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CN101571044A - Subway shield gas tunnel construction method - Google Patents

Subway shield gas tunnel construction method Download PDF

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Publication number
CN101571044A
CN101571044A CNA2009100229575A CN200910022957A CN101571044A CN 101571044 A CN101571044 A CN 101571044A CN A2009100229575 A CNA2009100229575 A CN A2009100229575A CN 200910022957 A CN200910022957 A CN 200910022957A CN 101571044 A CN101571044 A CN 101571044A
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gas
tunnel
construction
shield
shield machine
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CN101571044B (en
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林建平
卓普周
孙平利
杨育僧
杨永强
林杰洪
周豪
高永琪
卢国武
骆超峰
詹森
赵建佑
黄万平
赵新阳
路小刚
曹祥智
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China Railway First Engineering Group Co Ltd
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China Railway First Engineering Group Co Ltd
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Abstract

本发明公开了一种地铁盾构瓦斯隧道施工方法,该方法包括以下步骤:一、将所施工的瓦斯隧道从头至尾分为一个或多个有害气体压力区段;二、按照所施工瓦斯隧道的施工工序依次对各有害气体压力区段分别进行施工,一有害气体压力区段的施工过程如下:计算极限瓦斯涌出量并相应判定瓦斯隧道等级,对盾构机的防爆性能、通风系统的通风量及瓦斯监测控制系统进行改造;设定盾构机的掘进速度;盾构掘进施工;管片拼装衬砌施工;三、施工完成所施工瓦斯隧道的所有有害气体压力区段直至实现所施工瓦斯隧道的贯通。本发明设计巧妙合理、实施方便、施工难度小且施工效果好,能有效解决穿越瓦斯储气层的盾构隧道即地铁盾构瓦斯隧道的安全施工问题。

Figure 200910022957

The invention discloses a method for constructing a subway shield gas tunnel. The method comprises the following steps: 1. dividing the constructed gas tunnel into one or more harmful gas pressure sections from the beginning to the end; The construction process of each harmful gas pressure section is carried out in turn. The construction process of a harmful gas pressure section is as follows: calculate the limit gas emission and determine the gas tunnel level accordingly, which will affect the explosion-proof performance of the shield machine and the ventilation system. Renovation of the ventilation volume and gas monitoring and control system; setting the tunneling speed of the shield machine; shield tunneling construction; The penetration of the tunnel. The invention has ingenious and reasonable design, convenient implementation, low construction difficulty and good construction effect, and can effectively solve the safety construction problem of the shield tunnel passing through the gas storage layer, that is, the subway shield gas tunnel.

Figure 200910022957

Description

Subway shield gas tunnel construction method
Technical field
The invention belongs to shield construction subway tunnel technical field, especially relate to a kind of subway shield gas tunnel construction method.
Background technology
Along with Chinese economic development and quickening of urbanization process, the pressure of urban traffic further highlights, and underground rail traffic has at present become the main flow direction of Traffic Development.Yet at present in the flourishing coastal Yangtze River Delta city of China's economy (such as Shanghai, Hangzhou, Ningbo, Suzhou) and the underground shallow-layer pernicious gas of finding in the subway engineering prospecting process in city, landlocked great rivers basin (biogas) become a harm in the subway construction.
With Wuhan City's key construction project is that its subway engineering is that example describes, No. two lines of its Wuhan subway are first subway engineering of Wuhan City, model Chinese running tunnel also is the experimental section of No. two lines of Wuhan subway simultaneously, interval left line length 1010m, right line length 1007m, tunnel single line length overall 2017m (having comprised a service channel) adopts shield construction.Simultaneously, model Chinese running tunnel is external diameter 6m, single hole circular tunnel of internal diameter 5.4m and the lining cutting of employing pipe sheet assembling, section of jurisdiction ring width 1.5m, 10~16 meters of section of jurisdiction concrete C50, S12 edpth of tunnels.Stipulate according to " railway gas tunnel technical specification ": in railway tunnel exploration and the work progress, detect by geological prospecting or construction and to show and have gas in the tunnel, this tunnel should be decided to be gas tunnel, therefore, to be defined as gas tunnel be sure to the subway tunnel that the shield structure is passed through the gas stratum.Model Chinese running tunnel is the shield tunnel that the domestic first bar directly passes through the gas gas-bearing reservoir, and before this, the relevant construction experience of domestic nothing can be followed, and for similar gas tunnel, the following job practices of main at present employing is constructed:
(1) change designed lines: promptly directly change existing designed lines, get around the gas gas-bearing reservoir.The shortcoming that this method exists is: because No. two line design stages of Wuhan subway are not considered the interval underground methane gas that exists of the model Chinese, in case the change designed lines, subway No. two lines in then whole Wuhan all will be affected, and economic loss is huge, expends long in time limit.
(2) adopt cut and cover tunneling: promptly adopt the mode of ground excavation to construct.The shortcoming that this method exists is: the necessary blocked road of cut and cover tunneling, and huge to the urban traffic influence, and the duration is longer, and the construction cost of constructing accordingly also will improve.
(3) surface drilling firedamp drainage: the drawing-off gas hole of promptly in line range, constructing at a certain distance, adopt the precipitation well construction, when drawing water, underground methane gas is discharged outside the tunnel, to reduce the gas density in the stratum.The shortcoming that this method exists is: the gas exhaust DeGrain, and the firedamp drainage of face boring simultaneously needs blocked road, and is big to traffic impact, is difficult to carry out traffic and leads and change, and it is big to implement difficulty.
Summary of the invention
Technical problem to be solved by this invention is at above-mentioned deficiency of the prior art, a kind of subway shield gas tunnel construction method is provided, its design is ingenious rationally, enforcement is convenient, difficulty of construction is little and construction effect good, and can effectively solve the shield tunnel that passes through the gas gas-bearing reservoir is the safe construction problem of subway shield gas tunnel.
For solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of subway shield gas tunnel construction method is characterized in that this method may further comprise the steps:
Step 1, gas pressure value and pore air pressure value by the gas tunnel of constructing that geological mapping is measured compare, the gas tunnel of being constructed from first to last is divided into one or more pernicious gas pressure sections, described pernicious gas pressure section comprise gas pressure greater than pore air pressure section and gas pressure less than two types of pore air pressure sections;
Step 2, successively each pernicious gas pressure section is constructed respectively according to the working procedure of construction gas tunnel, for a pernicious gas pressure section, its work progress may further comprise the steps:
(1) preparation before the construction, its set-up procedure is as follows:
101, according to formula Q = vSAKξ × P Pst - - - ( 1 - 1 )
Calculate the limit gas emission Q of the pernicious gas pressure section of constructing, be i.e. pour into the gas amount in digging space in the unit interval, and the corresponding driving speed v of shield machine and the corresponding relation between limit gas emission Q set up;
In the formula: v---the driving speed of shield machine, mm/min; S---the excavated section area of the gas tunnel of constructing, m 2The porosity maximum value of the soil layer of all soil layer type mesopore rate maximums that ξ---the gas tunnel of constructing passes through is an extreme value, %; P---the gas pressure value of the actual measurement gas tunnel maximum of constructing, MPa; Pst---standard atmospheric pressure, MPa; A---consider the safety factor of moulding tunnel effusion pernicious gas behind described shield machine shield tail and the driving, K---consider the difference of soil body gas release coefficient in the stratum that the gas tunnel of constructing passes through and inhomogeneities that gas discharges and the gas that is provided with gush out coefficient and A * K=1.2;
102, judge the gas tunnel grade of the pernicious gas pressure section of constructing: with limit gas emission Q=Q 0=0.5 ± 0.02m 3/ min is criterion, and (1-1) calculates Q according to formula 0The driving speed v of corresponding shield machine 0: as the driving speed v<v of shield machine 0The time, the pernicious gas pressure section of being constructed is the present low gas tunnel; Driving speed v>v when shield machine 0The time, the pernicious gas pressure section of being constructed is high gas tunnel;
103, according to the gas tunnel grade of the pernicious gas pressure section of constructing that is determined, and in conjunction with " railway gas tunnel technical specification ", the explosion-proof performance of the reply shield machine that adopts, the ventilation and the gas monitor control system of ventilation system are transformed mutually, the strict simultaneously burning things which may cause a fire disaster that may occur when constructing of controlling finally reaches the purpose that prevents the generation of gas disaster accident by improving the equipment explosion-proof performance, reduce methane gas concentration and controlling burning things which may cause a fire disaster;
104, setting the driving speed v of shield machine, the pernicious gas pressure section of being constructed is defined as the present low gas tunnel conditionally, specifically is that the driving speed v with shield machine is limited to v 0Below, thereby reach the purpose that prevents that further the gas disaster accident from taking place;
(2) shield driving construction: adopt improved shield machine, ventilation system and gas monitor control system and shield machine driving speed v in the step 103, the pernicious gas pressure section of being constructed is constructed according to conventional shield driving construction technology to set in the step 104; In the tunneling construction process, strict control shield structure spiral is unearthed, the quality of the sealing of shield tail, synchronous grouting and secondary grouting, is released into the tunnel in a large number to prevent gas, reduces construction risk;
(3) pipe sheet assembling lining construction: the shield driving construction is carried out the pipe sheet assembling lining construction according to conventional pipe sheet assembling lining construction technology after finishing a ring again; Constantly circulation, the integral construction of the pernicious gas pressure section of constructing until finishing; In the pipe sheet assembling lining construction process, need the quality of strict guarantee pipe sheet assembling;
Step 3, finish all pernicious gas pressure sections of the gas tunnel of constructing according to step 2 construction, until the perforation of the realization gas tunnel of constructing.
During described shield machine is transformed described in the above-mentioned steps 103, directly adopt the high relatively shield machine of explosion-proof performance grade, perhaps undertaken coming into operation again behind the local flow improvement by shield machine to existing non-explosion-proof type; Local flow improvement to the shield machine that has non-explosion-proof type now carries out comprises that mainly all electrical connectors to described shield machine carry out encapsulation process, electric control box is carried out explosion-proof processing and at the soil outlet place of shield machine exhaust system is set.
When the ventilation to described ventilation system described in the above-mentioned steps 103 is transformed, the draft type of the ventilation system that adopts is the forced ventilation mode, and the ventilation equipment that adopted comprise the explosion-proof fan of main air blower and a plurality of part that increases the pernicious gas pressure area intersegmental part ventilation of constructing; Described main air blower is big air quantity blower fan or two blower fans that are connected in series mutually; The explosion-proof fan in described part is installed in the place of finding to take place the methane gas gathering after field survey of described shield machine and supporting chassis inside, back.
Gas monitor control system described in the above-mentioned steps 103 comprises personal monitoring system and automatic monitoring system;
Described personal monitoring system comprise in the shield driving work progress to the easy habitat of operation area gas, shield machine electronic component aggregation zone and the gas density in the pernicious gas pressure section return of constructing, portable gas explosion detector that detects stage by stage respectively and light dry type gas detector;
Described automatic monitoring system comprises automatic monitoring system one and automatic monitoring system two;
The signal processing circuit one that described automatic monitoring system one comprises many groups gas sensor of being laid in described shield machine and supporting chassis top, back, join with described many group gas sensors, the controller one, the acousto-optic warning unit one that join with described signal processing circuit one and the gauge tap that the conveying worm gate of described shield machine is carried out open and close control, described acousto-optic warning unit one and gauge tap are controlled by described controller one, carry out two-way communication in the heart in described controller one and the gas-monitoring;
Carry out two-way communication in the heart in the signal processing circuit two that described automatic monitoring system two comprises a plurality of infrared methane sensors in the moulding tunnel that evenly is laid in the gas tunnel of constructing, join with described infrared methane sensor, the controller two that joins with described signal processing circuit two and control acousto-optic warning unit two, described controller two and gas-monitoring by described controller two;
After the ventilation to described ventilation system described in the above-mentioned steps 103 is transformed, make the return flow velocity in the pernicious gas pressure section of constructing be not less than 1m/s.
Carrying out shield driving when construction described in the above-mentioned steps (2), by the real-time gas density data that detect of the gas monitor control system described in the step 103, judge when drawing actual absolute gas emission rate less than the limit gas emission Q that calculates in the step 101, then according to difference between actual absolute gas emission rate and limit gas emission Q and convolution (1-1), the driving speed v that tackles shield machine mutually adjusts, and the driving speed v of promptly corresponding raising shield machine is to guarantee construction speed.
Described many group gas sensors comprise a plurality of infrared methane sensors, a plurality of hydrogen sulfide sensor and a plurality of carbon monoxide transducer.
The present invention compared with prior art has the following advantages:
1, design is ingenious, reasonable, the account form of limit gas emission in the shield gas tunnel has creatively been proposed, and can judge the gas grade of construction gas tunnel exactly with reference to the aforementioned calculation formula, and, the follow-up construction of gas tunnel is instructed with reference to " railway gas tunnel technical specification ".
2, construction cost is low, gas grade according to the gas tunnel of constructing that is determined, the existing Suporting structure that is adopted in the construction is carried out correspondingly local flow improvement, simultaneously the ventilation and the gas monitor control system of ventilation system are carried out corresponding transformation, and the strict burning things which may cause a fire disaster that may occur when constructing of controlling promptly mainly reaches the purpose that prevents the generation of gas disaster accident by improving the equipment explosion-proof performance, reduce methane gas concentration and controlling burning things which may cause a fire disaster.
3, by setting the driving speed of shield machine, the pernicious gas pressure section of being constructed being defined as the present low gas tunnel conditionally, specifically is that the driving speed v with shield machine is limited to v 0Below, thereby reach the purpose that prevents that further the gas disaster accident from taking place.
4, construction safety, can effectively prevent the generation of gas disaster accident, during concrete construction to strengthen tunnel ventilation, it is auxilliary to strengthen transforming as of other equipment in the sealing of shield tail, shield machine and the tunnel, the aggregate measures that cooperate gas monitoring system and every safety management system guarantee that the safety of constructing carries out smoothly.
5, filled up the blank that domestic subway engineering uses earth pressure balance shield machine tunneling gas stratum, for the shield driving on gas stratum has accumulated a large amount of firsthand information, explored the successful construction experience that the shield structure passes through the gas stratum, for the shield driving on follow-up similar gas stratum provides actual theoretical foundation, have very important in theory and practice significance, have very big application value.
In sum, the present invention design ingenious rationally, implement convenient, difficulty of construction is little and construction effect good, it is on the basis of the shield gas tunnel gas emission account form that is proposed, carry out the local flow improvement of technology preparation and equipment, and cooperate the aggregate measures of gas monitoring system to guarantee that the safety of gas tunnel connects smoothly, thereby the present invention can effectively solve the safe construction problem that the shield tunnel that passes through the gas gas-bearing reservoir is a subway shield gas tunnel.
Below by drawings and Examples, technical scheme of the present invention is described in further detail.
Description of drawings
Fig. 1 is a construction flow chart of the present invention.
The specific embodiment
As shown in Figure 1, subway shield gas tunnel construction method of the present invention may further comprise the steps:
Step 1, gas pressure value and pore air pressure value by the gas tunnel of constructing that geological mapping is measured compare, the gas tunnel of being constructed from first to last is divided into one or more pernicious gas pressure sections, described pernicious gas pressure section comprise gas pressure greater than pore air pressure section and gas pressure less than two types of pore air pressure sections.
In the present embodiment, point out that through the geological mapping report gas tunnel of being constructed is that model Chinese running tunnel is divided into two pernicious gas pressure sections, promptly greater than pore air pressure section (I district) with less than pore air pressure section (II district), and field investigation result according to the interval underground methane gas of the model Chinese, the limit gas pressure in I district is 0.31Mpa, and the limit gas pressure in II district is 0.23Mpa.
Step 2, successively each pernicious gas pressure section is constructed respectively according to the working procedure of construction gas tunnel, for a pernicious gas pressure section, its work progress may further comprise the steps:
(1) preparation before the construction, its set-up procedure is as follows:
101, according to formula Q = vSAKξ × P Pst - - - ( 1 - 1 )
Calculate the limit gas emission Q of the pernicious gas pressure section of constructing, be i.e. pour into the gas amount in digging space in the unit interval, and the corresponding driving speed v of shield machine and the corresponding relation between limit gas emission Q set up.
In the formula: v---the driving speed of shield machine, mm/min; S---the excavated section area of the gas tunnel of constructing, m 2The porosity maximum value of the soil layer of all soil layer type mesopore rate maximums that ξ---the gas tunnel of constructing passes through is an extreme value, %; P---the gas pressure value of the actual measurement gas tunnel maximum of constructing, MPa; Pst---standard atmospheric pressure, MPa; A---consider the safety factor of moulding tunnel effusion pernicious gas behind described shield machine shield tail and the driving; K---consider the difference of soil body gas release coefficient in the stratum that the gas tunnel of constructing passes through and inhomogeneities that gas discharges and the gas that is provided with gush out coefficient and A * K=1.2.
By formula (1-1) as can be known, the driving speed v of shield machine has determined the size of unearthed amount in the shield tunnel construction, methane gas concentration in the tunnel is directly proportional with the amount of being unearthed, the dregs that is unearthed then is the of paramount importance source of overflowing of gas, so the driving speed v of shield machine is the key influence factor of gas emission.
In addition, because in shield driving stage of shield construction and pipe sheet assembling stage two stages, dregs enters in the tunnel endlessly in the shield driving stage along with the driving of shield machine, the methane gas that is rich in the soil body fully discharges in the tunnel, enter the main path in tunnel for methane gas, the gas infiltration capacity of shield tail place and moulding tunnel seam crossing is less, can ignore.Pipe sheet assembling stage shield machine is in stopped status, does not have dregs to enter in the tunnel, thus when calculating gas emission only the gas emission to the shield driving stage calculate.
During the construction of model Chinese running tunnel, the stratum that its shield machine passed through is followed successively by mud matter farinose argillic horizon, silty clay folder silt and flour sand layer and silty clay, silt and three stratum of flour sand interlayer layer, wherein the porosity of sandy soil layer is the highest, according to the least favorable principle, the sandy soil layer of maximum of selecting porosity ξ for use is as basis of calculation value; Actual measurement shows that the porosity of sandy soil layer is generally 15~25% according to petroleum industry, and get limiting value 30% and calculate this moment.
102, judge the gas tunnel grade of the pernicious gas pressure section of constructing: with limit gas emission Q=Q 0=0.5 ± 0.02m 3/ min is criterion, and (1-1) calculates Q according to formula 0The driving speed v of corresponding shield machine 0: as the driving speed v<v of shield machine 0The time, the pernicious gas pressure section of being constructed is the present low gas tunnel; Driving speed v>v when shield machine 0The time, the pernicious gas pressure section of being constructed is high gas tunnel.
In the present embodiment, because model Chinese running tunnel is the shield tunnel that the domestic first bar directly passes through the gas gas-bearing reservoir, the standard that domestic nothing is relevant can be used for reference, therefore with reference to the division principle in " railway gas tunnel technical specification " the interval gas tunnel grade of the model Chinese is judged, and as reference, carry out every preparation of construction work, that is to say Q 0=0.5m 3/ min.
According to the driving speed v difference of shield machine, limit gas emission Q is also inequality in the unit interval, and the statistics that the I district is specifically added up sees Table 1:
Table 1
Sequence number Driving speed mm/min Cross-sectional area m 2 Porosity % Gas pressure MPa Coefficient A * K Limit gas emission m 3/min Gas grade 20
1 10 30.95 0.30 0.31 1.2 0.34 Low
2 14.5 30.95 0.30 0.31 1.2 0.50 High
3 20 30.95 0.30 0.31 1.2 0.69 High
4 30 30.95 0.30 0.31 1.2 1.03 High
5 40 30.95 0.30 0.31 1.2 1.38 High 25
6 50 30.95 0.30 0.31 1.2 1.72 High
The statistics that the II district is specifically added up sees Table 2:
Table 2
Sequence number Driving speed mm/min Cross-sectional area m 2 Porosity % Gas pressure MPa Coefficient A * K Limit gas emission m 3/min The gas class 5
1 10 30.95 0.30 0.23 1.2 0.26 Low
2 14.5 30.95 0.30 0.23 1.2 0.37 Low
3 20 30.95 0.30 0.23 1.2 0.51 High
4 30 30.95 0.30 0.23 1.2 0.77 High 10
5 40 30.95 0.30 0.23 1.2 1.02 High
6 50 30.95 0.30 0.23 1.2 1.28 High
Result of calculation according to table 1 and table 2: be defined as the present low gas tunnel when driving speed v is lower than 14.5mm/min in the I district, be defined as high gas tunnel when being higher than 14.5mm/min.Be defined as the present low gas tunnel when driving speed v is lower than 20mm/min in the II district, be defined as high gas tunnel when being higher than 20mm/min.
103, according to the gas tunnel grade of the pernicious gas pressure section of constructing that is determined, and in conjunction with " railway gas tunnel technical specification ", the explosion-proof performance of the reply shield machine that adopts, the ventilation and the gas monitor control system of ventilation system are transformed mutually, the strict simultaneously burning things which may cause a fire disaster that may occur when constructing of controlling finally reaches the purpose that prevents the generation of gas disaster accident by improving the equipment explosion-proof performance, reduce methane gas concentration and controlling burning things which may cause a fire disaster.
When described shield machine is transformed, directly adopt the high relatively shield machine of explosion-proof performance grade, perhaps undertaken coming into operation again behind the local flow improvement by shield machine to existing non-explosion-proof type.For reducing construction cost, usually adopt the mode of the shield machine of existing non-explosion-proof type being carried out local flow improvement, the local flow improvement that carries out comprises that mainly all electrical connectors to described shield machine carry out encapsulation process, electric control box is carried out explosion-proof processing and at the soil outlet place of shield machine exhaust system is set.
When the ventilation of described ventilation system is transformed, the draft type of the ventilation system that adopts is the forced ventilation mode, and the ventilation equipment that adopted comprise the explosion-proof fan of main air blower and a plurality of part that increases the pernicious gas pressure area intersegmental part ventilation of constructing.Described main air blower is big air quantity blower fan or two blower fans that are connected in series mutually.The explosion-proof fan in described part is installed in the place of finding to take place the methane gas gathering after field survey of described shield machine and supporting chassis inside, back.
In the present embodiment, adopt two blower fans to carry out tunnel ventilation, as the major measure of preventing gas density to exceed standard with the relay form.The local explosion-proof fan of being installed in shield machine and supporting chassis inside, back prevents that gas is in local accumulation.And, after the ventilation of described ventilation system transformed, make the return flow velocity in the pernicious gas pressure section of constructing be not less than 1m/s.
Described gas monitor control system comprises personal monitoring system and automatic monitoring system.Described personal monitoring system comprise in the shield driving work progress to the easy habitat of operation area gas, shield machine electronic component aggregation zone and gas density, the portable gas explosion detector that detects stage by stage respectively and the light dry type gas detector in the pernicious gas pressure section return of constructing.
Described automatic monitoring system comprises automatic monitoring system one and automatic monitoring system two.The signal processing circuit one that described automatic monitoring system one comprises many groups gas sensor of being laid in described shield machine and supporting chassis top, back, join with described many group gas sensors, the controller one, the acousto-optic warning unit one that join with described signal processing circuit one and the gauge tap that the conveying worm gate of described shield machine is carried out open and close control, described acousto-optic warning unit one and gauge tap are controlled by described controller one, carry out two-way communication in the heart in described controller one and the gas-monitoring.Described many group gas sensors comprise a plurality of infrared methane sensors, a plurality of hydrogen sulfide sensor and a plurality of carbon monoxide transducer.Carry out two-way communication in the heart in the signal processing circuit two that described automatic monitoring system two comprises a plurality of infrared methane sensors in the moulding tunnel that evenly is laid in the gas tunnel of constructing, join with described infrared methane sensor, the controller two that joins with described signal processing circuit two and control acousto-optic warning unit two, described controller two and gas-monitoring by described controller two.
That is to say, in the present embodiment, adopt manual monitoring and monitor the monitoring scheme that combines automatically.Concrete installation one a cover watt electric locking monitoring system is an automatic monitoring system one in the gas tunnel, on the supporting chassis of shield machine and back 10 infrared methane sensors, 3 hydrogen sulfide sensors and 3 carbon monoxide transducers are set altogether, thereby can realize the real-time measurement of tunnel gas concentration, show and function such as the sound and light alarm that transfinites on the spot, and can convert tunnel gas concentration to the standard electric signal continuously and automatically and flow to the gas-monitoring center, to reach the purpose of control shield machine power supply.When any point infrared methane sensor reaches alarming value, monitor control system specifically is the control instruction that controller one sends alarm signal and associate device, and the described conveying worm gate of emergency cut-off stops shield driving.
Described automatic monitoring system two is included in specifically that every 100m installs one infrared methane sensor in the described moulding tunnel, and this monitoring system can convert gas density in the tunnel to the standard electric signal continuously and automatically and carry the gas-monitoring center, and the gas-monitoring center is provided with station, model lake top board.The gas density of surveying when any point infrared methane sensor reaches alarming value, and second automatic monitoring system can send the control instruction of alarm signal and associate device immediately, and starts the locking emergency function.
For the personal monitoring system, every shift arranges the frequency 12 hour continuous parallel detection of two watts of inspection persons with 30min, in time reports and carry out file record.Manual detection is to effectively the replenishing of automatic gas detection system, and adopts monitoring scheme that both combine to guarantee construction safety.
To sum up, when the ventilation of the explosion-proof performance of employing shield machine, ventilation system and gas monitor control system are transformed, for reaching the purpose of stopping the gas disaster accident, the trigger condition of reply accident is controlled, and promptly the methane gas disaster accident must reach three necessary conditions: the first, certain airtight space; The second, methane gas concentration reaches 1~5% (burning); Methane gas concentration reaches 5~16% (blasts); Three, trigger point, burning things which may cause a fire disaster are controlled.
For model Chinese running tunnel, the methane gas blast must reach above-mentioned three necessary conditions being embodied as in shield construction: shield tunnel is the circular tunnel of concrete pipe sheet assembly unit lining cutting, and spatial dimension is little, and can not enlarge; Reducing the interior whole methane gas concentration of shield tunnel can be by strengthening tunnel ventilation, and measures such as enhancing tunnel overall tightness realize; Because apart from the face 80m scope be shield structure electric fixtures compact district, and shield machine spiral soil outlet position also is in this zone as the source that gushes out of main gas in the tunnel, therefore apart from the face 80m scope for preventing and treating the emphasis of gas disaster.In the present embodiment, mainly control, guarantee carrying out smoothly of shield driving from reducing in the tunnel gas gas concentration and control burning things which may cause a fire disaster two aspects.
104, setting the driving speed v of shield machine, the pernicious gas pressure section of being constructed is defined as the present low gas tunnel conditionally, specifically is that the driving speed v with shield machine is limited to v 0Below, thereby reach the purpose that prevents that further the gas disaster accident from taking place.
In the practice, when employed shield machine can't carry out explosion-proof transformation owing to reasons such as technology, then adopt the method that the pernicious gas pressure section of being constructed is defined as conditionally the present low gas tunnel,
" railway gas tunnel technical specification " regulation, the electric fixtures in present low gas work area and Work machine can use non-explosion-proof type in the tunnel, therefore under the situation of artificial control driving speed, we can be with the interval present low gas tunnel that is defined as with good conditionsi of the model Chinese, and with this basis, for the shield gas tunnel safe construction provides foundation as the research of the interval gas tunnel construction technology of the model Chinese.
(2) shield driving construction: adopt improved shield machine, ventilation system and gas monitor control system and shield machine driving speed v in the step 103, the pernicious gas pressure section of being constructed is constructed according to conventional shield driving construction technology to set in the step 104; In the tunneling construction process, strict control shield structure spiral is unearthed, the quality of the sealing of shield tail, synchronous grouting and secondary grouting, is released into the tunnel in a large number to prevent gas, reduces construction risk.
During the shield driving construction,, judge that drawing actual absolute gas emission rate (pours into the gas amount in digging space, be called absolute gas emission rate, use m in the unit interval by the real-time gas density data that detect of the gas monitor control system described in the step 103 3/ min represents) during less than the limit gas emission Q that calculates in the step 101, then according to difference between actual absolute gas emission rate and limit gas emission Q and convolution (1-1), the driving speed v that tackles shield machine mutually adjusts, and the driving speed v of promptly corresponding raising shield machine is to guarantee construction speed.
(3) pipe sheet assembling lining construction: the shield driving construction is carried out the pipe sheet assembling lining construction according to conventional pipe sheet assembling lining construction technology after finishing a ring again; Constantly circulation, the integral construction of the pernicious gas pressure section of constructing until finishing.In the pipe sheet assembling lining construction process, need the quality of strict guarantee pipe sheet assembling.
Step 3, finish all pernicious gas pressure sections of the gas tunnel of constructing according to step 2 construction, until the perforation of the realization gas tunnel of constructing.
In addition, according to the high risk construction characteristic of gas tunnel, and actual conditions in conjunction with shield-tunneling construction, work out multinomial gas tunnel safety management system, comprising gate sentry system, the system of getting angry, tool changing system, emergency processing flow or the like open a position, before shield launching, the employee that all takes part in building has been carried out a surname and passed through, and printing is bound into book form separately, provide and give every employee.After safety management system brochure was handed down to each personnel, seminar's tissue was examined every personnel, and the examination qualification rate reaches 100%.
In conjunction with the special constructure scheme of gas tunnel, establishment is respectively " gas explosion safety emergency preplan ", " gas combustion safety emergency preplan ", " poisonous gas poisoning safety emergency preplan " at three safe emergency preplans of gas tunnel construction simultaneously.Before shield launching, all employees that take part in building are giveed training, and in the practice of construction process, back two safe emergency preplans have been carried out repeatedly actual rehearsal, guarantee that the very first time forms effective tissue, the constructor is carried out emergency relief, every economic loss is controlled at minimum degree.
The above; it only is preferred embodiment of the present invention; be not that the present invention is imposed any restrictions, everyly any simple modification that above embodiment did, change and equivalent structure changed, all still belong in the protection domain of technical solution of the present invention according to the technology of the present invention essence.

Claims (7)

1.一种地铁盾构瓦斯隧道施工方法,其特征在于该方法包括以下步骤:1. A subway shield gas tunnel construction method is characterized in that the method comprises the following steps: 步骤一、通过对地质勘察所测定的所施工瓦斯隧道的瓦斯压力值与孔隙气压力值进行比较,将所施工的瓦斯隧道从头至尾分为一个或多个有害气体压力区段,所述有害气体压力区段包括瓦斯压力大于孔隙气压力区段和瓦斯压力小于孔隙气压力区段两种类型;Step 1. By comparing the gas pressure value of the constructed gas tunnel measured by the geological survey with the pore gas pressure value, the constructed gas tunnel is divided into one or more harmful gas pressure sections from the beginning to the end. The gas pressure section includes two types: the section where the gas pressure is greater than the pore gas pressure and the section where the gas pressure is lower than the pore gas pressure; 步骤二、按照所施工瓦斯隧道的施工工序依次对各有害气体压力区段分别进行施工,对一有害气体压力区段而言,其施工过程包括以下步骤:Step 2. According to the construction procedure of the constructed gas tunnel, the construction of each harmful gas pressure section is carried out sequentially. For a harmful gas pressure section, the construction process includes the following steps: (1)施工前的准备工作,其准备过程如下:(1) Preparatory work before construction, the preparation process is as follows: 101、根据公式 Q = vSAK&xi; &times; P Pst - - - ( 1 - 1 ) 101. According to the formula Q = vSAK&xi; &times; P Pst - - - ( 1 - 1 ) 计算所施工有害气体压力区段的极限瓦斯涌出量Q,即单位时间内涌进采掘空间的瓦斯量,并相应建立盾构机的掘进速度v与极限瓦斯涌出量Q间的对应关系;Calculate the limit gas emission Q of the harmful gas pressure section under construction, that is, the amount of gas flowing into the excavation space per unit time, and establish the corresponding relationship between the tunneling speed v of the shield machine and the limit gas emission Q; 式中:v——盾构机的掘进速度,mm/min;S——所施工瓦斯隧道的掘进断面面积,m2;ξ——所施工瓦斯隧道穿越的所有土层类型中孔隙率最大的土层的孔隙率最大值即极值,%;P——实测所施工瓦斯隧道最大的瓦斯压力值,MPa;Pst——标准大气压,MPa;A——考虑所述盾构机盾尾及掘进后的成型隧道逸出有害气体的安全系数,K——考虑到所施工瓦斯隧道穿越的地层中土体瓦斯释放系数的不同及瓦斯释放的不均匀性而设置的瓦斯涌出系数,且A×K=1.2;In the formula: v——the excavation speed of the shield machine, mm/min; S——the excavation section area of the gas tunnel to be constructed, m 2 ; The maximum porosity of the soil layer is the extreme value, %; P——the maximum gas pressure value of the gas tunnel constructed in actual measurement, MPa; Pst——standard atmospheric pressure, MPa; A——considering the shield tail and tunneling of the shield machine The safety factor of the harmful gas escaping from the formed tunnel, K——the gas emission coefficient set in consideration of the difference in the gas release coefficient of the soil and the inhomogeneity of the gas release in the strata that the gas tunnel passes through, and A× K=1.2; 102、判定所施工有害气体压力区段的瓦斯隧道等级:以极限瓦斯涌出量Q=Q0=0.5±0.02m3/mi n为判定标准,根据式(1-1)计算得出Q0对应的盾构机的掘进速度v0:当盾构机的掘进速度v<v0时,所施工的有害气体压力区段为低瓦斯隧道;当盾构机的掘进速度v>v0时,所施工的有害气体压力区段为高瓦斯隧道;102. Determine the grade of the gas tunnel in the construction harmful gas pressure section: take the limit gas emission Q=Q 0 =0.5±0.02m 3 /min as the judgment standard, and calculate Q 0 according to formula (1-1) Corresponding tunneling speed v 0 of the shield machine: when the tunneling speed v<v 0 of the shield machine, the harmful gas pressure section to be constructed is a low gas tunnel; when the tunneling speed v>v 0 of the shield machine, The harmful gas pressure section under construction is a high gas tunnel; 103、根据所判定出的所施工有害气体压力区段的瓦斯隧道等级,并结合《铁路瓦斯隧道技术规范》,相应对所采用盾构机的防爆性能、通风系统的通风量以及瓦斯监测控制系统进行改造,同时严格控制施工时可能出现的火源,最终通过提高设备防爆性能、降低瓦斯气体浓度和控制火源达到防止瓦斯灾害事故发生的目的;103. According to the determined gas tunnel grade of the construction harmful gas pressure section, combined with the "Railway Gas Tunnel Technical Specifications", correspondingly evaluate the explosion-proof performance of the shield machine used, the ventilation volume of the ventilation system and the gas monitoring and control system Carry out transformation, and at the same time strictly control the fire sources that may occur during construction, and finally achieve the purpose of preventing gas disasters and accidents by improving the explosion-proof performance of equipment, reducing the gas concentration and controlling fire sources; 104、设定盾构机的掘进速度v,将所施工的有害气体压力区段有条件地界定为低瓦斯隧道,具体是将盾构机的掘进速度v限定在v0以下,从而达到进一步防止瓦斯灾害事故发生的目的;104. Set the tunneling speed v of the shield machine, conditionally define the section of harmful gas pressure to be a low gas tunnel, specifically limit the tunneling speed v of the shield machine below v 0 , so as to further prevent The purpose of gas disaster accidents; (2)盾构掘进施工:采用步骤103中改造后的盾构机、通风系统和瓦斯监测控制系统且以步骤104中所设定的盾构机掘进速度v,按照常规盾构掘进施工工艺对所施工的有害气体压力区段进行施工;掘进施工过程中,严格控制盾构螺旋出土、盾尾密封、同步注浆及二次注浆的质量,以防止瓦斯大量泄露入隧道,降低施工风险;(2) Shield tunneling construction: adopt the modified shield machine, ventilation system and gas monitoring and control system in step 103, and use the shield machine tunneling speed v set in step 104, according to the conventional shield tunneling construction process The construction is carried out in the harmful gas pressure section; during the excavation construction, the quality of shield spiral excavation, shield tail sealing, synchronous grouting and secondary grouting is strictly controlled to prevent a large amount of gas from leaking into the tunnel and reduce construction risks; (3)管片拼装衬砌施工:盾构掘进施工完成一环后,再按照常规管片拼装衬砌施工工艺进行管片拼装衬砌施工;不断循环,直至完成所施工有害气体压力区段的整体施工;管片拼装衬砌施工过程中,需严格保证管片拼装的质量;(3) Segment-assembled lining construction: After the shield excavation construction is completed, the segment-assembled lining construction is carried out according to the conventional segment-assembled lining construction process; the cycle continues until the overall construction of the harmful gas pressure section is completed; During the segment assembly lining construction process, it is necessary to strictly ensure the quality of the segment assembly; 步骤三、按照步骤二施工完成所施工瓦斯隧道的所有有害气体压力区段,直至实现所施工瓦斯隧道的贯通。Step 3: Complete all harmful gas pressure sections of the constructed gas tunnel according to step 2 until the gas tunnel is completed. 2.按照权利要求1所述的地铁盾构瓦斯隧道施工方法,其特征在于:步骤103中所述的对所述盾构机进行改造时,直接采用防爆性能等级相对高的盾构机,或者通过对现有非防爆型的盾构机进行局部改造后再投入使用;对现有非防爆型的盾构机进行的局部改造,主要包括对所述盾构机的所有电气接头进行密封处理、对电气控制箱进行防爆处理和在盾构机的出土口处设置排风系统。2. The subway shield gas tunnel construction method according to claim 1, characterized in that: when modifying the shield machine described in step 103, directly adopt a shield machine with a relatively high explosion-proof performance level, or The existing non-explosion-proof shield machine is put into use after partial transformation; the partial transformation of the existing non-explosion-proof shield machine mainly includes sealing all electrical joints of the shield machine, Perform explosion-proof treatment on the electrical control box and set up an exhaust system at the excavation port of the shield machine. 3.按照权利要求1或2所述的地铁盾构瓦斯隧道施工方法,其特征在于:步骤103中所述的对所述通风系统的通风量进行改造时,所采用通风系统的通风方式为压入式通风方式,且所采用的通风设备包括增大所施工有害气体压力区段内部通风量的主风机和多个局部防爆风扇;所述主风机为大风量风机或两台相串接的风机;所述局部防爆风扇安装在所述盾构机及后配套台车内部的经实地勘查后发现可能发生瓦斯气体聚集的地方。3. According to the construction method of subway shield gas tunnel according to claim 1 or 2, it is characterized in that: when the ventilation volume of the ventilation system described in step 103 is modified, the ventilation mode of the ventilation system adopted is pressurized Inlet ventilation mode, and the ventilation equipment used includes the main fan and multiple local explosion-proof fans that increase the internal ventilation volume of the harmful gas pressure section under construction; the main fan is a large-volume fan or two fans connected in series The local explosion-proof fan is installed in the shield machine and the supporting trolley where it is found that gas accumulation may occur after on-the-spot investigation. 4.按照权利要求1或2所述的地铁盾构瓦斯隧道施工方法,其特征在于:步骤103中所述的瓦斯监测控制系统包括人工监测系统和自动监测系统;4. The subway shield gas tunnel construction method according to claim 1 or 2, characterized in that: the gas monitoring and control system described in step 103 includes a manual monitoring system and an automatic monitoring system; 所述人工监测系统包括盾构掘进施工过程中对作业区瓦斯易聚集处、盾构机电子元件聚集区域及所施工有害气体压力区段回风流中的瓦斯浓度,分别进行分阶段检测的便携式瓦斯检测仪和光干式瓦斯检测仪;The manual monitoring system includes a portable gas monitoring system that detects the concentration of gas in the return air flow in the area where gas is easy to gather in the operation area, the area where the electronic components of the shield machine gathers, and the harmful gas pressure section where the construction is carried out during the shield tunneling construction process. Detector and light dry gas detector; 所述自动监测系统包括自动监测系统一和自动监测系统二;Described automatic monitoring system comprises automatic monitoring system one and automatic monitoring system two; 所述自动监测系统一包括布设在所述盾构机及后配套台车上部的多组气体传感器、与所述多组气体传感器相接的信号处理电路一、与所述信号处理电路一相接的控制器一、声光报警单元一和对所述盾构机的螺旋输送机闸门进行开启关闭控制的控制开关,所述声光报警单元一和控制开关均由所述控制器一进行控制,所述控制器一与瓦斯监控中心间进行双向通信;The automatic monitoring system one includes multiple sets of gas sensors arranged on the upper part of the shield machine and the supporting trolley, a signal processing circuit one connected with the multiple sets of gas sensors, and a signal processing circuit one connected with the signal processing circuit one Controller 1, sound and light alarm unit 1, and a control switch for opening and closing the gate of the screw conveyor of the shield machine, the sound and light alarm unit 1 and the control switch are all controlled by the controller 1, Two-way communication between the controller one and the gas monitoring center; 所述自动监测系统二包括均匀布设在所施工瓦斯隧道的成型隧道内的多个红外甲烷传感器、与所述红外甲烷传感器相接的信号处理电路二、与所述信号处理电路二相接的控制器二和由所述控制器二进行控制声光报警单元二,所述控制器二与瓦斯监控中心间进行双向通信;The automatic monitoring system 2 includes a plurality of infrared methane sensors evenly arranged in the forming tunnel of the constructed gas tunnel, a signal processing circuit 2 connected to the infrared methane sensors, and a control system connected to the signal processing circuit 2. device two and the sound and light alarm unit two controlled by the controller two, and two-way communication between the controller two and the gas monitoring center; 5.按照权利要求1或2所述的地铁盾构瓦斯隧道施工方法,其特征在于:步骤103中所述的对所述通风系统的通风量进行改造后,使得所施工有害气体压力区段中的回风流流速不小于1m/s。5. According to the construction method of subway shield gas tunnel according to claim 1 or 2, it is characterized in that: after the ventilation rate of the ventilation system described in step 103 is modified, the pressure section of the constructed harmful gas will The return air flow velocity is not less than 1m/s. 6.按照权利要求1或2所述的地铁盾构瓦斯隧道施工方法,其特征在于:步骤(2)中所述的进行盾构掘进施工时,通过步骤103中所述的瓦斯监测控制系统实时所检测瓦斯浓度数据,判断得出实际绝对瓦斯涌出量小于步骤101中计算得出的极限瓦斯涌出量Q时,则根据实际绝对瓦斯涌出量和极限瓦斯涌出量Q间的差值并结合式(1-1),相应对盾构机的掘进速度v进行调整,即相应提高盾构机的掘进速度v以保证施工进度。6. According to the subway shield gas tunnel construction method described in claim 1 or 2, it is characterized in that: when carrying out shield tunneling construction described in step (2), through the gas monitoring and control system described in step 103, real-time From the detected gas concentration data, when it is judged that the actual absolute gas emission is less than the limit gas emission Q calculated in step 101, the difference between the actual absolute gas emission and the limit gas emission Q Combined with formula (1-1), the tunneling speed v of the shield machine is adjusted accordingly, that is, the tunneling speed v of the shield machine is correspondingly increased to ensure the construction progress. 7.按照权利要求4所述的地铁盾构瓦斯隧道施工方法,其特征在于:所述多组气体传感器包括多个红外甲烷传感器、多个硫化氢传感器和多个一氧化碳传感器。7. The construction method for subway shield gas tunnel according to claim 4, characterized in that: said plurality of gas sensors include a plurality of infrared methane sensors, a plurality of hydrogen sulfide sensors and a plurality of carbon monoxide sensors.
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