CN101532799A - Cleaning method and system of central air conditioner surface cooler capable of being automatically cleaned - Google Patents
Cleaning method and system of central air conditioner surface cooler capable of being automatically cleaned Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 38
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- 239000007788 liquid Substances 0.000 claims abstract description 64
- 239000012459 cleaning agent Substances 0.000 claims abstract description 29
- 239000002351 wastewater Substances 0.000 claims abstract description 16
- 238000004378 air conditioning Methods 0.000 claims description 26
- 239000010865 sewage Substances 0.000 claims description 24
- 239000012530 fluid Substances 0.000 claims description 16
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Abstract
Description
技术领域 technical field
本发明涉及一种中央空调部件清洗方法和系统,特别是表冷器的清洗方法和系统。尤其涉及已经将清洗装置与表冷器综合设计形成一体化设备的装置。The invention relates to a cleaning method and system for central air-conditioning components, in particular to a cleaning method and system for a surface cooler. In particular, it relates to a device that has been integrated with a cleaning device and a surface cooler to form an integrated device.
背景技术 Background technique
现有技术的建筑物的中央空调系统中,空气处理机组在使用过程中表冷器的翅片上会聚集许多灰尘和污物,造成表冷器传热效率降低,风量减少,噪声增大,导致中央空调运行费用增加。In the central air-conditioning system of buildings in the prior art, a lot of dust and dirt will accumulate on the fins of the surface cooler during the use of the air handling unit, resulting in a decrease in the heat transfer efficiency of the surface cooler, a decrease in air volume, and an increase in noise, resulting in Central air conditioning operating costs increase.
同时,表冷器表面的污垢容易滋生细菌,存在向密闭空间传播疾病的隐患,对公众健康造成了极大威胁。At the same time, the dirt on the surface of the surface cooler is easy to breed bacteria, and there is a hidden danger of spreading diseases to the confined space, which poses a great threat to public health.
为保证中央空调的正常使用,则需要对表冷器定期进行清洗,除去灰尘污垢,目前中央空调表冷器的清洗方法主要是将空调机停机后,维修人员打开空气处理机组的维修门,先在表冷器喷洒清洗剂,过几分钟后,用高压水枪或压缩空气对表冷器进行高压冲洗。因为空气处理机组一般安装在吊顶内,安装分散,造成表冷器清器工作量大、难以实现经常清洗表冷器。In order to ensure the normal use of the central air conditioner, the surface cooler needs to be cleaned regularly to remove dust and dirt. At present, the cleaning method for the surface cooler of the central air conditioner is mainly to open the maintenance door of the air handling unit after the air conditioner is shut down. Spray the cleaning agent on the surface cooler, and after a few minutes, use a high-pressure water gun or compressed air to perform high-pressure flushing on the surface cooler. Because the air handling unit is generally installed in the ceiling, the installation is scattered, resulting in a large workload for cleaning the surface cooler, and it is difficult to clean the surface cooler frequently.
又由于表冷器清洗难度较大,为了节省成本,有的中央空调使用单位甚至自使用中央空调以来从未清洗过,导致表冷器灰尘积存传热效率降低、细菌真菌等病原微生物滋生繁殖。And because the surface cooler is difficult to clean, in order to save costs, some central air-conditioning units have never cleaned it since using the central air conditioner, resulting in dust accumulation in the surface cooler, lower heat transfer efficiency, and pathogenic microorganisms such as bacteria and fungi.
为了解决上述问题,已经有02249055.8号中国发明专利,所公开的名为“一种风机盘管”的方案,该方案主要是设置位于热交换器附近的清洗装置,所述清洗装置包括一个洗涤剂盒,所述洗涤剂盒中的洗涤剂通过一个淋洒装置淋在热交换器的翅片上,以此来清洗翅片上的污垢。In order to solve the above problems, there is already a Chinese invention patent No. 02249055.8, which discloses a solution named "a fan coil unit". The solution is mainly to arrange a cleaning device located near the heat exchanger. The cleaning device includes a detergent The detergent in the detergent box is sprayed on the fins of the heat exchanger through a shower device, so as to clean the dirt on the fins.
但此种方法由于水流压力不够,对于附着力较强的污垢就很难去除。However, due to the insufficient water pressure in this method, it is difficult to remove the dirt with strong adhesion.
再有,200510046355.5号中国发明专利申请,公开了名为“一种空调除尘消毒和清洗方法及设备”的技术方案,该技术方案是制造一台清洗车,该清洗车设备齐全,可以移动到不同的地点,对不同的中央空调的风机盘管、风管除尘清洗。但是该车对于安装地点过高,车辆难以抵达的中央空调就无能为力了。Furthermore, No. 200510046355.5 Chinese invention patent application discloses a technical solution called "A Method and Equipment for Dust Removal, Disinfection and Cleaning of Air-Conditioners". Clean the fan coils and air ducts of different central air conditioners. But the car is too high for the installation site, and the central air conditioner that the vehicle is difficult to reach is powerless.
还有,97200879.9中国发明专利,公开了一种名为“风机盘管空调机盘管清洗装置”的技术方案,该方案主要是设置了喷管、挡水板,滑块连接件、导轨、给水软管,其中喷管、挡水板同步在导轨上移动,喷管喷出高压水清洗盘管。In addition, the 97200879.9 Chinese invention patent discloses a technical solution called "Fan Coil Air Conditioner Coil Cleaning Device". The hose, in which the nozzle and the water baffle move synchronously on the guide rail, and the nozzle sprays out high-pressure water to clean the coil.
该方案的缺点在于一是所有要移动的部件都要人工推拉,操作也都要人工操作,在安装地点狭窄操作不便的位置就操作困难;二是仅用水冲洗,对于粘结牢固的污垢就会浪费大量的水资源。The shortcoming of this scheme is that one is that all parts to be moved must be manually pushed and pulled, and the operation must be manually operated. It is difficult to operate in a narrow and inconvenient position at the installation site; Waste a lot of water resources.
综上所述,研制一种方便实用的表冷器自动清洗装置是十分有必要的。In summary, it is necessary to develop a convenient and practical automatic cleaning device for surface coolers.
发明内容 Contents of the invention
为了避开现有技术中存在的缺陷和不足之处,本发明提出一种可自动清洗的中央空调表冷器清洗方法和系统。In order to avoid the defects and deficiencies in the prior art, the present invention proposes an automatic cleaning method and system for central air-conditioning surface coolers.
本发明将表冷器附加的清洗装置与表冷器一体化设计,所以不管中央空调安装于任何地点,到了应该清洗表冷器的时候,或者自动控制,或者手动操作,本发明的清洗都十分简便,清洗现场都十分整洁。The present invention integrates the cleaning device attached to the surface cooler with the surface cooler, so no matter where the central air conditioner is installed, when it is time to clean the surface cooler, either by automatic control or manual operation, the cleaning of the present invention is very efficient. Easy to clean and the cleaning site is very tidy.
本发明通过采用以下技术方案来实现:The present invention realizes by adopting the following technical solutions:
实施一种可自动清洗的中央空调表冷器的清洗方法,所述方法包括如下步骤:Implement a cleaning method for an automatically cleanable central air-conditioning surface cooler, the method comprising the steps of:
A.首先启动智能控制单元,智能控制单元进行初始化设置,包括关闭清洗液阀门、关闭清水阀门和清洗剂供应阀门、关闭高压水泵、关闭马达、打开污水口阀门;A. Start the intelligent control unit first, and the intelligent control unit performs initialization settings, including closing the cleaning fluid valve, closing the clean water valve and cleaning agent supply valve, closing the high-pressure water pump, closing the motor, and opening the sewage outlet valve;
B.然后智能控制单元输出控制信号,打开清洗剂供应阀门、清水阀门和开启搅动器,使清洗剂和清水在清洗液调和容器中调和;B. Then the intelligent control unit outputs a control signal to open the cleaning agent supply valve, the clean water valve and the agitator, so that the cleaning agent and clean water are reconciled in the cleaning liquid mixing container;
C.然后智能控制单元关闭清洗剂供应阀门和清水阀门,打开清洗液阀门,将清洗液调和容器中的清洗液输送至表冷器主体上方设置的淋液容器,所述淋液容器的一个以上的容器微孔朝向表冷器翅片设置;C. Then the intelligent control unit closes the cleaning agent supply valve and the clean water valve, opens the cleaning liquid valve, and transports the cleaning liquid in the cleaning liquid reconciliation container to the shower liquid container set above the main body of the surface cooler, and more than one of the shower liquid containers The micropores of the container are set towards the fins of the surface cooler;
D.然后所述清洗液由容器微孔淋向表冷器翅片,清洗液调和容器中的清洗液流净后,智能控制单元关闭清洗液阀门,D. Then the cleaning liquid is poured from the micropores of the container to the fins of the surface cooler. After the cleaning liquid is reconciled with the cleaning liquid in the container, the intelligent control unit closes the valve of the cleaning liquid.
E.智能控制单元调入渗溶时间模块进行计时,等待清洗液与表冷器翅片上粘附的污垢发生物理化学作用,使其与表冷器翅片的附着力减小;E. The intelligent control unit is transferred to the infiltration time module for timing, waiting for the physical and chemical action between the cleaning liquid and the dirt adhered to the fins of the surface cooler, so that the adhesion to the fins of the surface cooler is reduced;
F.接下来,渗溶时间计时时间到,智能控制单元输出控制信号,控制马达开始运转,开启高压水泵,马达带动表冷器对面的一喷水嘴总成沿喷水嘴总成导轨移动,所述喷水嘴总成的一个以上的喷水嘴,喷出高压水流,喷向表冷器翅片;F. Next, when the permeation time is up, the intelligent control unit outputs a control signal to control the motor to start running, turn on the high-pressure water pump, and the motor drives a water nozzle assembly opposite the surface cooler to move along the guide rail of the water nozzle assembly. More than one water nozzle of the water nozzle assembly sprays high-pressure water flow to the fins of the surface cooler;
G.接下来,一废水容器接纳冲洗废水,并由排污管道排出;G. Next, a waste water container receives the flushing waste water and discharges it from the sewage pipe;
H.接下来,智能控制单元调用喷洗时间模块,等待喷洗时间计时时间到;H. Next, the intelligent control unit calls the spraying time module, and waits for the spraying time timing to arrive;
I.接下来,喷洗时间计时时间到,智能控制单元关断高压水泵,关断污水口阀门,并从A/D转换器取回是否洗净数据,将该数据输入至洗净判断模块;I. Next, when the timing of the spraying time is up, the intelligent control unit shuts off the high-pressure water pump, shuts off the sewage outlet valve, and retrieves the data whether to clean from the A/D converter, and inputs the data to the cleaning judging module;
J.智能控制单元根据清洗效果决定是返回到步骤B、或是执行步骤K;J. The intelligent control unit decides whether to return to step B or execute step K according to the cleaning effect;
K.清洗结束,关闭清洗液阀门、关闭清水阀门、关闭高压水泵、关闭马达、打开污水口阀门。K. After cleaning, close the cleaning liquid valve, close the clean water valve, close the high-pressure water pump, close the motor, and open the sewage outlet valve.
在上述方法的步骤F中,在马达开始运转的同时,智能控制单元接收编码器送来的编码器数据,将该数据送入编码器数据处理模块,编码器数据处理模块判断喷水嘴总成当前的位置,然后决定马达正转还是反转。In step F of the above method, while the motor starts to run, the intelligent control unit receives the encoder data sent by the encoder, and sends the data to the encoder data processing module, and the encoder data processing module judges the water nozzle assembly The current position, and then determine whether the motor is running forward or backward.
在最佳实施方式中,本实用新型使用编码器方式定位,而且是使用绝对值编码器更加方便。In the best implementation mode, the utility model uses an encoder for positioning, and it is more convenient to use an absolute encoder.
在其他实施方式中,可以使用两个限位传感器,将喷水嘴总成限定在两限位传感器之间的区间。In other embodiments, two limit sensors may be used to limit the water nozzle assembly to the interval between the two limit sensors.
在上述方法的步骤D中,在最佳实施方式,所述喷水嘴总成由牵引带牵引,所述牵引带由马达82驱动。In step D of the above method, in a preferred embodiment, the sprinkler assembly is pulled by a traction belt, and the traction belt is driven by a
在其他实施方式中,可以使用多种导轨方式,由于导轨种类繁多,在此不一一例举。In other implementation manners, various ways of guide rails may be used, and since there are many types of guide rails, they are not listed one by one here.
在上述方法的步骤D中,在最佳实施方式,所述喷水嘴总成连接高压软管;所述喷水嘴总成设置在表冷器的对面,包括表冷器的迎风面。In step D of the above method, in the best implementation mode, the water nozzle assembly is connected with a high-pressure hose; the water nozzle assembly is arranged on the opposite side of the surface cooler, including the windward side of the surface cooler.
所述高压软管连通高压水泵或供水管。The high-pressure hose is connected with a high-pressure water pump or a water supply pipe.
设计制造一种可自动清洗的中央空调表冷器系统,所述表冷器系统包括:Design and manufacture a central air-conditioning surface cooler system that can be cleaned automatically, and the surface cooler system includes:
一智能控制单元连接控制一清洗剂供应阀门、一清水阀门、一清洗液阀门、一高压水泵、一马达、一污水口阀门;An intelligent control unit is connected to control a cleaning agent supply valve, a clean water valve, a cleaning liquid valve, a high-pressure water pump, a motor, and a sewage outlet valve;
一淋液容器,所述淋液容器设置在表冷器上方,淋液容器通过清洗液阀门与清洗液调和容器连接;A shower container, the shower container is arranged above the surface cooler, and the shower container is connected to the cleaning liquid reconciliation container through the cleaning liquid valve;
一喷水嘴总成设置在表冷器对面,A water nozzle assembly is arranged on the opposite side of the surface cooler,
一废水容器设置在表冷器的底部,A waste water container is arranged at the bottom of the surface cooler,
喷水嘴总成导轨设置在表冷器上,The water nozzle assembly guide rail is set on the surface cooler,
所述淋液容器在朝向表冷器的方向,开有一个以上的容器微孔,The shower container has more than one container micropore in the direction towards the surface cooler,
所述喷水嘴总成在朝向表冷器的方向,开有一个以上的喷水嘴,The water nozzle assembly is provided with more than one water nozzle in the direction towards the surface cooler,
所述喷水嘴总成与喷水嘴总成导轨滑动配合装配,The water nozzle assembly is slidably fitted with the guide rail of the water nozzle assembly,
所述喷水嘴总成由马达带动。The water nozzle assembly is driven by a motor.
所述智能控制单元通过A/D转换器连接洗净传感器,并将A/D转换器输出的洗净数据,输入至洗净判断模块。The intelligent control unit is connected to the cleaning sensor through the A/D converter, and inputs the cleaning data output by the A/D converter to the cleaning judging module.
所述清洗液调和容器中包含一搅动器,该搅动器接智能控制单元并受其控制;An agitator is included in the cleaning liquid mixing container, and the agitator is connected to and controlled by the intelligent control unit;
所述废水容器连接排污管道,所述排污管道中接有洗净传感器、污水口阀门。The waste water container is connected to a sewage pipeline, and a cleaning sensor and a sewage outlet valve are connected to the sewage pipeline.
所述喷水嘴总成的喷水嘴朝向表冷器翅片。The water nozzle of the water nozzle assembly faces the fins of the surface cooler.
所述喷水嘴总成由牵引带牵引,所述牵引带由马达驱动,所述马达连接编码器,编码器的输出信号端连接智能控制单元,智能控制单元将所述编码器的输出信号输送至编码器数据处理模块。The water nozzle assembly is pulled by a traction belt, and the traction belt is driven by a motor, the motor is connected to an encoder, the output signal end of the encoder is connected to an intelligent control unit, and the intelligent control unit transmits the output signal of the encoder to To the encoder data processing module.
与现有技术相比较,本发明的清洗装置与表冷器一体化设计,形成可自动清洗的中央空调表冷器系统,本发明结构紧凑,体系完善,控制简单方便,清洗过程对周围环境影响很小,清洗效率高,适用于空气处理机组表冷器的定期清洗,并可以在任何场合安装并可随时随地清洗。Compared with the prior art, the cleaning device of the present invention is integrated with the surface cooler to form a central air-conditioning surface cooler system that can be cleaned automatically. The present invention has compact structure, perfect system, simple and convenient control, and the cleaning process has no impact on the surrounding environment. Small size, high cleaning efficiency, suitable for regular cleaning of surface coolers of air handling units, and can be installed on any occasion and cleaned anytime and anywhere.
本发明解决了表冷器在特殊场合下清洗不便的问题。The invention solves the problem of inconvenient cleaning of the surface cooler in special occasions.
附图说明 Description of drawings
图1是本发明的一种可自动清洗的中央空调表冷器系统的主视示Fig. 1 is a front view of a self-cleaning central air-conditioning surface cooler system of the present invention
意图;intention;
图2是本发明的一种可自动清洗的中央空调表冷器系统的侧视示Fig. 2 is a side view of a self-cleaning central air-conditioning surface cooler system of the present invention
意图;intention;
图3是本发明的一种可自动清洗的中央空调表冷器系统的淋液容器示意图;Fig. 3 is a schematic diagram of a shower container of a self-cleaning central air-conditioning surface cooler system of the present invention;
图4是本发明的一种可自动清洗的中央空调表冷器系统的智能控制单元方框图;Fig. 4 is a block diagram of an intelligent control unit of a self-cleaning central air-conditioning surface cooler system of the present invention;
图5是本发明的一种可自动清洗的中央空调表冷器系统的洗净检测示意图。Fig. 5 is a schematic diagram of cleaning detection of an automatic cleaning central air-conditioning surface cooler system of the present invention.
图中标号说明:Explanation of symbols in the figure:
1、表冷器 2、废水容器 3、出水管 4、进水管51、淋液容器 511、容器微孔 52、清洗液调和容器 53、清水阀门 54、清洗剂注入管 55、清洗剂供应阀门 56、喷射水阀门57、污水口阀门 58、搅动器 59、清洗液阀门61、喷水嘴总成 62、喷水嘴 63、万向接头 64、高压软管65、高压阀门 66、滑动装置 67、喷水嘴总成导轨 68、牵引带 69、齿带轮1.
81、高压水泵 82、马达 83、编码器 84、渗溶时间模块 85、洗净传感器 86、编码器数据处理模块 87、A/D转换器 88、喷洗时间模块 89、洗净判断模块81. High-
具体实施方式 Detailed ways
下面结合附图与具体实施方式对本发明作进一步详细描述:Below in conjunction with accompanying drawing and specific embodiment the present invention is described in further detail:
如图1~图5所示,实施一种可自动清洗的中央空调表冷器的清洗方法,所述方法包括如下步骤:As shown in Figures 1 to 5, a method for cleaning a central air-conditioning surface cooler that can be automatically cleaned is implemented, and the method includes the following steps:
L.首先启动智能控制单元10,智能控制单元10进行初始化设置,包括关闭清洗液阀门59、关闭清水阀门53和清洗剂供应阀门55、关闭高压水泵81、关闭马达82、打开污水口阀门57;L. first start the intelligent control unit 10, and the intelligent control unit 10 carries out initialization setting, including closing the cleaning
M.然后智能控制单元10输出控制信号,打开清洗剂供应阀门55、清水阀门53和开启搅动器58,使清洗剂和清水在清洗液调和容器52中调和;M. then the intelligent control unit 10 outputs the control signal, opens the cleaning
N.然后智能控制单元10关闭清洗剂供应阀门55和清水阀门53,打开清洗液阀门59,将清洗液调和容器52中的清洗液输送至表冷器1主体上方设置的淋液容器51,所述淋液容器51的一个以上的容器微孔511朝向表冷器翅片设置;N. Then the intelligent control unit 10 closes the cleaning
O.然后所述清洗液由容器微孔511淋向表冷器翅片,清洗液调和容器52中的清洗液流净后,智能控制单元10关闭清洗液阀门59,O. then the cleaning liquid is poured to the fins of the surface cooler by the
P.智能控制单元10调入渗溶时间模块84进行计时,等待清洗液与表冷器翅片上粘附的污垢发生物理化学作用,使其与表冷器翅片的附着力减小;P. The intelligent control unit 10 is transferred to the
Q.接下来,渗溶时间计时时间到,智能控制单元10输出控制信号,控制马达82开始运转,开启高压水泵81,马达82带动表冷器1对面的一喷水嘴总成61沿喷水嘴总成导轨67移动,所述喷水嘴总成61的一个以上的喷水嘴62,喷出高压水流,喷向表冷器翅片;Q. Next, when the permeation time is up, the intelligent control unit 10 outputs a control signal to control the
R.接下来,一废水容器2接纳冲洗废水,并由排污管道21排出;R. Next, a
S.接下来,智能控制单元10调用喷洗时间模块88,等待喷洗时间计时时间到;S. Next, the intelligent control unit 10 calls the
T.接下来,喷洗时间计时时间到,智能控制单元10关断高压水泵81,关断污水口阀门57,并从A/D转换器87取回是否洗净数据,将该数据输入至洗净判断模块89;T. Next, when the spray washing time is up, the intelligent control unit 10 turns off the high-
U.智能控制单元10根据清洗效果决定是返回到步骤B、或是执行步骤K;U. The intelligent control unit 10 decides to return to step B or perform step K according to the cleaning effect;
V.清洗结束,关闭清洗液阀门59、关闭清水阀门53、关闭高压水泵81、关闭马达82、打开污水口阀门57。V. After cleaning, close the cleaning
在上述方法的步骤F中,在马达82开始运转的同时,智能控制单元10接收编码器83送来的编码器数据,将该数据送入编码器数据处理模块86,编码器数据处理模块86判断喷水嘴总成61当前的位置,然后决定马达82正转还是反转。In step F of the above method, while the
在最佳实施方式中,本实用新型使用编码器方式定位,而且是使用绝对值编码器更加方便。In the best implementation mode, the utility model uses an encoder for positioning, and it is more convenient to use an absolute encoder.
在其他实施方式中,可以使用两个限位传感器,将喷水嘴总成61限定在两限位传感器之间的区间。In other implementations, two limit sensors may be used to limit the
在上述方法的步骤D中,在最佳实施方式,所述喷水嘴总成61由牵引带68牵引,所述牵引带68由马达82驱动。In step D of the above method, in a preferred embodiment, the
在其他实施方式中,可以使用多种导轨方式,由于导轨种类繁多,在此不一一例举。In other implementation manners, various ways of guide rails may be used, and since there are many types of guide rails, they are not listed one by one here.
在上述方法的步骤D中,在最佳实施方式,所述喷水嘴总成61连接高压软管64;所述喷水嘴总成61设置在表冷器1的对面,包括表冷器1的迎风面。In step D of the above method, in the best implementation mode, the
所述高压软管64连通高压水泵81或供水管。The high-
根据上述方法设计制造一种可自动清洗的中央空调表冷器系统,如图1~图5所示,最佳实施例包括:Design and manufacture a kind of central air-conditioning surface cooler system that can be cleaned automatically according to the above method, as shown in Figures 1 to 5, the best embodiments include:
一智能控制单元10,连接控制一清洗剂供应阀门55、一清水阀门53、一清洗液阀门59、一高压水泵81、一马达82、一污水口阀门57;An intelligent control unit 10, connected to control a cleaning
一淋液容器51,所述淋液容器51设置在表冷器1上方,淋液容器51通过清洗液阀门59与清洗液调和容器52连接;A
一喷水嘴总成61设置在表冷器1对面,A
一废水容器2设置在表冷器1的底部,A
喷水嘴总成导轨67设置在表冷器1上,The water nozzle
所述淋液容器51在朝向表冷器1的方向,开有一个以上的容器微孔511,The
所述喷水嘴总成61在朝向表冷器1的方向,开有一个以上的喷水嘴62,The
所述喷水嘴总成61与喷水嘴总成导轨67滑动配合装配,The
所述喷水嘴总成61由马达82带动。The
所述智能控制单元10通过A/D转换器87连接洗净传感器85,并将A/D转换器87输出的洗净数据,输入至洗净判断模块89。The intelligent control unit 10 is connected to the cleaning
如图1所示,所述清洗液调和容器52中包含一搅动器58,该搅动器58接智能控制单元10并受其控制;As shown in FIG. 1 , an
所述废水容器2连接排污管道21,所述排污管道21中接有洗净传感器85、污水口阀门57。The
所述喷水嘴总成61的喷水嘴62朝向表冷器翅片。The
所述喷水嘴总成61由牵引带68牵引,所述牵引带68由马达82驱动,所述马达82连接编码器83,编码器83的输出信号端连接智能控制单元10,智能控制单元10将所述编码器83的输出信号输送至编码器数据处理模块86。The
在最佳实施方式中,马达82可以选用步进马达,在其他实施方式中,马达82可以选用交流、直流电机或伺服电机。In the best implementation, the
如图1所示的本发明的最佳实施例:The preferred embodiment of the present invention as shown in Figure 1:
淋液容器51、清洗液调和容器52、清洗剂注入管54、清水阀门53组成清洗液淋洒系统,淋液容器51底部布满容器微孔511。The shower
淋液容器51设置于空气处理机组表冷器1的上方,淋液容器51由空气处理机组的出水管3供水,淋液容器51靠近出水管3端的入水口与出水管3之间设有清洗液调和容器52,清洗液调和容器52设在空调机组外面,方面维修操作,清洗液调和容器52和出水管3之间设有清水阀门53,清洗液调和容器52顶部设有清洗剂注入管54,清洗剂注入管54设有清洗剂供应阀门55。The
在最佳实施方式中,喷水嘴总成61、喷水嘴62、万向接头63、高压软管64、高压阀门65、滑动装置66、喷水嘴总成导轨67、齿带68、齿带轮69组成表冷器高压水冲洗系统。In the best embodiment, the
喷水嘴总成61位于表冷器1迎风面,在最佳方式中,喷水嘴总成61竖向设置,在其他实施方式中,喷水嘴总成61可以横向设置,相应的,喷水嘴总成导轨67也要改变安装方向。The
喷水嘴总成61面向表冷器1的方向在最佳方式中,设置一排多个喷水嘴62,在其他实施方式中,可以设置不止一排的喷水嘴62。The
喷水嘴总成61在最佳方式中,中间位置进水口设有一万向接头63,万向接头63和高压软管64连接,高压软管64的另一头连接空气处理机组进水管4,并设有一高压阀门65,在其他实施方式中,如果高压软管64足够长,则可以省去万向接头63。In the best mode of the
在最佳方式中,空气处理机组表冷器1的上端板和下端板各设有一条跟表冷器1一样长度的喷水嘴总成导轨67,喷水嘴总成61上下两端设有滑动装置66,滑动装置66受约束于喷水嘴总成导轨67,能左右移动。In the best way, the upper end plate and the lower end plate of the
在其他实施方式中,喷水嘴总成导轨的形式多种多样,本发明所示出的喷水嘴总成导轨67只是其中一种,采用其他喷水嘴总成导轨形式均应视为落入本发明的设计思想之内。In other embodiments, the form of the water nozzle assembly guide rail is various, and the water nozzle
在最佳方式中,表冷器1两边端板各设有一个齿带轮69,两上齿带轮69上装设有横跨表冷器1的牵引带68,牵引带68和喷水嘴总成61用螺丝固定连接,当然,连接的方式多种多样,本发明不限定具体连接的方式。In the best mode, a toothed pulley 69 is respectively provided on the end plates on both sides of the
喷水嘴总成61左右移动受制于牵引带68,手动或由动转动齿带轮69,齿带轮69牵引牵引带68转动,牵引喷水嘴总成61向表冷器1的左右进行移动。The left and right movement of the
本发明的工作原理是:当空气处理机组表冷器1需要清洗时,开启智能控制单元10,开启清洗剂供应阀门55,将清洗剂注入清洗液调和容器52,关闭清洗剂供应阀门55,然后开启清水阀门53,清水由出水管3进入清洗液调和容器52,进一步的,可以设置搅动器58,使清洗剂和水在清洗液调和容器52内充分混合后流入淋液容器51,由设于淋液容器51底部的容器微孔511流出,淋洒在表冷器1翅片上。The working principle of the present invention is: when the
进一步地,设置一清洗液阀门59,并适时关断和开启,关断时,等待清洗剂和清水在清洗液调和容器52内充分混合,开启时,使清洗液很短时间内充斥淋液容器51,而不是缓缓地流出,仅仅流在离清洗液调和容器52近的翅片上。Further, a cleaning
由智能控制单元10进行时间控制,清洗液对粘附在翅片上的难溶水垢、生物粘泥等进行分散、剥离,污水流到废水容器2由排水管排出。The time is controlled by the intelligent control unit 10, and the cleaning solution disperses and peels the insoluble scale and biological slime adhering to the fins, and the sewage flows into the
清洗液完全淋洒在表冷器1翅片上后,关闭清水阀门53。After the cleaning solution is completely sprinkled on the fins of the
也可以设置一高压阀门65,工作过程中,打开高压阀门65,图1所示的进水管4内的高压水经高压软管64流入喷水嘴总成61中,再由喷水嘴62喷洒在表冷器1翅片上。Also can be provided with a high-
转动齿带轮69,带动喷水嘴总成61上下两端的滑动装置66沿喷水嘴总成导轨67左右往返移动,这个过程,可以由编码器监测喷水嘴总成61的移动轨迹。Rotate the toothed pulley 69 to drive the sliding
喷水嘴62喷出的水幕横冲整个表冷器1的翅片,冲洗翅片上的灰尘,穿过表冷器1的水由废水容器2收集,再由排水管排出。The water curtain sprayed by the
在最佳方式中,由于喷水嘴总成61和高压软管64连接采用了万向接头63,高压软管64可以依喷水嘴总成61的移动的位置,自由弯曲,不会影响喷水嘴总成61的左右移动,冲洗完后,关闭高压阀门65。In the best way, since the
整个表冷器清洗装置工作过程由清洗液淋洒过程和水冲洒过程两部分组成,先经过清洗液的浸泡及冲洗,再由高压水冲洒表冷器1,表冷器1清洗彻底干净。The entire working process of the surface cooler cleaning device is composed of two parts: the cleaning liquid spraying process and the water flushing process. First, the cleaning liquid is soaked and rinsed, and then the
本发明也可以在清洗表冷器污垢沾染不严重时,不用清洗液淋酒表冷器,直接用高压水冲洒表冷器就可以。The present invention also can be when the dirt pollution of cleaning surface cooler is not serious, does not need cleaning liquid to pour wine surface cooler, directly flushes surface cooler with high-pressure water and just gets final product.
在图5所示的最佳实施方式中,洗净传感器85可以选用光电传感器形式,光线穿过如图所示的透明窗,高压水泵81停止喷水后,污水口阀门57同时关闭,一些余水停留在透明窗处,如果是脏水,则透光率低,光电传感器所感知的信号电压也低,经A/D转换器87输出的数字信号数值也小。此时说明表冷器1还没有清洗干净。In the preferred embodiment shown in Fig. 5, the cleaning
如果是净水,则透光率高,光电传感器所感知的信号电压也高,经A/D转换器87输出的数字信号数值也大。此时说明表冷器1已经清洗干净。If it is clean water, the light transmittance is high, the signal voltage sensed by the photoelectric sensor is also high, and the value of the digital signal output by the A/
这个判断过程由智能控制单元10调用洗净判断模块89完成,判断结果来确定是否要重复清洗过程。This judging process is completed by the intelligent control unit 10 calling the
本发明还有一个用途就是,当室内空气相对湿度很低时,可开启清水阀门53,水流入到淋液容器51,水经淋液容器51底部容器微孔511淋洒在表冷器1的翅片上,达到加湿和降温的作用。Another purpose of the present invention is that when the relative humidity of the indoor air is very low, the
这个功能可以手动实现,也可以由智能控制单元10控制,自动实现。This function can be realized manually, also can be controlled by intelligent control unit 10, realizes automatically.
本发明制造容易、成本低、安装方便,可代替人工清洗空气处理机组的表冷器1,使表冷器1长期处于高效率工作,降低中央空调能耗、节约运行维护成本,可防止表冷器1滋生细菌,具有广阔的市场前景,利于推广应用。The invention is easy to manufacture, low in cost and convenient to install, can replace the
以上内容是结合具体的优选实施方式对本发明所作的进一步详细说明,不能认定本发明的具体实施只局限于这些说明。对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本发明的保护范围。The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments, and it cannot be assumed that the specific implementation of the present invention is limited to these descriptions. For those of ordinary skill in the technical field of the present invention, without departing from the concept of the present invention, some simple deduction or replacement can be made, which should be regarded as belonging to the protection scope of the present invention.
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