CN101538216B - Method for desalting acidified mother solution of iminodiacetic acid using nanofiltration technology - Google Patents
Method for desalting acidified mother solution of iminodiacetic acid using nanofiltration technology Download PDFInfo
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- NBZBKCUXIYYUSX-UHFFFAOYSA-N iminodiacetic acid Chemical compound OC(=O)CNCC(O)=O NBZBKCUXIYYUSX-UHFFFAOYSA-N 0.000 title claims abstract description 65
- 238000001728 nano-filtration Methods 0.000 title claims abstract description 64
- 238000000034 method Methods 0.000 title claims abstract description 45
- 238000005516 engineering process Methods 0.000 title claims abstract description 16
- 239000010413 mother solution Substances 0.000 title claims 4
- 238000011033 desalting Methods 0.000 title abstract description 8
- 239000012528 membrane Substances 0.000 claims abstract description 95
- 239000007788 liquid Substances 0.000 claims abstract description 48
- 238000001471 micro-filtration Methods 0.000 claims abstract description 41
- 238000010612 desalination reaction Methods 0.000 claims abstract description 35
- 238000000108 ultra-filtration Methods 0.000 claims abstract description 27
- 238000006243 chemical reaction Methods 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 27
- 230000004907 flux Effects 0.000 claims description 11
- 238000011026 diafiltration Methods 0.000 claims description 7
- 239000004695 Polyether sulfone Substances 0.000 claims description 6
- 229920006393 polyether sulfone Polymers 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 5
- 239000003513 alkali Substances 0.000 claims description 2
- 150000001408 amides Chemical class 0.000 claims description 2
- 238000002203 pretreatment Methods 0.000 claims 9
- GLUUGHFHXGJENI-UHFFFAOYSA-N Piperazine Chemical compound C1CNCCN1 GLUUGHFHXGJENI-UHFFFAOYSA-N 0.000 claims 2
- DPDMMXDBJGCCQC-UHFFFAOYSA-N [Na].[Cl] Chemical compound [Na].[Cl] DPDMMXDBJGCCQC-UHFFFAOYSA-N 0.000 claims 1
- 239000012530 fluid Substances 0.000 claims 1
- 229910052500 inorganic mineral Inorganic materials 0.000 claims 1
- 239000011707 mineral Substances 0.000 claims 1
- 238000005096 rolling process Methods 0.000 claims 1
- 239000012452 mother liquor Substances 0.000 abstract description 50
- 239000012466 permeate Substances 0.000 abstract description 22
- 230000020477 pH reduction Effects 0.000 abstract description 19
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 abstract description 16
- 238000004064 recycling Methods 0.000 abstract description 9
- 239000011780 sodium chloride Substances 0.000 abstract description 8
- 239000000047 product Substances 0.000 abstract description 4
- 239000000126 substance Substances 0.000 abstract description 4
- 150000007529 inorganic bases Chemical class 0.000 abstract description 3
- 230000009467 reduction Effects 0.000 abstract description 3
- 238000010924 continuous production Methods 0.000 abstract description 2
- 238000011084 recovery Methods 0.000 abstract description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 abstract 3
- 150000003839 salts Chemical class 0.000 description 13
- 230000008569 process Effects 0.000 description 11
- 238000000926 separation method Methods 0.000 description 7
- 239000004952 Polyamide Substances 0.000 description 6
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical group [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 229920002647 polyamide Polymers 0.000 description 6
- 239000012465 retentate Substances 0.000 description 5
- 230000000717 retained effect Effects 0.000 description 4
- 238000002425 crystallisation Methods 0.000 description 3
- 230000008025 crystallization Effects 0.000 description 3
- 239000008367 deionised water Substances 0.000 description 3
- 229910021641 deionized water Inorganic materials 0.000 description 3
- 229920000620 organic polymer Polymers 0.000 description 3
- 229920002492 poly(sulfone) Polymers 0.000 description 3
- 239000002861 polymer material Substances 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 239000002033 PVDF binder Substances 0.000 description 2
- 229920002301 cellulose acetate Polymers 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000909 electrodialysis Methods 0.000 description 2
- LELOWRISYMNNSU-UHFFFAOYSA-N hydrogen cyanide Chemical compound N#C LELOWRISYMNNSU-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005325 percolation Methods 0.000 description 2
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 239000005562 Glyphosate Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 239000002246 antineoplastic agent Substances 0.000 description 1
- 229940041181 antineoplastic drug Drugs 0.000 description 1
- 159000000007 calcium salts Chemical class 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 239000002738 chelating agent Substances 0.000 description 1
- 239000013064 chemical raw material Substances 0.000 description 1
- FOCAUTSVDIKZOP-UHFFFAOYSA-N chloroacetic acid Chemical compound OC(=O)CCl FOCAUTSVDIKZOP-UHFFFAOYSA-N 0.000 description 1
- 229940106681 chloroacetic acid Drugs 0.000 description 1
- 238000006356 dehydrogenation reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- HAXVIVNBOQIMTE-UHFFFAOYSA-L disodium;2-(carboxylatomethylamino)acetate Chemical compound [Na+].[Na+].[O-]C(=O)CNCC([O-])=O HAXVIVNBOQIMTE-UHFFFAOYSA-L 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 230000009881 electrostatic interaction Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000012527 feed solution Substances 0.000 description 1
- 235000013373 food additive Nutrition 0.000 description 1
- 239000002778 food additive Substances 0.000 description 1
- XDDAORKBJWWYJS-UHFFFAOYSA-N glyphosate Chemical compound OC(=O)CNCP(O)(O)=O XDDAORKBJWWYJS-UHFFFAOYSA-N 0.000 description 1
- 229940097068 glyphosate Drugs 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000002363 herbicidal effect Effects 0.000 description 1
- 239000004009 herbicide Substances 0.000 description 1
- 239000000543 intermediate Substances 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000001223 reverse osmosis Methods 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 238000013341 scale-up Methods 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 235000000346 sugar Nutrition 0.000 description 1
- 150000008163 sugars Chemical class 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
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Abstract
本发明属于化工产品的脱盐技术领域,涉及应用纳滤技术进行亚氨基二乙酸酸化母液的脱盐的方法。首先将反应体系中亚氨基二乙酸酸化母液的pH值用无机碱调至3~11之间,然后用微滤膜组件或超滤膜组件,对pH值为3~11之间的亚氨基二乙酸酸化母液进行微滤预处理或超滤预处理;然后再用纳滤膜组件对经微滤预处理或超滤预处理的透过液进行纳滤脱盐操作,亚氨基二乙酸被截留,大量氯化钠随透过液不断排出。脱盐后的亚氨基二乙酸母液将返回酸化池,实现循环利用。本发明不仅操作简单、节能减排、易于连续生产,而且能同时达到脱盐和浓缩的目的,亚氨基二乙酸母液中的亚氨基二乙酸回收率大于95%。
The invention belongs to the technical field of desalination of chemical products, and relates to a method for desalting iminodiacetic acid acidified mother liquor by applying nanofiltration technology. First, adjust the pH value of the iminodiacetic acid acidified mother liquor in the reaction system to 3-11 with an inorganic base, and then use a microfiltration membrane module or an ultrafiltration membrane module to treat iminodiacetic acid with a pH value between 3 and 11. Acetic acid acidified mother liquor is subjected to microfiltration pretreatment or ultrafiltration pretreatment; then nanofiltration membrane module is used to perform nanofiltration desalination operation on the permeated liquid after microfiltration pretreatment or ultrafiltration pretreatment, iminodiacetic acid is intercepted, and a large amount of Sodium chloride is continuously discharged with the permeate. The desalted iminodiacetic acid mother liquor will be returned to the acidification pool for recycling. The invention not only has the advantages of simple operation, energy saving and emission reduction, and is easy for continuous production, but also can achieve the purposes of desalination and concentration at the same time, and the recovery rate of iminodiacetic acid in the iminodiacetic acid mother liquor is greater than 95%.
Description
发明领域field of invention
本发明属于化工产品的脱盐技术领域,涉及应用纳滤技术进行亚氨基二乙酸酸化母液的脱盐的方法。The invention belongs to the technical field of desalination of chemical products, and relates to a method for desalting iminodiacetic acid acidified mother liquor by applying nanofiltration technology.
背景技术 Background technique
亚氨基二乙酸是用途广泛的有机化工原料,其最大消耗是生产除草剂草甘膦。由于亚氨基二乙酸是一种性能良好的螯合剂,能和多种金属离子形成螯合物,它还是橡胶、表面活性剂、食品添加剂、抗癌药物、电镀工业、金属表面处理材料及离子交换树脂等产品的重要原料和中间体。亚氨基二乙酸的生产方法包括氯乙酸法、氢氰酸法、二乙醇胺催化脱氢法等,大多数方法都是先生成亚氨基二乙酸钠盐,再在酸化池中用浓盐酸酸化,调节pH值至略低于亚氨基二乙酸的等电点,结晶分离,干燥后得产品。但同时也会产生大量含盐80~140g/L的亚氨基二乙酸酸化母液,母液中含亚氨基二乙酸质量分数为25~60g/L。为了回收这部分亚氨基二乙酸,可将母液循环利用,但其中氯化钠将不断累积,大量氯化钠的存在将影响亚氨基二乙酸的结晶析出,导致其收率降低,并产生大量废水。为了提高亚氨基二乙酸的收率,不仅需要回收母液中的亚氨基二乙酸,还必须将母液中的盐予以去除。Iminodiacetic acid is a widely used organic chemical raw material, and its largest consumption is the production of herbicide glyphosate. Since iminodiacetic acid is a chelating agent with good performance, it can form chelates with various metal ions. It is also used in rubber, surfactants, food additives, anticancer drugs, electroplating industry, metal surface treatment materials and ion exchange. Important raw materials and intermediates for products such as resins. The production methods of iminodiacetic acid include chloroacetic acid method, hydrocyanic acid method, diethanolamine catalytic dehydrogenation method, etc. Most of the methods are to generate iminodiacetic acid sodium salt first, and then acidify with concentrated hydrochloric acid in the acidification tank to adjust When the pH value is slightly lower than the isoelectric point of iminodiacetic acid, the crystallization is separated, and the product is obtained after drying. But at the same time, a large amount of iminodiacetic acid acidified mother liquor containing 80-140 g/L of salt will be produced, and the mass fraction of iminodiacetic acid in the mother liquor is 25-60 g/L. In order to recover this part of iminodiacetic acid, the mother liquor can be recycled, but sodium chloride will continue to accumulate in it, and the existence of a large amount of sodium chloride will affect the crystallization of iminodiacetic acid, resulting in a decrease in its yield and a large amount of waste water . In order to improve the yield of iminodiacetic acid, it is not only necessary to reclaim the iminodiacetic acid in the mother liquor, but also to remove the salt in the mother liquor.
对亚氨基二乙酸酸化母液进行脱盐的传统方法是利用亚氨基二乙酸和氯化钠的溶解度不同,通过蒸发浓缩结晶分离母液中的盐,但该法能耗过高。近年来中国常熟高等专科学校应用化学研究所的曾小君等人开始研究利用电渗析技术进行母液的脱盐,但由于电渗析过程中料液pH不断变化,实际操作中难以使其保持在等电点,易造成亚氨基二乙酸大量损失,并且该法成本偏高。CN 1663945A公开了在亚氨基二乙酸酸化母液中加入钙盐,与亚氨基二乙酸发生络合反应,形成络合物沉淀,实现与氯化钠的分离的方法,但此法工艺复杂,对于pH值、温度控制要求高。The traditional method of desalting iminodiacetic acid acidified mother liquor is to use the different solubility of iminodiacetic acid and sodium chloride to separate the salt in the mother liquor by evaporation, concentration and crystallization, but this method consumes too much energy. In recent years, Zeng Xiaojun and others from the Institute of Applied Chemistry of Changshu College in China have begun to study the use of electrodialysis technology to desalt the mother liquor. However, due to the constant change of the pH of the feed solution during the electrodialysis process, it is difficult to keep it at the isoelectric point in actual operation. It is easy to cause a large amount of loss of iminodiacetic acid, and the cost of this method is relatively high. CN 1663945A discloses adding calcium salt in iminodiacetic acid acidification mother liquor, complex reaction occurs with iminodiacetic acid, forms complex precipitation, realizes the method for separating with sodium chloride, but this method process is complicated, for pH Value, temperature control requirements are high.
纳滤是介于反渗透和超滤之间的一种新型膜分离技术,纳滤技术在溶液脱盐中的应用优势主要有以下两方面:(1)分离过程无相变,无需加热,操作简单,节能,容易放大和与其它分离技术相集成;(2)大多数纳滤膜为荷电膜,其分离机制除了筛分作用外,还取决于溶质与膜表面的静电相互作用,特别适宜于带电物质的分离,在糖类、染料、氨基酸等小分子物质的脱盐、浓缩和纯化等方面具有良好的效果。因此,本发明提出应用纳滤技术进行亚氨基二乙酸酸化母液的脱盐,不仅节能减排,而且还能提高亚氨基二乙酸的收率,国内外均无类似报道。Nanofiltration is a new membrane separation technology between reverse osmosis and ultrafiltration. The application advantages of nanofiltration technology in solution desalination mainly include the following two aspects: (1) There is no phase change in the separation process, no heating is required, and the operation is simple , energy saving, easy to scale up and integrate with other separation technologies; (2) Most nanofiltration membranes are charged membranes, and their separation mechanism depends on the electrostatic interaction between the solute and the membrane surface in addition to the sieving effect, which is especially suitable for The separation of charged substances has good effects in the desalination, concentration and purification of sugars, dyes, amino acids and other small molecular substances. Therefore, the present invention proposes to apply nanofiltration technology to desalination of iminodiacetic acid acidified mother liquor, which not only saves energy and reduces emissions, but also improves the yield of iminodiacetic acid. There are no similar reports at home and abroad.
发明内容 Contents of the invention
本发明的目的在于提供一种应用纳滤技术进行亚氨基二乙酸酸化母液的脱盐的方法,该方法不仅能除去母液中大部分盐,还能提高其中亚氨基二乙酸浓度。该方法工艺简单、节能减排。The object of the present invention is to provide a kind of method that applies nanofiltration technology to carry out the desalination of iminodiacetic acid acidified mother liquor, and this method can not only remove most of salt in mother liquor, can also improve wherein iminodiacetic acid concentration. The method has the advantages of simple process, energy saving and emission reduction.
本发明的应用纳滤技术进行亚氨基二乙酸酸化母液的脱盐的方法是利用纳滤膜分离技术实现亚氨基二乙酸和氯化钠的分离,降低亚氨基二乙酸母液中氯化钠的含量,实现母液循环利用。该方法是:首先将反应体系中的料液槽中的亚氨基二乙酸酸化母液(pH约为1.96)的pH值用无机碱调至3~11之间,然后用微滤膜组件或超滤膜组件,对pH值为3~11之间的亚氨基二乙酸酸化母液进行微滤预处理或超滤预处理;然后再用纳滤膜组件对经微滤预处理或超滤预处理的透过液进行纳滤脱盐操作,亚氨基二乙酸被截留,大量氯化钠随透过液不断排出。脱盐后的亚氨基二乙酸母液将返回酸化池,实现循环利用。The method for desalting the iminodiacetic acid acidified mother liquor using nanofiltration technology of the present invention is to utilize the nanofiltration membrane separation technology to realize the separation of iminodiacetic acid and sodium chloride, reduce the content of sodium chloride in the iminodiacetic acid mother liquor, Realize the recycling of mother liquor. The method is: first adjust the pH value of the iminodiacetic acid acidified mother liquor (pH about 1.96) in the feed liquid tank in the reaction system to between 3 and 11 with an inorganic base, and then use a microfiltration membrane module or ultrafiltration to Membrane module is used to perform microfiltration pretreatment or ultrafiltration pretreatment on iminodiacetic acid acidified mother liquor with a pH value between 3 and 11; The permeate is subjected to nanofiltration desalination operation, iminodiacetic acid is intercepted, and a large amount of sodium chloride is continuously discharged with the permeate. The desalted iminodiacetic acid mother liquor will be returned to the acidification pool for recycling.
所述的无机碱是氢氧化钠或氢氧化钾。Described inorganic base is sodium hydroxide or potassium hydroxide.
所述的微滤预处理所用的微滤膜组件的孔径为0.1~0.45微米。微滤膜组件的材料为混合纤维素、聚酰胺、聚醚砜或聚偏氟乙烯等有机高分子材料。The pore size of the microfiltration membrane module used in the microfiltration pretreatment is 0.1-0.45 microns. The material of the microfiltration membrane module is organic polymer materials such as mixed cellulose, polyamide, polyethersulfone or polyvinylidene fluoride.
所述的超滤预处理所用的超滤膜组件的截留分子量不小于100000道尔顿(Da)。超滤膜组件的的材料为醋酸纤维素、聚砜、聚砜酰胺或聚偏氟乙烯等有机高分子材料。The molecular weight cut-off of the ultrafiltration membrane module used in the ultrafiltration pretreatment is not less than 100,000 Daltons (Da). The material of the ultrafiltration membrane module is an organic polymer material such as cellulose acetate, polysulfone, polysulfone amide or polyvinylidene fluoride.
所述的纳滤脱盐操作中所用的纳滤膜组件的截留分子量为100~500Da,纳滤膜组件可为卷式、管式或平板式,纳滤膜组件的材料可为醋酸纤维素、磺化聚砜、聚酰胺、聚醚砜、磺化聚醚砜、聚哌嗪或聚乙烯醇有机高分子材料。The nanofiltration membrane module used in the nanofiltration desalination operation has a molecular weight cut-off of 100 to 500 Da, and the nanofiltration membrane module can be a roll type, a tube type or a flat plate type, and the material of the nanofiltration membrane module can be cellulose acetate, sulfur Polysulfone, polyamide, polyethersulfone, sulfonated polyethersulfone, polypiperazine or polyvinyl alcohol organic polymer materials.
所述的纳滤脱盐操作的方式包括渗滤方式、浓缩方式、浓缩-渗滤相结合或渗滤-浓缩相结合的方式。Said nanofiltration desalination operation mode includes diafiltration mode, concentration mode, combination of concentration-diafiltration or combination of diafiltration-concentration.
所述的纳滤脱盐操作中的渗滤方式,是将经微滤膜组件或超滤膜组件预处理后得到的透过液透过纳滤膜组件时,不断向经微滤膜组件或超滤膜组件预处理后得到的透过液中加水,控制加水速率与纳滤膜组件的透过膜通量相等,直至耗水量等于经微滤膜组件或超滤膜组件预处理后得到的透过液体积的1/3~4/3时停止加水。The diafiltration method in the nanofiltration desalination operation is that when the permeate obtained after the pretreatment of the microfiltration membrane module or ultrafiltration membrane module passes through the nanofiltration membrane module, it is continuously sent to the microfiltration membrane module or ultrafiltration membrane module. Add water to the permeate obtained after the pretreatment of the membrane module, and control the water addition rate to be equal to the permeation flux of the nanofiltration membrane module until the water consumption is equal to the permeate obtained after pretreatment of the microfiltration membrane module or ultrafiltration membrane module. Stop adding water when 1/3 to 4/3 of the liquid volume has passed.
所述的纳滤脱盐操作中的浓缩方式,是将经微滤膜组件或超滤膜组件预处理后得到的透过液直接透过纳滤膜组件,直至截留液体积浓缩至原经微滤膜组件或超滤膜组件预处理后得到的透过液体积的1/4~2/3时停止操作。The concentration method in the nanofiltration desalination operation is to pass the permeate obtained after the pretreatment of the microfiltration membrane module or the ultrafiltration membrane module directly through the nanofiltration membrane module until the volume of the retentate is concentrated to the original microfiltration volume. Stop operation when the permeate volume obtained after pretreatment of the membrane module or ultrafiltration membrane module is 1/4 to 2/3.
所述的反应体系的温度范围为10~50℃,优选温度为25℃。The temperature range of the reaction system is 10-50°C, preferably 25°C.
所述的纳滤脱盐操作中的压力范围为0.5Mpa~4.0Mpa,优选压力为1.5Mpa~3.0Mpa。The pressure range in the nanofiltration desalination operation is 0.5Mpa-4.0Mpa, preferably the pressure is 1.5Mpa-3.0Mpa.
所述的微滤预处理中的压力优选是0.1~0.2Mpa。The pressure in the microfiltration pretreatment is preferably 0.1-0.2Mpa.
所述的超滤预处理中的压力优选是0.2~1.0Mpa。The pressure in the ultrafiltration pretreatment is preferably 0.2-1.0 Mpa.
本发明提供的应用纳滤技术进行亚氨基二乙酸酸化母液的脱盐的方法具有如下突出特点和优势:The method for desalting iminodiacetic acid acidified mother liquor by using nanofiltration technology provided by the present invention has the following prominent features and advantages:
1.操作工艺简单、节能减排、易于连续生产。1. Simple operation process, energy saving and emission reduction, and easy continuous production.
2.不仅能除去母液中大部分盐,还能提高其中亚氨基二乙酸浓度,实现母液的循环利用,提高亚氨基二乙酸的收率,亚氨基二乙酸母液中的亚氨基二乙酸回收率大于95%。2. It can not only remove most of the salt in the mother liquor, but also increase the concentration of iminodiacetic acid in it, realize the recycling of mother liquor, improve the yield of iminodiacetic acid, and the recovery rate of iminodiacetic acid in the mother liquor of iminodiacetic acid is greater than 95%.
3.透过液经过进一步处理可作为氯碱用水循环使用。3. The permeate can be recycled as chlor-alkali water after further treatment.
附图说明 Description of drawings
图1.应用纳滤技术进行亚氨基二乙酸酸化母液脱盐的工艺流程示意图。Figure 1. Schematic diagram of the process flow for desalination of iminodiacetic acid acidified mother liquor using nanofiltration technology.
附图标记reference sign
1.酸化池 2.进料阀 3.料液槽 4.进料阀 5.进料泵1.
6.微滤或超滤膜组件 7.回流阀 8.料液槽 9.进料阀6. Microfiltration or ultrafiltration membrane module 7. Return
10.进料泵 11.纳滤膜组件 12.回流阀 13.回料泵10.
具体实施方式 Detailed ways
下面结合实施例对本发明做进一步说明,本发明所涉及的主题保护范围并非仅限于这些实施例。The present invention will be further described below in conjunction with the embodiments, and the protection scope of the subject matter involved in the present invention is not limited to these embodiments.
实施例1Example 1
应用纳滤技术进行亚氨基二乙酸酸化母液脱盐的装置可用如图1所示的装置。包括酸化池1、进料阀2、料液槽3、进料阀4、进料泵5、微滤膜组件6、回流阀7、料液槽8、进料阀9、进料泵10、纳滤膜组件11、回流阀12、回料泵13;纳滤脱盐过程采用渗滤方式。The device shown in Figure 1 can be used as a device for desalting iminodiacetic acid acidified mother liquor using nanofiltration technology. Including
一酸化池1通过带有进料阀2的管路与料液槽3的进料口相连通,料液槽3的出料口通过带有进料阀4的管路与进料泵5的进料口相连通,进料泵5的出料口通过管路与微滤膜组件6的进料口相连通,微滤膜组件6中进料口一端的截留液出料口通过带有回流阀7的管路与料液槽3的另一进料口相连通,微滤膜组件6的透过液的进料口通过管路与料液槽8相连通,料液槽8的一出料口通过带有回料泵13的管路与酸化池1的进料口相连通,料液槽8的另一出料口通过带有进料阀9的管路与进料泵10的进料口相连通,进料泵10的出料口通过管路与纳滤膜组件11的进料口相连通,纳滤膜组件11中进料口一端的截留液出料口通过带有回流阀12的管路与料液槽8的另一进料口相连通。An
首先将亚氨基二乙酸酸化母液(含亚氨基二乙酸约为30g/L,盐含量约为80g/L,pH≈1.96)由酸化池1放入料液槽3中,用氢氧化钠调节母液的pH值至5.2,然后在常温(25℃)及压力是0.1~0.2Mpa下使母液通过孔径约为0.45μm的微滤膜组件6进入料液槽8中,透过液以66.37L.m-2.h-1的膜通量透过截留分子量(MWCO)约为150Da的平板式聚酰胺纳滤膜组件11,同时将去离子水不断加入到装有经微滤膜组件预处理后得到的透过液的料液槽8中,控制加水速率与纳滤膜的透过膜通量相等,直至耗水量等于经微滤膜组件预处理后得到的透过液体积时停止加水,关闭进料泵10和进料阀9;过程中操作压力约为2.0Mpa~3.0Mpa。此时得到的母液中亚氨基二乙酸含量约为28.7g/L,盐含量降至31.5g/L,亚氨基二乙酸损失率约为4.33%,脱盐率约为60.63%。打开回流泵13,将脱盐后母液返回酸化池1循环使用。First, put iminodiacetic acid acidified mother liquor (containing iminodiacetic acid about 30g/L, salt content about 80g/L, pH≈1.96) from
实施例2Example 2
采用实施例1的装置,纳滤脱盐过程采用浓缩方式。Using the device in Example 1, the nanofiltration desalination process adopts a concentration method.
亚氨基二乙酸酸化母液的微滤操作及条件同实施例1,透过液以66.37L.m-2.h-1的膜通量透过截留分子量(MWCO)约为150Da的平板式聚酰胺纳滤膜组件11,直至料液槽8中截留液体积浓缩至原经微滤膜组件预处理后得到的透过液体积的1/2时停止操作,关闭进料泵10和进料阀9,过程中操作压力约为2.5~3.8Mpa。此时得到的母液中亚氨基二乙酸含量约为58.1g/L,盐含量变为80.8g/L(脱盐率是按质量计算的,质量与浓度和体积有关,脱盐率=(80g/L×x-80.8g/L×y)/80g/L×x,其中y=x/2,x是原经微滤膜组件预处理后得到的透过液体积;虽然盐的浓度增大了,但亚氨基二乙酸浓度提高更多,此例不耗费水),亚氨基二乙酸损失率约为3.17%,脱盐率约为49.5%。打开回流泵13,将脱盐后母液返回酸化池1循环使用。The microfiltration operation and conditions of the iminodiacetic acid acidified mother liquor are the same as in Example 1, and the permeate passes through the flat polyamide nanofiltration with a molecular weight cut-off (MWCO) of about 150Da at a membrane flux of 66.37Lm - 2.h -1 Membrane module 11, until the retentate volume in the
实施例3Example 3
采用实施例1的装置,纳滤脱盐过程采用浓缩-渗滤相结合的方式。Using the device of Example 1, the nanofiltration desalination process adopts a combination of concentration and diafiltration.
亚氨基二乙酸酸化母液的微滤操作及条件同实施例1,透过液以66.37L.m-2.h-1的膜通量透过截留分子量(MWCO)约为150Da的平板式聚酰胺纳滤膜组件11,直至料液槽8中截留液体积浓缩至原经微滤膜组件预处理后得到的透过液体积的2/3时,开始往料液槽8中加入去离子水,控制加水速率与纳滤膜的透过膜通量相等,直到耗水量等于料液槽8中截留液体积的1/2时停止操作,关闭进料泵10和进料阀9,过程中操作压力约为2.5~3.0Mpa。此时得到的母液中亚氨基二乙酸含量约为43.1g/L,盐含量降至49.9g/L(实施例1中耗费与料液体积相等的水,但本实施例仅耗费1/3体积的水,这种方式节约了水),亚氨基二乙酸损失率约为4.22%,脱盐率约为58.42%。打开回流泵13,将脱盐后母液返回酸化池1循环使用。The microfiltration operation and conditions of the iminodiacetic acid acidified mother liquor are the same as in Example 1, and the permeate passes through the flat polyamide nanofiltration with a molecular weight cut-off (MWCO) of about 150Da at a membrane flux of 66.37Lm - 2.h -1 Membrane module 11, until the volume of the retained liquid in the
实施例4Example 4
采用实施例1的装置,纳滤脱盐过程采用渗滤-浓缩相结合的方式。Using the device of Example 1, the nanofiltration desalination process adopts a combination of diafiltration and concentration.
亚氨基二乙酸酸化母液的微滤操作及条件同实施例1,透过液以66.37L.m-2.h-1的膜通量透过截留分子量(MWCO)约为150Da的平板式聚酰胺纳滤膜组件11,同时将去离子水不断加入到装有经微滤膜组件预处理后得到的透过液的料液槽8中,控制加水速率与纳滤膜组件的透过膜通量相等,直到耗水量等于经微滤膜组件预处理后得到的透过液体积的1/3时停止加水,然后以浓缩方式进行纳滤脱盐操作,直至料液槽8中截留液体积浓缩至原经微滤膜组件预处理后得到的透过液体积的2/3时停止操作,关闭进料泵10和进料阀9,过程中操作压力约为2.2~2.8Mpa。此时得到的母液中亚氨基二乙酸含量约为43.3g/L,盐含量降至58.7g/L,(操作过程压力要比实施例3小,耗能小)亚氨基二乙酸损失率约为3.78%,脱盐率约为51.08%。打开回流泵13,将脱盐后母液返回酸化池1循环使用。The microfiltration operation and conditions of the iminodiacetic acid acidified mother liquor are the same as in Example 1, and the permeate passes through the flat polyamide nanofiltration with a molecular weight cut-off (MWCO) of about 150Da at a membrane flux of 66.37Lm - 2.h -1 Membrane module 11, at the same time, deionized water is continuously added to the
实施例5Example 5
应用纳滤技术进行亚氨基二乙酸酸化母液脱盐的装置可用如图1所示的装置。包括酸化池1、进料阀2、料液槽3、进料阀4、进料泵5、超滤膜组件6、回流阀7、料液槽8、进料阀9、进料泵10、纳滤膜组件11、回流阀12、回料泵13;纳滤脱盐过程采用渗滤方式。The device shown in Figure 1 can be used as a device for desalting iminodiacetic acid acidified mother liquor using nanofiltration technology. Including
一酸化池1通过带有进料阀2的管路与料液槽3的进料口相连通,料液槽3的出料口通过带有进料阀4的管路与进料泵5的进料口相连通,进料泵5的出料口通过管路与超滤膜组件6的进料口相连通,超滤膜组件6中进料口一端的截留液出料口通过带有回流阀7的管路与料液槽3的另一进料口相连通,超滤膜组件6的透过液的进料口通过管路与料液槽8相连通,料液槽8的一出料口通过带有回料泵13的管路与酸化池1的进料口相连通,料液槽8的另一出料口通过带有进料阀9的管路与进料泵10的进料口相连通,进料泵10的出料口通过管路与纳滤膜组件11的进料口相连通,纳滤膜组件11中进料口一端的截留液出料口通过带有回流阀12的管路与料液槽8的另一进料口相连通。An
首先将亚氨基二乙酸酸化母液(含亚氨基二乙酸约为30g/L,盐含量约为80g/L,pH≈1.96)由酸化池1放入料液槽3中,用氢氧化钾调节母液的pH值至10,然后在常温(25℃)及压力是0.2~1.0Mpa下使母液通过截留分子量(MWCO)约为100000Da的超滤膜组件6进入料液槽8中,透过液以66.37L.m-2.h-1的膜通量透过截留分子量(MWCO)约为250Da的卷式磺化聚醚砜纳滤膜组件11,同时将去离子水不断加入到装有经超滤膜组件预处理后得到的透过液的料液槽8中,控制加水速率与纳滤膜组件的透过膜通量相等,直至耗水量等于经超滤膜组件预处理后得到的透过液体积时停止加水,关闭进料泵10和进料阀9;过程中操作压力约为1.9Mpa~2.9Mpa。此时得到的母液中亚氨基二乙酸含量约为28.5g/L,盐含量降至31.4g/L,亚氨基二乙酸损失率约为5.00%,脱盐率约为60.75%。打开回流泵13,将脱盐后母液返回酸化池1循环使用。First, put iminodiacetic acid acidification mother liquor (containing iminodiacetic acid about 30g/L, salt content about 80g/L, pH≈1.96) from
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Granted publication date: 20121128 |