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CN101537351B - Catalyst for catalytic combustion - Google Patents

Catalyst for catalytic combustion Download PDF

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Publication number
CN101537351B
CN101537351B CN 200810102403 CN200810102403A CN101537351B CN 101537351 B CN101537351 B CN 101537351B CN 200810102403 CN200810102403 CN 200810102403 CN 200810102403 A CN200810102403 A CN 200810102403A CN 101537351 B CN101537351 B CN 101537351B
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catalyst
weight
metal
earth metal
rare earth
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CN101537351A (en
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赵冉
赵旭
赵勇军
多文
赵新
殷冬媛
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Beijing Hechuang Tongsheng Science & Technology Co Ltd
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Beijing Hechuang Tongsheng Science & Technology Co Ltd
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Abstract

The invention discloses a catalyst for catalytic combustion, which is characterized by comprising a catalytic component and a carrier component, wherein the catalytic component comprises an alkaline-earth metal, rare earth metals, a subgroup metal and zirconia; according to 100 weight portions of zirconia, the weight portion of the alkaline-earth metal is 2 to 40, the weight portion of the rare earth metals is 6 to 30, and the weight portion of the subgroup metal is 1 to 30; the rare earth metals are lanthanum and cerium in a weight ratio of (3-20):1; the subgroup metal is one selected from titanium, iron, cobalt, nickel, zinc, manganese and copper; and the carrier is active carbon accounting for 60 to 98 percent of the weight of the catalyst. Compared with the prior art, the catalyst has the characteristics of low cost, low temperature for completely converting natural gas and low discharge amount of CO and NOx after combustion.

Description

A kind of catalyst for catalytic combustion
Technical field
The invention relates to a kind of combustion catalyst, more specifically say about a kind of catalyst for combustion of natural gas.
Background technology
Natural gas (CH 4) low than fuel contamination degree such as oil, coals, the CO that in combustion process, discharges 2, SO 2And NO xLess Deng pollutant, catalytic combustion is further control and eliminates NO xEffective ways.Compare with the ordinary combustion mode, catalytic combustion has higher efficiency of combustion and capacity usage ratio.
Catalytic combustion is compared with traditional flame combustion, and following advantage is arranged: 1) initiation temperature (transform 10% temperature) is low, less energy consumption, and flameholding, even reach and need not extraneous the heat transfer behind the initiation temperature and just can finish oxidation reaction; 2) purification efficiency is high. pollutant (NOX and imperfect combustion product etc.) emission level is low, and general organic exhaust gas conversion ratio is all more than 98%. can reduce in a large number the generation of NOX gas under the initiation temperature. behind the CC-20 type methane catalytic combustion catalyst reaction of Lanzhou Chemical Physics research institute of Chinese Academy of Sciences catalysis pilot scale chamber development in the tail gas methane volume fraction be less than 5 * 10-6; 3) adaptation oxygen concentration scope is large, non-secondary pollution, and burning mitigation, and running expense is few, convenient operation and management; 4) noise is low.
Greatest difficulty in the catalytic combustion technology is exactly to select suitable catalyst at present.Catalyst for catalytic combustion mainly contains carried noble metal, Ca-Ti ore type and hexa-aluminate type catalyst.
Carried noble metal type catalyst has good complete oxidation activity and good stability, and Pt, Pd are common noble metals.At high temperature volatile, the sintering of noble metal and poisoning and expensive price itself make its application in the methane high-temp combustion be subject to certain limitation, usually will it is in the majority for the low temperature ignition stage of burner.ABO3 perovskite composite oxides, hexa-aluminate type catalyst are commonly referred to as non-metallic catalyst, and perovskite catalyst is when applied at elevated temperature, and the phenomenon that also exists high temperature sintering that specific area is reduced has a negative impact to activity.Loaded noble metal catalyst and perovskite type catalyst are fit to the low thermophase of methyl hydride combustion, and non-precious metal catalyst then is fit to the methane high temperature catalytic combustion.
CN1224047A discloses a kind of Catalysts and its preparation method for combustion of natural gas, and catalyst consists of (percentage by weight): subgroup metal 2-20%, alkaline-earth metal 0.5-15%, lanthanide series metal 0-15%, ZrO 255-95%.The service condition of catalyst is reaction temperature 390-800 ℃, and air speed 18000-36000ml/g.h is used for the natural gas burning in 50ppm-20% natural gas/air Mixture, can make hydrocarbon content in the combustion tail gas less than 1ppm, makes simultaneously CO and NO xContent less than 1ppm.
Summary of the invention
The objective of the invention is on the basis of existing technology, for the deficiencies in the prior art, provide CO after the low and burning of a kind of cost temperature relatively low, that natural gas 100% is transformed, By Non-precious Metal Catalysts combustion catalyst that the NOx discharge capacity is low.
Catalyst for catalytic combustion provided by the invention, it is characterized in that being formed by catalyst component and carrier, said catalyst component is alkaline-earth metal, rare earth metal, subgroup metal and zirconia, take zirconia as 100 parts of weight as benchmark, alkaline-earth metal is 2-40 part, rare earth metal is 6-30 part, the subgroup metal is 1-30 part, rare earth metal is selected from lanthanum and cerium, the weight ratio of lanthanum and cerium (3-20): 1, subgroup element is selected from a kind of in titanium, iron, cobalt, nickel, zinc, manganese and the copper, and said carrier is active carbon, counts 60-98% with catalyst weight.
Catalyst provided by the invention, cost is low than noble metal catalyst, ignition better performances at low temperatures, and CO after the burning, NOx discharge capacity are low.
The specific embodiment
Catalyst provided by the invention, it preferably forms take zirconia as 100 parts of weight as benchmark, and alkaline-earth metal is 5-25 part, and rare earth metal is 2-15 part, and subgroup element is 2-15 part.
In the catalyst provided by the invention, wherein said alkaline-earth metal is preferably magnesium, and said subgroup element is preferred manganese or copper.
Although in the catalyst for catalytic oxidation, contain certain rare earth element and can increase catalyst activity stability at high temperature, but the inventor finds by a large amount of tests, if in catalyst, contain simultaneously two kinds of rare earth elements of lanthanum and cerium, when the content of particularly controlling lanthanum in the two the proportioning is far longer than the content of cerium, low temperature ignition performance for catalyst has beyond thought help, and the weight ratio of preferred lanthanum and cerium is (4-15): 1, more preferably (7-13): 1.
In the catalyst provided by the invention, said carrier is active carbon, and weight is preferably 75-90%.Said active carbon is preferably powdery shell class active carbon, and preferably with coconut husk, walnut shell or the apricot shell class active carbon of gas activation method or the preparation of KOH medicine activation method, preferred specific area is 700-3000m 2/ g, granularity are less than 200 microns.
Catalyst provided by the invention, that powdery shell class active carbon is carried out the acid treatment ash disposal, after oxidation processes is removed surface reduction functional group, then form content by catalyst the predecessor of zirconium is dissolved in the solution that is made into 0.02-0.5ml/L concentration in the ethanol, absorbent charcoal carrier after the impregnation process, again concentration is the alkaline-earth metal predecessor of 0.02-0.5ml/L after the oven dry, the rare earth metal predecessor, the alcoholic solution of subgroup element predecessor is order dipping or hybrid infusion respectively, again with hydrogen, in potassium borohydride or the hydrazine hydrate one or more reduce to process and obtain.
The preparation process that illustrates in more detail catalyst of the present invention is as follows:
Active carbon concentration is that the aqueous hydrochloric acid solution of 10-20 % by weight is added a cover in water-bath and boiled at least 0.5 hour, removes soluble impurity, ash and the aperture tamper on surface, and is neutral to filtrate with deionized water drip washing, filters post-drying; Be that the salpeter solution of 10-20 % by weight carried out oxidation processes at least 0.5 hour at normal temperatures with the active carbon concentration after the impurity elimination, then use deionized water drip washing neutral to filtrate, oven dry adds deionized water and makes active carbon suspension; Under the condition that stirs, the predecessor that adds the zirconium of 0.02-0.5ml/L concentration in the above-mentioned active carbon suspension, such as zirconyl chloride, zirconyl nitrate, tetraalkyl zirconate etc., again concentration is the alkaline-earth metal predecessor of 0.02-0.5ml/L after the oven dry, the rare earth metal predecessor, the alcoholic solution of subgroup element predecessor, magnesium chloride for example, barium nitrate, cerous nitrate, lanthanum nitrate, nickel acetate, cobalt nitrate, manganese chloride, copper nitrate, ferric nitrate, the alcoholic solution of tetraalkyl titanate flood respectively or the above-mentioned load of hybrid infusion the absorbent charcoal carrier of zirconium, after under 10-30 ℃ of lower the stirring 2-48 hour, dropping concentration is that the NaOH solution adjustment pH value of 5 % by weight is 8-10 ageing 2-10 hour; Keep system temperature to pass into the hydrogen that flow is 30ml/min to suspension under 25-30 ℃, or slow adding 10mL concentration is the sodium borohydride solution of 5 % by weight simultaneously, under agitation reduction activation at least 1 hour is washed to Cl with deionized water after filtering -Concentration is less than 10 -6Then M is 1.013 * 10 at 100-120 ℃, vacuum -3-1.013 * 10 -4Under the condition of Pa dry 4-20 hour, the preservation of under nitrogen protection, coming out of the stove.
The present invention is further illustrated below by embodiment and Comparative Examples, but content not thereby limiting the invention.
In an embodiment, said active carbon is for analyzing pure commodity (specific surface 860m 2/ g, moisture content 10%, the pH value is 3.5, granularity be the 40-60 micron account for 50%, all the other are the 60-160 micron).
Used zirconyl nitrate, zirconyl chloride, tetrabutyl titanate ester, magnesium chloride, barium nitrate, cerous nitrate, lanthanum nitrate, nickel acetate, cobalt nitrate, manganese chloride, copper nitrate, ferric nitrate, tetrapropyl titanate esters etc. are chemical pure among the embodiment.
Embodiment 1
Active carbon carrier as catalyst after following preliminary treatment uses.
Active carbon is that the aqueous hydrochloric acid solution of 10 % by weight is added a cover in water-bath and boiled 6 hours with 500ml concentration, removes soluble impurity, ash and the aperture tamper on surface, and is neutral to filtrate with deionized water drip washing, after filtering in 110 ℃ of oven dry; Be that the salpeter solution of 20 % by weight carried out oxidation processes 6 hours at normal temperatures with the active carbon after the impurity elimination with 150ml concentration, then use deionized water drip washing neutral to filtrate, 110 ℃ of oven dry.Add the 100mL deionized water and make active carbon suspension.
Under the condition that stirs, add concentration in the above-mentioned active carbon suspension and be respectively zirconyl chloride, the magnesium chloride of 22.5g/l, 2.5g/l, the aqueous solution of manganese chloride, constant temperature absorption is after 2-48 hour under 30 ℃ and strong stirring, drips 20mL concentration and be the NaOH ageing of solution 10 hours of 5 (weight) %.
Pass into the hydrogen that flow is 30ml/min to suspension under 30 ℃, slowly adding 10mL concentration simultaneously is sodium borohydride (Chinese Medicine Solution on Chemical Reagents in Shanghai station the is analyzed pure) solution of 5 % by weight, under agitation reduction activation 4 hours.Wash to Cl with deionized water after filtering -Concentration is less than 10 -6Then M is 1.013 * 10 at 110 ℃, vacuum -3-1.013 * 10 -4Carried out drying under the condition of Pa 4 hours, the preservation of under nitrogen protection, coming out of the stove.
In the prepared catalyst, the weight of active carbon is 85%, and zirconia is that 100 parts of weight are the benchmark meter in the catalyst component, and magnesium is 10 parts, rare earth metal is 6 parts, and manganese is 3 parts, and said rare earth metal is selected from lanthanum and cerium, the weight ratio of lanthanum and cerium 4: 1, it is numbered catalyst A, lists in table 1.
Embodiment 2-10
Preparation process is with embodiment 1, adjusts the content in the wherein absorbent charcoal carrier and catalyst component, obtains respectively catalyst B, C, D, E, F, G, H, I, J, and see Table 1 its concrete composition.
Comparative Examples 1,2
This Comparative Examples explanation is with single rare-earth elements of lanthanum or the catalyst of cerium, and numbering is respectively W1, W2.Form and list in the table 1.
Comparative Examples 3,4
This Comparative Examples explanation is numbered and is respectively W3, W4 when the catalyst that the ratio of rare-earth elements of lanthanum and cerium is different from when of the present invention.Form and list in the table 1.
Table 1
Figure S2008101024031D00051
Embodiment 11
The reaction effect of catalyst A-J of embodiment of the invention 1-10 is described.
Reaction condition: 1% natural gas/air Mixture, gas space velocity is counted 20000ml/gh take the catalyst component weight in the catalyst as benchmark, and the concentration of CO, NOx the results are shown in Table 2 in the temperature that investigation natural gas 100% transforms, the tail gas.
Comparative Examples 5
The reaction effect of this Comparative Examples explanation comparative catalyst W1-W4.
Condition the results are shown in table 2 with embodiment 11.
Table 2
The catalyst numbering The temperature that natural gas 100% transforms (℃) The concentration of CO, NOx in the tail gas
A 550 Less than 1PPM
B 600 Less than 1PPM
C 575 Less than 1PPM
D 650 Less than 1PPM
E 640 Less than 1PPM
F 550 Less than 1PPM
G 580 Less than 1PPM
H 595 Less than 1PPM
I 610 Less than 1PPM
J 600 Less than 1PPM
W1 790 Less than 1PPM
W2 800 Less than 1PPM
W3 850 Less than 1PPM
W4 820 Less than 1PPM
From the results shown in Table 2, with respect to the comparative catalyst, the low temperature ignition performance of catalyst provided by the invention is better.

Claims (5)

1. catalyst for catalytic combustion, it is characterized in that being formed by catalyst component and carrier, said catalyst component is alkaline-earth metal, rare earth metal, subgroup metal and zirconia, take zirconia as 100 parts of weight as benchmark, alkaline-earth metal is 2-40 part, rare earth metal is 6-30 part, the subgroup metal is 1-30 part, rare earth metal is selected from lanthanum and cerium, the weight ratio of lanthanum and cerium (4-15): 1, the subgroup metal is selected from a kind of in titanium, iron, cobalt, nickel, zinc, manganese and the copper, and said carrier is active carbon, counts 60-98% with catalyst weight.
2. according to the catalyst of claim 1, wherein, the weight ratio of lanthanum and cerium is (7-13): 1.
3. according to the catalyst of claim 1, wherein said alkaline-earth metal is magnesium, and said subgroup metal is manganese or copper.
4. according to the catalyst of claim 1, wherein said active carbon is counted 75-90% with catalyst weight.
5. according to the catalyst of claim 1 or 4, said active carbon specific area is 700-3000m 2/ g.
CN 200810102403 2008-03-21 2008-03-21 Catalyst for catalytic combustion Expired - Fee Related CN101537351B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102059093B (en) * 2009-11-18 2012-10-10 中国科学院生态环境研究中心 Arsenic and fluorine removing nano-composite adsorbent
CN102261677A (en) * 2011-05-25 2011-11-30 浙江工业大学 Efficient energy-saving environmentally-friendly cooking range
CN103111303A (en) * 2013-01-16 2013-05-22 济南迪诺环保科技有限公司 Complete combustion catalyst for natural gas, coal bed methane and liquefied gas
CN104293411B (en) * 2014-09-10 2016-06-22 济南大学 Preparation method of coal combustion catalyst
CN114682221B (en) * 2022-06-01 2022-08-16 矿冶科技集团有限公司 Selective adsorption material for treating lead and cadmium-containing wastewater, preparation method thereof and method for treating lead and cadmium-containing wastewater by using selective adsorption material

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1224047A (en) * 1998-01-23 1999-07-28 中国科学院山西煤炭化学研究所 Catalyst for combustion of natural gas and preparing process thereof
CN1509813A (en) * 2002-12-20 2004-07-07 中国科学院生态环境研究中心 Oxygen-enriched tail gas nitrogen oxide purification catalyst
CN101143325A (en) * 2006-09-13 2008-03-19 中国科学院大连化学物理研究所 A kind of method for preparing catalyst and its application

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1224047A (en) * 1998-01-23 1999-07-28 中国科学院山西煤炭化学研究所 Catalyst for combustion of natural gas and preparing process thereof
CN1509813A (en) * 2002-12-20 2004-07-07 中国科学院生态环境研究中心 Oxygen-enriched tail gas nitrogen oxide purification catalyst
CN101143325A (en) * 2006-09-13 2008-03-19 中国科学院大连化学物理研究所 A kind of method for preparing catalyst and its application

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Inventor after: Zhao Ran

Inventor after: Zhao Xu

Inventor after: Zhao Yongjun

Inventor after: Duo Wen

Inventor after: Zhao Xin

Inventor after: Yin Dongyuan

Inventor before: Zhao Yongjun

Inventor before: Duo Wen

Inventor before: Zhao Xin

COR Change of bibliographic data

Free format text: CORRECT: INVENTOR; FROM: ZHAO YONGJUN DUO WEN ZHAO XIN TO: ZHAO RAN ZHAO XU ZHAO YONGJUN DUO WEN ZHAO XIN YIN DONGYUAN

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