CN101566768A - Pixel structure for thin film transistor liquid crystal display and manufacturing method thereof - Google Patents
Pixel structure for thin film transistor liquid crystal display and manufacturing method thereof Download PDFInfo
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Abstract
本发明提供了一种薄膜晶体管液晶显示器像素结构,在基板之上形成有形成有像素电极以及透明导电层;像素电极上形成有漏电极,透明导电层上形成有数据扫描线和源电极,且源电极与数据扫描线连接,漏电极与像素电极连接;源电极与漏电极上依次形成有欧姆接触层与半导体层,欧姆接触层分别与源电极和漏电极接触的部分互不连接;源电极及漏电极未被欧姆接触层覆盖的部分、欧姆接触层未被半导体层覆盖的部分以及半导体层上形成有钝化层;所述钝化层上依次形成有栅极扫描线和栅电极、以及栅电极绝缘层。本发明同时提供了一种薄膜晶体管液晶显示器像素结构的制造方法,所述像素结构和制造方法能够节省制造工艺过程,并增大存储电容。
The invention provides a pixel structure of a thin film transistor liquid crystal display, in which a pixel electrode and a transparent conductive layer are formed on a substrate; a drain electrode is formed on the pixel electrode, a data scanning line and a source electrode are formed on the transparent conductive layer, and The source electrode is connected to the data scanning line, and the drain electrode is connected to the pixel electrode; an ohmic contact layer and a semiconductor layer are sequentially formed on the source electrode and the drain electrode, and the parts of the ohmic contact layer that are in contact with the source electrode and the drain electrode are not connected to each other; the source electrode A passivation layer is formed on the part of the drain electrode not covered by the ohmic contact layer, the part of the ohmic contact layer not covered by the semiconductor layer, and the semiconductor layer; a gate scanning line and a gate electrode are sequentially formed on the passivation layer, and gate insulating layer. The invention also provides a method for manufacturing a pixel structure of a thin film transistor liquid crystal display, the pixel structure and the method can save manufacturing process and increase storage capacitance.
Description
技术领域 technical field
本发明涉及薄膜晶体管(TFT)液晶显示器(LCD)阵列基板,尤其涉及薄膜晶体管液晶显示器像素结构及其制造方法。The invention relates to a thin film transistor (TFT) liquid crystal display (LCD) array substrate, in particular to a thin film transistor liquid crystal display pixel structure and a manufacturing method thereof.
背景技术 Background technique
目前,世界已进入信息革命时代,显示技术及显示器件在信息技术的发展过程中占据了十分重要的地位。其中,平板显示由于具有重量轻、厚度薄、体积小、无辐射、不闪烁等优点,已成为显示技术发展的方向。在平板显示技术中,TFT LCD因其具有功耗低、制造成本相对较低、无辐射的特点,在平板显示器市场中占据了主导地位。At present, the world has entered the era of information revolution, and display technology and display devices occupy a very important position in the development of information technology. Among them, due to the advantages of light weight, thin thickness, small size, no radiation, and no flicker, flat panel display has become the development direction of display technology. Among flat panel display technologies, TFT LCD has dominated the flat panel display market due to its low power consumption, relatively low manufacturing cost, and no radiation.
TFT LCD器件是由阵列玻璃基板和彩膜玻璃基板对盒而形成的,图1~图1b所示是目前主流的非晶硅TFT结构单一像素俯视图、及其A-A和B-B部位的截面示意图。如图1~图1b所示,该非晶硅TFT结构采用背沟道腐蚀的底栅结构,该阵列结构包括:一组栅极扫描线1和与之垂直的一组数据扫描线5,相邻的栅极扫描线1和数据扫描线5定义一个像素区域。每一个像素包含有一个TFT开关器件、像素电极10和部分的公共电极引线11,所述TFT开关器件由栅电极2、欧姆接触层14、半导体层3、栅电极绝缘层4、以及源电极6和漏电极7组成;在栅电极2、欧姆接触层14、半导体层3、栅电极绝缘层4、以及源电极6和漏电极7之上覆盖有钝化层8,并且,在漏电极7上方形成钝化层过孔9;像素电极10通过钝化层过孔9与TFT的漏电极7相连接;像素电极10一部分和栅极扫描线1一起形成存储电容(图中未示出)。为了进一步降低对盒后像素间的漏光,在像素平行于数据扫描线5的两侧形成挡光条12。TFT LCD devices are formed by combining array glass substrates and color film glass substrates. Figure 1 to Figure 1b show the top view of a single pixel of the current mainstream amorphous silicon TFT structure, and the cross-sectional schematic diagrams of A-A and B-B parts. As shown in Figures 1 to 1b, the amorphous silicon TFT structure adopts a bottom gate structure with a back channel etched, and the array structure includes: a set of
上述图1~图1b所示的像素结构,一般使用5-Mask工艺制造。5-Mask工艺是目前制作TFT的典型工艺技术,其主要工艺步骤如图2所示,包括:The above-mentioned pixel structures shown in FIG. 1 to FIG. 1 b are generally manufactured using a 5-Mask process. The 5-Mask process is currently a typical process technology for manufacturing TFTs. Its main process steps are shown in Figure 2, including:
步骤201~202:形成栅电极及其引线,形成栅电极绝缘层、欧姆接触层和半导体层;Steps 201-202: forming a gate electrode and its leads, forming a gate electrode insulating layer, an ohmic contact layer and a semiconductor layer;
步骤203~205:形成源电极、漏电极及数据扫描线;形成钝化层及像素电极。Steps 203-205: forming source electrodes, drain electrodes and data scanning lines; forming a passivation layer and pixel electrodes.
图2所示的每个步骤都包括薄膜沉积工艺、以及曝光和刻蚀等构图工艺。除图2所示的5-Mask技术,在现有技术中,通过改变Mask设计和工艺流程,也可产生其它的Mask工艺技术,这里不再赘述。Each step shown in Figure 2 includes a thin film deposition process, and patterning processes such as exposure and etching. In addition to the 5-Mask technology shown in FIG. 2 , in the prior art, by changing the Mask design and process flow, other Mask process technologies can also be produced, which will not be repeated here.
使用上述5-Mask工艺所制造的图1~图1b所示的像素结构,由于像素电极10与栅极扫描线1之间存在栅电极绝缘层4和钝化层8,所以,存储电容(图中未示出)较小,进而跳变电压较大,会影响画面显示品质。The pixel structure shown in FIGS. (not shown in ) is small, and thus the jump voltage is relatively large, which will affect the image display quality.
发明内容 Contents of the invention
有鉴于此,本发明的主要目的在于提供一种薄膜晶体管液晶显示器像素结构及其制造方法,能够在简化工艺过程的同时,提高画面显示品质。In view of this, the main purpose of the present invention is to provide a thin film transistor liquid crystal display pixel structure and a manufacturing method thereof, which can improve image display quality while simplifying the process.
为达到上述目的,本发明的技术方案是这样实现的:In order to achieve the above object, technical solution of the present invention is achieved in that way:
本发明提供了一种薄膜晶体管液晶显示器像素结构,包括基板;所述基板之上形成有像素电极以及透明导电层;The invention provides a pixel structure of a thin film transistor liquid crystal display, comprising a substrate; a pixel electrode and a transparent conductive layer are formed on the substrate;
所述像素电极之上形成有漏电极,所述透明导电层之上形成有数据扫描线和源电极,且所述源电极与所述数据扫描线连接,所述漏电极与所述像素电极连接;A drain electrode is formed on the pixel electrode, a data scanning line and a source electrode are formed on the transparent conductive layer, and the source electrode is connected to the data scanning line, and the drain electrode is connected to the pixel electrode ;
所述源电极与漏电极之上依次形成有欧姆接触层、以及半导体层,且欧姆接触层分别与源电极和漏电极接触的部分互不连接;An ohmic contact layer and a semiconductor layer are sequentially formed on the source electrode and the drain electrode, and the portions of the ohmic contact layer respectively in contact with the source electrode and the drain electrode are not connected to each other;
源电极、漏电极未被欧姆接触层覆盖的部分、欧姆接触层未被半导体层覆盖的部分、以及半导体层之上均形成有钝化层;A passivation layer is formed on the source electrode, the part of the drain electrode not covered by the ohmic contact layer, the part of the ohmic contact layer not covered by the semiconductor layer, and the semiconductor layer;
所述钝化层之上形成有栅极扫描线及栅电极;A gate scanning line and a gate electrode are formed on the passivation layer;
所述栅极扫描线和所述栅电极之上形成有栅电极绝缘层。A gate electrode insulating layer is formed on the gate scanning line and the gate electrode.
其中,源电极与漏电极之间的欧姆接触层包含有半导体掺杂区域,所述半导体掺杂区域使欧姆接触层分别与源电极和漏电极连接的部分互不连接。Wherein, the ohmic contact layer between the source electrode and the drain electrode includes a semiconductor doped region, and the semiconductor doped region makes the parts of the ohmic contact layer respectively connected to the source electrode and the drain electrode not connected to each other.
该像素结构还包括:The pixel structure also includes:
所述钝化层之上、栅电极绝缘层之下还形成有挡光条和公共电极引线,所述挡光条平行于所述数据扫描线,所述公共电极引线平行于所述栅极扫描线。A light-shielding strip and a common electrode lead are also formed on the passivation layer and under the gate electrode insulating layer, the light-shielding strip is parallel to the data scanning line, and the common electrode lead is parallel to the gate scanning line. Wire.
所述栅极扫描线、数据扫描线、源电极、漏电极、公共电极引线或挡光条为铝、铬、钨、钽、钛、钼及铝镍之一构成的单层、或上述金属材料任意组合构成的单层或复合层。The gate scanning lines, data scanning lines, source electrodes, drain electrodes, common electrode leads or light-shielding strips are single layers composed of one of aluminum, chromium, tungsten, tantalum, titanium, molybdenum and aluminum nickel, or the above metal materials Any combination of single or composite layers.
所述像素电极和所述透明导电层为相同材料部分,且所述像素电极与所述透明导电层互不连接。The pixel electrode and the transparent conductive layer are part of the same material, and the pixel electrode and the transparent conductive layer are not connected to each other.
本发明同时提供了一种薄膜晶体管液晶显示器像素结构的制造方法,该方法包括:The present invention simultaneously provides a method for manufacturing a pixel structure of a thin film transistor liquid crystal display, the method comprising:
A、在基板上依次沉积像素电极层、金属薄膜,通过构图工艺在基板上形成像素电极、源电极、漏电极和数据扫描线,且使得所述源电极与所述数据扫描线连接,所述漏电极与所述像素电极连接;A. Deposit a pixel electrode layer and a metal thin film sequentially on the substrate, form a pixel electrode, a source electrode, a drain electrode and a data scanning line on the substrate through a patterning process, and connect the source electrode to the data scanning line, the The drain electrode is connected to the pixel electrode;
B、在完成步骤A的基板上沉积欧姆接触层薄膜,通过一定的工艺使得欧姆接触层薄膜分别与源电极和漏电极连接的部分互不连接,之后,沉积半导体层薄膜,通过构图工艺在所述源电极和漏电极上形成欧姆接触层以及半导体层;B. Deposit the ohmic contact layer film on the substrate that completed step A, and make the parts of the ohmic contact layer film that are connected to the source electrode and the drain electrode not connected to each other through a certain process. After that, deposit the semiconductor layer film and pass the patterning process on the place. Forming an ohmic contact layer and a semiconductor layer on the source electrode and the drain electrode;
C、在完成步骤B的基板上沉积钝化层薄膜,形成钝化层;C. Depositing a passivation layer thin film on the substrate having completed step B to form a passivation layer;
D、在完成步骤C的基板上沉积金属薄膜,通过构图工艺形成栅极扫描线、栅电极;D. Depositing a metal thin film on the substrate that has completed step C, and forming gate scanning lines and gate electrodes through a patterning process;
E、在完成步骤D的基板上形成栅电极绝缘层。E. Forming a gate electrode insulating layer on the substrate after step D has been completed.
其中,所述通过一定的工艺使得欧姆接触层薄膜分别与源电极和漏电极连接的部分互不连接具体为:Wherein, the part where the ohmic contact layer film is respectively connected to the source electrode and the drain electrode through a certain process is not connected to each other is specifically:
首先在沉积的欧姆接触层薄膜上涂布一层光刻胶,通过曝光显影工艺将半导体掺杂区域对应的欧姆接触层薄膜暴露出来,对暴露出来的所述欧姆接触层薄膜使用半导体掺杂工艺形成半导体掺杂区域,之后,剥离掉欧姆接触层薄膜上的光刻胶。First, coat a layer of photoresist on the deposited ohmic contact layer film, expose the ohmic contact layer film corresponding to the semiconductor doped region through an exposure and development process, and use a semiconductor doping process for the exposed ohmic contact layer film A semiconductor doped region is formed, and then the photoresist on the ohmic contact layer film is stripped off.
所述通过一定的工艺使得欧姆接触层薄膜分别与源电极和漏电极连接的部分互不连接具体为:The parts of the ohmic contact layer thin film connected to the source electrode and the drain electrode are not connected to each other through a certain process, specifically:
先在沉积的欧姆接触层薄膜上涂布一层光刻胶,通过曝光显影工艺将半导体掺杂区域对应的欧姆接触层薄膜暴露出来,使用构图工艺刻蚀掉暴露出来的所述欧姆接触层薄膜,之后,剥离掉欧姆接触层薄膜上的光刻胶。First coat a layer of photoresist on the deposited ohmic contact layer film, expose the ohmic contact layer film corresponding to the semiconductor doped region through an exposure and development process, and use a patterning process to etch the exposed ohmic contact layer film , after that, peel off the photoresist on the ohmic contact layer film.
步骤B中所述欧姆接触层和半导体层为形成半岛体掺杂区域之后,使用同一掩膜板在构图工艺中同时形成。In step B, the ohmic contact layer and the semiconductor layer are formed simultaneously in a patterning process using the same mask plate after the peninsula doped region is formed.
步骤A具体为:Step A is specifically:
在基板上依次沉积像素电极层、金属薄膜,在所述金属薄膜之上涂布一层光刻胶,用掩模板全曝光出数据扫描线、源电极、漏电极以及像素区域;A pixel electrode layer and a metal thin film are sequentially deposited on the substrate, a layer of photoresist is coated on the metal thin film, and the data scanning line, source electrode, drain electrode and pixel area are fully exposed with a mask;
对所述像素区域进行灰化处理,去掉所述像素区域之上的光刻胶后,刻蚀掉所述像素区域的金属薄膜层,形成像素电极。Perform ashing treatment on the pixel area, remove the photoresist on the pixel area, etch off the metal thin film layer in the pixel area to form a pixel electrode.
步骤D中在通过构图工艺形成栅极扫描线和栅电极的同时,还形成公共电极引线以及挡光条。In step D, while forming the gate scanning lines and the gate electrodes through the patterning process, the common electrode leads and the light-shielding strips are also formed.
所述形成栅电极绝缘层具体为:The forming of the gate electrode insulating layer is specifically:
沉积栅电极绝缘层,并通过构图工艺在基板周边形成过孔,以暴露出基板周边的信号引线;或者,Depositing a gate electrode insulating layer, and forming via holes around the substrate through a patterning process to expose signal leads around the substrate; or,
使用掩膜生长工艺形成栅电极绝缘层。A gate electrode insulating layer is formed using a mask growth process.
本发明所提供的薄膜晶体管液晶显示器像素结构及其制造方法,将数据扫描线、源电极、漏电极和像素电极在一次曝光工艺中形成,而不是如现有技术中,将数据扫描线、源电极、漏电极在一次曝光工艺中形成,将像素电极在另外一次曝光工艺中形成;将欧姆接触层和半导体层在一次刻蚀工艺中形成,而不是分别在两次刻蚀工艺中形成,如此,大大简化了工艺过程。并且,由于将数据扫描线、源电极、漏电极和像素电极在一次曝光工艺中形成,取消了栅极绝缘层和钝化层过孔,由此,像素电极与栅极扫描线之间只存在钝化层,缩小了像素电极与栅极扫描线之间的间距,进而增大了存储电容,减小了跳变电压,从而可以有效改善和提高画面显示品质。In the thin film transistor liquid crystal display pixel structure and its manufacturing method provided by the present invention, the data scanning line, source electrode, drain electrode and pixel electrode are formed in one exposure process, instead of the data scanning line, source electrode and The electrode and the drain electrode are formed in one exposure process, and the pixel electrode is formed in another exposure process; the ohmic contact layer and the semiconductor layer are formed in one etching process instead of two etching processes respectively, so , which greatly simplifies the process. Moreover, since the data scanning line, source electrode, drain electrode and pixel electrode are formed in one exposure process, the gate insulating layer and the passivation layer via hole are canceled, thus, only the pixel electrode and the gate scanning line exist. The passivation layer reduces the distance between the pixel electrode and the gate scanning line, thereby increasing the storage capacitance and reducing the jump voltage, thereby effectively improving and improving the display quality of the picture.
附图说明 Description of drawings
图1为现有技术中TFT LCD阵列基板上单一像素结构俯视图;1 is a top view of a single pixel structure on a TFT LCD array substrate in the prior art;
图1a为图1的A-A部分横截面示意图;Figure 1a is a schematic cross-sectional view of part A-A of Figure 1;
图1b为图1的B-B部分横截面示意图;Figure 1b is a schematic cross-sectional view of the B-B part of Figure 1;
图2为现有技术5-Mask工艺流程示意图;Fig. 2 is the schematic diagram of prior art 5-Mask technological process;
图3为本发明中TFT LCD阵列基板上单一像素结构俯视图;3 is a top view of a single pixel structure on a TFT LCD array substrate in the present invention;
图3a为一种图3的C-C部分横截面示意图;Fig. 3 a is a schematic cross-sectional view of part C-C of Fig. 3;
图3b为另一种图3的C-C部分横截面示意图;Fig. 3b is another schematic cross-sectional view of part C-C of Fig. 3;
图3c为图3的D-D部分横截面示意图;Figure 3c is a schematic cross-sectional view of the D-D part of Figure 3;
图4为本发明TFT LCD像素结构制造方法流程示意图;Fig. 4 is the schematic flow chart of TFT LCD pixel structure manufacturing method of the present invention;
图5a为本发明图4所示制造方法像素电极层经过构图工艺之后的像素结构俯视图;Fig. 5a is a top view of the pixel structure after the patterning process of the pixel electrode layer of the manufacturing method shown in Fig. 4 of the present invention;
图5b为本发明经过全曝光之后的E-E部分横截面示意图;Figure 5b is a schematic cross-sectional view of the E-E part of the present invention after full exposure;
图5c为本发明经过灰化处理之后的E-E部分横截面示意图;Figure 5c is a schematic cross-sectional view of the E-E part of the present invention after ashing treatment;
图5d为本发明去掉金属薄膜层之后的E-E部分横截面示意图;Figure 5d is a schematic cross-sectional view of the E-E part after the metal thin film layer is removed in the present invention;
图5e为本发明图4所示制造方法像素电极层经过构图工艺之后的像素结构C-C部分横截面示意图;Fig. 5e is a schematic cross-sectional view of part C-C of the pixel structure after the pixel electrode layer of the manufacturing method shown in Fig. 4 of the present invention undergoes a patterning process;
图6a为本发明图4所示制造方法通过构图工艺形成欧姆接触层、以及半导体层之后的像素结构俯视图;FIG. 6a is a top view of the pixel structure after forming an ohmic contact layer and a semiconductor layer through a patterning process in the manufacturing method shown in FIG. 4 of the present invention;
图6b为本发明图4所示制造方法过构图工艺形成欧姆接触层、以及半导体层之后的像素结构C-C部分横截面示意图;6b is a schematic cross-sectional view of the C-C part of the pixel structure after forming an ohmic contact layer and a semiconductor layer in the manufacturing method shown in FIG. 4 of the present invention through a patterning process;
图6c为本发明图4所示的制造方法经过半导体掺杂工艺形成半导体掺杂区域后的C-C部分横截面示意图;Fig. 6c is a schematic cross-sectional view of the C-C part of the manufacturing method shown in Fig. 4 of the present invention after the semiconductor doping process forms the semiconductor doping region;
图6d为本发明图4所示的制造方法刻蚀掉半导体掺杂区域后的C-C部分横截面示意图;Fig. 6d is a schematic cross-sectional view of the C-C part after the semiconductor doped region is etched away by the manufacturing method shown in Fig. 4 of the present invention;
图7为本发明图4所示制造方法沉积钝化层后的C-C部分横截面示意图;7 is a schematic cross-sectional view of part C-C after the passivation layer is deposited by the manufacturing method shown in FIG. 4 of the present invention;
图8为本发明图4所示制造方法栅金属薄膜经过构图工艺之后的像素结构C-C部分横截面示意图。FIG. 8 is a schematic cross-sectional view of part C-C of the pixel structure after the gate metal thin film of the manufacturing method shown in FIG. 4 has undergone a patterning process according to the present invention.
附图标记:1、栅极扫描线;2、栅电极;3、半导体层;4、栅极绝缘层;5、数据扫描线;6、源电极;7、漏电极;8、钝化层;9、钝化层过孔;10、像素电极;11、公共电极引线;12、挡光条;14、欧姆接触层;15、半导体掺杂区域;16、光刻胶;17、透明导电层;18、金属薄膜层。Reference signs: 1. Gate scanning line; 2. Gate electrode; 3. Semiconductor layer; 4. Gate insulating layer; 5. Data scanning line; 6. Source electrode; 7. Drain electrode; 8. Passivation layer; 9. Passivation layer via hole; 10. Pixel electrode; 11. Common electrode lead; 12. Light blocking strip; 14. Ohmic contact layer; 15. Semiconductor doped area; 16. Photoresist; 17. Transparent conductive layer; 18. Metal film layer.
具体实施方式 Detailed ways
本发明的基本思想是:将数据扫描线、源电极、漏电极和像素电极在一次曝光工艺中形成,将半导体层和欧姆接触层在一次刻蚀工艺中形成,在简化工艺过程的同时,增大存储电容。The basic idea of the present invention is to form the data scanning line, source electrode, drain electrode and pixel electrode in one exposure process, and form the semiconductor layer and ohmic contact layer in one etching process, while simplifying the process, increasing the large storage capacitor.
进一步的,当源电极和漏电极分别与欧姆接触层相连接时,可对源电极与漏电极之间的欧姆接触层使用半导体掺杂工艺,使所述欧姆接触层互不连接,以保证本发明所述像素结构正常工作。Further, when the source electrode and the drain electrode are respectively connected to the ohmic contact layer, a semiconductor doping process can be used for the ohmic contact layer between the source electrode and the drain electrode, so that the ohmic contact layers are not connected to each other, so as to ensure this Invention said pixel structure works normally.
以下,通过具体实施例结合附图详细说明本发明薄膜晶体管液晶显示器像素结构及其制造方法的实现。Hereinafter, the implementation of the pixel structure and manufacturing method of the thin film transistor liquid crystal display of the present invention will be described in detail through specific embodiments in conjunction with the accompanying drawings.
图3为本发明TFTLCD阵列基板上单一像素结构俯视图;图3a和图3b分别为图3的C-C部分横截面示意图、以及D-D部分横截面示意图。如图3-图3b所示,该TFT LCD的阵列基板上有一组栅极扫描线1和与之平行的公共电极引线11,以及与之垂直的一组数据扫描线5和挡光条12;每相邻的栅极扫描线1和数据扫描线5交叉定义一个像素区域;一个像素区域包含有一个TFT开关器件、像素电极10和公共电极引线11,其中,所述TFT开关器件由栅电极2、半导体层3、栅极绝缘层4、欧姆接触层14、以及源电极6和漏电极7组成。Fig. 3 is a top view of a single pixel structure on a TFTLCD array substrate of the present invention; Fig. 3a and Fig. 3b are respectively a schematic cross-sectional view of part C-C and a schematic cross-sectional view of part D-D of Fig. 3 . As shown in Fig. 3-Fig. 3b, the array substrate of the TFT LCD has a group of
如图3~3b所示,本发明所提供的像素结构具体为:As shown in Figures 3-3b, the pixel structure provided by the present invention is specifically:
玻璃基板之上为像素电极10以及透明导电层17,在所述像素电极10之上为漏电极7,所述透明导电层17之上为数据扫描线5以及源电极6,并且源电极6与数据扫描线5连接,漏电极7与像素电极10连接,像素电极10与透明导电层17互不连接。而且,由于制造方法的关系,例如使用本发明图4所示的制造方法时,可能在数据扫描线5以及源电极6之下包含的透明导电层17为像素电极10所在像素电极层,但是,在数据扫描线5、源电极6之下的所述并不与漏电极7以及像素电极10相连接,只有与漏电极7连接的所述像素电极层部分为像素电极10,也即所述透明导电层17不与像素电极10相连接。其中,像素电极10、源电极6、漏电极7和数据扫描线5为在同一镀膜、掩膜光刻和刻蚀等构图工艺中完成制作的不同材料部分。所述像素电极10以及透明导电层17的材料一般为氧化铟锡、氧化铟锌或氧化铝锌。所述数据扫描线5、源电极6、与漏电极7为铝、铬、钨、钽、钛、钼及铝镍之一构成的单层、或上述金属材料任意组合构成的单层或复合层。Above the glass substrate is a
在源电极6与漏电极7之上依次为欧姆接触层14以及半导体层3,并且,欧姆接触层14分别与源电极6和漏电极7连接的部分互不连接,其中,使欧姆接触层14互不连接的方法可以为:通过半导体掺杂工艺形成如图3a所示的半导体掺杂区域15,该半导体掺杂区域15属于欧姆接触层14,使欧姆接触层14互不连接;或者,直接通过构图工艺刻蚀掉图3a中所示的半导体掺杂区域15,而形成图3b所示的像素结构横截面图,也可以达到使欧姆接触层互不连接的目的。其中,欧姆接触层14和半导体层3为使用同一掩膜板在光刻和刻蚀工艺中完成制作的不同材料部分。其中,具体使用何种材料属于公知技术,这里不再赘述。On the
源电极6、漏电极7未被欧姆接触层14覆盖的部分、欧姆接触层14未被半导体层3覆盖的部分、以及半导体层3之上均覆盖有钝化层8。其中,所述钝化层8的材料一般为:氮化硅、二氧化硅或氧化铝。The parts of the
在钝化层8之上包含栅极扫描线1、栅电极2、挡光条12以及公共电极引线11,并且,挡光条平行于数据扫描线5。在钝化层8未被覆盖部分、栅极扫描线1、栅电极2、挡光条12、以及公共电极引线11之上覆盖有栅电极绝缘层4。其中,所述栅极扫描线1、公共电极引线11和挡光条12为在同一镀膜、掩膜光刻和刻蚀等构图工艺中完成制作的相同材料部分,可以为铝、铬、钨、钽、钛、钼及铝镍之一构成的单层、或为上述金属材料任意组合构成的单层或复合层。The
现有技术中,如图1~图1b所示,半导体有缘层14在源电极6、漏电极7下面,像素电极10通过钝化层过孔9与漏电极7相连接;而在本发明所述像素结构中,如图3~图3b所示,将像素电极10、源电极6和漏电极7在同一镀膜、掩膜光刻和刻蚀等构图工艺中完成,取消了钝化层过孔9,并采用顶栅结构,节省了一步曝光工艺。In the prior art, as shown in Figures 1 to 1b, the semiconductor
图3~图3b所示TFT LCD像素结构仅为本发明的一种典型结构,在实际应用中,也可以采用其它形状和图案的像素结构,只要将源电极与数据扫描线相连接,漏电极与像素电极连接,欧姆接触层和半导体层位于数据扫描线之上;且欧姆接触层如与源电极和漏电极连接,则欧姆接触层连接源电极的部分和连接漏电极的部分互不连接即可。The TFT LCD pixel structure shown in Figures 3 to 3b is only a typical structure of the present invention. In practical applications, pixel structures of other shapes and patterns can also be used. As long as the source electrode is connected to the data scanning line, the drain electrode Connected to the pixel electrode, the ohmic contact layer and the semiconductor layer are located above the data scanning line; and if the ohmic contact layer is connected to the source electrode and the drain electrode, the part of the ohmic contact layer connected to the source electrode and the part connected to the drain electrode are not connected to each other. Can.
图4为本发明薄膜晶体管液晶显示器像素结构制造方法,同时参照图3~图3b,该方法包括:Fig. 4 is a method for manufacturing a pixel structure of a thin film transistor liquid crystal display according to the present invention, and referring to Fig. 3 to Fig. 3b at the same time, the method includes:
步骤401:在基板上依次沉积像素电极层、金属薄膜,通过曝光工艺和刻蚀工艺等构图工艺,在基板上形成像素电极10、源电极6、漏电极7和数据扫描线5。Step 401: Deposit the pixel electrode layer and metal thin film sequentially on the substrate, and form the
使用一定的金属沉积方法,例如磁控溅射方法,在玻璃基板上沉积一层像素电极层,使用透明电极的掩膜版,厚度在100至1000之间;然后,使用磁控溅射方法在像素电极层上再沉积一层厚度在1000到7000金属薄膜;之后,在所述金属薄膜之上涂布一层光刻胶16,用掩膜板全曝光出数据扫描线5、源电极6、漏电极7和像素区域,所述像素区域即为图5b中像素电极10所对应的部分,像素电极10之上覆盖有与数据扫描线5材料相同的金属薄膜层18,所述数据扫描线5、源电极6、漏电极7和像素区域均为双层金属结构,位于数据扫描线5以及源电极6之下的像素电极层为透明导电层17,而像素区域与漏电极7相连接,完成全曝光之后的数据扫描线5以及所述金属薄膜层18之上覆盖有完整的光刻胶,如图5b所示。之后,进行灰化处理,去掉覆盖在金属薄膜层18上的光刻胶16,此时的E-E部分横截面示意图如图5c所示。最后,用物理或化学刻蚀方法去掉像素区域双层金属上的第一层金属,也即像素电极10之上的金属薄膜层18,形成像素电极10的图形,此时的E-E部分横截面示意图如图5d所示。Use a certain metal deposition method, such as the magnetron sputtering method, to deposit a layer of pixel electrode layer on the glass substrate, using a transparent electrode mask with a thickness of 100 to 1000 Between; Then, use the magnetron sputtering method to deposit a layer thickness of 1000 on the pixel electrode layer to 7000 Metal thin film; Afterwards, coat one
完成步骤401之后的像素结构俯视图以及C-C部分横截面示意图如图5a和5e所示,结合图5d可知:源电极6与数据线5相连,源电极6和漏电极7下部包含像素电极层,且数据扫描线5、源电极6下部所包含的像素电极层即为本发明中所述的透明导电层17,所述透明导电层17不与漏电极7相连,且并不包含在像素电极10中,只有与漏电极7相连的像素电极层部分才称为像素电极10。The top view of the pixel structure after step 401 and the cross-sectional schematic diagram of part C-C are shown in Figures 5a and 5e. Combining with Figure 5d, it can be known that the
常用的像素电极10材料为氧化铟锡(ITO)、或氧化铟锌(IZO);所述金属薄膜所使用的金属材料通常可以采用钼、铝、铝镍合金、钼钨合金、铬、或铜等金属,也可以使用上述几种金属材料薄膜的组合结构。The commonly used material for the
其中,具体如何使用磁控溅射方法所述沉积、如何进行所述曝光、以及所述刻蚀方法的使用均属于公知技术,这里不再赘述。Wherein, specifically how to use the magnetron sputtering method for the deposition, how to perform the exposure, and the use of the etching method are all known technologies, and will not be repeated here.
步骤402:在完成步骤401的基板上沉积欧姆接触层薄膜,通过半导体掺杂工艺形成半导体掺杂区域15,之后再次沉积半导体层薄膜,通过曝光工艺和刻蚀工艺等构图工艺,在所述源电极6和漏电极7上形成欧姆接触层14、以及半导体层3。Step 402: Deposit an ohmic contact layer thin film on the substrate completed in step 401, form a semiconductor doped
利用一定的沉积方法,例如化学汽相沉积法,在阵列基板上沉积500到2000的N+a-Si薄膜,在所述N+a-Si薄膜上涂布一层光刻胶16,通过曝光显影工艺,使得欧姆接触层薄膜中的半导体掺杂区域15暴露出来。在半导体掺杂区域15处进行半导体掺杂工艺,使得半导体掺杂区域15中掺杂有P型硅,此时,C-C部分横截面示意图如图6c所示,之后,剥离掉欧姆接触层薄膜上的光刻胶16。利用一定的金属沉积方法,例如化学汽相沉积法,在阵列基板上沉积500到4000的非晶硅薄膜,用半导体层3的掩膜版进行曝光后对非晶硅进行干法刻蚀,同时形成欧姆接触层14和半导体层3,欧姆接触层14和半导体层3为使用同一掩膜板在光刻和刻蚀等构图工艺中完成制作的不同材料部分。Using a certain deposition method, such as chemical vapor deposition, deposit 500 on the array substrate to 2000 A layer of
其中,源电极6和漏电极7上部分覆盖的欧姆接触层14中为N型非晶硅,源电极6和漏电极7间的欧姆接触层14的半导体掺杂区域15中为P型非晶硅。完成本步骤之后的像素结构俯视图如图6a所示,C-C部分横截面示意图如图6b所示。Wherein, the
其中,具体如何使用化学汽相沉积法进行所述沉积、以及如何进行所述刻蚀工艺和所述掺杂工艺属于公知技术,这里不再赘述。Wherein, specifically how to use the chemical vapor deposition method to perform the deposition, and how to perform the etching process and the doping process belong to known technologies, and will not be repeated here.
步骤403:利用一定的沉积方法,例如化学汽相沉积法,在阵列基板上连续沉积1000到6000的钝化层。Step 403: Using a certain deposition method, such as chemical vapor deposition, continuously deposit 1000 to 6000 passivation layer.
完成本步骤之后的像素结构的C-C部分横截面示意图如图7所示,在源电极6和漏电极7未被欧姆接触层14覆盖的部分、像素电极10未被漏电极7覆盖的部分、欧姆接触层14未被半导体层3覆盖的部分、以及半导体层3之上均沉积有钝化层8。The schematic cross-sectional view of the C-C part of the pixel structure after this step is shown in FIG. A
所述钝化层的材料一般为氮化硅、二氧化硅或氧化铝。The material of the passivation layer is generally silicon nitride, silicon dioxide or aluminum oxide.
步骤404:在完成步骤403的基板上沉积金属薄膜,通过曝光工艺和刻蚀工艺等构图工艺,形成栅极扫描线1、栅电极2、公共电极引线11以及挡光条12。Step 404: Deposit a metal thin film on the substrate completed in step 403, and form
使用一定的金属沉积方法,例如磁控溅射方法,在玻璃基板上制备一层厚度在1000至7000的栅金属薄膜,用栅电极掩膜版通过曝光工艺和刻蚀工艺等构图工艺,在玻璃基板的一定区域上形成栅极扫描线1、栅电极2、公共电极引线11和挡光条12的图案。Use a certain metal deposition method, such as magnetron sputtering method, to prepare a layer with a thickness of 1000 on the glass substrate to 7000 The gate metal thin film is used to form the
完成本步骤之后的像素结构的C-C部分横截面示意图如图8所示,栅电极2形成于钝化层8之上。A schematic cross-sectional view of part C-C of the pixel structure after this step is shown in FIG. 8 , and the
其中,所述栅金属薄膜所使用的栅金属材料可以为钼、铝、铝镍合金、钼钨合金、铬、或铜等金属,或者,也可以使用上述几种栅金属材料薄膜的组合结构。Wherein, the gate metal material used for the gate metal film may be metals such as molybdenum, aluminum, aluminum-nickel alloy, molybdenum-tungsten alloy, chromium, or copper, or a combination structure of the above gate metal material films may also be used.
步骤405:在完成步骤404的基板上沉积栅电极绝缘层4。Step 405: depositing a gate
使用一定的沉积方法,例如化学汽相沉积法,在玻璃基板上沉积一层厚度在1000至4000的栅电极绝缘层4。在实际应用中,沉积栅电极绝缘层4后,还需要通过曝光及刻蚀等构图工艺,在阵列基板周边形成过孔图形,将阵列基板周边信号引线暴露出来,以实现外加信号的输入。Using a certain deposition method, such as chemical vapor deposition, deposit a layer with a thickness of 1000 on the glass substrate to 4000 The gate electrode insulating
所述栅电极绝缘层的材料一般为氮化硅、二氧化硅或氧化铝。The material of the gate electrode insulating layer is generally silicon nitride, silicon dioxide or aluminum oxide.
或者,在本步骤中,也可以直接在完成步骤404的基板上使用掩膜生长工艺形成栅电极绝缘层4。这时,所使用的掩膜生长工艺,能够保证引线的引线(PAD)区及ITO电击区上方不覆盖栅电极绝缘层4,从而节省了使用曝光等构图工艺将周边信号引线暴露的过程。具体如何使用掩膜生长工艺形成栅电极绝缘层4属于公知技术,这里不再赘述。Alternatively, in this step, the gate
其中,在图4所示的像素结构制造方法的步骤402中,对于半导体掺杂区域15,也可以不使用所述半导体掺杂工艺,而是直接使用干法刻蚀等构图工艺刻蚀掉所述半导体掺杂区域15,同样可以达到使欧姆接触层互不连接的目的。刻蚀掉所述半导体掺杂区域15后的C-C部分横截面示意图如图6d所示。这时,其他步骤的具体操作与图4所示的制造方法相同,这里不再过多赘述。Wherein, in step 402 of the pixel structure manufacturing method shown in FIG. 4 , for the semiconductor doped
以上所述,仅为本发明的较佳实施例而已,并非用于限定本发明的保护范围。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention.
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