的简单,还可将其设计使得可用肉眼进行裂缝检测,尤其是在夜里。The described crack detection system not only allows for detection of cracks in engineering structures, especially like those in wind turbine rotor blades, but also for localization and estimation of damage severity. If the system should be kept as simple as possible, it can also be designed so that crack detection can be performed with the naked eye, especially at night.
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