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CN101538664A - Nickel-base high-temperature alloy with low density and high melting point and preparation process thereof - Google Patents

Nickel-base high-temperature alloy with low density and high melting point and preparation process thereof Download PDF

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CN101538664A
CN101538664A CN200810010697A CN200810010697A CN101538664A CN 101538664 A CN101538664 A CN 101538664A CN 200810010697 A CN200810010697 A CN 200810010697A CN 200810010697 A CN200810010697 A CN 200810010697A CN 101538664 A CN101538664 A CN 101538664A
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alloy
nickel
casting
crucible
based superalloy
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孙晓峰
周鹏杰
于金江
侯贵臣
连占卫
王志辉
管恒荣
胡壮麒
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Institute of Metal Research of CAS
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Abstract

本发明涉及高温合金技术,特别提供了一种低密度、高的初熔温度具有优良铸造性能的等轴铸造镍基高温合金及其制备工艺,可用于燃烧室浮动瓦片材料。按质量百分比计,合金成分如下:C 0.03~0.06,Cr 5~12,Al 5.5~6.5,Co 3~8,W 3~7,Mo 2~4,Nb 1.6~3.2,B 0.01~0.03,Y 0.008~0.025,Ni余量。采用真空感应炉冶炼母合金,冶炼坩埚选用CaO或MgO坩埚,操作过程为:按所述组分将碳、铬、钴、钨、钼、铌合金元素以及镍板装入坩埚中;当真空度达50Pa~0.1Pa时,熔化合金;熔化完毕后,在1550℃~1600℃精炼30s~300s,停电、结膜、破膜加入Al及Al-Y和Ni-B中间合金,均匀搅拌,在1450℃~1500℃浇铸成母合金锭。本发明解决镍基高温合金初熔温度较低,以及塑性和抗氧化性较差等问题。The invention relates to superalloy technology, and in particular provides an equiaxed casting nickel-based superalloy with low density, high initial melting temperature and excellent casting performance and its preparation process, which can be used as a floating tile material for a combustion chamber. In terms of mass percentage, the alloy composition is as follows: C 0.03~0.06, Cr 5~12, Al 5.5~6.5, Co 3~8, W 3~7, Mo 2~4, Nb 1.6~3.2, B 0.01~0.03, Y 0.008~0.025, Ni balance. The master alloy is smelted in a vacuum induction furnace, and the smelting crucible is a CaO or MgO crucible. The operation process is as follows: put carbon, chromium, cobalt, tungsten, molybdenum, niobium alloy elements and nickel plates into the crucible according to the stated components; When it reaches 50Pa~0.1Pa, melt the alloy; after melting, refine at 1550℃~1600℃ for 30s~300s, add Al and Al-Y and Ni-B intermediate alloys for power failure, conjunctiva, and membrane rupture, stir evenly, and heat at 1450℃ ~1500℃ casting into master alloy ingot. The invention solves the problems of low initial melting temperature, poor plasticity and oxidation resistance of the nickel-based superalloy, and the like.

Description

一种低密度高熔点镍基高温合金及其制备工艺 A low-density high-melting-point nickel-based superalloy and its preparation process

技术领域 technical field

本发明涉及高温合金技术,特别提供了一种低密度、高的初熔温度具有优良铸造性能的等轴铸造镍基高温合金及其制备工艺,可用于燃烧室浮动瓦片材料。The invention relates to superalloy technology, and in particular provides an equiaxed casting nickel-based superalloy with low density, high initial melting temperature and excellent casting performance and its preparation process, which can be used as a floating tile material for a combustion chamber.

背景技术 Background technique

高温合金是指以铁、镍、钴为基,能在600℃以上的高温及一定应力作用下长期工作的一类金属材料。半个世纪以来,航空发动机涡轮前温度从40年代的730℃提高到1677℃。使用温度的提高对航空发动机材料提出了越来越苛刻的要求。镍基高温合金是迄今性能最为优越,用途最为广泛航空发动机材料。当前该合金使用温度的上限温度达到了1200℃左右,已接近于合金的熔点,但仍是目前先进发动机中承受温度最高,应力载荷最大的关键部件的首选材料。Superalloys refer to a class of metal materials based on iron, nickel, and cobalt that can work for a long time at high temperatures above 600°C and under certain stresses. For half a century, the temperature before the turbine of the aero-engine has increased from 730°C in the 1940s to 1677°C. The increase in service temperature puts forward more and more stringent requirements on the materials of aero-engines. Nickel-based superalloys are by far the most superior performance and the most widely used aero-engine materials. At present, the upper limit temperature of the alloy's service temperature has reached about 1200 ° C, which is close to the melting point of the alloy, but it is still the material of choice for the key components with the highest temperature and the largest stress load in advanced engines.

镍基高温合金具有优异的抗高温氧化和高温腐蚀的性能。与铁基高温合金相比,镍基高温合金具有良好的导热性、较高的组织稳定性,可以固溶更多的元素而不产生有害相;镍基高温合金与钴基合金相比,具有比重轻、价格低、强度高和抗氧化性好的特点。此外,镍基高温合金还具有优良的可铸性与高温持久性能。Nickel-based superalloys have excellent resistance to high-temperature oxidation and high-temperature corrosion. Compared with iron-based superalloys, nickel-based superalloys have good thermal conductivity, high structural stability, and can dissolve more elements without producing harmful phases; compared with cobalt-based superalloys, nickel-based superalloys have It has the characteristics of light specific gravity, low price, high strength and good oxidation resistance. In addition, nickel-based superalloys also have excellent castability and high-temperature durability.

决定镍基高温合金优异性能的是其沉淀析出的面心立方金属间化合物γ′相(Ni3Al)强化。有些合金如In718还有序体心四方γ″(Ni3Nb)强化。一般的钴基高温合金由于缺乏γ′相的强化作用,仅靠固溶强化和碳化物强化,因此一般难以达到镍基高温合金的强度水平。What determines the excellent performance of nickel-based superalloys is the strengthening of the precipitated face-centered cubic intermetallic compound γ′ phase (Ni 3 Al). Some alloys such as In718 are also strengthened by ordered body-centered tetragonal γ″ (Ni 3 Nb). The general cobalt-based superalloys lack the strengthening effect of the γ′ phase and only rely on solid solution strengthening and carbide strengthening, so it is generally difficult to achieve nickel-based superalloys. The strength level of superalloys.

镍基高温合金通过适当调节合金成分,可以使合金不但具有钴基合金无法比拟的高温强度,而且还具有较高的初熔温度、较好的冷热疲劳性能、较高的塑性和韧性,较高的抗氧化和耐腐蚀性,较低的密度,在航空发动机很多部件上应用具有特殊的意义。Nickel-based superalloys can not only have high-temperature strength that cannot be compared with cobalt-based alloys, but also have higher initial melting temperature, better cold and hot fatigue performance, higher plasticity and toughness, and higher plasticity and toughness by properly adjusting the alloy composition. High oxidation resistance and corrosion resistance, low density, it is of special significance to be used in many parts of aero-engine.

国内用于航空发动机的镍基高温合金尽管已开发了很多,例如K403、K405、K441和K417G等合金,这些合金最大的缺点就是初熔温度及塑性与钴基高温合金相比相差较大,限制了这些合金的应用。另外,由于燃烧室浮动瓦片形状复杂,不易于制备成单晶或采用定向凝固工艺。金属间化合物虽然具有比重低和强度高的特点,但由于其塑性和抗氧化性较差,限制了其使用。所以就需要开发一种合金,要求具有高初熔温度、低密度、具有良好铸造性能、好的热疲劳性能和较高的抗高温氧化性能。Although many nickel-based superalloys for aero-engines have been developed in China, such as K403, K405, K441 and K417G alloys, the biggest disadvantage of these alloys is that the initial melting temperature and plasticity are quite different from those of cobalt-based superalloys. application of these alloys. In addition, due to the complex shape of the floating tiles in the combustion chamber, it is not easy to prepare single crystal or adopt directional solidification process. Although intermetallic compounds have the characteristics of low specific gravity and high strength, their use is limited due to their poor plasticity and oxidation resistance. Therefore, it is necessary to develop an alloy that requires high initial melting temperature, low density, good casting performance, good thermal fatigue performance and high high temperature oxidation resistance.

发明内容 Contents of the invention

本发明的目的在于提供一种高初熔温度、良好高温强度、低比重和较低成本、良好铸造性能的综合性能优越的等轴铸造镍基高温合金及其制备工艺,解决镍基高温合金初熔温度较低,以及塑性和抗氧化性较差等问题。The purpose of the present invention is to provide a high initial melting temperature, good high temperature strength, low specific gravity and low cost, good castability and excellent comprehensive performance equiaxed casting nickel-based superalloy and its preparation process, to solve the problem of nickel-based superalloy primary The melting temperature is low, and the plasticity and oxidation resistance are poor.

本发明的技术方案是:Technical scheme of the present invention is:

一种低密度高熔点镍基高温合金,按质量百分比计,合金成分如下:A low-density high-melting-point nickel-based superalloy, by mass percentage, the alloy composition is as follows:

C 0.03~0.06,Cr 5~12,Al 5.5~6.5,Co 3~8,W 3~7,Mo 2~4,Nb 1.6~3.2,B 0.01~0.03,Y 0.008~0.025,Ni余量。C 0.03~0.06, Cr 5~12, Al 5.5~6.5, Co 3~8, W 3~7, Mo 2~4, Nb 1.6~3.2, B 0.01~0.03, Y 0.008~0.025, Ni balance.

该合金的制备工艺是:The preparation process of the alloy is:

采用真空感应炉冶炼母合金,冶炼坩埚选用CaO或MgO坩埚,操作过程为:按所述组分将碳、铬、钴、钨、钼、铌合金元素以及镍板装入坩埚中;抽真空并小功率加热以排除气体。当真空度达50Pa~0.1Pa时,给大功率熔化合金;熔化完毕后,在1550℃~1600℃精炼30s~300s,真空度应达到0.1Pa~0.001Pa,停电、结膜、破膜加入Al及Al-Y和Ni-B中间合金,均匀搅拌,在1450℃~1500℃浇铸成母合金锭。The master alloy is smelted in a vacuum induction furnace, and the smelting crucible is a CaO or MgO crucible. The operation process is as follows: put carbon, chromium, cobalt, tungsten, molybdenum, niobium alloy elements and nickel plates into the crucible according to the stated components; Heat on low power to get rid of gas. When the vacuum degree reaches 50Pa~0.1Pa, use high power to melt the alloy; after melting, refine at 1550℃~1600℃ for 30s~300s, the vacuum degree should reach 0.1Pa~0.001Pa, add Al and Al-Y and Ni-B master alloys are uniformly stirred and cast into master alloy ingots at 1450°C to 1500°C.

所述镍基高温合金浇铸试棒或铸件时,用真空感应炉重熔母合金锭后浇铸,浇铸的模壳在850℃~1100℃预热3~5h;具体的工艺为:将所需的母合金锭放入CaO或MgO坩埚,给电排除气体;当真空度达到50Pa~0.01Pa级时,加大功率熔化合金;在1550℃~1600℃精炼30S~300S,真空度应达到0.1Pa~0.001Pa,在1450℃~1500℃时进行浇铸;浇铸完,在真空室中冷却,等完全凝固后取出。When casting test rods or castings of the nickel-based superalloy, use a vacuum induction furnace to remelt the master alloy ingot before casting, and the cast formwork is preheated at 850°C to 1100°C for 3 to 5 hours; the specific process is: the required Put the master alloy ingot into a CaO or MgO crucible, power on to remove gas; when the vacuum degree reaches 50Pa~0.01Pa level, increase the power to melt the alloy; refine at 1550℃~1600℃ for 30S~300S, and the vacuum degree should reach 0.1Pa~ 0.001Pa, cast at 1450℃~1500℃; after casting, cool in a vacuum chamber, and take it out after it is completely solidified.

本发明测温系统为W-Re电偶和JH-5型红外光导温度/真空度测试仪,测温保护套管为Mo-Al2O3金属陶瓷管。The temperature measuring system of the present invention is a W-Re electric couple and a JH-5 type infrared photoconductive temperature/vacuum tester, and the temperature measuring protection sleeve is a Mo-Al 2 O 3 cermet tube.

所述的高温合金,按质量百分比,较好的成分如下:Described superalloy, by mass percentage, preferred composition is as follows:

C 0.05,Cr 9,Al 6,Co 5.5,W 3.5,Mo 3,Nb 2.2,B 0.023,Y 0.013,Ni余量。C 0.05, Cr 9, Al 6, Co 5.5, W 3.5, Mo 3, Nb 2.2, B 0.023, Y 0.013, Ni balance.

所述的高温合金,按要求不同,可以采取不同的热处理制度,获得要求达到的性能:According to different requirements, different heat treatment systems can be adopted for the above-mentioned high-temperature alloys to obtain the required properties:

热处理制度一:Heat treatment system one:

1090℃~1110℃下,保温3h~5h,空冷至室温。At 1090°C~1110°C, keep warm for 3h~5h, then air cool to room temperature.

此热处理制度可以获得较好的塑性,兼顾了强度。This heat treatment system can obtain better plasticity, taking into account the strength.

热处理制度二:Heat treatment system two:

1200℃~1220℃下,保温3h~5h,空冷至室温;At 1200℃~1220℃, keep warm for 3h~5h, and air cool to room temperature;

1040℃~1060℃下,保温3h~5h,空冷至室温;At 1040℃~1060℃, keep warm for 3h~5h, and air cool to room temperature;

850℃~890℃下,保温20h~28h,空冷至室温。At 850℃~890℃, keep warm for 20h~28h, and air cool to room temperature.

此热处理制度可以获得较好的拉伸强度和蠕变性能。This heat treatment regime can obtain better tensile strength and creep properties.

本发明工作原理如下:The working principle of the present invention is as follows:

在高温合金中,Al和Ti是最主要的γ′形成元素。本发明主要是加入较多的铝形成高体积分数的γ′相来提高其强度;因为Ti急剧降低合金的熔化温度,因此本合金中完全限制Ti。通过加入铌进一步增加γ′相数量,提高了γ-γ′的晶格错配度,增强了γ′相的强化作用,并与碳形成稳定的MC;加入少量的碳和硼,一方面来强化晶界,另一方面与铬、钨、钼、铌形成碳化物和硼化物来强化合金;铬、钨、钼等合金元素固溶强化合金。合金碳和硼的含量较低,不含钛,保证了该合金初熔温度高,冷热疲劳性能好;铬和钇可以提高抗氧化能力;钇还可以改善碳化物形态,提高其稳定性和抗开裂能力;钴的作用是固溶强化,可与Ni置换。本发明合金试样采用国际上通行的普通铸造技术制备,铸造性能好,易于加工。In superalloys, Al and Ti are the most important γ′ forming elements. The main purpose of the present invention is to add more aluminum to form a high volume fraction of γ' phase to increase its strength; because Ti sharply reduces the melting temperature of the alloy, Ti is completely limited in this alloy. By adding niobium to further increase the number of γ′ phases, improve the lattice mismatch of γ-γ′, enhance the strengthening effect of γ′ phases, and form stable MC with carbon; adding a small amount of carbon and boron, on the one hand, Strengthen the grain boundary, on the other hand, form carbides and borides with chromium, tungsten, molybdenum, and niobium to strengthen the alloy; alloying elements such as chromium, tungsten, and molybdenum solid-solution strengthen the alloy. The content of alloy carbon and boron is low, and it does not contain titanium, which ensures that the alloy has a high initial melting temperature and good cold and heat fatigue performance; chromium and yttrium can improve the oxidation resistance; yttrium can also improve the carbide form, improve its stability and Anti-cracking ability; the role of cobalt is solid solution strengthening, which can be replaced with Ni. The alloy sample of the invention is prepared by the common casting technology prevailing in the world, has good casting performance and is easy to process.

该发明的合金具有如下优点:The alloy of the invention has the following advantages:

1、合金初熔温度高。高温DSC分析表明:本发明合金初熔温度高达1347℃,高于K419、K417G、K418和K441高温合金分别达90℃、70℃、50℃ 30℃,也略高于DZ40M、K640等钴基合金。1. The initial melting temperature of the alloy is high. High-temperature DSC analysis shows that the initial melting temperature of the alloy of the present invention is as high as 1347°C, which is 90°C, 70°C, 50°C and 30°C higher than K419, K417G, K418 and K441 superalloys respectively, and slightly higher than DZ40M, K640 and other cobalt-based alloys .

2、铸造性能好。本发明合金的熔化温度范围1347℃~1375℃,凝固区间小,可浇铸出形状复杂的部件。2. Good casting performance. The melting temperature range of the alloy of the invention is 1347° C. to 1375° C., the solidification range is small, and components with complex shapes can be casted.

3、合金密度较低。本发明合金密度仅为8.1g/cm3,远低于K441、K640等合金。3. Alloy density is low. The density of the alloy of the present invention is only 8.1g/cm 3 , far lower than that of K441, K640 and other alloys.

4、合金抗氧化性能好。本发明合金的1100℃氧化增重速率为0.067g/m2h,并且在900℃~1100℃温度范围内都达到完全抗氧化级。4. The alloy has good oxidation resistance. The oxidation weight gain rate of the alloy of the invention at 1100°C is 0.067g/m 2 h, and it reaches the complete anti-oxidation level in the temperature range of 900°C to 1100°C.

5、冷热疲劳性能好。本发明合金裂纹扩展速率仅远低于K465、K417G、DZ40M等合金。5. Good cold and heat fatigue performance. The crack growth rate of the alloy of the present invention is only far lower than that of K465, K417G, DZ40M and other alloys.

6、本发明合金的相稳定性好,长期时效也不易生成有害相。6. The phase stability of the alloy of the present invention is good, and harmful phases are not easily formed during long-term aging.

7、成本低。本发明合金不含钽、铪等贵重元素,价格远低于DZ40M和K640合金。7. Low cost. The alloy of the invention does not contain precious elements such as tantalum and hafnium, and its price is far lower than that of DZ40M and K640 alloys.

8、强度高。在所有温度上,本发明合金拉伸和持久强度均远高于初熔温度相近的DZ40M和K640合金。8. High strength. At all temperatures, the tensile strength and durability of the alloy of the invention are much higher than those of DZ40M and K640 alloys with similar incipient melting temperatures.

附图说明 Description of drawings

图1(a)-图1(c)为本发明合金的组织形态。其中,图1(a)典型铸态合金组织;图1(b)铸态合金的强化相γ′形态;图1(c)1100℃4小时热处理后的γ′形态。Fig. 1(a)-Fig. 1(c) are the microstructures of the alloy of the present invention. Among them, Fig. 1(a) typical as-cast alloy structure; Fig. 1(b) strengthening phase γ′ morphology of as-cast alloy; Fig. 1(c) γ′ morphology after heat treatment at 1100°C for 4 hours.

图2是该合金的氧化增重曲线。Figure 2 is the oxidation weight gain curve of the alloy.

图3是该合金的热疲劳性能曲线。Figure 3 is the thermal fatigue performance curve of the alloy.

图4(a)-图4(b)是该合金在700℃和900℃的疲劳曲线。其中,图4(a)为700℃的疲劳曲线,图4(b)为900℃的疲劳曲线。Figure 4(a)-Figure 4(b) are the fatigue curves of the alloy at 700°C and 900°C. Among them, Figure 4(a) is the fatigue curve at 700°C, and Figure 4(b) is the fatigue curve at 900°C.

具体实施方式 Detailed ways

下面通过实例详述本发明。The present invention is described in detail below by way of examples.

实施例1Example 1

本实施例成分见表1:The composition of this embodiment is shown in Table 1:

表1本发明合金成分表(wt.%)Table 1 Alloy composition table of the present invention (wt.%)

  C C   Cr Cr   Co Co   Al Al   W W   Mo Mo   Nb Nb   Y Y   B B   Ni Ni  实施例1 Example 1   0.045 0.045   9.0 9.0   5.0 5.0   5.9 5.9   3.5 3.5   3.0 3.0   2.3 2.3   0.013 0.013   0.023 0.023   余 Remain

该合金的制备工艺是:采用真空感应炉冶炼实验母合金,冶炼坩埚选用CaO坩埚,测温系统为W-Re电偶和JH-5型红外光导温度/真空度测试仪,测温保护套管为Mo-Al2O3金属陶瓷管。以冶炼300kg母合金计,操作过程为:将碳、铬、钴、钨、钼、铌合金元素以及镍板装入坩埚中;抽真空,给小功率130kw烘埚排除附着气体,当真空度达20Pa时,加大功率到200kw熔化合金;熔化完毕后,在1580℃精炼4min(真空度为0.06Pa,功率为90kw)。停电、结膜、破膜加入Al及Al-Y和Ni-B中间合金,然后130kw搅拌,搅拌后停电降温,90kw冲击破膜,在1480℃浇铸成母合金锭。The preparation process of the alloy is as follows: the experimental master alloy is smelted by a vacuum induction furnace, the smelting crucible is a CaO crucible, the temperature measurement system is a W-Re galvanic couple and a JH-5 infrared photoconductive temperature/vacuum tester, and a temperature measurement protection sleeve It is a Mo-Al 2 O 3 cermet tube. Based on the smelting of 300kg master alloy, the operation process is as follows: put carbon, chromium, cobalt, tungsten, molybdenum, niobium alloy elements and nickel plate into the crucible; vacuumize the low-power 130kw furnace to remove the attached gas, when the vacuum reaches At 20Pa, increase the power to 200kw to melt the alloy; after melting, refine at 1580°C for 4min (vacuum degree is 0.06Pa, power is 90kw). Add Al and Al-Y and Ni-B master alloys for power failure, conjunctiva, and membrane rupture, and then stir at 130kw. After stirring, power off and cool down, 90kw impacts membrane rupture, and casts master alloy ingots at 1480°C.

在试验用10kg真空感应炉中重熔母合金后,浇注合金试棒,采用CaO坩埚,测温系统为W-Re电偶。浇铸过程为:将MgO或CaO模壳埋入装有SiO2砂筒中,浇铸的模壳预先在马弗炉中900℃预热3小时。将所需的母合金锭放入CaO坩埚,将刚出马弗炉的砂筒装入真空感应炉中待浇铸。抽真空,给小功率10kw排除气体,再当真空度达到5Pa级时,增加功率到40kw熔化合金,并在1550℃精炼30S(真空度到0.05Pa,功率为10kw)。停电降温待浇铸,加大功率至20kw,升温搅拌,调节功率控制温度,浇铸温度应在约1470℃。浇铸完,在真空室中冷却,等完全凝固后取出。本发明合金典型铸态合金组织见图1(a),铸态合金的强化相γ′形态见图1(b)。After the master alloy was remelted in a 10kg vacuum induction furnace for the test, the alloy test rod was poured, using a CaO crucible, and the temperature measurement system was a W-Re galvanic couple. The casting process is as follows: the MgO or CaO formwork is embedded in a sand cylinder filled with SiO2 , and the cast formwork is preheated in a muffle furnace at 900°C for 3 hours. Put the required master alloy ingot into the CaO crucible, put the sand cylinder just out of the muffle furnace into the vacuum induction furnace for casting. Vacuumize, use a small power of 10kw to remove gas, and when the vacuum reaches 5Pa, increase the power to 40kw to melt the alloy, and refine at 1550°C for 30S (vacuum to 0.05Pa, power 10kw). Turn off the power to cool down and wait for casting, increase the power to 20kw, heat up and stir, adjust the power to control the temperature, the casting temperature should be about 1470°C. After casting, cool in a vacuum chamber and take it out after it is completely solidified. The typical as-cast alloy structure of the alloy of the present invention is shown in Fig. 1(a), and the strengthening phase γ' morphology of the as-cast alloy is shown in Fig. 1(b).

本发明合金初熔温度高达1352℃,高于K419、K417G、K418和K441等镍基高温合金分别达90℃、70℃、50℃、30℃,也高于DZ40M、K640合金等钴基高温合金(见表2)。凝固区间小,铸造性能优越。合金密度低,仅为8.1g/cm3,远低于DZ40M、K640合金(见表3)。发明合金抗氧化性能好,1100℃氧化增重速率为0.067g/m2h,达到完全抗氧化级,见图2。本发明合金(K495)冷热疲劳性能好,裂纹扩展速率远低于K465、K417G、DZ40M等合金,见图3。强度比较高,在20℃和1000℃两个典型温度上,合金拉伸强度在表4几个典型铸造高温合金中处于中等,而塑性仅低于DZ40M合金。表4中强度比发明合金高的合金其初熔温度远低于该发明合金。本发明合金无论持久强度还是持久寿命都高于DZ40M和K640,在表5中该发明合金也是很优秀的。说明本发明合金是综合性能优越的普通铸造高温合金。The initial melting temperature of the alloy of the present invention is as high as 1352°C, which is higher than that of K419, K417G, K418 and K441 and other nickel-based superalloys of 90°C, 70°C, 50°C, and 30°C respectively, and is also higher than that of DZ40M and K640 alloys and other cobalt-based superalloys (See Table 2). The solidification interval is small, and the casting performance is superior. Alloy density is low, only 8.1g/cm 3 , much lower than DZ40M and K640 alloys (see Table 3). The invented alloy has good oxidation resistance, and the oxidation weight gain rate at 1100°C is 0.067g/m 2 h, reaching the complete anti-oxidation level, as shown in Figure 2. The alloy (K495) of the present invention has good cold and heat fatigue performance, and the crack growth rate is much lower than that of alloys such as K465, K417G, and DZ40M, as shown in FIG. 3 . The strength is relatively high. At two typical temperatures of 20°C and 1000°C, the tensile strength of the alloy is in the middle of several typical cast superalloys in Table 4, while the plasticity is only lower than that of the DZ40M alloy. In Table 4, the alloys with higher strength than the inventive alloy have their incipient melting temperatures much lower than the inventive alloy. The alloy of the present invention is higher than DZ40M and K640 in terms of enduring strength and enduring life. In Table 5, the alloy of the present invention is also excellent. It shows that the alloy of the present invention is an ordinary cast superalloy with superior comprehensive properties.

表2一些铸造高温合金的熔化温度范围Table 2 Melting temperature range of some cast superalloys

  合金 Alloy   熔化温度范围(℃) Melting temperature range (℃)   本发明合金 The alloy of the present invention   1347~1375 1347~1375   K403 K403   1260~1338 1260~1338   K419 K419   1260~1340 1260~1340   K418 K418   1295~1345 1295~1345   K417G K417G   1281~1327 1281~1327   K441 K441   1320~1410 1320~1410   K640 K640   1340~1396 1340~1396   DZ40M DZ40M   1345~1395 1345~1395

表3一些铸造高温合金的密度Table 3 Density of some cast superalloys

  合金 Alloy   密度ρ(103kg/m3)Density ρ(10 3 kg/m 3 )   本发明合金 The alloy of the present invention   8.10 8.10   K403 K403   8.10 8.10   K405 K405   8.12 8.12   K417L K417L   7.80 7.80   K441 K441   8.8 8.8   K640 K640   8.68 8.68   DZ40M DZ40M   8.68 8.68

表4一些铸造高温合金的拉伸性能Table 4 Tensile properties of some cast superalloys

Figure A20081001069700081
Figure A20081001069700081

本发明中,UTS为抗拉强度,0.2YS为屈服强度,δ为延伸率,ψ为断面收缩率。In the present invention, UTS is tensile strength, 0.2YS is yield strength, δ is elongation, and ψ is reduction of area.

表5一些铸造高温合金的持久寿命Table 5 Durable life of some cast superalloys

  编号 serial number   θ/℃ θ/℃   持久应力/MPa Enduring stress/MPa   持久寿命/h Durable life/h   本发明合金 The alloy of the present invention   980 980   120 120   >100 >100   K418B K418B   980 980   150 150   ≥50 ≥50   K417L K417L   980 980   120 120   ≥18 ≥18   K441 K441   980 980   83 83   ≥18 ≥18   K640 K640   982 982   55 55   ≥100 ≥100   DZ40M DZ40M   980 980   83 83   71.4 71.4

实施例2Example 2

与实施例1不同之处在于,本实施例的合金成分见表6所示:The difference from Example 1 is that the alloy composition of this example is shown in Table 6:

表6试验合金成分表(wt.%)Table 6 Test alloy composition list (wt.%)

  C C   Cr Cr   Co Co   Al Al   W W   Mo Mo   Nb Nb   Y Y   B B   Ni Ni  实施例2 Example 2   0.05 0.05   9.0 9.0   5.0 5.0   5.9 5.9   3.4 3.4   3.0 3.0   2.2 2.2   0.015 0.015   0.021 0.021   余 Remain

该合金的制备工艺是:采用真空感应炉冶炼实验母合金,冶炼坩埚选用CaO坩埚,测温系统为W-Re电偶和JH-5型红外光导温度/真空度测试仪,测温保护套管为Mo-Al2O3金属陶瓷管。冶炼200kg母合金计,其操作过程为:将碳、铬、钴、钨、钼、铌合金元素以及镍板装入坩埚中;抽真空,给功率120kw烘埚排除附着气体,当真空度达1Pa时,增加功率到180kw熔化合金;熔化完毕后,在1550℃精炼4min(真空度0.08Pa,功率80kw),停电、结膜、破膜加入Al及Al-Y和Ni-B中间合金,然后大功率120kw搅拌,搅拌后停电降温,大功率120kw冲击破膜,测温,调整功率,在1450℃浇铸成母合金锭。The preparation process of the alloy is as follows: the experimental master alloy is smelted by a vacuum induction furnace, the smelting crucible is a CaO crucible, the temperature measurement system is a W-Re galvanic couple and a JH-5 infrared photoconductive temperature/vacuum tester, and a temperature measurement protection sleeve It is a Mo-Al 2 O 3 cermet tube. The operation process of smelting 200kg master alloy meter is as follows: put carbon, chromium, cobalt, tungsten, molybdenum, niobium alloy elements and nickel plate into the crucible; vacuumize the furnace with a power of 120kw to remove the attached gas, when the vacuum degree reaches 1Pa When melting, increase the power to 180kw to melt the alloy; after melting, refine at 1550°C for 4 minutes (vacuum degree 0.08Pa, power 80kw), add Al and Al-Y and Ni-B intermediate alloys after power failure, conjunctiva, and membrane rupture, and then high-power 120kw stirring, power off to cool down after stirring, high power 120kw impact film rupture, temperature measurement, power adjustment, casting master alloy ingot at 1450°C.

在试验用10kg真空感应炉中重熔母合金后,浇注合金试棒,采用CaO坩埚,测温系统为W-Re电偶。浇铸过程为:将MgO或CaO模壳埋入装有SiO2砂筒中,浇铸的模壳预先在马弗炉中1000℃预热4小时。将所需的母合金锭放入CaO坩埚,再将刚出马弗炉的砂筒装入真空感应炉中待浇铸。抽真空,给10kw功率排除气体,当真空度达到1Pa级时,增加功率40kw熔化合金,并在1550℃精炼4min(真空度是3×10-2Pa,小功率10kw保温)。停电降温待浇铸,加大功率至20kw,升温搅拌,调节功率控制温度,浇铸温度在1450℃。浇铸完,在真空室中冷却,等完全凝固后取出。本实施例合金初熔温度高达1347℃。After the master alloy was remelted in a 10kg vacuum induction furnace for the test, the alloy test rod was poured, using a CaO crucible, and the temperature measurement system was a W-Re galvanic couple. The casting process is as follows: the MgO or CaO formwork is embedded in a sand cylinder filled with SiO2 , and the cast formwork is preheated in a muffle furnace at 1000°C for 4 hours. Put the required master alloy ingot into the CaO crucible, and then put the sand cylinder just out of the muffle furnace into the vacuum induction furnace for casting. Vacuumize, use 10kw power to remove gas, when the vacuum degree reaches 1Pa level, increase power 40kw to melt the alloy, and refine at 1550°C for 4min (vacuum degree is 3×10 -2 Pa, low power 10kw for heat preservation). Turn off the power to cool down and wait for casting, increase the power to 20kw, heat up and stir, adjust the power to control the temperature, and the casting temperature is 1450°C. After casting, cool in a vacuum chamber and take it out after it is completely solidified. The initial melting temperature of the alloy in this embodiment is as high as 1347°C.

浇铸出的试样经热处理后与DZ40M、K418B、K441、K640等进行对比。The cast samples were compared with DZ40M, K418B, K441, K640 etc. after heat treatment.

热处理制度为:1100℃下,保温4h,空冷至室温,热处理后合金的γ′形态见图1(c)。The heat treatment system is: 1100 ° C, heat preservation for 4 hours, air cooling to room temperature, the γ′ morphology of the alloy after heat treatment is shown in Figure 1 (c).

表7是持久强度试验结果的对比。表8是该例的缺口持久性能的对比,表明该合金基本没有缺口敏感性。表9是该例的拉伸性能。图4(a)-图4(b)是700℃和900℃低周疲劳性能,图中K495合金即为本发明合金。Table 7 is a comparison of the results of the endurance strength test. Table 8 is a comparison of the notch durability performance of this example, which shows that the alloy has basically no notch sensitivity. Table 9 is the tensile properties of this example. Figure 4(a)-Figure 4(b) shows the low cycle fatigue performance at 700°C and 900°C, and the K495 alloy in the figure is the alloy of the present invention.

表7一些合金100h左右持久强度(MPa)Table 7 Durable strength of some alloys around 100h (MPa)

  温度/℃ Temperature/℃   本发明合金 The alloy of the present invention   DZ40M DZ40M   K418B K418B   K441 K441   K640 K640   700 700   600 600   400 400   690 690   - -   380 380   800 800   500 500   265 265   485 485   341 341   240 240   850 850   350 350   185 185   245 245   251 251   185 185   900 900   250 250   140 140   240 240   169 169   125 125   980 980   120 120   83 83   - -   80 80   - -

表8试验合金缺口持久性能Table 8 Test alloy notch durability

  温度/℃ Temperature/℃   应力/MPa Stress/MPa   光滑试样 smooth sample   缺口试样 Notched sample   700 700   680 680   100 100   1008 1008   850 850   400 400   88 88   964 964   980 980   151 151   68 68   254 254   1040 1040   80 80   63 63   313 313

表9试验合金的拉伸性能Table 9 Tensile properties of test alloys

  θ/℃ θ/℃   UTS(MPa) UTS(MPa)   0.2YS(MPa) 0.2YS(MPa)   δ(%) δ(%)   ψ(%) ψ(%)   20 20   852 852   758 758   10.2 10.2   17.2 17.2   1000 1000   438 438   328 328   23 twenty three   31.5 31.5

实施例3Example 3

实施例的合金成分如下:The alloy composition of embodiment is as follows:

表10试验合金成分表(wt.%)Table 10 Test Alloy Composition Table (wt.%)

  C C   Cr Cr   Co Co   Al Al   W W   Mo Mo   Nb Nb   Y Y   B B   Ni Ni  实施例3 Example 3   0.055 0.055   9.0 9.0   5.0 5.0   5.9 5.9   5.9 5.9   3.0 3.0   2.3 2.3   0.017 0.017   0.021 0.021   余 Remain

该合金的制备工艺是:采用真空感应炉冶炼实验母合金,冶炼坩埚选用CaO坩埚,测温系统为W-Re电偶和JH-5型红外光导温度/真空度测试仪,测温保护套管为Mo-Al2O3金属陶瓷管。冶炼的母合金数量为20kg,操作过程为:将碳、铬、钴、钨、钼、铌合金元素以及镍板装入坩埚中;抽真空,给小功率30kw烘埚排除附着气体,当真空度达0.1Pa时,增加功率至60kw熔化合金;熔化完毕后,在1600℃精炼2min(真空度0.03Pa,功率为20kw),停电、结膜、破膜加入Al及Al-Y和Ni-B中间合金,然后大功率70kw搅拌,搅拌后停电降温,大功率70kw冲击破膜,测温并调节功率到1500℃,浇铸成母合金锭。The preparation process of the alloy is as follows: the experimental master alloy is smelted by a vacuum induction furnace, the smelting crucible is a CaO crucible, the temperature measurement system is a W-Re galvanic couple and a JH-5 infrared photoconductive temperature/vacuum tester, and a temperature measurement protection sleeve It is a Mo-Al 2 O 3 cermet tube. The quantity of smelted master alloy is 20kg. The operation process is as follows: put carbon, chromium, cobalt, tungsten, molybdenum, niobium alloy elements and nickel plate into the crucible; vacuumize the low-power 30kw furnace to remove the attached gas, when the vacuum degree When it reaches 0.1Pa, increase the power to 60kw to melt the alloy; after melting, refine at 1600°C for 2min (vacuum degree 0.03Pa, power is 20kw), add Al and Al-Y and Ni-B master alloys in case of power failure, conjunctiva and membrane rupture , and then stirred with a high power of 70kw. After stirring, the power was cut off to cool down, and the high power of 70kw was impacted to rupture the membrane. The temperature was measured and the power was adjusted to 1500°C, and cast into a master alloy ingot.

在试验用10kg真空感应炉中重熔母合金后,浇注合金试棒,采用CaO坩埚,测温系统为W-Re电偶。浇铸过程为:将MgO或CaO模壳埋入装有SiO2砂筒中,浇铸的模壳预先在马弗炉中900℃预热3小时。将所需的母合金锭放入CaO坩埚,再将刚出马弗炉的砂筒装入真空感应炉中待浇铸。给小功率10kw排除气体,当真空度达到10Pa级时,增加功率至40kw熔化合金,并在1550℃精炼240s(真空度0.03Pa,功率10kw)。停电降温待浇铸,加大功率至20kw,升温搅拌,调节功率控制温度,浇铸温度在1470℃。浇铸完,在真空室中冷却,等完全凝固后取出。本实施例合金初熔温度高达1351℃。After the master alloy was remelted in a 10kg vacuum induction furnace for the test, the alloy test rod was poured, using a CaO crucible, and the temperature measurement system was a W-Re galvanic couple. The casting process is as follows: the MgO or CaO formwork is embedded in a sand cylinder filled with SiO2 , and the cast formwork is preheated in a muffle furnace at 900°C for 3 hours. Put the required master alloy ingot into the CaO crucible, and then put the sand cylinder just out of the muffle furnace into the vacuum induction furnace for casting. Give a small power of 10kw to remove gas, when the vacuum degree reaches 10Pa level, increase the power to 40kw to melt the alloy, and refine at 1550°C for 240s (vacuum degree 0.03Pa, power 10kw). Turn off the power to cool down and wait for casting, increase the power to 20kw, heat up and stir, adjust the power to control the temperature, and the casting temperature is 1470°C. After casting, cool in a vacuum chamber and take it out after it is completely solidified. The initial melting temperature of the alloy in this embodiment is as high as 1351°C.

本例的合金成分与前例主要差别在于W的含量和热处理制度。W的含量(质量百分比)提高到5.9%,同时热处理制度制度选择下述三级热处理制度:The main difference between the alloy composition of this example and the previous example lies in the content of W and the heat treatment system. The content (mass percentage) of W is increased to 5.9%, and the heat treatment system selects the following three-level heat treatment system simultaneously:

1215℃下,保温4h,空冷至室温;At 1215°C, keep warm for 4 hours, then air cool to room temperature;

1050℃下,保温4h,空冷至室温;At 1050°C, keep warm for 4 hours, then air cool to room temperature;

870℃下,保温24h,空冷至室温。At 870°C, keep warm for 24 hours, then air cool to room temperature.

表11列出该试验的拉伸性能,表12是该试验合金的持久性能。表明按上述的成分和热处理制度,可以进一步提高该合金的高温强度。Table 11 lists the tensile properties of the test and Table 12 the durability properties of the tested alloys. It shows that the high temperature strength of the alloy can be further improved according to the above composition and heat treatment system.

表11试验合金的拉伸性能Table 11 Tensile properties of test alloys

    θ/℃ θ/℃   UTS(MPa) UTS(MPa)     0.2YS(MPa) 0.2YS(MPa)   δ(%) δ(%)   ψ(%) ψ(%)     20 20     1013 1013     848 848     11 11     15.8 15.8     900 900     745 745     542.5 542.5     11.8 11.8     34 34     1000 1000     488 488     340 340     17 17     37 37     1100 1100     260 260     180 180     18.5 18.5     34.5 34.5

表12试验合金的持久性能Table 12 Durability properties of test alloys

Figure A20081001069700111
Figure A20081001069700111

实施例4-6Example 4-6

与实施例1不同之处在于:实施例4的Cr和Nb含量明显提高,而C和W的含量有些下降;实施例5的Co和Mo提高,而Cr和Nb则有下降;实施例6的W含量有些提高,其他元素基本不变(见表13)。Difference with embodiment 1 is: the Cr and Nb content of embodiment 4 obviously improves, and the content of C and W some declines; Co and Mo of embodiment 5 improve, and Cr and Nb then have decline; Embodiment 6 The W content is somewhat increased, and other elements are basically unchanged (see Table 13).

表13本发明合金成分表(wt.%)Table 13 Alloy composition table of the present invention (wt.%)

  C C  Cr Cr  Co co  Al Al  W w  Mo Mo  Nb Nb  Y Y  B B   Ni Ni 实施例4 Example 4   0.03 0.03  12.0 12.0  5.0 5.0  5.5 5.5  3.0 3.0  2.5 2.5  3.0 3.0  0.020 0.020  0.027 0.027   余 Remain 实施例5 Example 5   0.06 0.06  5.0 5.0  8.0 8.0  6.5 6.5  3.5 3.5  4.0 4.0  1.6 1.6  0.025 0.025  0.015 0.015   余 Remain 实施例6 Example 6   0.05 0.05  9.0 9.0  5.5 5.5  6.0 6.0  5 5  3.0 3.0  2.2 2.2  0.013 0.013  0.023 0.023   余 Remain

上述合金的熔化温度在1347℃~1375℃范围内。The melting temperature of the above alloy is in the range of 1347°C to 1375°C.

上述合金的热处理制度如下:The heat treatment system of the above alloys is as follows:

实施例4:1110℃下,保温5h,空冷至室温。Example 4: keep warm at 1110°C for 5 hours, and cool to room temperature in air.

实施例5:1210℃下,保温4h,空冷至室温;1040℃下,保温4h,空冷至室温;850℃下,保温28h,空冷至室温。Example 5: heat preservation at 1210°C for 4 hours, air cooling to room temperature; heat preservation at 1040°C for 4 hours, air cooling to room temperature; heat preservation at 850°C for 28 hours, air cooling to room temperature.

实施例6:1220℃下,保温3h,空冷至室温;1060℃下,保温3h,空冷至室温;890℃下,保温20h,空冷至室温。Example 6: heat preservation at 1220°C for 3 hours, air cooling to room temperature; heat preservation at 1060°C for 3 hours, air cooling to room temperature; heat preservation at 890°C for 20 hours, air cooling to room temperature.

表14上述合金的拉伸性能Table 14 Tensile properties of the above alloys

Figure A20081001069700121
Figure A20081001069700121

Claims (6)

1、一种低密度高熔点镍基高温合金,其特征在于,按质量百分比计,合金成分如下:1. A nickel-based superalloy with low density and high melting point, characterized in that, by mass percentage, the alloy composition is as follows: C 0.03~0.06,Cr 5~12,Al 5.5~6.5,Co 3~8,W 3~7,Mo 2~4,Nb 1.6~3.2,B 0.01~0.03,Y 0.008~0.025,Ni余量。C 0.03~0.06, Cr 5~12, Al 5.5~6.5, Co 3~8, W 3~7, Mo 2~4, Nb 1.6~3.2, B 0.01~0.03, Y 0.008~0.025, Ni balance. 2、按照权利要求1所述的镍基高温合金,其特征在于,按质量百分比,较好的成分如下:2. The nickel-based superalloy according to claim 1, characterized in that, by mass percentage, the preferred components are as follows: C 0.05,Cr 9,Al 6,Co 5.5,W 3.5,Mo 3,Nb 2.2,B 0.023,Y 0.013,Ni余量。C 0.05, Cr 9, Al 6, Co 5.5, W 3.5, Mo 3, Nb 2.2, B 0.023, Y 0.013, Ni balance. 3、按照权利要求1所述的镍基高温合金的制备工艺,其特征在于,采用真空感应炉冶炼母合金,冶炼坩埚选用CaO或MgO坩埚,操作过程为:按所述组分将碳、铬、钴、钨、钼、铌合金元素以及镍板装入坩埚中;当真空度达50Pa~0.1Pa时,熔化合金;熔化完毕后,在1550℃~1600℃精炼30s~300s,真空度应达到0.1Pa~0.001Pa,停电、结膜、破膜加入Al及Al-Y和Ni-B中间合金,均匀搅拌,在1450℃~1500℃浇铸成母合金锭。3. The process for preparing nickel-based superalloys according to claim 1 is characterized in that the master alloy is smelted in a vacuum induction furnace, and the smelting crucible is a CaO or MgO crucible. The operation process is as follows: carbon, chromium , cobalt, tungsten, molybdenum, niobium alloy elements and nickel plate into the crucible; when the vacuum reaches 50Pa ~ 0.1Pa, melt the alloy; 0.1Pa~0.001Pa, add Al and Al-Y and Ni-B master alloy during power failure, conjunctiva and membrane rupture, stir evenly, and cast into master alloy ingot at 1450℃~1500℃. 4、按照权利要求3所述的镍基高温合金的制备工艺,其特征在于,所述镍基高温合金浇铸试棒或铸件时,用真空感应炉重熔母合金锭后浇铸,浇铸的模壳在850℃~1100℃预热3~5h;具体的工艺为:将所需的母合金锭放入CaO或MgO坩埚,给电排除气体;当真空度达到50Pa~0.01Pa级时,熔化合金;在1550℃~1600℃精炼30S~300S,真空度应达到0.1Pa~0.001Pa,在1450℃~1500℃时进行浇铸;浇铸完,在真空室中冷却,等完全凝固后取出。4. According to the preparation process of nickel-based superalloy according to claim 3, it is characterized in that, when the nickel-based superalloy is cast into test rods or castings, the master alloy ingot is remelted in a vacuum induction furnace and then cast, and the cast formwork Preheat at 850°C-1100°C for 3-5 hours; the specific process is: put the required master alloy ingot into a CaO or MgO crucible, supply electricity to remove gas; when the vacuum degree reaches 50Pa-0.01Pa level, melt the alloy; Refining at 1550°C-1600°C for 30S-300S, vacuum degree should reach 0.1Pa-0.001Pa, casting at 1450°C-1500°C; after casting, cool in vacuum chamber, take out after complete solidification. 5、按照权利要求3或4所述的镍基高温合金的制备工艺,其特征在于,合金热处理制度为:1090℃~1110℃下,保温3h~5h,空冷至室温。5. The preparation process of nickel-based superalloy according to claim 3 or 4, characterized in that the alloy heat treatment system is: 1090°C-1110°C, heat preservation for 3h-5h, air cooling to room temperature. 6、按照权利要求3或4所述的镍基高温合金的制备工艺,其特征在于,合金热处理制度为:6. According to the preparation process of the nickel-based superalloy described in claim 3 or 4, it is characterized in that the alloy heat treatment system is: (1)1200℃~1220℃下,保温3h~5h,空冷至室温;(1) At 1200℃~1220℃, keep warm for 3h~5h, and air cool to room temperature; (2)1040℃~1060℃下,保温3h~5h,空冷至室温;(2) At 1040°C ~ 1060°C, keep warm for 3h ~ 5h, and air cool to room temperature; (3)850℃~890℃下,保温20h~28h,空冷至室温。(3) Keep warm at 850℃~890℃ for 20h~28h, then air cool to room temperature.
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