CN101555417B - Denitrifier and preparation method thereof - Google Patents
Denitrifier and preparation method thereof Download PDFInfo
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- CN101555417B CN101555417B CN 200810119590 CN200810119590A CN101555417B CN 101555417 B CN101555417 B CN 101555417B CN 200810119590 CN200810119590 CN 200810119590 CN 200810119590 A CN200810119590 A CN 200810119590A CN 101555417 B CN101555417 B CN 101555417B
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- 238000002360 preparation method Methods 0.000 title claims abstract description 24
- 239000011148 porous material Substances 0.000 claims abstract description 32
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 30
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 27
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 12
- 239000000047 product Substances 0.000 claims description 71
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 44
- 239000004094 surface-active agent Substances 0.000 claims description 29
- 229910052782 aluminium Inorganic materials 0.000 claims description 27
- 239000002994 raw material Substances 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 25
- 230000007062 hydrolysis Effects 0.000 claims description 23
- 238000006460 hydrolysis reaction Methods 0.000 claims description 23
- 238000003756 stirring Methods 0.000 claims description 22
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 20
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 17
- 229910052710 silicon Inorganic materials 0.000 claims description 17
- 239000010703 silicon Substances 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 9
- 238000000465 moulding Methods 0.000 claims description 9
- 239000000126 substance Substances 0.000 claims description 9
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 claims description 8
- -1 softex kw Chemical compound 0.000 claims description 7
- 230000032683 aging Effects 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 6
- BNGXYYYYKUGPPF-UHFFFAOYSA-M (3-methylphenyl)methyl-triphenylphosphanium;chloride Chemical compound [Cl-].CC1=CC=CC(C[P+](C=2C=CC=CC=2)(C=2C=CC=CC=2)C=2C=CC=CC=2)=C1 BNGXYYYYKUGPPF-UHFFFAOYSA-M 0.000 claims description 5
- SMZOGRDCAXLAAR-UHFFFAOYSA-N aluminium isopropoxide Chemical compound [Al+3].CC(C)[O-].CC(C)[O-].CC(C)[O-] SMZOGRDCAXLAAR-UHFFFAOYSA-N 0.000 claims description 5
- 150000001412 amines Chemical class 0.000 claims description 5
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 4
- WOWHHFRSBJGXCM-UHFFFAOYSA-M cetyltrimethylammonium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCC[N+](C)(C)C WOWHHFRSBJGXCM-UHFFFAOYSA-M 0.000 claims description 4
- SFVFIFLLYFPGHH-UHFFFAOYSA-M stearalkonium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCCCC[N+](C)(C)CC1=CC=CC=C1 SFVFIFLLYFPGHH-UHFFFAOYSA-M 0.000 claims description 4
- JBIROUFYLSSYDX-UHFFFAOYSA-M benzododecinium chloride Chemical compound [Cl-].CCCCCCCCCCCC[N+](C)(C)CC1=CC=CC=C1 JBIROUFYLSSYDX-UHFFFAOYSA-M 0.000 claims description 3
- OCBHHZMJRVXXQK-UHFFFAOYSA-M benzyl-dimethyl-tetradecylazanium;chloride Chemical compound [Cl-].CCCCCCCCCCCCCC[N+](C)(C)CC1=CC=CC=C1 OCBHHZMJRVXXQK-UHFFFAOYSA-M 0.000 claims description 3
- LFQCEHFDDXELDD-UHFFFAOYSA-N tetramethyl orthosilicate Chemical compound CO[Si](OC)(OC)OC LFQCEHFDDXELDD-UHFFFAOYSA-N 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 2
- 239000012467 final product Substances 0.000 claims description 2
- 125000000217 alkyl group Chemical group 0.000 claims 1
- IQDGSYLLQPDQDV-UHFFFAOYSA-N dimethylazanium;chloride Chemical compound Cl.CNC IQDGSYLLQPDQDV-UHFFFAOYSA-N 0.000 claims 1
- 235000019441 ethanol Nutrition 0.000 claims 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 claims 1
- 239000003795 chemical substances by application Substances 0.000 abstract description 81
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 abstract description 50
- 229910017464 nitrogen compound Inorganic materials 0.000 abstract description 32
- 150000002830 nitrogen compounds Chemical class 0.000 abstract description 32
- 238000001179 sorption measurement Methods 0.000 abstract description 29
- 229910052757 nitrogen Inorganic materials 0.000 abstract description 25
- 235000012239 silicon dioxide Nutrition 0.000 abstract description 3
- 229910052681 coesite Inorganic materials 0.000 abstract 2
- 229910052593 corundum Inorganic materials 0.000 abstract 2
- 229910052906 cristobalite Inorganic materials 0.000 abstract 2
- 229910052682 stishovite Inorganic materials 0.000 abstract 2
- 229910052905 tridymite Inorganic materials 0.000 abstract 2
- 229910001845 yogo sapphire Inorganic materials 0.000 abstract 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 18
- 229910017604 nitric acid Inorganic materials 0.000 description 18
- 238000000034 method Methods 0.000 description 17
- 239000000243 solution Substances 0.000 description 17
- 239000000499 gel Substances 0.000 description 16
- 238000012360 testing method Methods 0.000 description 14
- 239000002283 diesel fuel Substances 0.000 description 13
- 150000004767 nitrides Chemical class 0.000 description 11
- 239000004927 clay Substances 0.000 description 10
- 238000009826 distribution Methods 0.000 description 8
- 238000011156 evaluation Methods 0.000 description 8
- 229960000583 acetic acid Drugs 0.000 description 7
- 238000007670 refining Methods 0.000 description 7
- CSDREXVUYHZDNP-UHFFFAOYSA-N alumanylidynesilicon Chemical compound [Al].[Si] CSDREXVUYHZDNP-UHFFFAOYSA-N 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 239000012362 glacial acetic acid Substances 0.000 description 6
- 239000011259 mixed solution Substances 0.000 description 6
- 239000003921 oil Substances 0.000 description 6
- 239000002253 acid Substances 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 239000002131 composite material Substances 0.000 description 5
- 239000012086 standard solution Substances 0.000 description 5
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- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 4
- 239000003463 adsorbent Substances 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 4
- 239000000446 fuel Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 238000005191 phase separation Methods 0.000 description 4
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 3
- 239000004215 Carbon black (E152) Substances 0.000 description 3
- FARBQUXLIQOIDY-UHFFFAOYSA-M Dioctyldimethylammonium chloride Chemical compound [Cl-].CCCCCCCC[N+](C)(C)CCCCCCCC FARBQUXLIQOIDY-UHFFFAOYSA-M 0.000 description 3
- 239000005909 Kieselgur Substances 0.000 description 3
- 239000003513 alkali Substances 0.000 description 3
- 239000011959 amorphous silica alumina Substances 0.000 description 3
- 230000003197 catalytic effect Effects 0.000 description 3
- 238000007710 freezing Methods 0.000 description 3
- 230000008014 freezing Effects 0.000 description 3
- 238000001879 gelation Methods 0.000 description 3
- 229930195733 hydrocarbon Natural products 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 239000002244 precipitate Substances 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- OISVCGZHLKNMSJ-UHFFFAOYSA-N 2,6-dimethylpyridine Chemical compound CC1=CC=CC(C)=N1 OISVCGZHLKNMSJ-UHFFFAOYSA-N 0.000 description 2
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- LZZYPRNAOMGNLH-UHFFFAOYSA-M Cetrimonium bromide Chemical compound [Br-].CCCCCCCCCCCCCCCC[N+](C)(C)C LZZYPRNAOMGNLH-UHFFFAOYSA-M 0.000 description 2
- SIKJAQJRHWYJAI-UHFFFAOYSA-N Indole Chemical compound C1=CC=C2NC=CC2=C1 SIKJAQJRHWYJAI-UHFFFAOYSA-N 0.000 description 2
- SMWDFEZZVXVKRB-UHFFFAOYSA-N Quinoline Chemical compound N1=CC=CC2=CC=CC=C21 SMWDFEZZVXVKRB-UHFFFAOYSA-N 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 229910021417 amorphous silicon Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000001354 calcination Methods 0.000 description 2
- 125000000609 carbazolyl group Chemical class C1(=CC=CC=2C3=CC=CC=C3NC12)* 0.000 description 2
- 238000006477 desulfuration reaction Methods 0.000 description 2
- 230000023556 desulfurization Effects 0.000 description 2
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- DCAYPVUWAIABOU-UHFFFAOYSA-N hexadecane Chemical compound CCCCCCCCCCCCCCCC DCAYPVUWAIABOU-UHFFFAOYSA-N 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 150000002475 indoles Chemical class 0.000 description 2
- 239000002808 molecular sieve Substances 0.000 description 2
- 229910052901 montmorillonite Inorganic materials 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 2
- 229910002027 silica gel Inorganic materials 0.000 description 2
- 239000000741 silica gel Substances 0.000 description 2
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000004448 titration Methods 0.000 description 2
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- SDRQSBRBZLQFIW-UHFFFAOYSA-N [Cl-].CCCCCCCCCCCCC1=CC=C(C[NH+](C)C)C=C1 Chemical compound [Cl-].CCCCCCCCCCCCC1=CC=C(C[NH+](C)C)C=C1 SDRQSBRBZLQFIW-UHFFFAOYSA-N 0.000 description 1
- 239000013543 active substance Substances 0.000 description 1
- 150000003973 alkyl amines Chemical class 0.000 description 1
- 238000005267 amalgamation Methods 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 150000001448 anilines Chemical class 0.000 description 1
- 229940111121 antirheumatic drug quinolines Drugs 0.000 description 1
- 239000002199 base oil Substances 0.000 description 1
- CADWTSSKOVRVJC-UHFFFAOYSA-N benzyl(dimethyl)azanium;chloride Chemical compound [Cl-].C[NH+](C)CC1=CC=CC=C1 CADWTSSKOVRVJC-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005660 chlorination reaction Methods 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- ZXJXZNDDNMQXFV-UHFFFAOYSA-M crystal violet Chemical compound [Cl-].C1=CC(N(C)C)=CC=C1[C+](C=1C=CC(=CC=1)N(C)C)C1=CC=C(N(C)C)C=C1 ZXJXZNDDNMQXFV-UHFFFAOYSA-M 0.000 description 1
- 230000009849 deactivation Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- HPYNZHMRTTWQTB-UHFFFAOYSA-N dimethylpyridine Natural products CC1=CC=CN=C1C HPYNZHMRTTWQTB-UHFFFAOYSA-N 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
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- PZOUSPYUWWUPPK-UHFFFAOYSA-N indole Natural products CC1=CC=CC2=C1C=CN2 PZOUSPYUWWUPPK-UHFFFAOYSA-N 0.000 description 1
- RKJUIXBNRJVNHR-UHFFFAOYSA-N indolenine Natural products C1=CC=C2CC=NC2=C1 RKJUIXBNRJVNHR-UHFFFAOYSA-N 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
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- 150000002825 nitriles Chemical class 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
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- 150000002988 phenazines Chemical class 0.000 description 1
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- 229920001296 polysiloxane Polymers 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 150000003233 pyrroles Chemical class 0.000 description 1
- 150000003248 quinolines Chemical class 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- LIVNPJMFVYWSIS-UHFFFAOYSA-N silicon monoxide Chemical compound [Si-]#[O+] LIVNPJMFVYWSIS-UHFFFAOYSA-N 0.000 description 1
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- 238000003980 solgel method Methods 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- AISMNBXOJRHCIA-UHFFFAOYSA-N trimethylazanium;bromide Chemical compound Br.CN(C)C AISMNBXOJRHCIA-UHFFFAOYSA-N 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
Abstract
本发明涉及一种脱氮剂,该脱氮剂由60~90wt%SiO2和10~40wt%Al2O3组成,优选SiO2的含量为80wt%,Al2O3的含量为20wt%。本发明所述的脱氮剂的比表面积为500~1000m2/g,孔体积为0.6~1.2ml/g,且其孔径3~10nm的百分比大于80%。本发明还进一步公开了上述脱氮剂的制备方法,使用该制备方法制备的本发明所述的脱氮剂具有较为适宜的酸性中心,对碱性氮化物具有较强的选择性;此外,该脱氮剂对于微量氮化物和较大量的氮化物的脱除率都可以高达99.9%,最为重要的是,该脱氮剂在实现上述高脱氮率的同时,其吸附氮容量还可以高达2.2%。The invention relates to a denitrification agent, the denitrification agent is composed of 60-90wt% SiO2 and 10-40wt% Al2O3 , preferably the content of SiO2 is 80wt%, and the content of Al2O3 is 20wt% . The denitrification agent of the present invention has a specific surface area of 500-1000m 2 /g, a pore volume of 0.6-1.2ml/g, and a percentage of its pore diameter of 3-10nm is greater than 80%. The present invention further discloses the preparation method of the above-mentioned denitrification agent. The denitrification agent of the present invention prepared by the preparation method has a relatively suitable acid center and has strong selectivity to basic nitrogen compounds; in addition, the The denitrification agent can remove as high as 99.9% of trace nitrogen compounds and relatively large amounts of nitrogen compounds. The most important thing is that the denitrification agent can achieve the above-mentioned high denitrification rate at the same time, and its nitrogen adsorption capacity can be as high as 2.2 %.
Description
技术领域 technical field
本发明涉及一种吸附脱氮剂及其制备方法,特别是可用于对催化柴油进行吸附脱氮的脱氮剂,属于净化技术领域。The invention relates to an adsorption denitrification agent and a preparation method thereof, in particular to an adsorption denitrification agent for catalytic diesel oil, and belongs to the technical field of purification.
背景技术 Background technique
柴油燃料是各发展中国家最为重要的动力燃料,其热功效率高、燃料比消耗低、比较经济,被视为节能燃料,因而在我国同样具有重要的地位,在实际使用的燃料中占有较高的份额。在实际使用过程中,对于柴油性能的要求,主要分为以下几个方面:(1)着火性,通过处理保证柴油具有较高且适宜的十六烷值;(2)蒸发性,即保证柴油具有适宜的轻质馏分,在保证柴油具有良好启动性(易于燃烧)的同时,又不会发生爆震现象;(3)较高的凝点,柴油的凝点和其馏分有着密切的关系,馏分越重则其凝点越高。而上述性能要求,我国目前制备的柴油并不能够满足,所以需要进行一定的处理。Diesel fuel is the most important power fuel in developing countries. It has high thermal power efficiency, low fuel specific consumption, and is relatively economical. high share. In the actual use process, the requirements for diesel performance are mainly divided into the following aspects: (1) ignitability, to ensure that diesel has a high and suitable cetane number through treatment; (2) evaporability, that is, to ensure that diesel oil It has a suitable light distillate, which ensures that the diesel has good startability (easy to burn) and at the same time does not cause knocking; (3) higher freezing point, the freezing point of diesel oil is closely related to its fraction, The heavier the fraction, the higher its freezing point. However, the above-mentioned performance requirements cannot be met by the diesel oil currently produced in my country, so certain treatments are required.
在我国生产的柴油中含有较多的有机硫化物和氮化物,所述氮化物分为碱性氮化物以及非碱性氮化物两大类;常见的碱性氮化物主要包括脂肪胺类、吡啶类、喹啉类和苯胺类,常见的非碱性氮化物主要包括吡咯类、吲哚类、咔唑类、吩嗪类、腈类和酰胺类。在柴油中的碱性氮化物则主要是喹啉类和苯胺类,非碱性氮化物主要是吲哚类和咔唑类,而且经测试表明柴油中非碱性氮化物是碱性氮化物含量的3~5倍。Diesel produced in my country contains a lot of organic sulfides and nitrogen compounds. The nitrogen compounds are divided into two categories: basic nitrogen compounds and non-basic nitrogen compounds; common basic nitrogen compounds mainly include aliphatic amines, pyridine Common non-basic nitrogen compounds mainly include pyrroles, indoles, carbazoles, phenazines, nitriles and amides. The basic nitrogen compounds in diesel oil are mainly quinolines and anilines, and the non-basic nitrogen compounds are mainly indoles and carbazoles, and it has been tested that the non-basic nitrogen compounds in diesel oil are the basic nitrogen compounds. 3 to 5 times of that.
在上述氮氧化物中,非碱性氮化物对于后续柴油加氢精制处理而言,影响不大;而对于碱性氮化物而言,尤其是二甲基吡啶及烷基胺类等碱性氮化物,一方面会促使油品的颜色和安定性变坏,另一方面还将会影响后续催化加氢处理过程中催化剂的活性,甚至导致其中毒失活,直接影响到后续柴油加氢精制脱硫的精度,使得脱硫精度降低,且还会由于氮化物本身会消耗部分氢气,从而提高了加氢精制工艺中的整体耗氢量,浪费了能源。Among the above-mentioned nitrogen oxides, non-basic nitrogen compounds have little effect on subsequent diesel oil hydrotreating; while for basic nitrogen compounds, especially basic nitrogen compounds such as lutidine and alkylamines On the one hand, it will cause the color and stability of the oil to deteriorate, and on the other hand, it will also affect the activity of the catalyst in the subsequent catalytic hydrotreating process, and even lead to its poisoning and deactivation, which directly affects the subsequent desulfurization of diesel hydrotreating The precision of desulfurization is reduced, and the nitride itself will consume part of the hydrogen, thereby increasing the overall hydrogen consumption in the hydrofining process and wasting energy.
所以尽可能地去除柴油中的碱性氮化物是提高柴油加氢精制效率的一个有效的手段。目前,通常使用的去除柴油中碱性氮化物的手段主要包括两种,一种是通过加氢催化处理去除碱性氮化物,另一种则是采用吸附脱氮剂直接对柴油中的碱性氮化物进行吸附处理。Therefore, removing basic nitrogen compounds in diesel as much as possible is an effective means to improve the efficiency of diesel hydrotreating. At present, there are two methods commonly used to remove basic nitrogen compounds in diesel oil, one is to remove basic nitrogen compounds through hydrocatalytic treatment, and the other is to use adsorption denitrification agent to directly remove basic nitrogen compounds in diesel oil. Nitride is adsorbed.
吸附脱氮是利用固体吸附剂对极性化合物较强的吸附作用,来脱除油品中的氮化物。常用的吸附脱氮剂一般为极性较大的物质,且要求具有大比表面积、大孔隙率、强酸性和大孔径,最好具有不同强度分布的酸性中心,以增加选择脱氮的能力;上述物质诸如硅胶、活性氧化铝、活性炭、分子筛、硅藻土和白土等。Adsorption denitrification is the use of solid adsorbents for the strong adsorption of polar compounds to remove nitrogen compounds in oil. Commonly used adsorption denitrification agents are generally polar substances, and require large specific surface area, large porosity, strong acidity and large pore size. It is best to have acid centers with different intensity distributions to increase the ability of selective denitrification; Examples of the above-mentioned substances include silica gel, activated alumina, activated carbon, molecular sieves, diatomaceous earth, and clay.
使用白土作为脱氮剂,其通常与酸或溶剂构成古老的酸-白土、溶剂-白土体系,从而脱除油品中的氮化物。虽然白土可以作为脱氮剂,但是如果想利用白土获得较高的精制深度,那么其需要的白土的量是巨大的,这样就会由于大量白土的加入从而降低精制油的收率;且吸附氮化物后的废白土不能够再生利用,对环境的污染极为严重。对于硅藻土脱氮剂而言,其同样存在上述问题。所以,随着人类对环境保护的日益重视,近年来利用白土和硅藻土作为脱氮剂进行吸附脱氮的精制技术具有逐渐被取代的趋势。Clay is used as a denitrification agent, which usually forms an ancient acid-clay or solvent-clay system with acid or solvent, so as to remove nitrogen compounds in oil. Although clay can be used as a denitrification agent, if you want to use clay to obtain a higher refining depth, then the amount of clay required is huge, which will reduce the yield of refined oil due to the addition of a large amount of clay; and nitrogen adsorption The waste white clay after chlorination cannot be recycled, and the pollution to the environment is extremely serious. For the diatomaceous earth denitrification agent, it also has the above-mentioned problems. Therefore, as humans pay more and more attention to environmental protection, the refining technology of using clay and diatomaceous earth as denitrification agents for adsorption denitrification tends to be gradually replaced in recent years.
美国专利文献US6248230B1公开了一种制备清洁烃燃料的方法,在该方法中需要对烃原料进行精制,其用于脱除烃燃料中氮化物的吸附剂使用的就是活性氧化铝、分子筛、二氧化硅凝胶。经测试表明,使用比表面积为733.2m2/g、孔径为20.19埃的二氧化硅凝胶作为脱氮剂,其脱氮率最高只能达到7%。U.S. patent document US6248230B1 discloses a method for preparing clean hydrocarbon fuels. In this method, hydrocarbon raw materials need to be refined, and the adsorbent used to remove nitrogen compounds in hydrocarbon fuels uses activated alumina, molecular sieves, and carbon dioxide. silicone gel. Tests have shown that using silica gel with a specific surface area of 733.2m 2 /g and a pore diameter of 20.19 angstroms as a denitrification agent, the denitrification rate can only reach 7%.
随着技术的发展,中国专利文献CN101003743A公开了一种用于润滑油基础油溶剂精制中的吸附精制剂,该精制剂的主要成分是以氧化铝、氧化硅为主要成分的多孔性物质,该精制剂的上述主要组分主要是由天然硼润土矿中的蒙脱石经溶剂改性、干燥和筛分而得到的。该专利以蒙脱石作为原料,对其进行改性,在很大程度上提高了脱氮剂的脱氮率,然而由于原料中包含一些杂质成分,其对于上述吸附精制剂的吸附精度会存在一定程度的影响,从而导致吸附率降低,明显地表现为该专利中公开的吸附精制剂的脱氮率也只能达到79%。With the development of technology, Chinese patent document CN101003743A discloses a kind of adsorption refining preparation used in the solvent refining of lubricating oil base oil. The main component of the refining preparation is a porous substance with alumina and silicon oxide as the main components. The above-mentioned main components of the refined preparation are mainly obtained from montmorillonite in natural boronite ore through solvent modification, drying and screening. This patent uses montmorillonite as a raw material and modifies it, which greatly improves the denitrification rate of the denitrification agent. However, since the raw material contains some impurity components, its adsorption accuracy for the above-mentioned adsorption refining agent will be limited. A certain degree of influence leads to a decrease in the adsorption rate, which is obviously manifested in that the denitrification rate of the adsorption refining preparation disclosed in this patent can only reach 79%.
美国专利文献US4137154公开了一种从有机介质中脱除氮化物的工艺,所使用的脱氮剂可以是无定形氧化硅-氧化铝或氧化硅和氧化铝的混合物。经测试表明,该专利文献中所述的无定形氧化硅-氧化铝由5~95wt%的氧化硅和余量的氧化铝组成,该物质仅对微量氮化物(诸如0.2ppm)具有高达99.9%的脱除率,而对于含量为7.4ppm的氮化物,无定形氧化硅-氧化铝对该氮化物的脱除率仅能达到76.9%;此外,在该专利文献中对于该无定形氧化硅-氧化铝的脱氮性能的评价仅仅使用了氮化物脱除率来衡量,却没有公开任何有关该脱氮剂吸附氮容量的数据,而事实上,对于任何一个脱氮剂而言,高脱氮率和高吸附氮容量具有同样重要的价值,仅仅具备高脱氮率却没有高吸附氮容量,那么在脱氮处理过程中需要不断地更换脱氮剂来满足其对氮化物的吸附,这样就大大降低了脱氮处理效率。也正是由于其脱氮剂本身吸附氮容量的限制,导致了其对于微量氮化物的脱除率可以达到99.9%,而对于含量仅为7.4ppm的氮化物的脱除率却只能达到76.9%。US Patent No. 4,137,154 discloses a process for removing nitrides from an organic medium. The denitrification agent used may be amorphous silica-alumina or a mixture of silica and alumina. Tests have shown that the amorphous silica-alumina described in this patent document is composed of 5 to 95 wt% of silica and the balance of alumina, and this substance only has a trace amount of nitride (such as 0.2ppm) as high as 99.9%. The removal rate, and for the nitride content of 7.4ppm, the removal rate of amorphous silicon oxide-alumina can only reach 76.9%; in addition, in this patent document, for the amorphous silicon oxide- The evaluation of the denitrification performance of alumina only uses the nitrogen removal rate to measure, but does not disclose any data about the nitrogen adsorption capacity of the denitrification agent. In fact, for any denitrification agent, the high denitrification Efficiency and high adsorption nitrogen capacity have the same important value, only have high denitrification rate but no high adsorption nitrogen capacity, then in the process of denitrification treatment, it is necessary to constantly replace the denitrification agent to satisfy its adsorption of nitrogen compounds, so that The efficiency of denitrification treatment is greatly reduced. It is also due to the limitation of the nitrogen adsorption capacity of the denitrification agent itself that the removal rate of trace nitrogen compounds can reach 99.9%, while the removal rate of nitrogen compounds with a content of only 7.4ppm can only reach 76.9%. %.
对于上述脱氮剂的制备方法,英国专利文献GB2267486A公开了一种无定形氧化硅-氧化铝的制备方法,其是将含硅物质(诸如正硅酸乙酯)中加入乙醇溶液,之后再加入含铝离子的水溶液,控制其pH值为0.7~2.4,从而形成硅铝溶胶,再于200~600℃对上述硅铝溶胶进行焙烧,即可制备得到具有微孔结构的无定形氧化硅-氧化铝。在该制备方法中,存在如下技术问题:(1)首先制备含铝离子的水溶液,那么再将其加入含硅乙醇溶液中时,所述铝离子一部分发生水解生成了溶胶,另一部分会生成铝离子的沉淀,从而降低了硅铝溶胶的产率;(2)在含铝离子水溶液发生水解成胶或者沉淀之后,将其加入到含硅乙醇溶液中,会影响到含硅物质的充分水解成胶;(3)采用上述制备方法制备得到的硅铝脱氮剂的孔径分布并不集中,微孔分布最大只能达到73%。For the preparation method of the above-mentioned denitrification agent, the British patent document GB2267486A discloses a preparation method of amorphous silica-alumina, which is to add a silicon-containing substance (such as tetraethyl orthosilicate) to an ethanol solution, and then add The aqueous solution containing aluminum ions is controlled at a pH of 0.7 to 2.4 to form a silica-alumina sol, and then the above-mentioned silica-alumina sol is roasted at 200-600°C to prepare amorphous silica-oxide with a microporous structure. aluminum. In this preparation method, there are the following technical problems: (1) first prepare an aqueous solution containing aluminum ions, then when it is added to a silicon-containing ethanol solution, a part of the aluminum ions will be hydrolyzed to form a sol, and the other part will generate aluminum ions. ion precipitation, thereby reducing the productive rate of silica-alumina sol; (2) after the aqueous solution containing aluminum ions is hydrolyzed into gel or precipitated, it is added to the silicon-containing ethanol solution, which will affect the sufficient hydrolysis of silicon-containing substances into (3) The pore size distribution of the silica-alumina denitrification agent prepared by the above preparation method is not concentrated, and the maximum micropore distribution can only reach 73%.
发明内容 Contents of the invention
本发明所要解决的第一个技术问题是现有技术中的硅铝脱氮剂仅仅适用于微量氮化物的脱除,且对于微量氮化物的脱除只具有较高的氮化物脱除率却没有较高的吸附氮容量的问题,进而提供一种不仅仅适用于微量氮化物的脱除,也可适用于较大量的氮化物的脱除,且同时具有高氮化物脱除率和高吸附氮容量的硅铝脱氮剂。The first technical problem to be solved by the present invention is that the silicon-aluminum denitrification agent in the prior art is only suitable for the removal of trace nitrides, and for the removal of trace nitrides, it only has a relatively high nitride removal rate. There is no problem of high adsorption nitrogen capacity, and thus provides a method not only suitable for the removal of trace nitrogen compounds, but also suitable for the removal of larger amounts of nitrogen compounds, and has high nitrogen removal rate and high adsorption at the same time Nitrogen capacity silicon aluminum denitrification agent.
本发明所要解决的第二个技术问题是现有技术制备硅铝脱氮剂的方法中容易由于不能准确控制水解成胶而导致的影响溶胶生成率,以及制备得到的硅铝脱氮剂的孔径分布不够集中的问题,进而提供一种可以准确控制硅铝水解溶胶的生成,并保证其水解成胶充分且具有较高微孔孔径分布比率的硅铝脱氮剂的制备方法。The second technical problem to be solved by the present invention is that in the method for preparing silicon-aluminum denitrification agent in the prior art, it is easy to affect the sol generation rate due to the inability to accurately control hydrolysis and gelation, and the pore size of the prepared silicon-alumina denitrification agent The distribution is not concentrated enough, and a method for preparing a silicon-alumina denitrification agent that can accurately control the formation of the silica-alumina hydrolysis sol and ensure that it is fully hydrolyzed into a gel and has a relatively high micropore size distribution ratio.
为解决上述技术问题,本发明提供了一种吸附脱氮剂,该脱氮剂由60~90wt%SiO2和10~40wt%Al2O3组成。优选所述脱氮剂中SiO2的含量为80wt%,Al2O3的含量为20wt%。In order to solve the above technical problems, the present invention provides an adsorption denitrification agent, which is composed of 60-90wt% SiO 2 and 10-40wt% Al 2 O 3 . Preferably, the content of SiO 2 in the denitrification agent is 80 wt%, and the content of Al 2 O 3 is 20 wt%.
其中,所述脱氮剂的比表面积为500~1000m2/g,孔体积为0.6~1.2ml/g。所述脱氮剂的孔径3~10nm的百分比大于80%。Wherein, the specific surface area of the denitrification agent is 500-1000m 2 /g, and the pore volume is 0.6-1.2ml/g. The percentage of the denitrification agent with a pore diameter of 3-10 nm is greater than 80%.
本发明还在公开了上述脱氮剂的基础上,进一步公开了用于解决上述第二个技术问题的脱氮剂制备方法,其包括如下步骤:On the basis of disclosing the above-mentioned denitrification agent, the present invention further discloses a preparation method of the denitrification agent for solving the above-mentioned second technical problem, which includes the following steps:
(a)向含铝原料中加入适量水,所述水与产品中氧化铝的摩尔比为110~280,于83~87℃下进行水解,之后加入硝酸溶液进行解胶,再于90~95℃下进行水解至少1h,冷却后生成溶胶产物I;(a) Add an appropriate amount of water to the aluminum-containing raw material, the molar ratio of the water to the alumina in the product is 110-280, perform hydrolysis at 83-87°C, then add nitric acid solution for degumming, and then dissolve the gel at 90-95°C The hydrolysis is carried out at least 1 h at ℃, and the sol product I is generated after cooling;
(b)向含硅原料中加入适量无水乙醇,所述无水乙醇和含硅原料的质量比为0.5~0.7,将上述物质搅拌均匀,然后加入体积比为1:1的乙醇和水,溶液中总的水量与产品中二氧化硅的摩尔比为6~10,之后加入硝酸溶液调节上述溶液的pH值为3,搅拌得到溶胶产物II;(b) adding an appropriate amount of absolute ethanol to the silicon-containing raw material, the mass ratio of the absolute ethanol to the silicon-containing raw material is 0.5-0.7, stirring the above-mentioned materials evenly, and then adding ethanol and water with a volume ratio of 1:1, The molar ratio of the total amount of water in the solution to the silicon dioxide in the product is 6-10, and then adding nitric acid solution to adjust the pH value of the above solution to 3, and stirring to obtain the sol product II;
(c)将产物I和产物II混合搅拌,并加入适量表面活性剂,所述表面活性剂与产品中SiO2摩尔比为0.15~0.35,搅拌3~10h直接生成凝胶产物III,将上述产物III于50~70℃进行老化;(c) Mix and stir the product I and the product II, and add an appropriate amount of surfactant, the molar ratio of the surfactant to the SiO in the product is 0.15 to 0.35, stir for 3 to 10 hours to directly generate the gel product III, and the above product III Aging at 50-70°C;
(d)将上述经老化后的产物III于30~50℃进行减压干燥至少0.5d,成型后于500~600℃焙烧3~5h即可。(d) Dry the above-mentioned aged product III at 30-50° C. under reduced pressure for at least 0.5 days, and bake it at 500-600° C. for 3-5 hours after molding.
其中,所述含铝原料为硝酸铝、异丙醇铝中的一种或两种;所述含硅原料为正硅酸甲酯、正硅酸乙酯中的一种或两种。所述表面活性剂为分子量不高于600的有机胺类表面活性剂,选自十二烷基二甲基苄基氯化铵、十八烷基二甲基苄基氯化铵、十六烷基三甲基溴化胺、十六烷基三甲基氯化胺、十四烷基二甲基苄基氯化铵、双辛烷基二甲基氯化铵中的一种或多种。Wherein, the aluminum-containing raw material is one or both of aluminum nitrate and aluminum isopropoxide; the silicon-containing raw material is one or both of methyl orthosilicate and ethyl orthosilicate. The surfactant is an organic amine surfactant with a molecular weight not higher than 600, selected from dodecyl dimethyl benzyl ammonium chloride, octadecyl dimethyl benzyl ammonium chloride, hexadecane One or more of trimethyl ammonium bromide, cetyl trimethyl ammonium chloride, tetradecyl dimethyl benzyl ammonium chloride, bis-octyl dimethyl ammonium chloride.
所述步骤(a)中将含铝原料于85℃下进行水解1h;再将含铝原料于90~95℃下进行水解1~2.5h。所述步骤(c)中的老化时间为2~3d。所述步骤(d)中将成型后的产物III于550℃进行焙烧。In the step (a), the aluminum-containing raw material is hydrolyzed at 85°C for 1 hour; then the aluminum-containing raw material is hydrolyzed at 90-95°C for 1-2.5 hours. The aging time in the step (c) is 2-3 days. In the step (d), the shaped product III is calcined at 550°C.
本发明所述的脱氮剂的制备方法,需要分别制备铝溶胶和硅溶胶;对于铝溶胶的制备,需通过两个水解步骤来实现,首先向含铝原料中加入适量水,于83~87℃下进行水解,水解时间优选1h,即可向其中加入硝酸溶液进行解胶,之所以要进行解胶是由于含铝原料水溶液在水解成胶过程中极易生成水解沉淀,沉淀的生成大大影响了铝溶胶的形成,并会影响到制备得到的硅铝脱氮剂的孔径以及孔径分布,加入硝酸可以将上述水解过程中生成的铝沉淀消除,从而在二次设定温度为90~95℃进行水解时,保证了解胶后的含铝原料水解成胶顺利进行;其中,限定于90~95℃下进行水解的时间为至少1h,是为了保证水解成胶的充分完成,该水解完成的时间可以优选1~2.5h。对于含硅溶胶的制备,首先需要将含硅原料分散于适量无水乙醇中,然后再将体积比为1:1的乙醇和水加入上述分散有含硅原料的乙醇溶液中,之所以要在加入乙醇和水混合液之前加入无水乙醇,是因为含硅原料遇水剧烈水解,将其分散于无水乙醇中可以控制其水解速度;加入硝酸溶液调节上述溶液的pH值为3,该pH值一方面保证了含硅原料充分水解生成硅溶胶而不生成沉淀,也保证了后续得到的脱氮剂孔径的集中分布,另一方面还提供了脱氮剂必须的适宜酸性中心,更有利于脱氮剂对碱性氮化物的吸附和再生。The preparation method of the denitrification agent according to the present invention needs to prepare aluminum sol and silica sol respectively; for the preparation of aluminum sol, it needs to be realized through two hydrolysis steps, firstly, add an appropriate amount of water to the aluminum-containing raw material, and at 83-87 The hydrolysis is carried out at ℃, the hydrolysis time is preferably 1h, and nitric acid solution can be added to it for degumming. The reason for degumming is that the aqueous solution of aluminum-containing raw materials is easily hydrolyzed during the gelation process, and the formation of precipitates greatly affects The formation of aluminum sol will affect the pore size and pore size distribution of the prepared silicon-alumina denitrification agent. Adding nitric acid can eliminate the aluminum precipitate generated in the above hydrolysis process, so that the secondary setting temperature is 90 ~ 95 ° C When performing hydrolysis, ensure that the aluminum-containing raw materials after degelation are hydrolyzed into gels smoothly; among them, the time for hydrolysis at 90-95°C is limited to at least 1 hour, in order to ensure that the hydrolysis into gels is fully completed, and the time for the hydrolysis to complete 1 to 2.5 hours can be preferred. For the preparation of silicon-containing sol, it is first necessary to disperse the silicon-containing raw material in an appropriate amount of absolute ethanol, and then add ethanol and water with a volume ratio of 1:1 to the above-mentioned ethanol solution dispersed with silicon-containing raw materials. Adding absolute ethanol before adding ethanol and water mixture is because the silicon-containing raw material is hydrolyzed violently when it encounters water, and dispersing it in absolute ethanol can control its hydrolysis rate; adding nitric acid solution to adjust the pH value of the above solution to 3, the pH On the one hand, it ensures that the silicon-containing raw materials are fully hydrolyzed to form silica sol without precipitation, and also ensures the concentrated distribution of the pore size of the subsequent denitrification agent. On the other hand, it also provides the appropriate acid center necessary for the denitrification agent, which is more conducive Adsorption and regeneration of basic nitrogen compounds by denitrification agent.
如前述含铝原料和含硅原料的选择,其有利于控制溶胶的pH值,从而保证最终制备得到的脱氮剂的适宜酸性中心。As mentioned above, the selection of aluminum-containing raw materials and silicon-containing raw materials is beneficial to control the pH value of the sol, thereby ensuring a suitable acid center for the final denitrification agent prepared.
上述铝溶胶和硅溶胶制备完成后,将上述两种物质混合后再加入适量表面活性剂作表面导向剂,当体系添加适量的表面活性剂后,在反应过程中可以诱发Spinodal(旋节线)相分离,最终所制得的复合氧化物都具有三维空间连续的以介孔结构为主并兼具大孔的结构,从而可以提供高效的物质传输通道。从表面活性剂的种类来看,其可以是市售的任何一种可以满足上述诱发Spinodal相分离并可以制备得到具有三维空间连续的以介孔为主并兼具大孔结构复合氧化物的表面活性剂;其中,优选分子量不高于600的有机胺类表面活性剂,是由于该类表面活性剂不仅可以达到上述诱发Spinodal相分离并可以制备得到具有三维空间连续的以介孔为主并兼具大孔结构复合氧化物的目的,而且其成本较低,最为重要的是其可以很好地起到通过搅拌调节后续pH值,保证提供给最终产品一个适宜的酸性中心。从表面活性剂的添加量来讲,其加入量不能太大,否则容易导致脱氮剂大孔结构过多,介孔结构过少,降低脱氮剂吸附容量;同样地其添加量也不能太小,否则容易导致脱氮剂大孔结构过少,脱氮剂内部不能提供高效的物质传输通道,降低脱氮剂吸附容量;上述表面活性剂的添加除可起到表面导向剂的作用外,还可以起到调节pH值的作用,通过对加入表面活性剂后的产物I和产物II进行搅拌,并限定搅拌时间为3~10h,随着搅拌的进行溶胶的pH值会增加,并最终生成具有适宜酸性中心的凝胶产物III;之后,设定50~70℃进行老化,有利于生成适宜孔径的凝胶产物;老化时间以2~3d为最佳,即可达到凝胶老化的目的。After the above-mentioned aluminum sol and silica sol are prepared, mix the above two substances and then add an appropriate amount of surfactant as a surface-directing agent. When the system is added with an appropriate amount of surfactant, Spinodal (spinodal) can be induced during the reaction process. Phase separation, the final composite oxides have a three-dimensional spatially continuous structure dominated by mesoporous structures with macropores, which can provide efficient material transport channels. From the perspective of the type of surfactant, it can be any of the commercially available ones that can satisfy the above-mentioned induced Spinodal phase separation and can be prepared to have a three-dimensional spatially continuous surface of a composite oxide mainly composed of mesopores and a macroporous structure. Active agent; Wherein, preferred molecular weight is not higher than the organic amine surfactant of 600, is because this kind of surfactant can not only reach above-mentioned induced Spinodal phase separation and can prepare to have three-dimensional spatial continuity mainly with mesoporous amalgamation The purpose of the composite oxide with a macroporous structure, and its cost is low, the most important thing is that it can well adjust the subsequent pH value through stirring to ensure that a suitable acidic center is provided for the final product. In terms of the amount of surfactant added, the added amount should not be too large, otherwise it will easily lead to too much macroporous structure and too little mesopore structure of the denitrifying agent, which will reduce the adsorption capacity of the denitrifying agent; similarly, the added amount should not be too large. Otherwise, it will easily lead to too little macroporous structure of the denitrification agent, and the interior of the denitrification agent cannot provide efficient material transmission channels, reducing the adsorption capacity of the denitrification agent; the addition of the above surfactants can not only play the role of surface directing agent It can also play a role in adjusting the pH value. By stirring the product I and product II after adding the surfactant, and limiting the stirring time to 3-10 hours, the pH value of the sol will increase with the stirring, and finally generate Gel product III with a suitable acid center; after that, set 50-70°C for aging, which is beneficial to generate a gel product with a suitable pore size; the best aging time is 2-3 days to achieve the purpose of gel aging.
最后,需要将上述经老化后的产物III于30~50℃进行减压干燥至少0.5d,可以将上述制备过程中的水和乙醇去除掉,减压干燥成型后于500~600℃对上述物质进行焙烧3~5h,优选焙烧温度为550℃,更有利于脱氮剂孔结构的形成。Finally, it is necessary to dry the above-mentioned aged product III at 30-50°C under reduced pressure for at least 0.5 days. The water and ethanol in the above-mentioned preparation process can be removed. Carry out calcination for 3-5 hours, preferably at a calcination temperature of 550°C, which is more conducive to the formation of the pore structure of the denitrification agent.
采用添加有机表面活性剂的新型溶胶-凝胶法合成同时具有介孔和大孔结构(以介孔为主)的Al2O3-SiO2复合氧化物多孔材料,所合成的这些材料具有巨大的比表面积和发达的孔结构,并具有固体酸性。并将这些具有发达孔结构的吸附材料用于吸附脱除柴油中的碱性氮化物,为进一步生产超低氮清洁柴油提供新的方法。Al 2 O 3 -SiO 2 composite oxide porous materials with both mesoporous and macroporous structures (mainly mesopores) were synthesized by the new sol-gel method with the addition of organic surfactants. The synthesized materials have huge Large specific surface area and developed pore structure, and has solid acidity. And these adsorbent materials with well-developed pore structure are used to adsorb and remove basic nitrogen compounds in diesel oil, and provide a new method for further producing ultra-low nitrogen clean diesel oil.
本发明具有如下所述的优点:The present invention has the following advantages:
(1)采用本发明所述的硅铝脱氮剂的制备方法制备得到的脱氮剂,其对于微量氮化物的脱除率可以高达99.9%;此外该脱氮剂还可以适用于更高含量氮化物的脱除,诸如含量为500ppm的氮化物,本发明所述的脱氮剂可以实现对其脱除率同样能达到99.9%;最为重要的是,该脱氮剂在实现上述高脱氮率的同时,其吸附氮容量仍可以高达2.2%;(1) The denitrification agent prepared by the preparation method of the silicon aluminum denitrification agent according to the present invention can have a removal rate of up to 99.9% for trace nitrides; in addition, the denitrification agent can also be applied to a higher content The removal of nitrides, such as the nitrides with a content of 500ppm, the denitrification agent of the present invention can realize that its removal rate can reach 99.9%; the most important thing is that the denitrification agent achieves the above-mentioned high denitrification At the same time, its adsorption nitrogen capacity can still be as high as 2.2%;
(2)采用本发明所述的硅铝脱氮剂的制备方法制备得到的本发明所述的脱氮剂,其比表面积很高且其表面具有丰富的酸性中心,而且这些酸性中心的酸强度又不高,这样有利于对碱性氮化物的选择性吸附;此外,具有适宜酸性中心的脱氮剂还易于再生,可以重复使用;(2) The denitrification agent of the present invention prepared by the preparation method of the silicon-aluminum denitrification agent of the present invention has a high specific surface area and abundant acid centers on its surface, and the acid strength of these acid centers It is not high, which is conducive to the selective adsorption of basic nitrogen compounds; in addition, the denitrification agent with a suitable acidic center is easy to regenerate and can be reused;
(3)本发明所述的硅铝脱氮剂的制备方法,采用了铝溶胶和硅溶胶分别制备再混合制备脱氮剂的方法,通过二次水解结合硝酸解胶很好地控制了铝溶胶的形成,避免了铝沉淀生成而降低溶胶产率的问题;此外,还通过事先加入无水乙醇控制了含硅物质的水解成胶过程;从而在整体上保证制备的材料具有均匀规整的孔结构、适当的孔径大小和集中的孔径分布提供了必要的条件。(3) The preparation method of the silicon-aluminum denitrification agent of the present invention adopts the method of separately preparing aluminum sol and silica sol and then mixing and preparing the denitrification agent, and the aluminum sol is well controlled by secondary hydrolysis combined with nitric acid degelation The formation of aluminum precipitates avoids the problem of reducing the yield of sol; in addition, the hydrolysis and gelation process of silicon-containing substances is controlled by adding absolute ethanol in advance; thus ensuring that the prepared material has a uniform and regular pore structure as a whole , appropriate pore size and concentrated pore size distribution provide the necessary conditions.
具体实施方式 Detailed ways
本发明将结合以下实施例对本发明所述的脱氮剂及其制备方法进行进一步的描述:The present invention will further describe the denitrification agent of the present invention and its preparation method in conjunction with the following examples:
实施例1Example 1
称取17.8g异丙醇铝加入到200g水中,加热到83℃水解0.5小时,然后用1.7g硝酸解胶,于90℃水解3小时,冷却后生成产物W1。Weigh 17.8g of aluminum isopropoxide and add it to 200g of water, heat to 83°C for 0.5 hour for hydrolysis, then use 1.7g of nitric acid for degumming, hydrolyze for 3 hours at 90°C, and produce product W1 after cooling.
称取138.7g正硅酸乙酯,加入69.4g无水乙醇,搅拌10分钟,然后加入体积比为1:1的乙醇和水混合溶液214.5g,用硝酸调节至上述溶液的pH值为3,搅拌1小时,生成产物W2。Weigh 138.7g of tetraethyl orthosilicate, add 69.4g of absolute ethanol, stir for 10 minutes, then add 214.5g of ethanol and water mixed solution with a volume ratio of 1:1, adjust the pH value of the above solution to 3 with nitric acid, Stirring for 1 hour yielded product W2.
将产物W1和产物W2混合搅拌,加入34g表面活性剂对十二烷基二甲基苄基氯化铵,搅拌3小时,获得凝胶产物W3,将产物W3在50℃下老化5天。将上述经老化后的产物于30℃减压干燥3天,成型后于500℃焙烧5小时,获得氧化铝含量为10wt%,二氧化硅含量为90wt%的脱氮剂产品。The product W1 and the product W2 were mixed and stirred, 34 g of surfactant p-dodecyldimethylbenzyl ammonium chloride was added, and stirred for 3 hours to obtain a gel product W3, which was aged at 50° C. for 5 days. The above-mentioned aged product was dried under reduced pressure at 30°C for 3 days, and baked at 500°C for 5 hours after molding to obtain a denitrification agent product with an alumina content of 10wt% and a silica content of 90wt%.
经测试表明,该脱氮剂产品的比表面积为580m2/g,孔体积为0.6ml/g,且孔径为3~10nm的百分比为85%。Tests show that the specific surface area of the denitrification agent product is 580m 2 /g, the pore volume is 0.6ml/g, and the percentage of the pore diameter is 3-10nm is 85%.
实施例2Example 2
称取40g异丙醇铝加入到400g水中,加热到85℃水解1.0小时,然后用3.8g硝酸解胶,于91℃水解2.5小时,冷却后生成产物W1。Weigh 40g of aluminum isopropoxide and add it to 400g of water, heat to 85°C for 1.0 hour for hydrolysis, then use 3.8g of nitric acid for degumming, hydrolyze for 2.5 hours at 91°C, and produce product W1 after cooling.
称取138.7g正硅酸乙酯,加入97.1g无水乙醇,搅拌10分钟,然后加入体积比为1:1的乙醇和水混合溶液128.7g,用硝酸调节至上述溶液的pH值为3,搅拌1小时,生成产物W2。Weigh 138.7g of tetraethyl orthosilicate, add 97.1g of absolute ethanol, stir for 10 minutes, then add 128.7g of ethanol and water mixed solution with a volume ratio of 1:1, adjust the pH of the above solution to 3 with nitric acid, Stirring for 1 hour yielded product W2.
将产物W1和产物W2混合搅拌,加入61g表面活性剂十六烷基三甲基溴化胺,搅拌5小时,获得凝胶产物W3,将产物W3在55℃下老化3天。将上述经老化后的产物于40℃减压干燥2天,成型后于550℃焙烧4小时,获得氧化铝含量为20wt%,二氧化硅含量为80wt%的脱氮剂产品。The product W1 and the product W2 were mixed and stirred, 61 g of surfactant cetyltrimethylammonium bromide was added, and stirred for 5 hours to obtain a gel product W3, which was aged at 55° C. for 3 days. The above-mentioned aged product was dried under reduced pressure at 40° C. for 2 days, and baked at 550° C. for 4 hours after molding to obtain a denitrification agent product with an alumina content of 20 wt % and a silica content of 80 wt %.
经测试表明,该脱氮剂产品的比表面积为1000m2/g,孔体积为1.2ml/g,且孔径为3~10nm的百分比为90.5%。Tests show that the specific surface area of the denitrification agent product is 1000m 2 /g, the pore volume is 1.2ml/g, and the percentage of the pore diameter is 3-10nm is 90.5%.
实施例3Example 3
称取68.7g异丙醇铝加入到847g水中,加热到86℃水解1.5小时,然后用5.7g硝酸解胶,于93℃水解2.0小时,冷却后生成产物W1。Weigh 68.7g of aluminum isopropoxide and add it to 847g of water, heat to 86°C for 1.5 hours for hydrolysis, then use 5.7g of nitric acid for degumming, hydrolyze for 2.0 hours at 93°C, and produce product W1 after cooling.
称取138.7g正硅酸乙酯,加入83g无水乙醇,搅拌10分钟,然后加入体积比为1:1的乙醇和水混合溶液150g,用硝酸调节至上述溶液的pH值为3,搅拌1小时,生成产物W2。Weigh 138.7g of tetraethyl orthosilicate, add 83g of absolute ethanol, stir for 10 minutes, then add 150g of a mixed solution of ethanol and water with a volume ratio of 1:1, adjust the pH value of the above solution to 3 with nitric acid, and stir for 1 hours, the product W2 is formed.
将产物W1和产物W2混合搅拌,加入71g表面活性剂十八烷基二甲基苄基氯化铵,搅拌7小时,获得凝胶产物W3,将产物W3在60℃下老化2.5天。将上述经老化后的产物于45℃减压干燥1天,成型后于580℃焙烧3.5小时,获得氧化铝含量为30wt%,二氧化硅含量为70wt%的脱氮剂。The product W1 and the product W2 were mixed and stirred, 71 g of surfactant octadecyldimethylbenzyl ammonium chloride was added, and stirred for 7 hours to obtain a gel product W3, which was aged at 60° C. for 2.5 days. The above-mentioned aged product was dried under reduced pressure at 45° C. for 1 day, and baked at 580° C. for 3.5 hours after molding to obtain a denitrification agent with an alumina content of 30 wt % and a silica content of 70 wt %.
经测试表明,该脱氮剂产品的比表面积为650m2/g,孔体积为0.8ml/g,且孔径为3~10nm的百分比87%。Tests show that the specific surface area of the denitrification agent product is 650m 2 /g, the pore volume is 0.8ml/g, and the percentage of the pore diameter is 3-10nm is 87%.
实施例4Example 4
称取196g硝酸铝加入到432g水中,加热到87℃水解2.0小时,然后用9.5g硝酸解胶,于95℃水解1.0小时,冷却后生成产物W1。Weigh 196g of aluminum nitrate and add it to 432g of water, heat to 87°C for 2.0 hours for hydrolysis, then degullify with 9.5g of nitric acid, hydrolyze for 1.0 hour at 95°C, and generate product W1 after cooling.
称取138.7g正硅酸乙酯,加入80g无水乙醇,搅拌10分钟,然后加入体积比为1:1的乙醇和水混合溶液172g,用硝酸调节至上述溶液的pH值为3,搅拌1小时,生成产物W2。Weigh 138.7g of tetraethyl orthosilicate, add 80g of absolute ethanol, stir for 10 minutes, then add 172g of ethanol and water mixed solution with a volume ratio of 1:1, adjust the pH value of the above solution to 3 with nitric acid, and stir for 1 hours, the product W2 is formed.
将产物W1和产物W2混合搅拌,加入70g表面活性剂双辛烷基二甲基氯化铵,搅拌8小时,获得凝胶产物W3,将产物W3在65℃下老化2.0天。将上述经老化后的产物于50℃减压干燥0.5天,成型后于600℃焙烧3.0小时,获得氧化铝含量为40wt%,二氧化硅含量为60wt%的脱氮剂。The product W1 and the product W2 were mixed and stirred, 70 g of surfactant bis-octyl dimethyl ammonium chloride was added, and stirred for 8 hours to obtain a gel product W3, which was aged at 65° C. for 2.0 days. The above-mentioned aged product was dried under reduced pressure at 50°C for 0.5 days, and baked at 600°C for 3.0 hours after molding to obtain a denitrification agent with an alumina content of 40 wt% and a silica content of 60 wt%.
经测试表明,该脱氮剂产品的比表面积为850m2/g,孔体积为0.9ml/g,且孔径为3~10nm的百分比为90%。Tests show that the specific surface area of the denitrification agent product is 850m 2 /g, the pore volume is 0.9ml/g, and the percentage of the pore diameter is 3-10nm is 90%.
实施例5Example 5
称取196g硝酸铝加入到500g水中,加热到85℃水解1.0小时,然后用9.5g硝酸解胶,于93℃水解2.0小时,冷却,生成产物W1。Weigh 196g of aluminum nitrate and add it to 500g of water, heat to 85°C for 1.0 hour for hydrolysis, then use 9.5g of nitric acid for degumming, hydrolyze for 2.0 hours at 93°C, cool to produce product W1.
称取138.7g正硅酸乙酯,加入90g无水乙醇,搅拌10分钟,然后加入体积比为1:1的乙醇和水混合溶液,使得无水乙醇总量达到193g,用硝酸调节至PH值为3,搅拌1小时,生成产物W2。Weigh 138.7g of tetraethyl orthosilicate, add 90g of absolute ethanol, stir for 10 minutes, then add a mixed solution of ethanol and water with a volume ratio of 1:1, so that the total amount of absolute ethanol reaches 193g, and adjust to the pH value with nitric acid 3, stirred for 1 hour to generate product W2.
将产物W1和产物W2混合搅拌,加入49.3g表面活性剂十四烷基二甲基苄基氯化铵,搅拌3小时,获得凝胶产物W3,将产物W3在60℃下老化2天。将上述经老化后的产物于50℃减压干燥1天,成型后于550℃焙烧4小时,也可制备获得氧化铝含量40%,二氧化硅含量为60%的脱氮剂。The product W1 and the product W2 were mixed and stirred, 49.3 g of surfactant tetradecyldimethylbenzyl ammonium chloride was added, and stirred for 3 hours to obtain a gel product W3, which was aged at 60° C. for 2 days. The above-mentioned aged product was dried under reduced pressure at 50°C for 1 day, and baked at 550°C for 4 hours after molding to prepare a denitrification agent with an alumina content of 40% and a silica content of 60%.
经测试表明,该脱氮剂产品的比表面积为900m2/g,孔体积为1.0ml/g,且孔径为3~10nm的百分比为93%。Tests show that the specific surface area of the denitrification agent product is 900m 2 /g, the pore volume is 1.0ml/g, and the percentage of the pore diameter is 3-10nm is 93%.
实施例6Example 6
称取196g硝酸铝加入到600g水中,加热到85℃水解1.0小时,然后用9.5g硝酸解胶,于93℃水解2.0小时,冷却,生成产物W1。Weigh 196g of aluminum nitrate and add it to 600g of water, heat to 85°C for 1.0 hour for hydrolysis, then use 9.5g of nitric acid for degumming, hydrolyze for 2.0 hours at 93°C, cool to produce product W1.
称取101.3g正硅酸甲酯,加入60g无水乙醇,搅拌10分钟,然后加入体积比为1:1的乙醇和水混合溶液180g,用硝酸调节至PH值为3,搅拌1小时,生成产物W2。Weigh 101.3g of methyl orthosilicate, add 60g of absolute ethanol, stir for 10 minutes, then add 180g of ethanol and water mixed solution with a volume ratio of 1:1, adjust the pH value to 3 with nitric acid, stir for 1 hour, and generate Product W2.
将产物W1和产物W2混合搅拌,加入75g表面活性剂十六烷基三甲基氯化胺,搅拌3小时,获得凝胶产物W3,将产物W3在60℃下老化2天。将上述经老化后的产物于50℃减压干燥1天,成型后于550℃焙烧4小时,也可制备获得氧化铝含量40%,二氧化硅含量为60%的脱氮剂。The product W1 and the product W2 were mixed and stirred, 75 g of surfactant cetyltrimethylammonium chloride was added, and stirred for 3 hours to obtain a gel product W3, which was aged at 60° C. for 2 days. The above-mentioned aged product was dried under reduced pressure at 50°C for 1 day, and baked at 550°C for 4 hours after molding to prepare a denitrification agent with an alumina content of 40% and a silica content of 60%.
经测试表明,该脱氮剂产品的比表面积为950m2/g,孔体积为1.1ml/g,且孔径为3~10nm的百分比为91%。Tests show that the specific surface area of the denitrification agent product is 950m 2 /g, the pore volume is 1.1ml/g, and the percentage of the pore diameter is 3-10nm is 91%.
前述实施例中,给出的是使用单一表面活性剂而制备本发明所述脱氮剂的实施例,作为可以变换的实施方式,也可以在上述实施例制备脱氮剂的过程中,选择任意选择十二烷基二甲基苄基氯化铵、十八烷基二甲基苄基氯化铵、十六烷基三甲基溴化胺、十六烷基三甲基氯化胺、十四烷基二甲基苄基氯化铵、双辛烷基二甲基氯化铵中的两种或多种作为表面活性剂加入。当然,除了上述表面活性剂外,任何满足分子量不高于600的有机胺类表面活性剂均可适用于本发明所述的脱氮剂的制备方法中。此外,市售的任何一种满足不仅可以诱发Spinodal相分离并可以制备得到具有三维空间连续的大孔结构复合氧化物的表面活性剂均适用于本发明所述的脱氮剂的制备方法。In the preceding examples, what is given is the example of using a single surfactant to prepare the denitrification agent of the present invention. As a changeable embodiment, it is also possible to select any Choose lauryl dimethyl benzyl ammonium chloride, octadecyl dimethyl benzyl ammonium chloride, cetyl trimethyl ammonium bromide, cetyl trimethyl ammonium chloride, ten Two or more of tetraalkyl dimethyl benzyl ammonium chloride and bis-octyl dimethyl ammonium chloride are added as surfactants. Of course, in addition to the above-mentioned surfactants, any organic amine surfactant with a molecular weight not higher than 600 can be used in the preparation method of the denitrification agent described in the present invention. In addition, any commercially available surfactant that can not only induce Spinodal phase separation but also prepare a composite oxide with a three-dimensional spatially continuous macroporous structure is suitable for the preparation method of the denitrification agent described in the present invention.
脱氮效果评价例Example of Nitrogen Removal Effect Evaluation
对于上述实施例中制备得到的脱氮剂的脱氮效果的评价试验(参见表1结果),选择在常压评价装置中进行,常压评价装置的反应器直径13mm,选择脱氮剂粒度为40~60目,装入量为10克。For the evaluation test (referring to table 1 result) of the denitrification effect of the denitrification agent prepared in the above-mentioned embodiment, select to carry out in the normal pressure evaluation device, the reactor diameter of the normal pressure evaluation device is 13mm, select the denitrification agent particle size to be 40-60 mesh, the loading amount is 10 grams.
试验条件:空速为1.0h-1、温度为20~25℃。Test conditions: space velocity 1.0h -1 , temperature 20-25°C.
控制含一定量碱氮的加氢柴油通过评价装置的反应器,对出口处的柴油中的碱性氮含量测量参照中国石油化工行业标准SH/T0162-92“石油产品中碱性氮测定法”进行。即将油样溶于苯-冰乙酸混合溶剂中,以甲基紫为指示剂,用高氯酸-冰乙酸标准滴定溶液滴定试样中的碱性氮,至溶液由紫变蓝。根据消耗的高氯酸-冰乙酸标准溶液的浓度和体积,计算油样中碱性氮化物的含量。计算公式为:Control the hydrogenated diesel containing a certain amount of basic nitrogen to pass through the reactor of the evaluation device, and measure the basic nitrogen content in the diesel at the outlet according to the Chinese petrochemical industry standard SH/T0162-92 "Determination of basic nitrogen in petroleum products" conduct. Dissolve the oil sample in a mixed solvent of benzene-glacial acetic acid, use methyl violet as an indicator, and titrate the basic nitrogen in the sample with perchloric acid-glacial acetic acid standard titration solution until the solution changes from purple to blue. Calculate the content of basic nitrogen compounds in the oil sample according to the concentration and volume of the consumed perchloric acid-glacial acetic acid standard solution. The calculation formula is:
其中,V2为滴定试样消耗的高氯酸-冰乙酸标准液的体积,mL;V3为空白试验消耗的高氯酸-冰乙酸标准液的体积,mL;c代表高氯酸-冰乙酸标准溶液的实际浓度,mol/L;m为试样的质量,g。Wherein, V 2 is the volume of perchloric acid-glacial acetic acid standard solution consumed by the titration sample, mL; V 3 is the volume of perchloric acid-glacial acetic acid standard solution consumed by the blank test, mL; c represents perchloric acid-glacial acetic acid standard solution The actual concentration of acetic acid standard solution, mol/L; m is the mass of the sample, g.
在吸附剂的脱氮评价实验中,原料油使用锦西石化深度加氢柴油按适当比例配入喹啉、苯胺、吡啶、吲哚等(浓度分别为150ppm、300ppm、50ppm、100ppm)碱性氮化物后制成含碱氮500ppm,中性氮100ppm的模拟催化柴油原料。In the denitrification evaluation experiment of the adsorbent, Jinxi Petrochemical deeply hydrogenated diesel oil was used as the raw material to add quinoline, aniline, pyridine, indole, etc. After compounding, it is made into a simulated catalytic diesel raw material containing 500ppm of basic nitrogen and 100ppm of neutral nitrogen.
表1脱氮效果对比表Table 1 Comparison table of denitrification effect
评价试验主要考察的是上述实施例1~6制备的6组脱氮剂的脱氮效果,试验过程中,当出口检测到碱氮,且脱氮率降到80%时,停止试验,认为脱氮剂已失效。从表1中可以看出,本发明的脱氮剂的脱氮率高而且吸附氮容量也较高,可以高达2.2%。The evaluation test mainly investigates the denitrification effects of the 6 groups of denitrification agents prepared in the above-mentioned examples 1 to 6. During the test, when alkali nitrogen is detected at the outlet and the denitrification rate drops to 80%, the test is stopped and the denitrification rate is considered to be 80%. Nitrogen has failed. It can be seen from Table 1 that the denitrification agent of the present invention has a high denitrification rate and a high nitrogen adsorption capacity, which can be as high as 2.2%.
虽然本发明已经通过上述具体实施例对其进行了详细阐述,但是,本专业普通技术人员应该明白,在此基础上所做出的未超出权利要求保护范围的任何形式和细节的变化,均属于本发明所要保护的范围。Although the present invention has been described in detail through the above-mentioned specific embodiments, those skilled in the art should understand that any changes in form and details made on this basis that do not exceed the scope of protection of the claims belong to The scope to be protected by the present invention.
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