CN101533698B - Winding device and winding machine - Google Patents
Winding device and winding machine Download PDFInfo
- Publication number
- CN101533698B CN101533698B CN2008100297915A CN200810029791A CN101533698B CN 101533698 B CN101533698 B CN 101533698B CN 2008100297915 A CN2008100297915 A CN 2008100297915A CN 200810029791 A CN200810029791 A CN 200810029791A CN 101533698 B CN101533698 B CN 101533698B
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- roll
- winding
- winder
- rotary table
- working rotary
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- 238000004804 winding Methods 0.000 title claims abstract description 27
- 238000007599 discharging Methods 0.000 claims abstract description 5
- 230000008878 coupling Effects 0.000 claims description 8
- 238000010168 coupling process Methods 0.000 claims description 8
- 238000005859 coupling reaction Methods 0.000 claims description 8
- 238000006073 displacement reaction Methods 0.000 claims description 4
- 238000010008 shearing Methods 0.000 claims description 4
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 3
- 229920005372 Plexiglas® Polymers 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000010923 batch production Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 abstract description 2
- 238000005520 cutting process Methods 0.000 abstract 2
- 239000003990 capacitor Substances 0.000 abstract 1
- 230000001360 synchronised effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
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- Winding Of Webs (AREA)
- Coil Winding Methods And Apparatuses (AREA)
Abstract
The invention discloses a high-efficiency winding device for winding stubs of electronic elements such as resistors, capacitors, inductors and the like, and a full automatic integrated winding machine. The winding machine comprises a rack (24) and a worktable (13). The worktable (13) is provided with a working turntable (16), the winding device, an upper fixture manipulator (21), a lower fixture manipulator (18), a charging conveyer belt (17), a cutting device (19), a clamping device (20), a discharging device (22) and the like. The winding device adopts a winding shaft (4) that has a kinking body (12) with the section being semicircle at the tail end to wind the stubs of workpieces. The winding machine realizes the full automatic control over the following process of: charging, cutting off thread ends, clamping by the fixture, installing the fixture, automatic winding, discharging and removing the fixture. The winding device and winding machine are suitable for the batch production of large-scale enterprises and have good market prospect.
Description
Technical field
The present invention relates to a kind of Winder and coil winding machine thereof that winds the line at the stitch of electronic devices and components such as resistance, electric capacity, inductance.
Background technology
In present domestic most of enterprise, kinking at the stitch of electronic devices and components such as resistance, electric capacity, inductance all is to adopt workman's manual operations, so just wasted the great amount of manpower resource, and inefficiency, in the epoch of economic develop rapidly in the present age and mechanical automation prosperity, this manual mode does not more and more reach the needs in the production, will be eliminated, and people urgently expect a kind of high efficiency full-automatic coil winding machine at the stitch kinking.
Summary of the invention
Technical problem to be solved by this invention is to overcome the deficiencies in the prior art, and a kind of high efficiency Winder of the stitch coiling to electronic devices and components such as resistance, electric capacity, inductance and the coil winding machine of fully automatic integral are provided.
The technical scheme that Winder described in the present invention adopts is: this Winder comprises bobbin winder base support, coiling axle bed, motor, shaft coupling and roll, described motor is installed on coiling axle bed top, described roll one end is connected by shaft coupling with the output shaft of described motor, on described bobbin winder base support, also be provided with the slide unit guide rail, described coiling axle bed along the relative bobbin winder base support of described slide unit guide rail do the upper and lower displacement campaign; The other end at described roll has blind hole, and the aperture of described blind hole is greater than the diameter of the socle of workpiece, and the axis body of described roll stretches out a kinking body downwards in the position, top of blind hole, and the cross section of described kinking body is a semi-round ring shape.
Another situation is that described roll comprises long roll and short roll, described long roll upper end is connected by shaft coupling with the output shaft of described motor, between lower end and the short roll by gear drive, under the drive of described motor, described long roll and short roll synchronous working are to the stitch coiling of workpiece.
The side wall surface of described kinking body is provided with deflection angle, treats that the coiling enamelled wire is suitable on described deflection angle and the workpiece.
The technical scheme that comprises the coil winding machine employing of above-mentioned Winder among the present invention is: this coil winding machine comprises frame, workbench, on described workbench, working rotary table is installed, on around the described working rotary table, evenly be provided with some anchor clamps position, be provided with above-mentioned Winder above described anchor clamps position, the front of described working rotary table is provided with the lower clamp manipulator; In described working rotary table one side feeding web is installed, middle part at described feeding web is equipped with shearing device and clamping device successively, terminal top is equipped with the anchor clamps manipulator, opposite side at described working rotary table is equipped with blanking device, the side of described blanking device is provided with the discharge box, and described discharge box is positioned near the discharging opening.
Also be provided with plexiglass tent and display screen at described workbench.
The invention has the beneficial effects as follows: because described roll comprises long roll and short roll, described long roll upper end is connected by shaft coupling with the output shaft of described motor, between lower end and the short roll by gear drive, under the drive of described motor, described long roll and short roll synchronous working, can improve efficient greatly simultaneously to the two stitches coiling of workpiece; Also be provided with the slide unit guide rail on described bobbin winder base support, described coiling axle bed is made up and down evenly displacement movement along the relative bobbin winder base support of described slide unit guide rail, and it is evenly a lot of to compare manual coiling number of turns.Above-mentioned in addition coil winding machine adopts the form of working rotary table, at least one described Winder is installed above described working rotary table, can carry out work synchronously, described in addition coil winding machine has been realized the full-automation control from material loading → cut-out the end of a thread → clamp → clamping tool → automatic winding → blanking discharge → unload this process of lower clamp, be applicable to the batch process of large enterprise, have good market prospects.
Description of drawings
Fig. 1 is the structural representation of Winder described in the present invention;
Fig. 2 is the partial enlarged drawing of I part among Fig. 1;
Fig. 3 is the vertical view of Winder described in the present invention;
Fig. 4 is the partial enlarged drawing of II part among Fig. 2;
Fig. 5 is the structural representation of roll described in the present invention;
Fig. 6 is the right view of roll described in the present invention;
Fig. 7 is the vertical view of coil winding machine described in the present invention;
Fig. 8 is the stereogram of coil winding machine described in the present invention.
Embodiment
As Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, shown in Figure 6, the invention discloses a kind of Winder that the stitch of electronic devices and components such as resistance, electric capacity, inductance is wound the line, comprise bobbin winder base support 1, coiling axle bed 5, motor 7, shaft coupling 8 and roll 4, described motor 7 is installed on coiling axle bed 5 tops, described bobbin winder base support 1 is provided with slide unit guide rail 10, described coiling axle bed 5 is by another driven by motor, along described slide unit guide rail 10 relative bobbin winder base supports 1 do the upper and lower displacement campaign; Described roll 4 comprises long roll 4a and short roll 4b, described long roll 4a upper end is connected by shaft coupling 8 with the output shaft of described motor 7, pass through gear 6 transmissions between lower end and the short roll 4b, under the drive of described motor 7, described long roll 4a and short roll 4b synchronous working, lower end at described long roll 4a and short roll 4b all has blind hole 11, the aperture of described blind hole 11 is greater than the diameter of the socle 9 of workpiece, the axis body of described long roll 4a and short roll 4b stretches out a kinking body 12 downwards and becomes one with axis body in the position, top of blind hole 11, the cross section of described kinking body 12 is a semi-round ring shape.The side wall surface of described kinking body 12 is provided with deflection angle 13, treats that the coiling enamelled wire is suitable on described deflection angle 13 and the workpiece.When described Winder is worked, workpiece is clamped on the anchor clamps 3, anchor clamps 3 are contained on the anchor clamps position 2 of working rotary table 16, described coiling axle bed 5 is done to bottom offset along described slide unit guide rail 10 relative bobbin winder base supports 1, the socle 9 of workpiece is inserted in the blind hole 11, and makes by the enamelled wire of coiling vertical with socle 9; Described then motor 7 work drive described long roll 4a and short roll 4b rotation, and described kinking body 12 will be by the enamelled wire of coiling on socle 9.
As Fig. 7, shown in Figure 8, the coil winding machine of above-mentioned Winder that comprises disclosed by the invention in addition comprises frame 24, workbench 13, also be provided with plexiglass tent 14 and display screen 15 at described workbench 13, on described workbench 13, working rotary table 16 is installed, on around the described working rotary table 16, evenly be provided with some anchor clamps position 2, be provided with above-mentioned Winder above described anchor clamps position 2, the front of described working rotary table 16 is provided with lower clamp manipulator 18; In described working rotary table 16 1 sides feeding web 17 is installed, in the middle part of described feeding web 17 shearing device 19 and clamping device 20 are housed successively, terminal top is equipped with anchor clamps manipulator 21, opposite side at described working rotary table 16 is equipped with blanking device 22, the side of described blanking device 22 is provided with discharge box 23, and described discharge box 23 is positioned near the discharging opening.Workpiece carries out line concentration when being transferred to the middle part through described feeding web 17, cut off the end of a thread and workpiece is clamped on the anchor clamps 3 by shearing device 19, when being sent to end Deng feeding web 17, the anchor clamps 3 that last anchor clamps manipulator 21 will be equipped with workpiece are contained on the anchor clamps position 2, the Winder that is arranged on the top of described anchor clamps position 2 starts coiling work, finish the back by processing such as shapings, when treating that working rotary table 16 forwards blanking device 22 positions to, the workpiece that coiling is good takes off inserts follow-up works such as carrying out collated package in the discharge box 23, goes up anchor clamps manipulator 21 at last and empty anchor clamps 3 are taken off enters next periodic duty; At working rotary table 16 a plurality of Winders can be set simultaneously also and work simultaneously, improve operating efficiency greatly.
Claims (5)
1. Winder, comprise bobbin winder base support (1), coiling axle bed (5), motor (7), shaft coupling (8) and roll (4), described motor (7) is installed on coiling axle bed (5) top, described roll (4) upper end is connected by shaft coupling (8) with the output shaft of described motor (7), it is characterized in that: described bobbin winder base support (1) is provided with slide unit guide rail (10), and described coiling axle bed (5) is done the upper and lower displacement campaign along the relative bobbin winder base support (1) of described slide unit guide rail (10); Have blind hole (11) in the lower end of described roll (4), the aperture of described blind hole (11) is greater than the diameter of the socle (9) of workpiece, the axis body of described roll (4) stretches out a kinking body (12) downwards in the position, top of blind hole (11), the cross section of described kinking body (12) is a semi-round ring shape.
2. Winder according to claim 1 is characterized in that: described roll (4) comprises long roll (4a) and short roll (4b), passes through gear (6) transmission between described long roll (4a) and the short roll (4b).
3. Winder according to claim 1 is characterized in that: the side wall surface of described kinking body (12) is provided with deflection angle (13), treats that the coiling enamelled wire is suitable on described deflection angle (13) and the workpiece.
4. coil winding machine that comprises the described Winder of claim 1, comprise frame (24), workbench (13), it is characterized in that: working rotary table (16) is installed on described workbench (13), on around the described working rotary table (16), evenly be provided with some anchor clamps position (2), top in described anchor clamps position (2) is provided with above-mentioned Winder, and the front of described working rotary table (16) is provided with lower clamp manipulator (18); In described working rotary table (16) one sides feeding web (17) is installed, shearing device (19) and clamping device (20) are housed successively in the middle part of described feeding web (17), the top of distal portion is equipped with anchor clamps manipulator (21), opposite side at described working rotary table (16) is equipped with blanking device (22), the side of described blanking device (22) is provided with discharge box (23), and described discharge box (23) is positioned near the discharging opening.
5. coil winding machine according to claim 4 is characterized in that: also be provided with plexiglass tent (14) and display screen (15) at described workbench (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100297915A CN101533698B (en) | 2008-07-29 | 2008-07-29 | Winding device and winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100297915A CN101533698B (en) | 2008-07-29 | 2008-07-29 | Winding device and winding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101533698A CN101533698A (en) | 2009-09-16 |
| CN101533698B true CN101533698B (en) | 2011-04-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2008100297915A Active CN101533698B (en) | 2008-07-29 | 2008-07-29 | Winding device and winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101533698B (en) |
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|---|---|---|---|---|
| CN102360937B (en) * | 2011-08-26 | 2012-10-31 | 深圳市双环全新机电股份有限公司 | Automatic winding machine |
| CN102543494B (en) * | 2011-12-21 | 2014-01-15 | 西安航天动力试验技术研究所 | Full-automatic fuse wire processing machine |
| CN102683000B (en) * | 2012-06-01 | 2013-12-25 | 唐德红 | Winding machine |
| CN102737830B (en) * | 2012-06-05 | 2014-03-19 | 广东昭信平洲电子有限公司 | Automatic winder for inductor |
| CN102867644B (en) * | 2012-09-28 | 2015-07-01 | 信源电子制品(昆山)有限公司 | Automatic winding device for induction coils |
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| CN103258636B (en) * | 2013-05-03 | 2016-01-27 | 浙江田中精机股份有限公司 | Fully automatic wire winding machine |
| CN103440975B (en) * | 2013-08-30 | 2015-08-12 | 淮安市奋发电子有限公司 | Full-automatic vertical inductance component jacketing machine |
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| CN104882269B (en) * | 2015-06-23 | 2018-09-11 | 深圳市汇众森科技有限公司 | A kind of inductor automatic coil winding machine |
| CN105118658B (en) * | 2015-07-09 | 2017-09-29 | 东莞市华涵自动化设备有限公司 | A kind of fully automatic wire winding machine |
| CN105185572A (en) * | 2015-08-07 | 2015-12-23 | 广东成启电子科技有限公司 | Full-automatic winding equipment for winding inductor |
| CN105225818A (en) * | 2015-08-31 | 2016-01-06 | 苏杰 | A kind of full-automatic method for making of pellet wound inductor and equipment thereof |
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| CN108496618B (en) * | 2018-06-06 | 2024-02-09 | 江苏绿港现代农业发展股份有限公司 | Winding machine |
| CN110706916A (en) * | 2019-11-12 | 2020-01-17 | 无锡锐思智能焊接装备有限公司 | Coil winding mechanism |
| CN110676049A (en) * | 2019-11-12 | 2020-01-10 | 无锡锐思智能焊接装备有限公司 | Winding device |
| CN111332868A (en) * | 2020-02-26 | 2020-06-26 | 张海燕 | Novel winding machine |
| CN111562411B (en) * | 2020-06-17 | 2022-07-22 | 国网山东省电力公司莱阳市供电公司 | Special current loop cross-over connection instrument for electric power operation and inspection |
| CN111816399B (en) * | 2020-07-01 | 2021-11-30 | 海盐伟佳电器科技有限公司 | Overload-resistant manganin resistor production line and production process thereof |
| CN114928221B (en) * | 2022-04-28 | 2023-09-22 | 江苏航天动力机电有限公司 | Station switching control mechanism for permanent magnet motor rotor winding |
| CN117476359B (en) * | 2023-11-28 | 2025-01-28 | 广东纵横技术有限公司 | A precision winding machine for accelerometer sensor coil and winding process thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4173312A (en) * | 1976-11-24 | 1979-11-06 | Giuseppe Camardella | Numerically controlled coil winding machine |
| CN2640009Y (en) * | 2003-06-27 | 2004-09-08 | 沈茂昆 | Guide pin transfer mechanism |
| CN201256043Y (en) * | 2008-07-29 | 2009-06-10 | 爱普科斯电阻电容(珠海)有限公司 | Wire winding apparatus and wire winding machine |
-
2008
- 2008-07-29 CN CN2008100297915A patent/CN101533698B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4173312A (en) * | 1976-11-24 | 1979-11-06 | Giuseppe Camardella | Numerically controlled coil winding machine |
| CN2640009Y (en) * | 2003-06-27 | 2004-09-08 | 沈茂昆 | Guide pin transfer mechanism |
| CN201256043Y (en) * | 2008-07-29 | 2009-06-10 | 爱普科斯电阻电容(珠海)有限公司 | Wire winding apparatus and wire winding machine |
Non-Patent Citations (2)
| Title |
|---|
| JP特开平6-231988A 1994.08.19 |
| JP特开平8-064455A 1996.03.08 |
Also Published As
| Publication number | Publication date |
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| CN101533698A (en) | 2009-09-16 |
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Address after: 519000 Hongqi Town Industrial Zone, Jinwan District, Zhuhai City, Guangdong Province, North Office Building and Workshop, Workshop 1, Workshop 2, Dormitory Building (First and Third Floors) Patentee after: Dongdianhua Electronics (Zhuhai) Co., Ltd. Address before: Zhuhai City, Guangdong province 519090 Hongqi Town Nanxiang Road EPCOS (Zhuhai) Co., Ltd. resistance capacitance Patentee before: Epcos Resistance and Capacitance (Zhuhai) Co., Ltd. |
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